industrial wireless communication
DESCRIPTION
What can wireless do for you? (Phoenix Contact) Drive for Technology 2010TRANSCRIPT
Welcome to PHOENIX CONTACT
What can wireless do for you?
Stewart WilsonProject EngineerCentral Region815-274-5049
2 | Presentation | Ira Sharp | 20 April 2010
Agenda
Why Use Wireless?What Is Wireless? License vs. Unlicensed Spread Spectrum Public vs. Proprietary ISM BandsWi-Fi 900 MHz Proprietary UHF Radios GSM/GPRS Cell Phone Antennas & accessories Installation design & System best
practices
3 | Presentation | Ira Sharp | 20 April 2010
Why wireless?
It can solve application challenges
4 | Presentation | Ira Sharp | 20 April 2010
Why wireless? When logistics and terrain make wired solutions impractical or cost effective.
5 | Presentation | Ira Sharp | 20 April 2010
Using Wireless in Industrial Applications Wireless has become a standard in
everyday life Commercially, for convenience Industrially, to solve problems
6 | Presentation | Ira Sharp | 20 April 2010
Using Wireless in Industrial Applications Wireless has become a standard in
everyday life Commercially, for convenience Industrially, to solve problems
Developments in industrial wireless are accelerating very rapidly New technologies are in development Standards are being created
specifically for industry
7 | Presentation | Ira Sharp | 20 April 2010
RF Radios control the roof on the new Dallas Cowboys Stadium
8 | Presentation | Ira Sharp | 20 April 2010
Perimeter Surveillance ApplicationWaste Water Treatment Plant (WTP)
9 | Presentation | Ira Sharp | 20 April 2010
Benefits of Wireless in Industrial ApplicationsLower installation costs (than wired
solutions)Labor savingsPermits and delaysMaterial cost
Faster installation vs. traditional cablingReduced down times
More application flexibility
10 | Presentation | Ira Sharp | 20 April 2010
Consider Wireless Technologyfor today’s industrial challenges
Cost
Distance1000 ft
Cost of Wires + Installation can = $10 to $1000+ / foot
$1325
$10000
$40000
1 mile
11 | Presentation | Ira Sharp | 20 April 2010
What Makes Wireless Technology Industrial?
Reliability Must be as reliable / more
reliable than wire? Latency appropriate for
application.
Security Prevent malicious use from
intruders Prevent malicious jamming of
frequencies
Rugged Easy setup and installation. Able to operate in an industrial
environment.
12 | Presentation | Ira Sharp | 20 April 2010
FCC Operating Guidelines
Low Band 25-50 MHz
Mid Band 66-88 MHz72-76 MHz (in USA)
VHF Band 132-150 MHz150-174 MHz
220 Band 220-225 MHz(220-222 MHz)
UHF Band 406-430 MHz450-470 MHz470-512 MHz
Trunked andConventional 800 MHz
Cellular 800/900 MHz
Spread Spectrum 902/928 MHz2400-2483.5 GHz 5725-
5850 GHz
900 MHz Pt to Pt928/952 MHz(932941 MHz)
960 MHz Pt to Pt 960 MHz
Pt to Pt MicrowavePCN Networks
2000 MHz
(2 GHz)
14 | Presentation | Ira Sharp | 20 April 2010
Radio Frequencies have many applications:
LF low frequency
MF multi frequency
HF high frequency
VHF very high frequency
UHF ultra high frequency
SHF super high frequency
EHF extremely high frequency
VLF very low frequency
MoIndustrial Devices work m
Most Industrial radio modems use UHF and some VHF frequencies for long range data communications
e.g. for supervision and control of power distribution networks and other SCADA and automation applications.
15 | Presentation | Ira Sharp | 20 April 2010
transmitters
802.11 (a, b, g etc)Wi-Fi standardsProprietary
wireless
UHF
Remote
802.11 (a, b, g etc)
802.11 (a, b, g etc)
Kbps
D
ata
Rat
e
M
bps
Mile
sD
ista
nce
10
0’s
of ft
UHF WirelessUHF
Industrial Wireless Communication Solutions(Application Space Matrix)
16 | Presentation | Ira Sharp | 20 April 2010
License-free RF: Uses a low power radio frequency transmitter to send data through the air
Consider Wireless TechnologyWireless Options
Licensed RF: Uses a high power radio frequency transmitter to send data through the air
17 | Presentation | Ira Sharp | 20 April 2010
Licensed vs. UnlicensedLicensed Unlicensed
Requires user to purchase a license No license required
Very low to no interference Much more interference
Very low thru-put when interference occurs
Little effect on thru-put with low amounts of interference
Higher power can be used this can result in greater distances
Does not allow for high power transmissions
18 | Presentation | Ira Sharp | 20 April 2010
900MHz vs.
2.4GHz vs.
5GHz2.4GHzAdvantages:• Higher bandwidth allows large data transfer, speed • Components are smaller, cheaper
Disadvantages:• Congested band due to abundance of Wi-Fi, Bluetooth, microwaves, cordless phones • Attenuates much more quickly, will not pass through metal
900MHzAdvantages:• More robust, less prone to interference• Lower attenuation, travels further through more obstacles
Disadvantages:• Low bandwidth prevents large data transfer, speed• Components are larger at lower frequencies
5GHzAdvantages:• Higher bandwidth allows large data transfer, speed • Less congested, few RF devices in this band
Disadvantages:• Low transmit power limitations• High attenuation in cables, requires very high gain antennas
ISM Bands - Industrial, Scientific and Medical
19 | Presentation | Ira Sharp | 20 April 2010
ISM Frequency Bands (in North America)
Lower Frequencies: propagate further penetrate objects better
2.4GHz: used by microwave ovens
(rain fade issues) is license free around the
world congested band higher throughput
5.8GHz brand new ISM band low transmit power allowed
5.8GHz
900MHz
2.4GHz
20 | Presentation | Ira Sharp | 20 April 2010
Industrial Wireless Usage
Users have more options for wireless technology and product features than ever before
”Which one for what purpose?”
Ana
log
Dig
ital
I/O
802.15.4 BasedFrequency: 2.4GHz
Speed: 250kbpsRange: <30m
BluetoothFrequency: 2.4GHz
Speed: 1MbpsRange: <100m
GSM/GPRS Frequency:
850/900/1800/1900MHzSpeed: 250kbps
Range: <30m
ProprietaryFrequency: 900MHz/2.4GHz
Speed: Varies, <1MbpsRange: Varies, <20km
LicensedFrequency: 100-400MHz
Speed: Varies, <19.2kbpsRange: +20km
WiFi (802.11a/b/g)Frequency: 2.4/5GHz
Speed: 54MbpsRange: 100m
Ente
rpris
e
Ethe
rnet
N
etw
ork
SCA
DA
Et
hern
et
Net
wor
k
Seria
l
Dat
a
21 | Presentation | Ira Sharp | 20 April 2010
Wireless FundamentalsThis is faster? ….. but is it better?
22 | Presentation | Ira Sharp | 20 April 2010
…. this may be (better)?
Wireless Fundamentals:
Faster ..Yes !
24 | Presentation | Ira Sharp | 20 April 2010
The Energy per Bit Equation
We can “conceptually” show how E/Bit affects how far different radios will “go” in an industrial setting.
9600bps
1 Watt TX
115kbps
1 Watt TX>
Typical Spread Spectrum I/O radio compared to a higher speed SCADA radio with same transmit power
dd
Eb =Baud RateTX Power
25 | Presentation | Ira Sharp | 20 April 2010
ISM License Free Spread SpectrumRules
Manufacturer gets FCC approval – not you!
FCC Rules for Part 15.247
Doesn’t cause interference
Live and function with interference
Part 15 gets recognition by FCC
Operates in 900, 2400, 5800 MHz bands
Military technology applied to industrial, commercial, and consumer application
26 | Presentation | Ira Sharp | 20 April 2010
What is Spread Spectrum
A method of transmitting a signal by "spreading" it over a broad range of frequencies much wider then the minimum bandwidth needed to transmit
BenefitsReduces power needed to transmit informationIncreases transmit speed Can allow multiple networks to exitsReduces the effect of interference
27 | Presentation | Ira Sharp | 20 April 2010
How do these characteristics affect Energy per Bit and distance?
DSSSDirect SequenceSpread Spectrum
• Uses wide RF band• Typically moves many bits per second
(802.11 WLAN Ethernet radios move many bits per second)
FHSSFrequency HoppingSpread Spectrum
• Uses narrow RF band• Typically moves fewer bits per second
(Wireless Interface devices moving small packets of I/O data move very few bits per second)
Remember, Spread Spectrum radios come in “two flavors.”
28 | Presentation | Ira Sharp | 20 April 2010
• License Free (FCC part 15)
• 1 watt power max
• 900MHz, 2.4 GHz, 5.8 GHz bands
..but ISM demands the use of one of the Spread Spectrum Technologies
• Direct Sequence• Frequency Hopping
Industrial/Scientific/Medical (ISM) Radio Bands – License Free
• OFDM
29 | Presentation | Ira Sharp | 20 April 2010
Direct Sequencing Spread Spectrum - DSSS
DIRECTSEQUENCE
BACKGROUNDNOISE
BANDWIDTH
RFPOWER
FREQUENCY
30 | Presentation | Ira Sharp | 20 April 2010
Data Bit DATA
Code Word DS Code15, 63 or 127 “chips” long
SPREADDATA
Transmitter
DATA
SameDS Code
Receiver
Frequency
The Direct Sequencing - Physicsof Spread and De-spreading Data
DE-SPREADDATA
Sign
al S
tren
gth
Sign
al S
tren
gth
31 | Presentation | Ira Sharp | 20 April 2010
1 Watt of power “spread” across wide bandwidth
902MHz 928MHz
1 Watt
0 Watt
Bandwidth (MHz)
TransmitPower(Watts)
Interference
The Direct Sequence & Interference
32 | Presentation | Ira Sharp | 20 April 2010
FHSS Wireless I/OProprietary Wireless Inherently Secure Only known by the manufacture
Designed for specific applications I/O to I/O communication
– Long distance (1,000’s of feet to miles) Serial Data (RS-232/422/485)
– Long distance (1,000’s of feet to miles)
A number of Mfgs incorporate proprietary FHSS technology: 900MHz, Bluetooth, 802.11, 802,15, etc. frequencies
33 | Presentation | Ira Sharp | 20 April 2010
Spread SpectrumFrequency Hopping
FREQUENCYHOPPING
WAVE
DIRECTSEQUENCE
BACKGROUNDNOISE
BANDWIDTH
RFPOWER
FREQUENCY
Concentrates power in very narrow signal
Hopping in random pattern 100 times/sec
Frequency HoppingHopping in pseudo
random pattern. Therandom pattern can be 100 times/sec
34 | Presentation | Ira Sharp | 20 April 2010
Frequency Hopping & Interference
902MHz
928 MHz
Interference may knock an update down, but other transmissions will get through.
928 MHz
35 | Presentation | Ira Sharp | 20 April 2010
Spread SpectrumFrequency Hopping vs. Direct Sequence
FREQUENCYHOPPING
WAVE
DIRECTSEQUENCE
BACKGROUNDNOISE
BANDWIDTH
RFPOWER
FREQUENCY
Concentrates power in very narrow signal
Hopping in random pattern 100 times/sec
Frequency Hopping Direct Sequence“Slices” transmission into small coded bits
Utilizes wider signal channelEach has it’s own application advantages.
Is the need for transmitting large Data or IP Packets ? ….or simple serial and I/O signal ?
36 | Presentation | Ira Sharp | 20 April 2010
Wireless: Performance Vs Distance- How far will it go?
37 | Presentation | Ira Sharp | 20 April 2010
Wireless: Performance Vs Distance- A wireless network is only as good as its weakest link !
38 | Presentation | Ira Sharp | 20 April 2010
How far will industrial wireless devices go?R
ecei
ved
Sign
al S
tren
gth
ReceiverThreshold
No
Wor
ry Z
one
Com
mon
Sen
se Z
one
Per
form
ance
Zon
e
This is where it just works, every time, out of the box!
Performance Zone- Path engineering required - Wireless conduits up to 20+
miles
Common Sense Zone- Success with experience - Wireless conduits up to 1/2
mile
No Worry Zone- The “Electrician’s Territory” - Wireless conduits up to
1000 feet
40 | Presentation | Ira Sharp | 20 April 2010
Public and Proprietary Systems
Public Standard- A governing body exists to create/certify a specification to guarantee interoperability between manufacturer’s devices Radio “language” is known Equipment is readily available Encryption is the only protection Examples: 802.11, Bluetooth, Zigbee
Proprietary System- The manufacturer controls the design so that the product will only work with other devices from that manufacturer Non public air interface Equipment available to “insiders” Un-known technology is a significant barrier Encryption helps Examples: Phoenix RAD-ISM-900
41 | Presentation | Ira Sharp | 20 April 2010
Public Systems
Public systems can talk to similar devices from the same manufacture
and can talk to other manufactures devices
Interoperability
42 | Presentation | Ira Sharp | 20 April 2010
Public and Proprietary Systems
Public Standard- A governing body exists to create/certify a specification to guarantee interoperability between manufacturer’s devices Radio “language” is known Equipment is readily available Encryption is the only protection Examples: 802.11, Bluetooth, Zigbee
Proprietary System- The manufacturer controls the design so that the product will only work with other devices from that manufacturer Non public air interface Equipment available to “insiders” Un-known technology is a significant barrier Encryption helps Examples: Phoenix RAD-ISM-900
43 | Presentation | Ira Sharp | 20 April 2010
Proprietary Systems
RS485
RS232
DATA (w/ I/O)
Other manufactures products will not work with other proprietary systems
44 | Presentation | Ira Sharp | 20 April 2010
“TRADITIONAL” NETWORK STRUCTURE
• The proprietary radios can co-exist with other radios in a concentrated area
• Hop sequences are different in every radio group
• Network ID, Security ID, RF band keep networks separated
45 | Presentation | Ira Sharp | 20 April 2010
CELLULAR NETWORK STRUCTURE
• Radios that operate on a standard (like Bluetooth) will use the same hop patterns
• Each network must be physically separated
• Network ID, Security ID, RF Power keep networks separated
46 | Presentation | Ira Sharp | 20 April 2010
900 MHz Unlicensed Radio Types:Unidirectional & I/O
902 – 928 MHz FHSS & DSSS 1 Watt transmitter Transmits:
– 1 analog (4-20mA)– 2 digital (5-30VDC)
Factory matched pairs (transmitter/receiver)-No Programming! 600-1,000ft range out of the
box Point to point or signal
splitting configurations
47 | Presentation | Ira Sharp | 20 April 2010
900 MHz Unlicensed Radio Types:Bidirectional & with I/O 902 – 928 MHz FHSS & DSSS 1 Watt transmitter Transmits (both directions):
– 1 analog (4-20mA)– 2 digital (5-30VDC)
Factory matched pairs (transceivers) or custom configuration options for point to multipoint applications-No Programming! Expandable I/O digital and analog
modules and special function modules 600-1,000ft range out of the box
48 | Presentation | Ira Sharp | 20 April 2010
900 MHz Unlicensed Radio TypesRS232/422/485 Serial Data and I/O 902 – 928 MHz FHSS & DSSS 1 Watt transmitter Transmits RS232/422/485
Data– 1 DB9 connection– 4-pos. screw connector
Connect Expansion I/O Modules– Becomes simple wireless remote I/O– I/O points are addressable via Modbus
RTU or Allen-Bradley DF1 All in one Master, Slave, Store-and-Forward
Repeater Simple Programming using GUI or Dipswitches Programmable Sleep Mode for Solar
Installations
49 | Presentation | Ira Sharp | 20 April 2010
UHF Radio Types:400MHz & 900 MHz etc, etc 0.1-5W adjustable transmitter power Transmits RS232 Data
– 2x DB9 connection– 2 independent serial channels allow
multiple device/protocols to be connected to 1 radio
All in one Master, Slave, Store-and-Forward Repeater 9600 and 19200bps (12.5kHz FCC)
over-the-air rate 128-bit AES encryption Simplex and half duplex modes Simple Programming using GUI Separate port for programming/
diagnostics
50 | Presentation | Ira Sharp | 20 April 2010
Wireless Ethernet (WLAN)TechnologyPublic standard Multiple manufactures devices can be used together
Secure Provided proper encryption is used (WPA2/802.11i)
Medium distance 100’s to 1000’s (+) feet
Very high speed Ethernet type speeds up to 54Mbps
51 | Presentation | Ira Sharp | 20 April 2010
When to use WLAN Technology
WLAN Does the application require high speed data access?
– WLAN technology offers speeds up to 54Mbps which is ideal for applications like uploading and downloading PLC programs, data acquisition, or video surveillance.
Is connection to an existing 802.11/Wi-Fi network available?– WLAN technology is public standard meaning that multiple
manufactures devices can communicate on the same wireless network. This means that an existing Cisco wireless infrastructure could be utilized for connection to plant floor devices.
Is IT concerned about security?– WLAN technology from Phoenix Contact uses the latest security
standards that most IT departments require such as AES encryption over the air and 802.1x network authentication. Together this will work with most existing IT infrastructure.
52 | Presentation | Ira Sharp | 20 April 2010
Encryption Overview
Poor
Good
Best
WEP - Weak key can be hacked or cracked with little to no network security knowledge
WPA - Based on the same encryption as WEP with added features like authentication. Can be hacked although it takes more time and a higher knowledge of network security
WPA2 / AES - Currently the highest level of security available and is considered un-hackable by today's standards.
53 | Presentation | Ira Sharp | 20 April 2010
Ethernet Vs SCADA Ethernet
Ethernet (infrastructure)Many nodes Fast speeds Large packets Sorter distances
SCADA EthernetMany nodes Slower speeds Very small packets Very large distances
54 | Presentation | Ira Sharp | 20 April 2010
Wireless EthernetApplicationsPlant NetworkingMobile NetworkingAccess Security Control
55 | Presentation | Ira Sharp | 20 April 2010
CellularGSM/GPRSSecurity Advanced Encryption used over the air VPN can be used to security data over the internet
Speed Up to 14.4Kbps (GSM) Up to 85.6Kbps (GPRS)
World wide access
Requires SIM card for operationMonthly service charge applies
56 | Presentation | Ira Sharp | 20 April 2010
Cellular Industrial Radios:GSM/GPRS Quad Band Modem(850/900/1800/1900MHz) Transmits RS232 Data
– 1 DB9 connection 2 Digital Inputs (10-30VDC)
– Triggers modem to dial pre-stored numbers– Send Fax or SMS
1 Digital Output (Transistor)– Trigger via SMS, local AT command or
paired modem Digital Input– Reset equipment, alarm
Integrated TCP/IP stack for GPRS networks Simple Programming using GUI or AT
Commands Wide range power supply 10-30VDC Pre-installed SIM Card ready for service
activation– USA version– Canadian version
57 | Presentation | Ira Sharp | 20 April 2010
GSM/GPRSGSM – Global System for Mobile Communications
GSM (Voice Network) Talk to any device connected to the PSTN SMS FAX Email Etc. PSTN
))))
SMS
FAX
Output
* PSTN – Public Switched Telephone Network
58 | Presentation | Ira Sharp | 20 April 2010
GSM Communications
GSM utilizes the voice network for communications. In the United States the carriers (AT&T, Verison, Sprint, etc.) do not want you to use this network for data communications. Therefore, it has little use for SCADA and telemetry applications. One exception is SMS (Text Messaging). SMS uses the GSM network
and is a effective way to communicate alarm states from various sites.
Water Tower/Pump House
AlarmAlarm
Control Contact
Alarm Condition
59 | Presentation | Ira Sharp | 20 April 2010
What else do you need
Add Antenna’s? Add Surge protection? Add Connections and cabling? Add PSU/UPS? Add Enclosure?
Helpful Resources Tech Service Catalogs & manuals Online tools
– Antenna selector guide – Wireless Configurator
60 | Presentation | Ira Sharp | 20 April 2010
Antennas
Omni Semi-Parabolic Parabolic Panel
Yagi
Patch
61 | Presentation | Ira Sharp | 20 April 2010
Understanding Antennas Antenna “gain” is not amplification of the RF signal, it is a
measure of the focus of the signal
High gain antennas focus the RF signal more than low gain antennas
Different types of antennas focus the RF energy in different ways
Proper installation is crucial: Connections and mounting must be secure
Rule of thumb: The further the distance, the higher the antenna must be
62 | Presentation | Ira Sharp | 20 April 2010
Vertical
Horizontal
Top View
Omni-directional antennas radiate RF energy in all directions (but not equally)
The typical radiation pattern resembles a donut centered around the antenna
They can be vertically polarized or horizontally polarized
Polarization can control the direction the “donut” goes
Antenna datasheets have diagrams of the radiation pattern
Omni-Directional Antennas: Basic Principles
63 | Presentation | Ira Sharp | 20 April 2010
Omni-Directional Antennas: Basic Principles
As the gain of an omni increases, typically the height of the donut decreases, and the diameter increases, allowing the RF to radiate further.
Example 0dB Omni
Example 3dB Omni
Example 5dB Omni
64 | Presentation | Ira Sharp | 20 April 2010
Best Practice: Point to Multipoint ApplicationN
S
65 | Presentation | Ira Sharp | 20 April 2010
Best Practice: Point to Multipoint ApplicationN
S
66 | Presentation | Ira Sharp | 20 April 2010
Omni-Directional Antennas: Application
Clear Line of Sight, No LinkClear Line of Sight, Excellent Link
67 | Presentation | Ira Sharp | 20 April 2010
Yagi-directional antennas radiate RF energy in a specific direction
The typical radiation pattern resembles the beam of a flashlight
They can be vertically polarized or horizontally polarized
Polarization can provide separation of two RF signals
Antenna datasheets have diagrams of the radiation patternHorizontal
Vertical
Yagi-Directional Antennas: Basic Principles
68 | Presentation | Ira Sharp | 20 April 2010
Yagi-Directional Antennas: Basic Principles
Example 3dB Yagi
Example 6dB Yagi
Example 9dB Yagi
As the gain of a yagi increases, the beam width decreases and the signal becomes more focused to radiate further
69 | Presentation | Ira Sharp | 20 April 2010
Yagi-Directional Antennas: Application
No Line of Sight, No Link
Partial Line of Sight, Poor Link
Full Line of Sight, Excellent Link
70 | Presentation | Ira Sharp | 20 April 2010
Yagi-Directional Antennas: Application
No Line of Sight, Good Link
No Line of Sight, Excellent Link
71 | Presentation | Ira Sharp | 20 April 2010
A reliable, consistent power: A reliable, consistent power source
? Solar Power “Generators
• Cost savings vs. power company
• Designed for any location
• Application Approvals
What else do you need?
72 | Presentation | Ira Sharp | 20 April 2010
Selection Matrix
A B C D E
12 VOLT SYSTEMS SIS-12/40 9.7 7.7 5.8 3.8 1.9
SIS-24/20 2.4 1.9 1.5 0.7 0.5
**SIS-24/40 7.5 6.0 4.5 3.0 1.5
SIS-24/80 9.7 7.7 5.8 3.8 1.9
ZONE A = 5+ kWh/D, ZONE B = 4 kWh/DZONE C = 3 kWh/D, ZONE D = 2 kWh/DZONE E = 1 kWh/D
**Note: The 24volt, 40W systems have been reduced by 20% due to the ineffiecencies of the voltage convertor.
24 VOLT SYSTEMS
PHOENIX CONTACT SIS
SOLAR INTERFACE SYSTEMS
SOLAR INSOLATION ZONE
SYSTEM PRODUCTION IN AMPHOURS/DAY
73 | Presentation | Ira Sharp | 20 April 2010
Determining Antenna Alignment It is important to study
your environment before installing a wireless system over a large distance.
Determine the distance between sites using hand tools & Topo maps etc.
A range finder can help determine shorter distances out 1500+ yds
A GPS can provide the North and West coordinates as well elevation, even compass readings
74 | Presentation | Ira Sharp | 20 April 2010
Understanding Antennas:The Importance of Aiming / Alignment
•Moving an antenna just a few degrees can have a huge impact on signal strength, especially over long distances
75 | Presentation | Ira Sharp | 20 April 2010
This 1 mile 900MHz FHS failed. …. Not a good practice installation
The Signal could not get through the forest of leaves
This client also violated FCC rules; exceeding the 6 dB signal gain limit for this unlicensed frequency band
76 | Presentation | Ira Sharp | 20 April 2010
?.. Possibly a Well Field SCADA Site, … a wireless long range network
Antennas
Here a YAGI is aimed into an OMNI RF pattern.
For long range linking typical setups use an OMNI at the Master, YAGIs at the slaves, -multipoint to point
77 | Presentation | Ira Sharp | 20 April 2010
Stealth Antenna Masts
78 | Presentation | Ira Sharp | 20 April 2010
Determining Antenna Alignment
Height - Must increase with Range:
22 feet for 1 mile51 feet for 5 miles88 feet for 15 miles
79 | Presentation | Ira Sharp | 20 April 2010
How far will it go ???Ethernet RAD 802.11 13 mile link
80 | Presentation | Ira Sharp | 20 April 2010
The Importance of Aiming Proximity to Other Antennas –
There has to be separation from other antennas For 900MHz a 6 feet vertically or
10 feet Horizontal is the norm
Keep out of radiation path of other antennas
Reading RF strength, data transfer rates etc. at the radio is also an effective aid for positioning and aiming antennas
81 | Presentation | Ira Sharp | 20 April 2010
Wireless: Performance Vs Distance- A wireless network is only as good as its weakest link !
82 | Presentation | Ira Sharp | 20 April 2010
Antenna Mounting
Use proper mounting hardware
Place away from obstructions such as buildings, metal objects and dense foliage
Align polarization (vertical most common)
Cross-polarization can cause signal loss of 20 dB or more
83 | Presentation | Ira Sharp | 20 April 2010
Feed Line Loss Chart 900 MHz Radio Systems (per 100 ft)
Cable Type Attenuation (dB)
RG-58 16
LMR-195 11.1
RG-142 9.2
RG-213 7.6
LMR-240 7.6
LMR-400 3.9
LMR-600 2.5
Using the wrong cable can reduce efficiency
Longer distance = low-loss cable recommended
Shorter distance = less efficient cable is acceptable
Choice of feed line depends on:
length required to reach antenna
amount of signal loss tolerable
cost considerations
84 | Presentation | Ira Sharp | 20 April 2010
A Trusted System has quality components and quality terminationsYour system will perform only as good as it’s weakest link.
Here the contractor chose to cut and trace this coax through an under sized conduit.
His field termination failed at the antenna
85 | Presentation | Ira Sharp | 20 April 2010
The Importance for Surge Protection & grounding / bonding
PTZ camera
A best practice discussion
86 | Presentation | Ira Sharp | 20 April 2010
RTU
The importance for grounding & surge protection best practices
87 | Presentation | Ira Sharp | 20 April 2010
ApplicationsDifferent applications have different requirements Things to consider
How far does the signal need to go?– Feet, Miles, Country, World
What is the density of the nodes? – Remote, Dense
What update times are required?– Days, Hours, Minuets, Seconds, Milliseconds
What type of data will be communicated?– I/O, Serial, Kbps, Mbps, Gbps
Is power available?– Hardwired, Battery, Solar
88 | Presentation | Ira Sharp | 20 April 2010
Path StudyProcess
Path Software Studies
89 | Presentation | Ira Sharp | 20 April 2010
Site Selection
Protect the radio from harsh exposureProvide a source of adequate & stable powerContain suitable entrances for antenna and required cablingSelect Antenna locations that provides an unobstructed transmission path in the direction of the associated remote(s)
90 | Presentation | Ira Sharp | 20 April 2010
900MHz Wireless Serial/IOApplications Eliminate Sensor Wire (Wire-In, Wire-Out)Monitoring and Controlling Simple IO PLC to PLC IO communications
Need Tank levels and Pump control
Control Station
91 | Presentation | Ira Sharp | 20 April 2010
Wireless IO Scenarios
Analog (In)Analog (Out)Higher transmission power
3 MilesLong Distance Wireless IO
Wireless IO through walls and obstructions
92 | Presentation | Ira Sharp | 20 April 2010
Application
Wireless I/O (Long Distance) Application
– An analog signal needs to be collected from a remote pumping station. Which reports the level of the water tank.
Problem– Laying cable and conduit is
simply to costly. The distance was 5200’ and cable must be run under two roads.
93 | Presentation | Ira Sharp | 20 April 2010
Application
Long distance communications at 5200 feetWire in/ Wire out need
Analog (In)Analog (Out) Higher transmission power
5200ft
94 | Presentation | Ira Sharp | 20 April 2010
Application
Wireless I/O (Short Distance) Application
– Collect data from various sensors located on machinery that will be used for predictive maintenance.
Problem– There is no easy way to wire
sensors located on the machinery back to a PLC to be monitored. There are many obstructions and this is a high noise environment that does not lend well to parallel wiring.
95 | Presentation | Ira Sharp | 20 April 2010
ApplicationProprietary Wireless SolutionMake a wired sensor, wirelessWire in/ Wire out technology can make this happen todayRadios must be wired for power or solar powered
Higher transmission power
96 | Presentation | Ira Sharp | 20 April 2010
WSN to Long Hall
ApplicationWSN SolutionWired sensors can still be made wireless The WSN radios will “Mesh” in small clustersWSN radios are battery powered. No hard wiring needed.WSN is made for short distances a Long Hall radio will be needed
Higher transmission power WSN
97 | Presentation | Ira Sharp | 20 April 2010
Application
Serial Application
– Tank levels must be monitored from a verity of tanks. This information must be collected by a PLC.
Problem– The tanks are spread over a
vary large area and it is simply to costly to run cable and conduit to each location.
98 | Presentation | Ira Sharp | 20 April 2010
Application
I/O is collected at each tank, reported to the radio, Then sent too the master PLC.This can be more reliable then wired connections as there is
no worry that a trenched cable will become damaged over time.
Higher transmission power
99 | Presentation | Ira Sharp | 20 April 2010
Application
Ethernet Application
– An existing security system has become antiquated. This system needs updated and new cameras must be installed.
Problem– The locations where new
cameras must be installed are to difficult or expensive to wire for connection.
100 | Presentation | Ira Sharp | 20 April 2010
Application
Ethernet Cameras or Analog cameras processed with a video server can be connected to the Ethernet RadiosThe video will be streamed to the master radio and can be
archived or viewed at the master station
High Speed Transmission
101 | Presentation | Ira Sharp | 20 April 2010
Application
Serial and IO Application
– The contents of trucks transporting various materials needs to be monitored for temperature, quantity, and location for quality purposes.
Problem– The trucks transport these
materials around the United States and Canada. Currently a PLC is used to monitor temperature and quantity of the material although this data can only be downloaded when the truck is parked at its destination.
102 | Presentation | Ira Sharp | 20 April 2010
GSM/GPRSGSM – Global System for Mobile Communications
GSM (Voice Network) Talk to any device connected to the PSTN SMS FAX Email Etc. PSTN
))))
SMS
FAX
Output
* PSTN – Public Switched Telephone Network
103 | Presentation | Ira Sharp | 20 April 2010
ApplicationGSM/GPRSData-loggers or PLCs are used to collect and archive dataGSM/GPRS modem will provide international access to the
cellular network. This allows for monitoring of the truck and its contents.
Internet GPRS
GPS
GPS
104 | Presentation | Ira Sharp | 20 April 2010
Success storiesSan Antonio Wastewater SystemApplication
The San Antonio wastewater treatment plant needed visual alarm beacons and audible hours to warn of hazardous conditions
Wireless Solution Trusted Wireless I/O Radios were used as a
wireless conduit for triggering remote indicators and alarms.
ROI SAWS quickly and easily implemented an alarm
system that notifies their employees of potentially hazardous conditions. By using Trusted Wireless I/O, the company avoided the high costs of installing wire and conduit.
105 | Presentation | Ira Sharp | 20 April 2010
Success storiesSan Antonio Water System Application
San Antonio Water System measures water usage and flow to customers. Their old SCADA system used expensive, unreliable leased-line phone subscription.
Wireless Solution The leased-line phone system was replaced with
Trusted Wireless Data Radios. This Trusted Wireless network provides real-time stream usage and flow measurements from each of the customer sites.
ROI SAWS calculated a two-year payback in lease-line
cost with the purchase of the Trusted Wireless Data Radio network. In addition, SAWS gained savings through increased reliability, and by eliminating site visits to manually record data when the leased-lines where in repair
106 | Presentation | Ira Sharp | 20 April 2010
900 MHz Ethernet Applications
Remote tank monitoring (Water anything, Chemical)SCADA (process, water towers, sewage)Security and surveillance (non-Streaming)Utilities (Water/Waste water, etc, etc)Municipalities
107 | Presentation | Ira Sharp | 20 April 2010
Wireless Ethernet Scenario
IO to MODBUS RTU Registers
Remote PLC access forPolling and programming
Remote PLC access forPolling and programming
Wireless Data and IO access
108 | Presentation | Ira Sharp | 20 April 2010
WLAN Scenario
High Speed Transmission
High Speed Wireless Data and IO access
109 | Presentation | Ira Sharp | 20 April 2010
And now….
CellularGSM/GPRS Technology
•Very Long distances - international.
•Mobile applications
•Challenging RF environments
•Ease/speed of implementation
•Polled Data and event signaling for process applications. Telemetry for SCADA.
•Serial data radio
110 | Presentation | Ira Sharp | 20 April 2010
Wireless EthernetApplicationsPlant NetworkingMobile NetworkingAccess Security Control
111 | Presentation | Ira Sharp | 20 April 2010
Monitoring and Control Point to Point Trusted Wireless ™ I/O Typical Applications
Monitoring and controlling Tanks and Wells Monitoring and controlling
Pumping Stations
Need Tank levels and Pump control
Control Station
112 | Presentation | Ira Sharp | 20 April 2010
Trusted Wireless Data
Typical Applications Tank Monitoring Irrigation Systems Pipe Line Monitoring
113 | Presentation | Ira Sharp | 20 April 2010
Wireless: Performance Vs Distance- A wireless network is only as good as its weakest link !
114 | Presentation | Ira Sharp | 20 April 2010
Q & A
Welcome to PHOENIX CONTACT
Thank You
Stewart WilsonProject EngineerCentral Region815-274-5049