industrial pipe clamps

44
Behringer Pipe Clamps Pipe and Tube supports for Industrial Applications

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Basic presentation of Behringer Corporation\'s Industrial Pipe Clamp product line, covering capabilities, product offering, and industry applications.

TRANSCRIPT

Page 1: Industrial Pipe Clamps

Behringer Pipe Clamps

Pipe and Tube supports for Industrial Applications

Page 2: Industrial Pipe Clamps

Outline•About Behringer•Product Overview•Industry Applications

Page 3: Industrial Pipe Clamps

About Behringer•Founded in 1869, Newark NJ – USA

•Metalworking Facility

–Manufacturing parts Industrial Customers

→Mack Truck

→Otis Elevator

Page 4: Industrial Pipe Clamps

About Behringer•Currently located in Branchville, NJ – USA

–40,000 Ft.2 Manufacturing Facility

–Complete metal and plastics processing facility

–Manufacture all current and custom products

Page 5: Industrial Pipe Clamps

Complete Facility of Equipment

About Behringer

Hydraulic Shear

Hydraulic Break

Water-jet Cutter

30 to 200 Ton Presses

Welding Facility

Automatic Saws

Page 6: Industrial Pipe Clamps

Complete Facility of Equipment

About Behringer

Lathes

Drill Presses Band Saws

Page 7: Industrial Pipe Clamps

About Behringer•Extensive Inventory Of All Products

–Injection Molded and Metal Components

–All Materials Of Construction

–Same-Day Shipping

Page 8: Industrial Pipe Clamps

About Behringer

What are your Questions?

Page 9: Industrial Pipe Clamps

Product Overview

Page 10: Industrial Pipe Clamps

Product Overview•Efficient and Economic Method of Anchoring

–Pipes, Tubes, Hoses

•Incorporate a Modular Insert

–¼” (6.4mm) through 30” (762mm)

•Multiple sizes within each group

Page 11: Industrial Pipe Clamps

Product Overview•Inserts are oval in shape

–Creates a 3-dimensional clamping force

•Inserts include ribs

–Help to anchor and reduce vibration and noise

•Provides a cushioning and dampening action

–Reduces noise and vibration.

Page 12: Industrial Pipe Clamps

Product OverviewClamp Pair Materials

•Polypropylene (Black Color)

– -22º F to 194º F (-20º C to 90º C)

•Santoprene (Beige Color)

– -40º F to 275º F (-40º C to 135º C)

•Aluminum (Metallic Color)

– -65º F to 500º F (-54º C to 260º C)

Page 13: Industrial Pipe Clamps

Product OverviewHardware Materials

•Carbon (untreated) Steel

•Zinc-Plated Steel

•AISI 304 Stainless Steel (A2 – 1.4301/1.4305)

•AISI 316 Stainless Steel (A4 – 1.4401/1.4571)

•Others on request

Threads

•UNC and Metric Available

Page 14: Industrial Pipe Clamps

Product Overview•Typical Components

–Weld mount is most common method

–Mounting with cover plate is preferred method

–Many varieties of different component combinations available.

Hex Bolts

Cover Plate

Clamp Pair

Mounting Method (Weld Plate)

Page 15: Industrial Pipe Clamps

Product Overview•Clamp Selection

–Application / Series

–Outside Diameter

–Mounting Configuration

–Threads (UNC are standard)

–Environmental Factors / Requirements

Page 16: Industrial Pipe Clamps

Product Overview•Clamp Selection

–Application / Series

Heavy-4 Series

Heavy Series Twin Series

Saddle Series Cushion Clamps

Standard Series

Page 17: Industrial Pipe Clamps

•Standard Series

•Heavy Series

•Twin Series

•Heavy-4

•Saddle Series

•Size Range: ¼” OD through 4.5” OD

•Pressures: Up to 2,000 psi

•Mounting: Weld, Bolt, Rail, Strut, Stacking, Double Weld, Group Weld

•Hardware: Zinc Plated, 304SS, 316SS

•Insert: Polypropylene, Santoprene, Aluminum

Product Overview

Page 18: Industrial Pipe Clamps

•Size Range: ¼” OD through 8.625” OD

•Pressures: Up to 5,000 / 10,000 psi

•Mounting: Weld, Rail, Strut, Stacking

•Hardware: Plain Steel, 304SS, 316SS, Zinc

•Insert: Polypropylene, Santoprene, Aluminum

•Standard Series

•Heavy Series

•Twin Series

•Heavy-4

•Saddle Series

Product Overview

Page 19: Industrial Pipe Clamps

•Standard Series

•Heavy Series

•Twin Series

•Heavy-4

•Saddle Series

Product Overview

Single Heavy Double Heavy

Page 20: Industrial Pipe Clamps

•Size Range: ¼” OD through 1.660” OD

•Pressures: Up to 1,500 psi

•Mounting: Weld, Rail, Strut, Stacking

•Hardware: Zinc Plated, 304SS, 316SS

•Insert: Polypropylene, Santoprene

•Standard Series

•Heavy Series

•Twin Series

•Heavy-4

•Saddle Series

Product Overview

Page 21: Industrial Pipe Clamps

•Size Range: 8.625” OD through 30” OD

•Pressures: Up to 5,000 / 10,000 psi

•Mounting: Weld

•Hardware: Plain Steel, 304SS, 316SS, Zinc

•Insert: Polypropylene, others on request

•Patented 4-segment Design!!

•Standard Series

•Heavy Series

•Twin Series

•Heavy-4

•Saddle Series

Product Overview

Page 22: Industrial Pipe Clamps

•Size Range: 0.84” OD through 30” OD

•Mounting: Long or Short Saddle

•U-Bolt and Nuts: Plain Steel, 304SS, 316SS, Zinc-plated

•Insert: Polypropylene, HDPE, Cast Nylon

•Standard Series

•Heavy Series

•Twin Series

•Heavy-4

•Saddle Series

Product Overview

Page 23: Industrial Pipe Clamps

Product Overview•Clamp Selection

–Outside Diameter

2.375 in.2.000 in.2"

1.900 in.1.500 in.1-1/2"

1.315 in.1.000 in.1"

1.050 in.0.750 in.3/4"

0.840 in.0.500 in.1/2"

Pipe ODTubing ODSize O

Page 24: Industrial Pipe Clamps

Product Overview•Clamp Selection

–Mounting ConfigurationStandard Series

Weld Mount (STW)

Bottom plate is welded to structure. This is the most common mounting method.

Bolt Mount (BAP)

Bottom plate is bolted to structure. The plate is extended and has elongated mounting holes

Double Weld Mount (DOW)

Bottom plate is welded to structure and is a single plate. Other components are all individual. Allows removal of one particular line if needed. All clamps must be of the same group size.

Group Weld Mount (GRW)

Bottom plate is welded to structure and is a single plate. Other components are all individual. Up to 4ft. length available. All clamps must be of the same group size.

Page 25: Industrial Pipe Clamps

Product OverviewRail Mount (RAL-1)

Clamp is mounted to a rail (RAL-1) using RCN-1 rail nuts or STW weld plates. Multiple group sizes can be mounted next to each other, unlike GRW weld plates. Rails can be welded or bolted in place.

Rail Mount (RAL-0)

Clamp is mounted to a rail (RAL-0) using RCN-0 rail nuts. Weld Plates cannot be used in RAL-0 rails. Multiple group sizes can be mounted next to each other, unlike GRW weld plates. Rails can be welded or bolted in place.

•Clamp Selection

–Mounting ConfigurationStandard Series

Strut Mount (UCN)

Clamp is supplied with strut clips that adapt to standard strut channels. Multiple group sizes can be mounted next to each other.

Stacking kit

Stacking kits include everything needed to take any clamp and bring it up one level higher. Maximum of 5 tiers allowed.

Page 26: Industrial Pipe Clamps

Product Overview

Page 27: Industrial Pipe Clamps

•Clamp Selection

–Mounting ConfigurationHeavy Series

Double Heavy Weld Mount (DWP)

Double Heavy clamps are welded in place just as the single heavy. They allow double the vibration reduction and clamping strength of a Single Heavy.

Rail Mount (RAL-4)

Clamp is mounted to a rail (RAL-4) using RCN rail nuts. Multiple group sizes can be mounted next to each other. Rails can be welded or bolted in place.H3-H5 uses RCN-7H6 uses RCN-8H7 uses RCN-9

**H8 and larger not rail mountable.

Single Heavy Weld Mount (SWP)

Bottom plate is welded to structure. This is the most common mounting method.

Rail Mount (RAL-2 and RAL-3)

Proprietary rails allow for mounting of clamps with weld plates, similar to RAL-1 in Standard SeriesH3-H5 uses RAL-2H6 uses RAL-3

Stacking Kit

Stacking kits include everything needed to take any clamp and bring it up one level higher. Maximum of 5 tiers allowed.

Product Overview

Page 28: Industrial Pipe Clamps

•Clamp Selection

–Mounting ConfigurationTwin Series

Single Heavy Weld Mount (SWP)

Bottom plate is welded to structure. This is the most common mounting method.

Rail Mount (RAL-0)

Clamp is mounted to a rail (RAL-0) using RCN-T0 rail nuts. Weld Plates cannot be used in RAL-0 rails. Multiple group sizes can be mounted next to each other. Rails can be welded or bolted in place.

Rail Mount (RAL-1)

Clamp is mounted to a rail (RAL-1) using either RCN-4 rail nuts, or weld plates. Multiple group sizes can be mounted next to each other. Rails can be welded or bolted in place.

Strut Mounting

Clamp is supplied with strut clip that adapts to standard strut channels. Multiple group sizes can be mounted next to each other.

Product Overview

Stacking Kit

Stacking kits include everything needed to take any clamp and bring it up one level higher. Maximum of 5 tiers allowed.

Page 29: Industrial Pipe Clamps

•Clamp Selection

–Mounting ConfigurationHeavy-4 Series

Double Heavy Weld Mount (DWP)

Double Heavy clamps are welded in place just as the single heavy. They allow double the vibration reduction and clamping strength of a Single Heavy.

Single Heavy Weld Mount (SWP)

Bottom plate is welded to structure. This is the most common mounting method.

Double Heavy Weld Mount (DWP)

Double Heavy clamps are welded in place just as the single heavy. They allow double the vibration reduction and clamping strength of a Single Heavy.

Single Heavy Weld Mount (SWP)

Bottom plate is welded to structure. This is the most common mounting method.

Product Overview

Page 30: Industrial Pipe Clamps

Short Saddle

Only fits under the pipe. There are 2 locator pins that will fit into holes drilled in the support structure. This series is only available in polypropylene material.

Long Saddle

Longer Saddle extends past the u-bolt and has through holes for the u-bolt to pass through. This is the most common saddle used. HDPE and High Temp Nylon materials available

•Clamp Selection

–Mounting ConfigurationSaddle Series

Product Overview

Page 31: Industrial Pipe Clamps

•Clamp Selection

–Threads (UNC are standard)

UNC threads are standard

Metric Threads available on request

may affect price, consult factory.

Product Overview

Page 32: Industrial Pipe Clamps

•Clamp Selection

–Environmental Factors / Requirements

•Temperature: most determining factor of clamp pair materials

•Water: may determine 304SS or 316SS hardware materials

•Chemicals: will determine hardware and clamp pair material

•Application: high impact area, excessive vibration, underwater, extreme operating conditions, etc.

Product Overview

Page 33: Industrial Pipe Clamps

•Clamp Installation

–Spacing

–Load

–Equipment

–Routing

Product Overview

Page 34: Industrial Pipe Clamps

•Clamp Installation

Product Overview

Recommended Spacing

Use recommended values

Found in New Catalog

Also avail. in pdf format

Torque and Load

Use recommended values

Found in New Catalog

Also avail. in pdf format

Page 35: Industrial Pipe Clamps

•Clamp Installation

Product Overview

Bends and Corners

As close as possible

Protect against water hammer

Components

As close as possible

Directly before and after

Protects against vibration

Page 36: Industrial Pipe Clamps

What are your Questions?

Product Overview

Page 37: Industrial Pipe Clamps

Industry Applications

Page 38: Industrial Pipe Clamps

•Mobile Equipment

•Industrial Manufacturing

•Offshore Platforms

•FPSO Vessels

Industry Applications

Page 39: Industrial Pipe Clamps

•Mobile Equipment

•Industrial Manufacturing

•Offshore Platforms

•FPSO Vessels

Off-Highway

Applications

Agriculture Mining

Construction

Page 40: Industrial Pipe Clamps

•Mobile Equipment

•Industrial Manufacturing

•Offshore Platforms

•FPSO Vessels

Steel and Metals Semiconductor

Machining Chemical and Process

Applications

Page 41: Industrial Pipe Clamps

•Mobile Equipment

•Industrial Manufacturing

•Offshore Platforms

•FPSO Vessels•Hydraulic control systems

•Ballast water systems

•Mud pump lines

•Process water

•Any pressure or high volume lines

Applications

Page 42: Industrial Pipe Clamps

•Mobile Equipment

•Industrial Manufacturing

•Offshore Platforms

•FPSO Vessels•Hydraulic control systems

•Ballast water systems

•Mud pump lines

•Injection systems lines

•Submersible operating lines

•Processing facility piping

•Separation and Filtration systems

•Compressor Systems

•All pressure and process system piping

Applications

Page 43: Industrial Pipe Clamps

Industry Applications

What are your Questions?

Page 44: Industrial Pipe Clamps