industry4.0@aerospace future of manufacturing & production … · product design machine...

Industry4.0@AerospaceFuture of Manufacturing & ProductionEducating the next generation

10th Asia Didac Forum 2019 - Bangkok October 10th, 2019 Zeki Aydan / Digital Industries© Siemens AG 2019

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Unrestricted © Siemens AG 2019 10th Asia Didac Forum 2019 – Bangkok

Page 9 Zeki Aydan / Digital Industries

The evolution to Industry 4.0 in manufacturing & productionAs complexity increases, we must educate and train differently

Source: DFKI (2011)

From Industry 1.0 through to Industry 4.0

1800 1900 2000 TimeToday

Degree of complexity

FirstIndustrialRevolution

Introduction of mechanical production systems usingwater and steam power

First mechanicalloom, 1784

ThirdIndustrialRevolution

Use of electronics andIT for further automationof production

First programmable logical

controller (PLC)

Modicon 084, 1969

FourthIndustrialRevolution

Based on cyber-physical systems

SecondIndustrialRevolution

Introduction of labor-sharing massproduction using electrical energy

First conveyor belt,

Cincinnati slaughterhouses,

1870



Machine

user

perspective MindSphere

MindSphere

ServicesProduction

execution

Production

engineering

Production

planning

Product

design

Machine

services

Machine

operation

Machine

commissioning

Machine

engineering

Machine

concept

Integrating the digital and real worldProduct Information is enriched throughout the life cycle

Digital World Real World

The digital model is always up to date and will be expanded throughout the life cycle

Machine user perspective



Digital Twin Product

The most holistic Digital Twin

Virtualproduct

Design, simulate and verify products

digitally, including mechanics and

multi-physics, electronics and

management of software




Design and simulate the product




Simulate the physical behavior




Digital Twin Production


Virtualproduct

Virtualproduction

Verification

Specification

Plan, simulate, predict and

optimize production digitally

with PLC code generation and

virtual commissioning.




Plan and validate your production process



Production engineering

Validate themachine codein the virtual world

Digital Twin

of a CNC Controller




Validate the automation code in the virtual world

Digital Twin of PLC Controller

Digital Twin of CNC Controller






Virtualproduct

Virtualproduction

Verification Validation

Specification Commissioning

Run production

efficiently and

securely with

Totally Integrated

Automation.

Real productionAutomation



Real production

Achieve highest performance in machine operation





Digital TwinPerformance


Virtualproduct

Virtualproduction

Realproduct


Collaboration platform: Teamcenter

Verification Validation

Specification Commissioning



Digital Twin Performance

Monitoring of all machines –everywhere and anytimeManage MyMachinesbased on MindSphere

Analyze and evaluate product performanceMindSphere –the cloud-based, open IoT operating system





Digital TwinPerformance

Virtualproduct

Virtualproduction

Realproduct


Collaboration platform: Teamcenter

Continuously improve product and productionin the real world

Continuous improvement

Ideal delivery

Insights from performance with MindSphere



CONTINIOUS IMPROVEMENT OF TECHNICAL EDUCATION

Vocational Education Higher Education

SKILL- BASED EDUCATION

Technicians Engineers

+

Common Challenge

Lifelong sustainable improvement of knowledge, skills and competencies.

Transform Vocational-Technical Education

What expects the market from the vocational education?



Training concept for "digitalized" Manufacturing & Production

Excellent in Professional Education & Regional Training*

CAD, CAM and CNC are a very broad range of topics. CAD is primarily a topic for design engineers.

CAM and CNC are the focal points in manufacturing & production using machine tools.

CAD CAM CNC

Design / EngineeringMachine centric

Manufacturing & Production

*MT EXPERT

→ Applied Science / Vocational Education

Academical Education

→ University

CAD/CAM-SW CNC-Control

CNC

Part and manufacturing

preparation



Digital Job-Shop training comes with three virtual machines

on board

The use of the Virtual Numerical Control Kernel (VNCK) makes the interface to the actual machine tool an option.

The virtual operation of the machine takes place with the Virtual Numerical Control Kernel.

CAM CNCPostprocessorVNCK /

Virtual machine

CNC - Control

Machine control panel

Existing training machine

not mandatoryVirtual machine

sim_vnck_operate_T.mp4

vm_schulungsmaschine_T.mp4

vm_schulungsmaschine_M5achs.mp4

vm_schulungsmaschine_M3achs.mp4



Complete training curriculum and documentation

- customized for the Manufacturing & Production

The CAD/CAM training documentation, specifically the CAD component, is oriented directly toward the needs of a typical

education of skill based vocational training & end-up with a certification for Lecturers

CAD/CAM training documentation

designed for 1 week CAD training

designed for 1 week CAM training available on request

A complete

classroom package

– ready to deploy!



Digitalization needs EducationTraining package from the design up to the reality

Video



Let us summarize the learnings from today

• Mastering the complexity in digitalization will be our most common challenge

• Shaping the future will be a challenge for the entire society

• Efficiency, time to market and flexibility will play a big role for the business success

• Educating the next generation will secure the competitiveness:

• We have to change the way of thinking, change the way of educating, and

help the lecturers to teach in context

• Human Resource will be the biggest asset in order to achieve the digital evolution



Enabling the societies to master their vital challenges

Thank you for your attention!

Zeki Aydan

Digital Industries

Global Head of Education

Siemens AG

E-Mail:

[email protected]

mailto:[email protected]

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