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Powertrain Assembly ABB, Inc. 1250 Brown Road, Auburn Hills, Michigan 48326 USA Telephone: 248-393-4600, Fax: 248-393-4602 Industry Automotive Cast Iron Product Rear Carrier Assembly Application Description This assembly cell produces a 9 3/4” rear carrier for the 4-wheel drive truck and SUV market. The system utilizes our MS-7 conveyor system capable of producing 3,000 carriers per week with two-shift operation. The system will assemble (4) different models for a variety of platforms. Equipment 4 Automatic Stations provided 6 Semi-automatic Stations 4 Manual Stations 120 Feet of MS-7 LTR Conveyor ABB Pinion Bearing Preload and Flange Runout Machine ABB Pinion and Case Shim Automatic Gaging Machines Technical Cycle Time: 90 seconds (maximum) Data Floorspace: 4,250 sq. feet (50 ft. x 85 ft.) System Cpk: 1.67 Customer Assembly system provided to customer in 22 weeks Benefits Lean manufacturing approach has minimized floorspace with increased worker utilization Technicians work primarily inside of the loop and handle several different pallet positions during a single work cycle Off-line workstations improve quality by ensuring that only good parts are allowed to enter the line. Installation Date 2000 ID No. 30-1157

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Page 1: Industry Automotive Cast Iron Product Application · Industry Automotive Cast Iron Product Rear Carrier Assembly Application Description This assembly cell produces a 9 3/4” rear

Powertrain AssemblyABB, Inc.1250 Brown Road,Auburn Hills, Michigan 48326 USATelephone: 248-393-4600, Fax: 248-393-4602

Industry Automotive Cast IronProduct Rear Carrier AssemblyApplication

Description This assembly cell produces a 9 3/4” rear carrier for the 4-wheel drive truck and SUV market.The system utilizes our MS-7 conveyor system capable of producing 3,000 carriers per week withtwo-shift operation. The system will assemble (4) different models for a variety of platforms.

Equipment 4 Automatic Stationsprovided 6 Semi-automatic Stations

4 Manual Stations120 Feet of MS-7 LTR ConveyorABB Pinion Bearing Preload and Flange Runout MachineABB Pinion and Case Shim Automatic Gaging Machines

Technical Cycle Time: 90 seconds (maximum)Data Floorspace: 4,250 sq. feet (50 ft. x 85 ft.)

System Cpk: 1.67

Customer Assembly system provided to customer in 22 weeksBenefits Lean manufacturing approach has minimized floorspace with increased worker utilization

Technicians work primarily inside of the loop and handle several different pallet positionsduring a single work cycleOff-line workstations improve quality by ensuring that only good parts are allowed to enterthe line.

Installation Date 2000

ID No. 30-1157

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