industrial catalogue - pronto avenue

industrial catalogue

39

Innovative mobility solutions & products

We are a single-source solution provider in mobile applications with intelligently simple, smart product design.

2

InformationIndustrial Catalogue - contents

Catalogue contents 2-3Choosing castors 4-7Choosing tugs & movers 50-51Product code structure 8Plate & bolt hole dimensions 9

Maintenance & fitting 66Conditions of use 66Warranty & service 67Preventative maintenance 68-69Castor configurations 70Trolley design 71

Test summaries 72-73ISO9001 Certification 74Customer satisfaction 74RoHs compliance 74

Delivery policy 75About Us 76-79

WheelsTwin 40 10 About pneumatics 34L series 30 11 Semi-pneumatic 35N series 90 12 Steel-centred 36K series 100 13 Plastic-centred 37M series 200 14-15M stainless 150 16-17

D series 200 18 Grey rubber 38J series 300 19 Blue rubber & foam 39Y series 360 20-21 Black rubber (small) 40O series 450 22 Black rubber (large) 41O stainless 450 23H series 600 24H scaffold 500 25

W series 750 26 Nylon 42X series 1,000 27 Pallet truck 43V series 2,450 28 Lawn mower 43A series 3,500 29 High & low temp 44-45

Choosing fittings 30 Buffers 4610mm - 3/8 31 Tube sliders 4612mm - 1/2” 32 Supermarket parts 47Tube ends 33 Spare parts 48-49

Castors Max load (kg)

3

Tug Compact 500 52Tug EVO 1,000 - 3,500 53Tug Tough 10 5,000 - 10,000 54Tug Tough 20 20,000 55Tug Incliner 1,000 56

Zippy Tug 500 58

Transpak 700 59Modular Trailer 700 57

Niftylift 30 60Ecolift 50 61Rugged - manual 100 62Rugged - powered 150 63Simplicity Plus 150 64Universal 250 65

Materials handling

For Healthcare & Commercial applications and associated products see our industry-specific catalogue.• Medical & furniture castors• Electronic braking castors• Ergonomic trolleys• Bedmovers• Linen Tugs

Max load (kg) Other catalogues

For Service requirements such as repairs, maintenance and fitting visit our service website at servicedequipment.com.au

• On-call service technicians• Huge range of spare parts• Preventative Maintenance• Contracts & scheduled

service work

Other websites

4

Choose the range based on load rating, style & specialist requirements1

load ratings between 200kg 440lb

These ranges will suit applications such as:

• trolleys & carts• shop fitting & display• mobile storage

pages 10-17

load ratings between 200-600kg 440-1320lb

These ranges suit applications such as:• linen carts• work platforms• roll cages• stock trolleys

pages 18-25

load ratings above 750kg 1650lb

These ranges suit applications such as:

• stock trolleys for automotive plants• shipping containers• multi-purpose industrial trolleys

pages 26-29

The 6 easy steps to choosing castors

1Choose the range based on load rating, style & specialist requirements

2 Choose the wheel based on floor surface

3 Choose wheel diameter

4 Choose the bearing/bush type

5 Choose the type of brake & castor configuration

6 Choosing fittings (3 options)

5

Soft or smooth floorsHard wheels have high load bearing capacity and reduce push effort on carpet and soft surfaces but are very noisy on tiles and other hard surfaces and can also leave indentations on wooden floors.

Variable floor surfaces

Bouncy, elastic tyres help get over bumps. That’s why wheelbarrows and other applications that involve rough ground use pneumatic or rubber tyres.

Road cases are a classic example of tyres that need to adapt to a wide range of floor surfaces. When bands are on the move, their equipment needs to travel over bitumen, carpet, lino, wood and over curbs and stairs. These wheels go everywhere!

Some applications have specific requirements, and we have a wide range of wheels to suit including high and low temperature, wheelie bin wheels, central locking castors, antistatic wheels and many, many more!

Specialised applications

Choose the wheel based on floor surface

2

Rough ground & outdoors Other tyre selection factors:

HardnessThe harder the tyre, the less out-of-round the tyre will be under load, and the smaller the resulting force required to start the wheel from rest on smooth floors.

Resilience (hi-res)The greater the resilience (bounciness/spring) of the tyre, the lower the sustained push effort required to pass over multiple obstacles (rough ground). Why? High resilience materials return energy after compression just like a running shoe (think super balls versus squash balls - same hardness, different bounciness).

Tyre profileDomed tyres require less force to swivel a wheel (and are generally used in our light to medium duty castor ranges) - note that most Fallshaw light to medium duty castor ranges brake on the sides of the wheels and rely on our domed profiles. Flat profiles spread load and prevent damage to floors at high load ratings (and are used in our heavy and very heavy duty ranges).

Particle embedmentRubber tyres such as grey or hi-res blue rubber may not be suitable for dirty floors or areas near tool rooms, as particles such as swarf or pebbles can get stuck in the tyres (which may then cause damage to floors). A nylon or polyurethane tyre material would be suitable due to its harder surface which resists particle embedment.

6

Choose the bearing/bush type

BallUsed in applications where heat can build up due to friction caused by constant movement and/or higher speeds – all towing applications use precision bearings (as the high-tolerance and hardened steel used in the sealed and greased bearings reduces heat build-up that can cause weakening of the wheel). Ball bearings offer the lowest-friction and therefore the lowest push-effort – they are also the most expensive type of bearing in our range.

RollerUsed in high-impact applications (the large surface area of the bearing spreads load and therefore protects against high-impact). Not suitable for high speed (more than 6km/hr).

Plain bush (or bore)Used in corrosive environments (polymer bearings won’t rust). Also used to reduce cost (the cheapest kind of ‘basic’ bush).

4

The larger the wheel, the easier to push and the better the ride comfort (ability to pass over bumps and to minimize vibration).Why? The larger the wheel, the smaller obstacles are as a proportion of the diameter, resulting in greater momentum.

Wheel diameter should be maximised, bearing in mind that: • as a rule of safety a maximum height of 1400mm (4’7”)

is recommended (including the goods being carried) to enable a clear line of sight

• small wheels are sometimes used to reduce the centre of gravity to address tip hazards due to top-heavy loads.

Choose the type of brake & castor configuration5 Choose the wheel diameter3

Traditional

4 swivel

2 swivel2 fixed or DL

2 swivel2 fixed

4 swivel2 fixed

World best practiceOur Healthcare Catalogue has innovative solutions to make steering and braking castors intuitive or even automatic! • Our electronic braking castors (EBC)

automatically apply the brake with the use of a motion sensor.

4 TrinityCB or TB

Trinity Castors

No brake?Total Brake? Directional Locking? 3-in-1 Brake?

Brake options:

Castor configuration options:All you need to know about configurations is on page 70!

Direction of travel

Direction of travel

7

Bolt hole mount

Expanding adaptorsSuitable for installing into tubular legs for wheel diameters of 125mm or less (not suitable for large wheels of 150mm or more).

The low-cost fitting of choice for most tube applications.Compatible with M12 pintles to suit K, M, D, J, ARC, ZEN and M elegance

Pintle boltsUsed when screwing directly into a threaded hole (such as a nut welded into tube) or a threaded tube end.

If fitting to an existing threaded hole, the lowest possible cost is a simple pintle bolt. Not compatible with directional lock.

Threaded tube endsAvailable to suit a wide range of round, square and rectangular tube sizes.

To suit round tube O.D between 20-60mm and square and rectangular in varying sizes between 20-50mm.

Grip neck & friction stemsAvailable to suit very narrow tubes only.

To suit L Series and K Series for tube size I.D 23mm or less.

Solid pintlesIdeal for large diameter wheels & applications that involve long distances or high vibration.

Higher cost than expanding adaptors, but locked solid without the need to be tightened. Used when directional lock orientation or fixed brake pedals need to be permanently locked into position.

Note that 1/2” (12mm) bolt hole castors can be reduced to either 10mm (3/8”) or 8mm with reducing bushes:

Plate mount

For plate sizes see page 9.

Choosing fittings (3 options)6Option 1

Option 3For equipment that has a smooth flat base such as a sheet of wood or steel

Washer mount (for bolt hole)

WasherUsed when mounting bolt hole castors into applications that do not have a tube.

Option 2

OR

OR

8

J B R 125 J Z P TB

wheelseries tyre material bearing size extras fork

series finish mounting brake colour

Core range

TW LNKMQDJYOH

Deluxe range

KMQ

Very heavy duty

WXVA

Trinity & EBC Castors

See Healthcare & Commercial catalogue

R

S

T

J

A

B

U

V

N

H

P

K

W

C

F

X

black rubber

grey rubber(flat profile)

grey rubber (round profile)

Thermoplastic Elastomer

Thermoplastic Elastomer AntiStatic

blue rubber

polyurethane

PVC

nylon

hi-temp nylon

polypropylene

hi-temp phenolic

very hi-temp phenolic

cast iron

foamed microcellular

high impact polymer

B

Q

C

R

S

A

H

I

N

T

K

deep groove flanged ball bearing

precision ball bearing

precision ball bearing(stainless steel)

roller bearing

roller bearing (stainless steel)

plain bore

hi-temp plain bore

cast iron plain bore

nylon plain bore

PTFE (Teflon) plain bore

hi-temp phenolic plain bore

mm

40

50

65

75

100

125

150

175

200

230

250

280

300

400

450

inch

19/16”

2”

21/2”

3”

4”

5”

6”

7”

8”

9”

10”

11”

12”

16”

18”

G

W

S

T

threadguards

white nylon

stainless steel

twin

Core range

TW LNKMDJYOH

Deluxe range

KM

Very heavy duty

WXVA

T

P

Z

B

S

C

N

K

painted

powder coated zinc platedCore Coat™ (with lacquer)

basic zinc (without lacquer) stainless steel chrome nylon nickel

P

PN

F

FN

H

L

S

38

E

GN

J

ISO plate mount

North American plate mount

fixed plate fixed plateNorth American

swivel bolt hole

long pintle

short pintle

3/8” pintle

12mm pintle

grip neck pintle

friction stem

TB

DL

BR

TS

CB

total brake(locks swivel and wheel rotation)

directional lock (locks swivel di-

rection but allows wheel to rotate)

wheel brake(stops wheel rotating only)

thumb screw(hand operated

wheel brake)

complete brakeup = DL

neutral = swiveldown = TB

GYWTSLIK

GHBY

RTCRZRTM

BZCEPCCPCFBP

WDBNPBSDRTBL

EC

GBR

Arc Series(see Healthcare & Commercial

catalogue)

Zen Series(see Healthcare & Commercial

catalogue)

M eleganceChocolate

(see Healthcare & Commercial

catalogue)

M eleganceBluestone

(see Healthcare & Commercial

catalogue)

Trinity Series(see Healthcare & Commercial

catalogue)

Specialised(see Healthcare & Commercial

catalogue)

castor = wheel fork

LEFT of the slash describes the wheel

Plate mount

bolt hole mount

Ball Bearings

Roller bearings

Plain bearings

Energy absorbent elastomers

Hi-res elastomers

Urethane & PVC

Plastics

Cast Iron

Foamed

Polymercastor =

wheel fork

RIGHT of the slash describes the fork

For example: JBR125 JZPTB

9

30 - 40kg70 - 90lb

40 - 60kg90 - 175lb

50 - 100kg110 - 220lb

100 - 200kg220 - 440lb

200 - 350kg440 - 770lb

350 - 600kg770 - 1320lb

750 - 1500kg1650 - 6800lb

750 - 3000kg1650 - 6610lb

L Series

4717/8"

60 23/8"

3513/8"

46113/16"

7mm9/32"holes

Bolt hole

103/8"

4115/8"

Twin Series

251”

251”

3811/2”

3811/2”

5mm3/16”holes

N series

"17

6mm1/4"

elongatedholes

6023/8

60 23/8”

4817/8”

48/8”

Design Castors

50mm (2") castor

4mm5/32"holes

3211/4"

4513/4"

3211/4"

4513/4"

75 & 100mm (3" & 4") castors

6mm1/4"

elongatedholes

6023/8"

4513/4"

45 13/4”

60 23/8”

eBolt hol10

3/8"

K Series

5825/16"

8331/4"

3911/2"

64 21/2"

9mm3/8"

holes

12.71/2"

4817/8”

Bolt hole

M Series

78

96313/16"

60/44

80/7631/8/3"

8mm5/16"

slottedholes

ISO Plate

23/8 -13/4”

31/16”

70

4413/4"

9533/4"

76/673/25/8"

9mm3/8"

slottedholes

North American(NA) Plate

23/4”

Bolt hole

12.71/2"

6321/2"

Big M SeriesBolt hole

12.71/2"

68211/16”

D SeriesStandard ISO Swivel Plate

8633/8"

1004"

6023/8"

76-803-31/8”

9mm3/8"

holes

Standard ISO Fixed Plate

78

96313/16"

60/44

80/7631/8/3"

8mm5/16"

slottedholes

23/8 -13/4”

31/16”

J SeriesPlate

8633/8"

1004"

6023/8"

76-803-31/8”

9mm3/8"

holes

Bolt hole

31/8”

12.71/2"

80

O SeriesH Series

10541/8"

13051/8"

1004"

11mm7/16"holes

8031/8"

ISO Plate

North American (NA) Plate

11mm7/16"

slottedholes

11441/2"

92/7635/8 - 3”

1004"

76/673 - 25/8”

Fixed Plate ISO & NA External

125415/16”

1164 9/16"

holesas per

ISO or NAplate

drawing

W Series

1526"

1787"

763"

10mmholes

1024"

7x4 Standard Plate

X Series

163

125 - 133415/16 - 51/4"

11441/2"27/16 - 33/8"

61/4"

Standard Plate

12.7mm1/2"

slotted holes

62-87

V Series

1405 1/2

133 - 15651/4 - 61/8"

86 - 10533/8 - 41/8"

18471/4"

Standard Swivel Plate

12.7mm1/2"

slotted holes

A Series

2168 5/8


12.7mm1/2"

slotted holes

2168 5/8

1787

1787

Plate & bolt hole sizes

1

The ranges with load ratings below 350kg (770lb) have standard fittings described on pages 30-33.

The ranges with load ratings above 350kg (770lb) are not suitable for fittings shown on pages 30-33; however customised solid pintles are available for O series & H series.

Bushes available to reduce to 8mm, 3/8” & 10mm

An example of a customised pintle to suit O series.

10

Fork Options

Plate

251”

251”

3811/2”

3811/2”

5mm3/16”holes

Threaded Pintle

3/8” BSW

193/4”

Friction Stem

117/16”

251”

Castor Type Hooded Hooded Hooded Hooded Hooded

Mount Height 612 3/8

612 3/8

612 3/8

612 3/8

612 3/8

Swept Radius 461 13/16

602 3/8

461 13/16

602 3/8

461 13/16

Whe

el O

ptio

ns

BearingType

kg/lb

Capacity

kg / lb

Diameter

mm / inch

Tyre material

Swivel Plate Swivel PlateWheel Brake

3/8” Pintle 3/8” PintleWheel Brake

Friction Stem

Plain 40kg 90lb

50 2 Nylon TW50P TW50PBR TW5038 TW5038BR TW50CJ

Twincore

Twin Core castors are not made by Fallshaw. They are imported from China and are not tested to ISO standards as per page 72.• 1 year warranty

11

Fork OptionsStandard Plate

4717/8"

60 23/8"

3513/8"

46113/16"

7mm9/32"holes

Bolt Hole

Bolt hole

OR ADD

85/16”

401 9/16”

sold seperately

Can be fitted with 3/8” or M10 bolt mounts(with M10 threaded tube ends)

or add grip neck pintles (more information on page 31)

Wheel Size 502

502

502

502

502


652 9/16

652 9/16

652 9/16

652 9/16


5721/4

not applicable 471 7/8

572 1/4

Whe

el O

ptio

ns

Hub Width x Bore

mm / inch

BearingType

kg/lb

Capacity

kg / lb

Diameterx Width

mm / inch

Tyre Material

Fork Type Plate Swivel

Plate Wheel Brake

Plate Fixed

Bolt Hole Swivel

Bolt Hole Wheel Brake

Wheel Only /LKP /LKPBR /LKF /LKH /LKHBR

25x6 1 x 1/4

Plain 30kg 70lb

50x20 2 x 3/4

TPE

LJP50 LJP50/LKP LJP50/LKPBR LJP50/LKF LJP50/LKH LJP50/LKHBR

25x6 1 x 1/4

Plain 30kg 70lb

50x20 2 x 3/4

Nyl

on

LNN50 LNN50/LKP LNN50/LKPBR LNN50/LKF LNN50/LKH LNN50/LKHBR

Lcore

• 3 year warranty• Nickel coated finish• Twin ball race• Bolt hole castors supplied with axle nut & bolt

(plate mounted are riveted)• Pintle available (sold seperately, not factory fitted)

103/8”

42111/16

12

Fork Options

Standard Plate

Wheel Size 401 9/16

401 9/16


622 1/2


712 7/8

Whe

el O

ptio

ns

Hub Width x Bore

mm / inch

BearingType

kg/lb

Capacitykg / lb

Diameterx Width

mm / inch

Tyre material

Swivel Plate Swivel Plate Wheel Brake

53x6 2 x 1/4

Plain 90kg 200lb

40x44 1 9/16 x 13/4

Nylon NNN40/NZP NNN40/NZPBR

Ncore

N Core castors are not made by Fallshaw. They are imported from China and are not tested to ISO standards as per page 72.

• 1 year warranty• Zinc plated• Chicago screw axle• Load capacity of 90kg with ultra-low mount height (62mm)

Note: Static load & dynamic load test comply with ISO standards (see page 72).The brake system does not comply (6kg of braking force only).

13

Fork OptionsetalP

5825/16"

8331/4"

3911/2"

64 21/2"

9mm3/8"

holes

Can be fitted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors).

May also be used with solid pintles and grip neck pintles. (See pages 31-32 for information)

Wheel Size 6521/2

753

1004

6521/2

753

1004

6521/2

753

1004

6521/2

753

1004

6521/2

753

1004

Mount Height96

3 3/4

104 4 1/8

131 5 3/16

96 3 3/4

104 4 1/8

131 5 3/16

96 3 3/4

104 4 1/8

131 5 3/16

96 3 3/4

104 4 1/8

131 5 3/16

96 3 3/4

104 4 1/8

131 5 3/16

uThreadguards optional: add ‘G’ to the code before the fork code eg. KUA75G/KZPSwept Radius

63 2 1/2

69 2 3/4

82 3 1/4

89 3 1/2

89 3 1/2

89 3 1/2

Not applicable - no swivel

63 2 1/2

69 2 3/4

82 3 1/4

89 3 1/2

89 3 1/2

89 3 1/2

Whe

el O

ptio

ns

Hub Width x Bore

mm / inch

BearingType

kg/lb

Load Capacity

kg / lb

Diameterx Tread Width

mm / inch

Tyre Material


Plate Total Brake

Plate Fixed

Bolt Hole Swivel

Bolt Hole Total Brake

Wheel Only /KZP /KZPTB /KZF /KZH /KZHTB

30x12 1 1/8 x12mm Plain 50kg 110lb 65x23 2 1/2x 7/8

TPE

KJA65G KJA65G/KZP KJA65G/KZPTB KJA65G/KZF KJA65G/KZH KJA65G/KZHTB

30x8 1 1/8 x 8mm Q ball 50kg 110lb 65x23 2 1/2x 7/8 KJQ65G KJQ65G/KZP KJQ65G/KZPTB KJQ65G/KZF KJQ65G/KZH KJQ65G/KZHTB

30x12 1 1/8 x12mm Plain 50kg 110lb 75x23 3 x 7/8 KJA75G KJA75G/KZP KJA75G/KZPTB KJA75G/KZF KJA75G/KZH KJA75G/KZHTB

30x8 1 1/8 x 8mm Q ball 50kg 110lb 75x23 3 x 7/8 KJQ75G KJQ75G/KZP KJQ75G/KZPTB KJQ75G/KZF KJQ75G/KZH KJQ75G/KZHTB

30x12 1 1/8 x12mm Plain 50kg 110lb 100x23 4 x 7/8 KJA100G KJA100G/KZP KJA100G/KZPTB KJA100G/KZF KJA100G/KZH KJA100G/KZHTB

30x8 1 1/8 x 8mm Q ball 50kg 110lb 100x23 4 x 7/8 KJQ100G KJQ100G/KZP KJQ100G/KZPTB KJQ100G/KZF KJQ100G/KZH KJQ100G/KZHTB


Gre

y Ru

bber

KSA65 KSA65/KZP KSA65/KZPTB KSA65/KZF KSA65/KZH KSA65/KZHTB

30x12 1 1/8 x12mm Plain 50kg 110lb 75x23 3 x 7/8 KSA75u KSA75/KZP KSA75/KZPTB KSA75/KZF KSA75/KZH KSA75/KZHTB

30x12 1 1/8 x12mm Plain 50kg 110lb 100x23 4 x 7/8 KSA100u KSA100/KZP KSA100/KZPTB KSA100/KZF KSA100/KZH KSA100/KZHTB

30x12 1 1/8 x12mm Plain 100kg 220lb 75x23 3 x 7/8

PU

KUA75u KUA75/KZP KUA75/KZPTB KUA75/KZF KUA75/KZH KUA75/KZHTB

30x8 1 1/8 x 8mm Q ball 100kg 220lb 75x23 3 x 7/8 KUQ75u KUQ75/KZP KUQ75/KZPTB KUQ75/KZF KUQ75/KZH KUQ75/KZHTB

30x12 1 1/8 x12mm Plain 100kg 220lb 100x23 4 x 7/8 KUA100u KUA100/KZP KUA100/KZPTB KUA100/KZF KUA100/KZH KUA100/KZHTB

30x8 1 1/8 x 8mm Q ball 100kg 220lb 100x23 4 x 7/8 KUQ100u KUQ100/KZP KUQ100/KZPTB KUQ100/KZF KUQ100/KZH KUQ100/KZHTB


Nyl

on

KNN65 KNN65/KZP KNN65/KZPTB KNN65/KZF KNN65/KZH KNN65/KZHTB

30x12 11/8”x12mm Plain 65kg 145lb 75x23 3 x 7/8 KNN75 KNN75/KZP KNN75/KZPTB KNN75/KZF KNN75/KZH KNN75/KZHTB

30x12 11/8”x12mm Plain 70kg 155lb 100x23 4 x 7/8 KNN100 KNN100/KZP KNN100/KZPTB KNN100/KZF KNN100/KZH KNN100/KZHTB

Kcore

• 5 year warranty on fork• 3 year warranty on wheel•Excellent corrosion resistance• For optional Chicago screw (domed-head) axles add ‘C’

to end of code

12.71/2"

4817/8”

Bolt hole

*

* * * * *

*

*

*


14

Fork Options

78

96313/16"

60/44

80/7631/8/3"

8mm5/16"

slottedholes

ISO Plate

23/8 -13/4”

31/16” 70

4413/4"

9533/4"

76/673/25/8"

9mm3/8"

slottedholes


23/4”Fitted standard with ISO mount plate eg. MSA100G/MZPTB.

For North American plate add N after the fork code. eg. MSA100G/MZPNTB

Bolt hole

12.71/2"

6321/2"

Can be fitted with 1/2” or M12 bolt mounts (with M12 threaded tube ends or expanding adaptors). May also be used with solid pintles and

grip neck pintles. (See pages 31-32 for information)

Wheel Size 753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

Mount Height 10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

Swept Radius 7127/8

9139/16

103 4

118 45/8

128 5

128 5

118 45/8

128 5

128 5


7127/8

9139/16

103 4

118 45/8

128 5

128 5

118 45/8

128 5

128 5

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Load Capacity

kg / lb


mm / inches

Tyre Material


Plate Total Brake

Plate Direction Lock

Plate Fixed

Bolt Hole Swivel


Bolt Hole Direction Lock

Wheel Only /MZP /MZPTB /MZPDL /MZF /MZH /MZHTB /MZHDL

40x8 19/16x8 Q ball 100kg 220lb 75x32 3x11/4

Gre

y Ru

bTa

ll pr

ofile STQ75G STQ75G/MZP STQ75G/MZPTB STQ75G/MZPDL STQ75G/MZF STQ75G/MZH STQ75G/MZHTB STQ75G/MZHDL

40x8 19/16x8 Q ball 100kg 220lb 100x32 4x11/4 STQ100G STQ100G/MZP STQ100G/MZPTB STQ100G/MZPDL STQ100G/MZF STQ100G/MZH STQ100G/MZHTB STQ100G/MZHDL

40x8 19/16x8 Q ball 100kg 220lb 125x32 5x11/4 STQ125G STQ125G/MZP STQ125G/MZPTB STQ125G/MZPDL STQ125G/MZF STQ125G/MZH STQ125G/MZHTB STQ125G/MZHDL

40x8 19/16x8 Q ball 140kg 305lb 100x34 4x15/16

Gre

y ru

bLo

w p

rofil

e MSQ100G MSQ100G/MZP MSQ100G/MZPTB MSQ100G/MZPDL MSQ100G/MZF MSQ100G/MZH MSQ100G/MZHTB MSQ100G/MZHDL

40x8 19/16x8 Q ball 150kg 330lb 125x34 5x15/16 MSQ125G MSQ125G/MZP MSQ125G/MZPTB MSQ125G/MZPDL MSQ125G/MZF MSQ125G/MZH MSQ125G/MZHTB MSQ125G/MZHDL

40x8 19/16x8 Plain 85kg 190lb 75x32 3x11/4

TPE

MJA75G MJA75G/MZP MJA75G/MZPTB MJA75G/MZPDL MJA75G/MZF MJA75G/MZH MJA75G/MZHTB MJA75G/MZHDL

40x8 19/16x8 Q ball 85kg 190lb 75x32 3x11/4 MJQ75G MJQ75G/MZP MJQ75G/MZPTB MJQ75G/MZPDL MJQ75G/MZF MJQ75G/MZH MJQ75G/MZHTB MJQ75G/MZHDL

40x8 19/16x8 Plain 85kg 190lb 100x32 4x11/4 MJA100G MJA100G/MZP MJA100G/MZPTB MJA100G/MZPDL MJA100G/MZF MJA100G/MZH MJA100G/MZHTB MJA100G/MZHDL


40x8 19/16x8 Plain 85kg 190lb 125x32 5x11/4 MJA125G MJA125G/MZP MJA125G/MZPTB MJA125G/MZPDL MJA125G/MZF MJA125G/MZH MJA125G/MZHTB MJA125G/MZHDL


40x8 19/16x8 Q ball 200kg 440lb 75x32 3x11/4

PU

MUQ75G MUQ75G/MZP MUQ75G/MZPTB MUQ75G/MZPDL MUQ75G/MZF MUQ75G/MZH MUQ75G/MZHTB MUQ75G/MZHDL

40x8 19/16x8 Q ball 200kg 440lb 100x32 4x11/4 MUQ100G MUQ100G/MZP MUQ100G/MZPTB MUQ100G/MZPDL MUQ100G/MZF MUQ100G/MZH MUQ100G/MZHTB MUQ100G/MZHDL

40x8 19/16x8 Q ball 200kg 440lb 125x32 5x11/4 MUQ125G MUQ125G/MZP MUQ125G/MZPTB MUQ125G/MZPDL MUQ125G/MZF MUQ125G/MZH MUQ125G/MZHTB MUQ125G/MZHDL

40x8 19/16x8 Q ball 85kg 190lb 75x33 3x15/16

Blue

rub

CBQ75G CBQ75G/MZP CBQ75G/MZPTB CBQ75G/MZPDL CBQ75G/MZF CBQ75G/MZH CBQ75G/MZHTB CBQ75G/MZHDL

40x8 19/16x8 Q ball 100kg 220lb 100x33 4x15/16 CBQ100G CBQ100G/MZP CBQ100G/MZPTB CBQ100G/MZPDL CBQ100G/MZF CBQ100G/MZH CBQ100G/MZHTB CBQ100G/MZHDL

40x8 19/16x8 Q ball 100kg 220lb 125x33 5x15/16 CBQ125G CBQ125G/MZP CBQ125G/MZPTB CBQ125G/MZPDL CBQ125G/MZF CBQ125G/MZH CBQ125G/MZHTB CBQ125G/MZHDL

40x8 19/16x8 Plain 150kg 330lb 75x32 3x11/4

Nyl

on

MNN75 MNN75/MZP MNN75/MZPTB MNN75/MZPDL MNN75/MZF MNN75/MZH MNN75/MZHTB MNN75/MZHDL

40x8 19/16x8 Plain 150kg 330lb 100x32 4x11/4 MNN100 MNN100/MZP MNN100/MZPTB MNN100/MZPDL MNN100/MZF MNN100/MZH MNN100/MZHTB MNN100/MZHDL

40x8 19/16x8 Plain 150kg 330lb 125x32 5x11/4 MNN125 MNN125/MZP MNN125/MZPTB MNN125/MZPDL MNN125/MZF MNN125/MZH MNN125/MZHTB MNN125/MZHDL

Mcore

• 5 year warranty on fork• 3 year warranty on wheel•Interchangable wheels with D Series• For optional Chicago screw (domed-head)

axles add ‘C’ to end of code

NOTES:• Allen keys available (2 per pack) code: SPALLENKEY• See Healthcare & Commercial catalogue for conductive wheel options• Wheels with plain bushes have 12mm bore reduced to 8mm by axle bush • D Series brakes not compatible with TPE tyres (MJ, MA, SJ or CB wheels)• For chrome plating see M elegance

*

* * * * *

*

* *


*

15

Fork Options

78

96313/16"

60/44

80/7631/8/3"

8mm5/16"

slottedholes

ISO Plate

23/8 -13/4”

31/16” 70

4413/4"

9533/4"

76/673/25/8"

9mm3/8"

slottedholes


23/4”

Fitted standard with ISO mount plate eg. MTQ150G/MZPTB. For North American plate add N after the fork code. eg. MTQ150G/MZPNTB

Bolt hole

12.71/2"

68211/16”

Can be fitted with 1/2” or M12 bolt mounts with solid pintles (recommended)or expanding adaptors (at lighter usage/

loads <80kg) (See page 32 for information)

Wheel Size 1506

1757

2008

1506

1757

2008

1506

1757

2008

1506

1757

2008

1506

1757

2008

1506

1757

2008


21483/8

238 93/8

18773/8

21483/8

238 93/8

18773/8

21483/8

238 93/8

18773/8

21483/8

238 93/8

18773/8

21483/8

238 93/8

18773/8

21483/8

238 93/8

Swept Radius 13051/4

145511/16

155 61/16

153 6

153 6

155 61/16

153 6

153 6

155 61/16

13051/4

145511/16

155 61/16

153 6

153 6

155 61/16

153 6

153 6

155 61/16

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Load Capacity

kg / lb


mm / inches

Tyre Material


Plate Total Brake


Bolt Hole Swivel



Wheel Only /MZP /MZPTB /MZPDL /MZH /MZHTB /MZHDL

40x8 19/16x8 Q ball 150kg 330lb 150x34

6x15/16

Gre

y Ru

bber

QTQ150G QTQ150G/MZP QTQ150G/MZPTB QTQ150G/MZPDL QTQ150G/MZH QTQ150G/MZHTB QTQ150G/MZHDL

40x8 19/16x8 Plain 150kg 330lb 150x34

6x15/16QTA150G QTA150G/MZP QTA150G/MZPTB QTA150G/MZPDL QTA150G/MZH QTA150G/MZHTB QTA150G/MZHDL

40x8 19/16x8 Q ball 150kg 330lb 175x34

7x15/16QTQ175G QTQ175G/MZP QTQ175G/MZPTB QTQ175G/MZPDL QTQ175G/MZH QTQ175G/MZHTB QTQ175G/MZHDL

40x8 19/16x8 Plain 150kg 330lb 175x34


40x8 19/16x8 Q ball 150kg 330lb 200x34

8x15/16QTQ200G QTQ200G/MZP QTQ200G/MZPTB QTQ200G/MZPDL QTQ200G/MZH QTQ200G/MZHTB QTQ200G/MZHDL

40x8 19/16x8 Plain 150kg 330lb 200x34


Big Mcore

• 5 year warranty on fork• 3 year warranty on wheel•For optional Chicago screw (domed-head)

axles add ‘C’ to end of code

NOTES:• Allen keys available (2 per pack) code: SPALLENKEY• Wheels with plain bushes have 12mm bore reduced to

8mm by axle bush

16

M stainless steelStainless steel Our stainless steel castors are the premium castors for corrosive environments. With a wide range of styles and load capacities available, we have castors to suit almost all corrosive applications. All castors in our stainless steel range are completely corrosion-free with all metal components made from stainless steel.

Chemical resistance Chemical resistance of materials used in castors and wheels.The castors and wheels we make have worked well for many years in many uses and places around the world. However, sometimes you may want to apply them in places for more corrosive than the usual industrial environment. We lay out here what can be expected from some of the more severe chemicals used, and ask that if you plan to use our products under severe conditions that you contact us with full details beforehand and we will be pleased to advise you.

Powder coated (available upon request)We also have powder coated castors specially designed for corrosive environments (particularly shower chair applications). Our powder coated castors are first zinc plated and then powder coated so as to better resist corrosion from substances such as alkaline soaps and other cleaning agents. The castors have stainless steel bottom races and twin ball races with stainless steel balls covered by a diaphragm shroud to stop water entering from above (the top race is zinc plated only). The castors are powder coated in Interpon colour “Anodic Natural Matte”. The wheels are available with a plain PBT (corrosion free) bush or a stainless steel precision bearing. Threadguards prevent the build-up of hair and lint.

Chemical Resistance

Resistance - G = Good, F = Fair, P = Poor

Chemical PU Nylon Rubber TPE Polyprop. Cast Iron S/Steel

Sulphuric acid 10% G G P G G P F

Hydrochloric acid 10% F P P F F P P

Nitric acid 10% P P P F G P G

Methyl alcohol F G F G G G G

Sodium hydroxide 20% F-P G F G G G G

Gasoline 100% G G P F F G G

Ethylene glycol G G P F F G G

Brake fluid F-P G P G G G G

Sodium chloride (salt) incl. Marine environments

G G G G G G P

Carbon tetrachloride F P P G F F G-F

Fresh water immersion G P G G G G G

Dry heat 10% G G G G G G G

Outdoor weathering G G G G G G G

Fork Options



Wheel Size 753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255


13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

Swept Radius 7127/8

9139/16

103 4

118 45/8

128 5

128 5

118 45/8

128 5

128 5


7127/8

9139/16

103 4

118 45/8

128 5

128 5

118 45/8

128 5

128 5

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Load Capacity

kg / lb

Diameterx Tread Widthmm / inches

Tyre Material


Plate Total Brake


Plate Fixed

Bolt Hole Swivel



Wheel Only /MSP /MSPTB /MSPDL /MSF /MSH /MSHTB /MSHDL

40x8 19/16x8 Plain 140kg 310lb 100x34 4x15/16

Gre

y Ru

bber

MSA100G MSA100G/MSP MSA100G/MSPTB MSA100G/MSPDL MSA100G/MSF MSA100G/MSH MSA100G/MSHTB MSA100G/MSHDL

40x8 19/16x8 S/S Q 140kg 310lb 100x34 4x15/16 MSC100G MSC100G/MSP MSC100G/MSPTB MSC100G/MSPDL MSC100G/MSF MSC100G/MSH MSC100G/MSHTB MSC100G/MSHDL

40x8 19/16x8 Plain 150kg 330lb 125x34 5x15/16 MSA125G MSA125G/MSP MSA125G/MSPTB MSA125G/MSPDL MSA125G/MSF MSA125G/MSH MSA125G/MSHTB MSA125G/MSHDL


40x8 19/16x8 Plain 85kg 190lb 75x32 3x11/4

TPE

MJA75G MJA75G/MSP MJA75G/MSPTB MJA75G/MSPDL MJA75G/MSF MJA75G/MSH MJA75G/MSHTB MJA75G/MSHDL

40x8 19/16x8 S/S Q 85kg 190lb 75x32 3x11/4 MJC75G MJC75G/MSP MJC75G/MSPTB MJC75G/MSPDL MJC75G/MSF MJC75G/MSH MJC75G/MSHTB MJC75G/MSHDL

40x8 19/16x8 Plain 85kg 190lb 100x32 4x11/4 MJA100G MJA100G/MSP MJA100G/MSPTB MJA100G/MSPDL MJA100G/MSF MJA100G/MSH MJA100G/MSHTB MJA100G/MSHDL


40x8 19/16x8 Plain 85kg 190lb 125x32 5x11/4 MJA125G MJA125G/MSP MJA125G/MSPTB MJA125G/MSPDL MJA125G/MSF MJA125G/MSH MJA125G/MSHTB MJC125G/MSHDL


40x8 19/16x8 Plain 150kg 330lb 75x32 3x11/4

Nyl

on

MNN75WS MNN75WS/MSP MNN75WS/MSPTB MNN75WS/MSPDL MNN75WS/MSF MNN75WS/MSH MNN75WS/MSHTB MNN75WS/MSHDL

40x8 19/16x8 Plain 150kg 330lb 100x32 4x11/4 MNN100WS MNN100WS/MSP MNN100WS/MSPTB MNN100WS/MSPDL MNN100WS/MSF MNN100WS/MSH MNN100WS/MSHTB MNN100WS/MSHDL


17

Chemical Resistance

Resistance - G = Good, F = Fair, P = Poor

Chemical PU Nylon Rubber TPE Polyprop. Cast Iron S/Steel

Sulphuric acid 10% G G P G G P F

Hydrochloric acid 10% F P P F F P P

Nitric acid 10% P P P F G P G

Methyl alcohol F G F G G G G

Sodium hydroxide 20% F-P G F G G G G

Gasoline 100% G G P F F G G

Ethylene glycol G G P F F G G

Brake fluid F-P G P G G G G

Sodium chloride (salt) incl. Marine environments

G G G G G G P

Carbon tetrachloride F P P G F F G-F

Fresh water immersion G P G G G G G

Dry heat 10% G G G G G G G

Outdoor weathering G G G G G G G

Fork Options



Wheel Size 753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255


13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

10643/16

13555/16

161 63/8

Swept Radius 7127/8

9139/16

103 4

118 45/8

128 5

128 5

118 45/8

128 5

128 5


7127/8

9139/16

103 4

118 45/8

128 5

128 5

118 45/8

128 5

128 5

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Load Capacity

kg / lb

Diameterx Tread Widthmm / inches

Tyre Material


Plate Total Brake


Plate Fixed

Bolt Hole Swivel



Wheel Only /MSP /MSPTB /MSPDL /MSF /MSH /MSHTB /MSHDL

40x8 19/16x8 Plain 140kg 310lb 100x34 4x15/16

Gre

y Ru

bber

MSA100G MSA100G/MSP MSA100G/MSPTB MSA100G/MSPDL MSA100G/MSF MSA100G/MSH MSA100G/MSHTB MSA100G/MSHDL


40x8 19/16x8 Plain 150kg 330lb 125x34 5x15/16 MSA125G MSA125G/MSP MSA125G/MSPTB MSA125G/MSPDL MSA125G/MSF MSA125G/MSH MSA125G/MSHTB MSA125G/MSHDL


40x8 19/16x8 Plain 85kg 190lb 75x32 3x11/4

TPE

MJA75G MJA75G/MSP MJA75G/MSPTB MJA75G/MSPDL MJA75G/MSF MJA75G/MSH MJA75G/MSHTB MJA75G/MSHDL


40x8 19/16x8 Plain 85kg 190lb 100x32 4x11/4 MJA100G MJA100G/MSP MJA100G/MSPTB MJA100G/MSPDL MJA100G/MSF MJA100G/MSH MJA100G/MSHTB MJA100G/MSHDL


40x8 19/16x8 Plain 85kg 190lb 125x32 5x11/4 MJA125G MJA125G/MSP MJA125G/MSPTB MJA125G/MSPDL MJA125G/MSF MJA125G/MSH MJA125G/MSHTB MJC125G/MSHDL


40x8 19/16x8 Plain 150kg 330lb 75x32 3x11/4

Nyl

on

MNN75WS MNN75WS/MSP MNN75WS/MSPTB MNN75WS/MSPDL MNN75WS/MSF MNN75WS/MSH MNN75WS/MSHTB MNN75WS/MSHDL



78

96313/16"

60/44

80/7631/8/3"

8mm5/16"

slottedholes

ISO Plate

23/8 -13/4”

31/16”

Bolt hole

12.71/2"

6321/2"

• 3 year warranty subject to Conditions of Use (page 66)

• Fork & ball bearings type 304• Chicago screw axle type 304• Allen Keys available (2 per pack) code: SPALLENKEY5• Rivet & Axle bush type 303• TB spring type 301 full hard• Option for regular nut and bolt S/S axle

(just add ’-B’ to the end of the fork code)

MStainless

*

*

*

***** * *


18

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

Load Capacity

kg / lb


mm / inches

Tyre Material

Fork TypePlate

Swivel Plate

Total BrakePlate Fixed

Bolt Hole Swivel


Wheel /DZP /DZPTB /DZF /DZH /DZHTB

40x8 19/16x8mm

Q Ball Pecision 200kg 440lb 75x32 3x11/4

PU o

n ny

lon

MUQ75G MUQ75G/DZP MUQ75G/DZPTB MUQ75G/DZF MUQ75G/DZH MUQ75G/DZHTB

40x8 19/16x8mm

Q Ball Pecision 200kg 440lb 100x32 4x11/4 MUQ100G MUQ100G/DZP MUQ100G/DZPTB MUQ100G/DZF MUQ100G/DZH MUQ100G/DZHTB

40x8 19/16x8mm

Q Ball Pecision 200kg 440lb 125x32 5x11/4 MUQ125G MUQ125G/DZP MUQ125G/DZPTB MUQ125G/DZF MUQ125G/DZH MUQ125G/DZHTB

40x8 19/16x8mm


Blue

Rub

ber

DBQ100G DBQ100G/DZP DBQ100G/DZPTB DBQ100G/DZF DBQ100G/DZH DBQ100G/DZHTB

40x8 19/16x8mm

Q Ball Pecision 150kg 330lb 125x32 5x11/4 DBQ125G DBQ125G/DZP DBQ125G/DZPTB DBQ125G/DZF DBQ125G/DZH DBQ125G/DZHTB

40x8 19/16x8mm


Gre

y Ru

bber MSQ100G MSQ100G/DZP MSQ100G/DZPTB MSQ100G/DZF MSQ100G/DZH MSQ100G/DZHTB

40x8 19/16x8mm

Q Ball Pecision 150kg 330lb 125x32 5x11/4 MSQ125G MSQ125G/DZP MSQ125G/DZPTB MSQ125G/DZF MSQ125G/DZH MSQ125G/DZHTB

40x8 19/16x8mm


Nyl

on

DNQ100 DNQ100/DZP DNQ100/DZPTB DNQ100/DZF DNQ100/DZH DNQ100/DZHTB

40x8 19/16x8mm

Q Ball Pecision 200kg 440lb 125x34 5x15/16 DNQ125 DNQ125/DZP DNQ125/DZPTB DNQ125/DZF DNQ125/DZH DNQ125/DZHTB

40x8 19/16”x8mm Plain 100kg 220lb 75x28 3x11/10”

Cas

t Iro

n(h

i-tem

p) DCI75 DCI75/DZP not available DCI75/DZF DCI75/DZH not available

Fork Options

8633/8"

1004"

6023/8"

76-803-31/8”

9mm3/8"

holes

Standard ISO Swivel Plate

78

96313/16"

60/44

80/7631/8/3"

8mm5/16"

slottedholes

23/8 -13/4”

31/16”

Standard ISO Fixed PlateCan be fitted with 1/2” or M12 bolt mounts

or add solid pintles (See page 32 for information)

Wheel Size 753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255

753

1004

1255


135 55/16

161 63/8

106 43/16

135 55/16

161 63/8

106 43/16

135 55/16

161 63/8

106 43/16

135 55/16

161 63/8

106 43/16

135 55/16

161 63/8


86 47/16

99 37/8

112 43/8

112 43/8

112 43/8


74 27/8

86 47/16

99 37/8

112 43/8

112 43/8

112 43/8

Dcore

• 5 year warranty on fork• 3 year warranty on wheel

kg/lb

Bolt hole

31/8”

12.71/2"

80

Notes:• Wheels with precision bearings have 10mm ID bore reduced to 8mm with axle bush

(except DCI - ID - 12mm reduced to 8mm) • D Series brakes not compatible with TPE tyres (MJ, SJ, MA or CB wheels)

*

*****

*

19

Fork OptionsPlate

8633/8"

1004"

6023/8"

76-803-31/8”

9mm

holes

9139/16

Bolt hole12.71/2"

Can be fitted with 1/2” or M12 bolt mountsor add solid pintles

(See page 32 for information)

Wheel Size 1004

1255

1004

1255

1004

1255

1004

1255

1004

1255

Mount Height129

5 1/16

1556 1/8

1295 1/16

1556 1/8

1295 1/16

1556 1/8

1295 1/16

1556 1/8

1295 1/16

1556 1/8

Swept Radius90

3 1/2

1064 3/8

1224 13/16

1224 13/16


903 1/2

1064 3/8

1224 13/16

1224 13/16

Whe

el O

ptio

ns

Hub width x Bore

mm / inches

BearingType

kg/lb

Capacity

kg / lb


mm / inches

Tyre Material


Plate Total Brake

Plate Fixed

Bolt Hole Swivel


Wheel Only /JZP /JZPTB /JZF /JZH /JZHTB

45x10 13/4x10mm Plain 150kg 330lb 100x32 4x11/4

Blue

Rub

ber

JBA100u JBA100 /JZP JBA100 /JZPTB JBA100 /JZF JBA100 /JZH JBA100 /JZHTB

45x10 13/4x10mm Roller 150kg 330lb 100x32 4x11/4 JBR100u JBR100 /JZP JBR100 /JZPTB JBR100 /JZF JBR100 /JZH JBR100 /JZHTB

45x10 13/4x10mm Plain 180kg 395lb 125x35 5x1 3/8 JBA125u JBA125 /JZP JBA125 /JZPTB JBA125 /JZF JBA125 /JZH JBA125 /JZHTB

45x10 13/4x10mm Roller 180kg 395lb 125x35 5x1 3/8 JBR125u JBR125 /JZP JBR125 /JZPTB JBR125 /JZF JBR125 /JZH JBR125 /JZHTB

45x10 13/4x10mm Plain 300kg 660lb 100x32 4x11/4

PU

JUA100u JUA100 /JZP JUA100 /JZPTB JUA100 /JZF JUA100 /JZH JUA100 /JZHTB

45x10 13/4x10mm Roller 300kg 660lb 100x32 4x11/4 JUR100u JUR100 /JZP JUR100 /JZPTB JUR100 /JZF JUR100 /JZH JUR100 /JZHTB

45x10 13/4x10mm Plain 300kg 660lb 125x38 5x1 1/2 JUA125u JUA125 /JZP JUA125 /JZPTB JUA125 /JZF JUA125 /JZH JUA125 /JZHTB

45x10 13/4x10mm Roller 300kg 660lb 125x38 5x1 1/2 JUR125u JUR125 /JZP JUR125 /JZPTB JUR125 /JZF JUR125 /JZH JUR125 /JZHTB

45x10 13/4x10mm Plain 200kg 440lb 100x35 4x1 3/8

Nyl

on

JNN100u JNN100 /JZP JNN100 /JZPTB JNN100 /JZF JNN100 /JZH JNN100 /JZHTB

45x10 13/4x10mm Roller 200kg 440lb 100x35 4x1 3/8 JNR100u JNR100 /JZP JNR100 /JZPTB JNR100 /JZF JNR100 /JZH JNR100 /JZHTB

45x10 13/4x10mm Plain 200kg 440lb 125x35 5x1 3/8 JNN125u JNN125 /JZP JNN125 /JZPTB JNN125 /JZF JNN125 /JZH JNN125 /JZHTB

45x10 13/4x10mm Roller 200kg 440lb 125x35 5x1 3/8 JNR125u JNR125 /JZP JNR125 /JZPTB JNR125 /JZF JNR125 /JZH JNR125 /JZHTB

45x10 13/4”x10mm Plain 230kg 505lb 100x38 4x11/2”

Cas

t Iro

n(h

i-tem

p)

JCI100 JCI100/JZP not available JCI100/JZF JCI100/JZH not available

45x10 13/4”x10mm Roller 230kg 505lb 100x38 4x11/2 JCR100 JCR100/JZP not available JCR100/JZF JCR100/JZH not available

Jcore

• 5 year warranty on fork• 3 year warranty on wheel

Notes:uThreadguards optional: add ‘G’ to the code before the fork code eg. JBA125G/JZP• Wheels with roller bearings have 20mm ID bore reduced to 10mm with axle bush• Wheels with plain bushes have 1/2” ID bore reduced to 10mm with axle bush

*

*

*

*****

20

Semi-pneumatic wheels - puncture proof tyres

Steel centred tube type wheels Plastic centred - tube type wheels

12mm thick plate for 400X8 size.Welded steel fabrication for added strength and durability.

Bottom and top races are sealed to protect bearings. Bottom race is fitted with a grease nipple to easily maintain and prolong the life of the castor.

Thick 4 (and 6) ply tyres with tread patterns to suit the wheels most common environments.

Precision bearings reduce overall push effort.

*

Choose semi-pneumatic wheels for puncture proof wheels when you can’t afford a flat!

“Do you have time to keep pumping up flat tyres or patch holes?”

See page 34-37 for our full range of pneumatic products.

ONE STOPPNEUMATIC SHOP

21

Semi-pneumatic Steel centred - tube Plastic centred - tubeNominal

Wheel Size 200 250 350 400 NominalWheel Size n/a 250 350 400 Nominal

Wheel Size 200 250 350 400


25010

32012

49019 Mount Height n/a 250

1032012

49019 Mount Height 238

9 3/825010

32012

49019

Swept Radius(plate swivel)

1556

2008

2239

32813

Swept Radius(plate swivel) n/a 200

8223

932813

Swept Radius(plate swivel)

1556

2008

2239

32813

Whe

el in

form

atio

n

Nominal Size

Bearing Type

kg/lb

Capacity

kg/ lbs


Plate Fixed

kg/lb

Capacity

kg/ lbs


Plate Fixed

kg/lb

Capacity

kg/ lbs


Plate Fixed

Wheel Only /YZP /YZF Wheel Only /YZP /YZF Wheel Only /YZP /YZF

200X50

Plastic centred:R Roller

50kg 110lb YPRIB200 YPRIB200/YZP YPRIB200/YZF size not

availablesize not

availablesize not

availablesize not

available75kg 165lb YRIB200 YRIB200/YZP YRIB200/YZF

Semi-pneumatic: Q Ball Precision

250x4 B Deep Groove Ball 75kg 165lb

YPLUG250 YPLUG250/YZP YPLUG250/YZF

120kg 265lb

YSLUG250 YSLUG250/YZP YSLUG250/YZF

100kg 200lb

YLUG250 YLUG250/YZP YLUG250/YZF

YPLGG250 YPLGG250/YZP YPLGG250/YZF not available not available not available YLGG250 YLGG250/YZP YLGG250/YZF

350X4 Q Ball Precision 100kg 220lb

YPSTR350 YPSTR350/YZP YPSTR350/YZF

180kg 395lb

YSSTR350 YSSTR350/YZP YSSTR350/YZF

140kg 310lb

YSTR350 YSTR350/YZP YSTR350/YZF

YPZGG350 YPZGG350/YZP YPZGG350/YZF not available not available not available YZGG350 YZGG350/YZP YZGG350/YZF

400X8

For HWY:Q Ball Precision

For KNO:B Deep Groove Ball

120kg265lb YPKNO400 YPKNO400/YZPN YPKNO400/YZFN

220kg485lb YSKNO400 YSKNO400/YZPN YSKNO400/YZFN

200kg 440lb YKNO400 YKNO400/YZPN YKNO400/YZFN

360kg795lb YSHWY400 YSHWY400/YZPN YSHWY400/YZFN

Ycore

The quality standard• 1 year warranty North American Plate standard for 250, 350 & 400 wheel size

Note: wheel-only code includes the axle spacer kit (necessary to fit into forks) so, for example: YTSTR350, includes T350X4STR-SB20 plus the spacer kit of two ‘top hat’ side spacers & one internal spacer (except YRIB200 & YKNO400 which only uses one internal spacer).

ISO Plate standard for 200, 250 & 350 wheel sizes

*

*

*

*

*

*

*

1335 1/4

133 - 15651/4 - 61/8"

86 - 10533/8 - 41/8"

18471/4"

12.7mm1/2"

slotted holes

10541/8"

13051/8"

1004"

11mm7/16"holes

8031/8"

Plate dimensions

22

Fork Options

10541/8"

13051/8"

1004"

11mm7/16"holes

8031/8"

ISO Plate

11mm7/16"

slottedholes

11441/2"

92/7635/8 - 3”

1004"

76/673 - 25/8”


FItted with Standard ISO plate HUR100/OZPTB for NA plate add N after code HUR100/OZPNTB

125415/16”

1164 9/16"

holesas per

ISO or NAplate

drawing


FItted with Standard ISO plate HUR100/OZF for NA plate add N after code HUR100/OZFN

Notes:• Wheels for the O & H series ranges are interchangeable• Available brass plated as a factory special• All wheels have a 20mm bore reduced to 1/2” with axle bushuThreadguards optional: add ‘G’ to the code before the fork code eg. HUA150G/OZP

Wheel Size 1004

1255

1506

2008

1004

1255

1506

2008

1004

1255

1506

2008

1004

1255

1506

2008


1626 5/16

1897 7/16

2419 1/2

1385 7/16

1626 5/16

1897 7/16

2419 1/2

1385 7/16

1626 5/16

1897 7/16

2419 1/2

1385 7/16

1626 5/16

1897 7/16

2419 1/2


1094 1/4

1214 3/4

1526

1626 1/2

1626 1/2

1385 1/2

1626 1/2

1626 1/2

1626 1/2

1385 1/2

1626 1/2


Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Capacity

kg / lb


Tyre Material


Plate Total Brake

PlateDirectional Lock

Plate Fixed

Wheel Only /OZP /OZPTB /OZPDL /OZF60x1/2” 2 3/8x 1/2 Plain 300kg 720lb 100x40 6x 1 9/16 HUA100 HUA100/OZP HUA100/OZPTB HUA100/OZPDL HUA100/OZF

60x1/2” 2 3/8x 1/2 Roller 300kg 720lb 100x40 6x 1 9/16 HUR100 HUR100/OZP HUR100/OZPTB HUR100/OZPDL HUR100/OZF

60x1/2” 2 3/8x 1/2 Plain 300kg 720lb 125x40 6x 1 9/16 HUA125 HUA125/OZP HUA125/OZPTB HUA125/OZPDL HUA125/OZF


60x1/2” 2 3/8x 1/2 Plain 450kg 990lb 150x40 6x 1 9/16

PU o

n N

ylon

HUA150u HUA150/OZP HUA150/OZPTB HUA150/OZPDL HUA150/OZF

60x1/2” 2 3/8x 1/2 Roller 450kg 990lb 150x40 6x 1 9/16 HUR150u HUR150/OZP HUR150/OZPTB HUR150/OZPDL HUR150/OZF

60x1/2” 2 3/8x 1/2 Plain 450kg 990lb 200x48 8x 1 7/8 HUA200 HUA200/OZP HUA200/OZPTB HUA200/OZPDL HUA200/OZF


60x1/2” 2 3/8x 1/2 Q ball 300kg 880lb 100x50 4x2

Hi R

es B

lue

Rub

(roun

d p

rofil

e)

OBQ100 OBQ100/OZP OBQ100/OZPTB OBQ100/OZPDL OBQ100/OZF

60x1/2” 2 3/8x 1/2 Q ball 330kg 880lb 125x50 5x2 OBQ125 OBQ125/OZP OBQ125/OZPTB OBQ125/OZPDL OBQ125/OZF

60x1/2” 2 3/8x 1/2 Q ball 360kg 880lb 150x50 6x 2 OBQ150 OBQ150/OZP OBQ150/OZPTB OBQ150/OZPDL OBQ150/OZF

60x1/2” 2 3/8x 1/2 Q ball 400kg 880lb 200x50 8x 2 OBQ200 OBQ200/OZP OBQ200/OZPTB OBQ200/OZPDL OBQ200/OZF

60x1/2” 2 3/8x 1/2 Plain 230kg 500lb 150x40 6x 1 9/16

Hi-r

es B

lue

Rub

(flat

pro

file)

HBA150u HBA150/OZP HBA150/OZPTB HBA150/OZPDL HBA150/OZF

60x1/2” 2 3/8x 1/2 Roller 230kg 500lb 150x40 6x 1 9/16 HBR150u HBR150/OZP HBR150/OZPTB HBR150/OZPDL HBR150/OZF

60x1/2” 2 3/8x 1/2 Plain 250kg 550lb 200x50 8 x 2 HBA200u HBA200/OZP not available HBA200/OZPDL HBA200/OZF

60x1/2” 2 3/8x 1/2 Roller 250kg 550lb 200x50 8 x 2 HBR200u HBR200/OZP not available HBR200/OZPDL HBR200/OZF

60x1/2” 2 3/8x 1/2 Plain 350kg 770lb 100x40 4x 1 9/16

Nyl

on

ONA100 ONA100/OZP ONA100/OZPTB ONA100/OZPDL ONA100/OZF

60x1/2” 2 3/8x 1/2 Roller 350kg 770lb 100x40 4x 1 9/16 ONR100 ONR100/OZP ONR100/OZPTB ONR100/OZPDL ONR100/OZF

60x1/2” 2 3/8x 1/2 Plain 380kg 835lb 125x40 5x 1 9/16 ONA125 ONA125/OZP ONA125/OZPTB ONA125/OZPDL ONA125/OZF






Ocore

• 5 year warranty on fork • 3 year warranty on wheel

*

*

*

*

* * * *

*

23

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Capacity

kg / lb


(nominal diameter inches)

Tyre Material

Fork TypePlate

Swivel

Plate Total Brake


Plate Fixed

Wheel Only /OSP /OSPTB /OSPDL /OSF

60x1/2” 2 3/8x 1/2 Plain 300kg 720lb 100x40 4x19/16 HUA100S HUA100S/OSP HUA100S/OSPTB HUA100S/OSPDL HUA100S/OSF

60x1/2” 2 3/8x 1/2 Roller S/S 300kg 720lb 100x40 4x19/16PU

on

nylo

nHUS100 HUS100/OSP HUS100/OSPTB HUS100/OSPDL HUS100/OSF


60x1/2” 2 3/8x 1/2 Roller S/S 300kg 720lb 125x48 5x17/8 HUS125 HUS125/OSP HUS125/OSPTB HUS125/OSPDL HUS125/OSF





60x1/2” 2 3/8x 1/2 Plain 350kg 770lb 100x40 4x 1 9/16

Nyl

on

ONA100WS ONA100WS/OSP ONA100WS/OSPTB ONA100WS/OSPDL ONA100WS/OSF

60x1/2” 2 3/8x 1/2 Roller S/S 350kg 770lb 100x40 4x 1 9/16 ONS100W ONS100W/OSP ONS100W/OSPTB ONS100W/OSPDL ONS100W/OSF

60x1/2” 2 3/8x 1/2 Plain 380kg 835lb 125x40 5x 1 9/16 ONA125WS ONA125WS/OSP ONA125WS/OSPTB ONA125WS/OSPDL ONA125WS/OSF






60x1/2” 2 3/8x 1/2 Plain 230kg 500lb 150x40 6x 1 9/16

Hi-r

es b

lue

rub

HBA150S HBA150S/OSP HBA150S/OSPTB HUA150S/OSPDL HBA150S/OSF

60x1/2” 2 3/8x 1/2 Roller S/S 230kg 500lb 150x40 6x 1 9/16 HBS150 HBS150/OSP HBS150/OSPTB HBS150/OSPDL HBS150/OSF

60x1/2” 2 3/8x 1/2 Plain 250kg 550lb 200x50 8 x 2 HBA200S HBA200S/OSP not available HBA200S/OSPDL HBA200S/OSF

60x1/2” 2 3/8x 1/2 Roller S/S 250kg 550lb 200x50 8 x 2 HBS200 HBS200/OSP not available HBS200/OSPDL HBS200/OSF

• 3 year warranty subject to Conditions of Use (page 66)

• Fork & ball bearings type 304• Axle, bolt & nut type 304• Rivet & Axle bush type 303• TB spring type 301 full hard

Notes:• Wheels for the O & H series ranges are interchangeable• All wheels have a 20mm bore reduced to 1/2” with 303 type stainless steel axle bush

OStainless Steel

Fork Options

10541/8"

13051/8"

1004"

11mm7/16"holes

8031/8"

ISO Plate

11mm7/16"

slottedholes

11441/2"

92/7635/8 - 3”

1004"

76/673 - 25/8”


FItted with Standard ISO plate HUS100/OSPTB for NA plate add N after code HUS100/OSPNTB

125415/16”

1164 9/16"

holesas per

ISO or NAplate

drawing


Fitted with Standard ISO plate HUS100/OSF for NA plate add N

after code HUS100/OSFN

Wheel Size 1004

1255

1506

2008

1004

1255

1506

2008

1004

1255

1506

2008

1004

1255

1506

2008


1626 5/16

1897 7/16

2419 1/2

1385 7/16

1626 5/16

1897 7/16

2419 1/2

1385 7/16

1626 5/16

1897 7/16

2419 1/2

1385 7/16

1626 5/16

1897 7/16

2419 1/2


1094 1/4

1214 3/4

1526

1626 1/2

1626 1/2

1385 1/2

1626 1/2

1626 1/2

1626 1/2

1385 1/2

1626 1/2


24

Fork Options

10541/8"

13051/8"

1004"

11mm7/16"holes

8031/8"

ISO Plate

11mm7/16"

slottedholes

11441/2"

92/76315/16/3"

1004"

76/673/211/16"


Fitted with standard ISO mount plate HUR150/HZPTB, for North American plate add N to end of the code eg. HUR150/HZPNTB

Wheel Size 1506

2008

1506

2008

1506

2008

1506

2008

Mount Height188

77/16

23893/8

18877/16

23893/8

18877/16

23893/8

18877/16

23893/8

Swept Radius12141/4

1551/8

16561/12

16561/12

16561/12

16561/12

not applicable - no swivel

Whe

el O

ptio

ns

Hub Width x Bore

mm / inch

BearingType

kg/lb

Capacity

kg / lb

Diameterx Width

mm / inch

Tyre Material


Plate Total Brake


Plate Fixed

Wheel Only /HZP /HZPTB /HZPDL /HZF

60x1/2” 2 3/8x 1/2 Q ball 360kg 790lb 150x50 6 x 2

Hi R

es B

lue

Rubb

er

OBQ150 OBQ150/HZP OBQ150/HZPTB not available OBQ150/HZF

60x1/2” 2 3/8x 1/2 Q ball 400kg 880lb 200x50 8 x 2 OBQ200 OBQ200/HZP OBQ200/HZPTB not available OBQ200/HZF

60x1/2” 2 3/8x 1/2 Plain 450kg 990lb 150x40 6x 1 9/16

PU o

n N

ylon

HUA150u HUA150/HZP HUA150/HZPTB HUA150/HZPDL HUA150/HZF

60x1/2” 2 3/8x 1/2 Roller 450kg 990lb 150x40 6x 1 9/16 HUR150u HUR150/HZP HUR150/HZPTB HUR150/HZPDL HUR150/HZF

60x1/2” 2 3/8x 1/2 Plain 500kg 1100lb 200x48 8x 1 7/8 HUA200 HUA200/HZP HUA200/HZPTB HUA200/HZPDL HUA200/HZF

60x1/2” 2 3/8x 1/2 Roller 500kg 1100lb 200x48 8x 1 7/8 HUR200 HUR200/HZP HUR200/HZPTB HUR200/HZPDL HUR200/HZF

60x1/2” 2 3/8x 1/2 Plain 230kg 500lb 150x40 6x 1 9/16

Blue

Rub

ber

(Hi R

es)

HBA150u HBA150/HZP HBA150/HZPTB HBA150/HZPDL HBA150/HZF

60x1/2” 2 3/8x 1/2 Roller 230kg 500lb 150x40 6x 1 9/16 HBR150u HBR150/HZP HBR150/HZPTB HBR150/HZPDL HBR150/HZF

60x1/2” 2 3/8x 1/2 Plain 250kg 550lb 200x50 8 x 2 HBA200u HBA200 /HZP HBA200 /HZPTB HBA200 /HZPDL HBA200 /HZF

60x1/2” 2 3/8x 1/2 Roller 250kg 550lb 200x50 8 x 2 HBR200u HBR200 /HZP HBR200 /HZPTB HBR200 /HZPDL HBR200 /HZF

60x1/2” 2 3/8x 1/2 Q ball 600kg 1320lb 150x40 6x 1 9/16

Nyl

on

WNQ150 WNQ150/HZP WNQ150/HZPTB WNQ150/HZPDL WNQ150/HZF

60x1/2” 2 3/8x 1/2 Q ball 600kg 1320lb 200x40 8x 1 9/16 WNQ200 WNQ200/HZP WNQ200/HZPTB WNQ200/HZPDL WNQ200/HZF

Hcore

The quality standard• 5 year warranty on fork• 3 year warranty on wheel

H Se

ries

Notes: • Wheels for the O & H ranges are interchangeable• All wheels have 20mm ID bore reduced to 1/2” with axle bushuThreadguards optional: add ‘G’ to the code before the fork code eg. HUA150G/HZP

*

*

*

*

* * * *

Fittings & specifications

Castor type

512

Socket mounting to fit over tubes ISO plate 130mx100m

3811/2

Solid stem with fully welded cup

3811/2

Stem mounting to fit into tubes

2711/16


16569/16

188 73/8

360kg 795lb

150mm PU HUR150/HZHTB fitted with scaffold pintle & SWL branding SC08 SC61 SC62 SC30 SC05

17567/8

238 93/8

500kg 1100lb

200mm PU HUR200/HZHTB with fitted scaffold pintle & SWL branding

SC13 SC18 SC15 SC11 SC10

25

Fittings & specifications

Castor type

512

Socket mounting to fit over tubes ISO plate 130mx100m

3811/2

Solid stem with fully welded cup

3811/2


2711/16


16569/16

188 73/8

360kg 795lb

150mm PU HUR150/HZHTB fitted with scaffold pintle & SWL branding SC08 SC61 SC62 SC30 SC05

17567/8

238 93/8

500kg 1100lb

200mm PU HUR200/HZHTB with fitted scaffold pintle & SWL branding

SC13 SC18 SC15 SC11 SC10

Features that ensure Fallshaw castors satisfy OH&S Codes and Australian Standards:

• Castors are branded with makers name, and Safe Working Load (SWL)

• Supplied with a test certificate validating compliance to Australian Standards (important for risk management documentation)

• The static collapse load exceeds 3 times the working load

• Wheels 150mm (6”) and 200mm (8”) diameter to safely pass over obstacles without snagging and causing scaffold to tip

• The stem of the castor is 150mm (6”) long, with not more than 3mm (1/8”) of clearance to tube

• An effective wheel/swivel brake is fitted to ensure maximum stability

kg/lbLoad CapacityMount HeightSwept Radius

Many individually designed stems can be fitted to the basic Fallshaw Castor upon request as a special instruction (SI) item. Minimum quantity 200

H Scaffold

26

Fork Options

Wheel Size 1506

2008

1506

2008

1506

2008

Mount Height202

825410

2028

25410

2028

25410

Swept Radius11241/2

13951/2

16765/8

16765/8


Whe

el O

ptio

ns

Hub width x Bore

mm / inch

BearingType

kg/lb

Capacity

kg / lb

Diameterx Width

mm / inch

Tyre Material


Plate Wheel Brake

Plate Fixed

Wheel Only /WPP /WPPBR /WPF

60x202 3/8x 3/4 Plain Bore 400kg

880lb150x50

6 x 2

Cas

t Iro

n(h

i-tem

p) WCI150 WCI150/WPP not available WCI150/WPF

60x12.7 2 3/8x 1/2 Q ball 400kg

880lb150x50

6 x 2

Hi-R

es B

lue

Rubb

er

OBQ150 OBQ150/WPP OBQ150/WPPBR OBQ150/WPF

60x12.7 2 3/8x 1/2 Q ball 400kg

880lb200x50

8x2 OBQ200 OBQ200/WPP OBQ200/WPPBR OBQ200/WPF

60x202 3/8x 3/4 Q ball 600kg

1320lb150x40

6x 1 9/16

Nyl

on

WNQ150 WNQ150/WPP WNQ150/WPPBR WNQ150/WPF

60x202 3/8x 3/4 Q ball 600kg

1320lb200x40

8x 1 9/16WNQ200 WNQ200/WPP WNQ200/WPPBR WNQ200/WPF

60x202 3/8x 3/4 Q ball 600kg

1320lb150x40

6x 1 9/16

PU

WUQ150 WUQ150/WPP WUQ150/WPPBR WUQ150/WPF

60x202 3/8x 3/4 Q ball 600kg

1320lb200x40

8x 1 9/16WUQ200 WUQ200/WPP WUQ200/WPPBR WUQ200/WPF

62x12.72 7/16 x 1/2 Q ball 750kg

1650lb150x50

6x2

PU o

n C

ast I

ron

(95

shor

e A

) XUQ150 XUQ150/WPP XUQ150/WPPBR XUQ150/WPF

62x12.72 7/16 x 1/2 Q ball 750kg

1650lb200x50

8x2 XUQ200 XUQ200/WPP XUQ200/WPPBR XUQ200/WPF

Note:• Wheels with plain & precision bearings have a 20mm ID reduced to 1/2” with axle bush

*

*

*

1526"

1787"

763"

10mmholes

1024"

7x4 Standard Plate

• 3 year warranty• Painted black• Precision bearings in wheels (except Cast Iron)

27

Fork Options

King Pin Construction

Wheel Size 1004

1255

1506

2008

1004

1255

1506

2008

1004

1255

1506

2008

1004

1255

1506

2008


167 61/2

193 71/2

257 101/8

14355/8

167 61/2

193 71/2

257 101/8

14355/8

167 61/2

193 71/2

257 101/8

14355/8

167 61/2

193 71/2

257 101/8

Swept Radius 9533/4

10841/4

13753/8

16263/8


21955/8

242 61/2

266 71/2

291 101/8

9533/4

10841/4

13753/8

16263/8

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Load Capacity

kg / lb

Diameterx Width

mm / inches

Tyre Material

Fork type Plate Swivel

Plate Fixed

Total Brake

Directional Lock

Wheel Only /XZP /XZF /XZPBR /XZPDL

62 x 12.72 7/16 x 1/2

Q ball 450kg 1000lb 102x48 4x1 7/8

Cas

t Iro

n

XCQ100 XCQ100/XZP XCQ100/XZF XCQ100/XZPBR XCQ100/XZPDL

Q ball 590kg 1300lb 127x48 5x1 7/8 XCQ125 XCQ125/XZP XCQ125/XZF XCQ125/XZPBR XCQ125/XZPDL

Q ball 630kg 1400lb 152x48 6x1 7/8 XCQ150 XCQ150/XZP XCQ150/XZF XCQ150/XZPBR XCQ150/XZPDL

Q ball 820kg 1800lb 203x50 8x2 XCQ200 XCQ200/XZP XCQ200/XZF XCQ200/XZPBR XCQ200/XZPDL

62 x 12.72 7/16 x 1/2

R Roller 360kg 800lb 102x50 4x2

V G

roov

eC

ast I

ron

XGR100 XGR100/XZP XGR100/XZF XGR100/XZPBR XGR100/XZPDL

R Roller 360kg 800lb 127x50 5x2 XGR125 XGR125/XZP XGR125/XZF XGR125/XZPBR XGR125/XZPDL

R Roller 450kg 1000lb 152x50 6x2 XGR150 XGR150/XZP XGR150/XZF XGR150/XZPBR XGR150/XZPDL

62 x 12.72 7/16 x 1/2 Q ball 600kg 1320lb 102x50 4x2

PU o

n C

ast I

ron

(95

shor

e A

)

XUQ100 XUQ100/XZP XUQ100/XZF XUQ100/XZPBR XUQ100/XZPDL

62 x 12.72 7/16 x 1/2 Q ball 800kg 1760lb 127x50 5x2 XUQ125 XUQ125/XZP XUQ125/XZF XUQ125/XZPBR XUQ125/XZPDL



Heavy Duty Kingpin Castors

• Drop forged for maximum strength• Zinc plated• 3 year warranty

Note:• Wheels have 20mm bearing I.D reduced to 1/2” with axle spacer

163

125 - 133415/16 - 51/4"

11441/2"27/16 - 33/8"

61/4"

Standard Plate

slotted holes

62-87 14.3mm

28

X Se

ries

Fork Options

1405 1/2

133 - 15651/4 - 61/8"

86 - 10533/8 - 41/8"

18471/4"


slotted holes

Kingpinless Head RaceConstruction

Wheel Size 2008

25010

2008

25010

2008

25010

2008

25010


318 121/2

267 101/2

318 121/2

267 101/2

318 121/2

267 101/2

318 121/2


19071/2


317121/2

35314

16561/2

19071/2

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Load Capacity

kg / lb

Diameterx Width

mm / inches

Tyre Material


Plate Fixed

Plate SwivelBrake

Plate SwivelDirectional Lock

Wheel Only /VZP /VZF /VZPBR /VZPDL

89x20 31/2x3/4 Q ball 2000kg

4410lb203x75

8x3

PU o

n C

ast I

ron

(95

shor

e A

)

VUQ200 VUQ200/VZP VUQ200/VZF VUQ200/VZPBR VUQ200/VZPDL

89x20 31/2x3/4 Q ball 2000kg

4410lb254x75

10x3 VUQ250 VUQ250/VZP VUQ250/VZF VUQ250/VZPBR VUQ250/VZPDL

89x20 31/2x3/4 Q ball 2450kg

5400lb 200x75 8x3

High

Impa

ct p

olym

er(7

8-82

sho

re D

)

VXQ200 VXQ200/VZP VXQ200/VZF VXQ200/VZPBR VXQ200/VZPDL

89x20 31/2x3/4 Q ball 2450kg

5400lb250x75

10x3 VXQ250 VXQ250/VZP VXQ250/VZF VXQ250/VZPBR VXQ250/VZPDL

Kingpinless Heavy Duty Castors• Durable Heat Treated steel construction• Zinc plated• 3 year warranty• Precision bearings in wheels• High Impact Polymer wheels for

tough applications (0 - 85°C temp range)• VUQ & VXQ Wheels have a 30mm bearing I.D. All bearing I.D.’s are reduced to 20mm with axle spacer.

14.2mm

29

V Series

Fork Options

2168 5/8


slotted holes

2168 5/8

1787

1787

Kingpinless Head RaceConstruction

Wheel Size 2008

25010

2008

25010

2008

25010

2008

25010

Mount Height 27911

33013

27911

33013

27911

33013

27911

33013


1977 3/4


317121/2

35314

17263/4

1977 3/4

Whe

el O

ptio

ns

Hub Width x Bore

mm / inches

BearingType

kg/lb

Load Capacity

kg / lb

Diameterx Width

mm / inches

Tyre Material


Plate Fixed

Plate SwivelBrake

Plate SwivelDirectional Lock

Wheel Only /AZP /AZF /AZPBR /AZPDL

109x3041/4x11/4

Precision Q ball 3000kg 6615lb 200x102 8x4

PU o

n C

ast I

ron

(95

shor

e A

)

AUQ200 AUQ200/AZP AUQ200/AZF AUQ200/AZPBR AUQ200/AZPDL

109x3041/4x11/4

PrecisionQ ball 3500kg 7715lb 250x102 10x4 AUQ250 AUQ250/AZP AUQ250/AZF AUQ250/AZPBR AUQ250/AZPDL

Kingpinless Heavy Duty Castors• Durable Heat Treated steel construction• Zinc plated• 3 year warranty• Precision bearings in wheels

17mm

30

Bolt hole mount

Expanding adaptorsSuitable for installing into tubular legs for wheel diameters of 125mm or less (not suitable for large wheels of 150mm or more).

The low-cost fitting of choice for most tube applications.Compatible with M12 pintles to suit K, M, D, J, ARC, ZEN and M elegance

Pintle boltsUsed when screwing directly into a threaded hole (such as a nut welded into tube) or a threaded tube end.

If fitting to an exisiting threaded hole, the lowest posible cost is a simple pintle bolt. Not compaitble with directional lock.

Threaded tube endsAvailable to suit a wide range of round, square and rectangular tube sizes.

To suit round tube O.D between 20-60mm and square and rectangular in varying sizes between 20-50mm.

Grip neck & friction stemsAvailable to suit very narrow tubes only.

To suit L Series and K Series for tube size I.D 23mm or less.

Solid pintlesIdeal for large diameter wheels & applications that involve long distances or high vibration.

Higher cost than expanding adaptors, but locked solid without the need to be tightened. Used when directional lock orientation or fixed brake pedals need to be permanently locked into position.


Plate mount

For plate sizes see page 9.

Choosing fittings (3 options)6Option 1

Option 3For equipment that has a smooth flat base such as a sheet of wood or steel

Washer mount (for bolt hole)

WasherUsed when mounting bolt hole castors into applications that do not have a tube.

Option 2

OR

OR

31

Pintle Bolts

Code Size (thread x length)

100.M10x30 M10 x 30mm

100.M10x40 M10 x 40mm

100.M10x50 M10 x 50mm

100.3/8x19 3/8” x 19mm 3/8” x 3/4”

100.3/8x30 3/8” x 30mm 3/8” x 1 3/16”

100.3/8x40 3/8” x 40mm 3/8” x 1 11/16”

100.3/8x50 3/8” x 50mm 3/8” x 2”

Code Shape Meterial Adaptor Size Tube Size I.D. O.D. Wall

S11 Round Nylon 11mm 7/16” 10.9 12.7 0.9

S14 Round Nylon 14mm 9/16” 13.6 16.0 1.2

S17 Round Nylon 17mm 11/16” 16.6 19.0 1.2

S17SQ Square Nylon 17mm 11/16” 16.6 19.0 SQ 1.2

S19 Round Nylon 19mm 3/4” 19.0 22.2 1.6

S23 Round Nylon 23mm 7/8” 23.0 25.4 1.2

S23SQ Square Nylon 23mm 7/8” 22.0 25.4 SQ 1.6

with M10 Threaded Tube Ends

Threaded Tube Ends(see page 33)

Fittings: 10mm - 8mm - 3/8” bolt hole

Code Part Information

38WTEEDrill a 12mm (1/2”) hole through the base and fit this down from the top, and screw the castor up into it through a washer.

38WNUT The base must be 3mm (1/8”) thick, or washers of at least 25mm (1”) OD used on both side to spread the load.

ENDPLUG25 Fits horizontal 1” x 1.6 square tube. Holds a 3/8” Whit nut in position 32mm (11/4”) along a horizontal tube.

with 3/8” Fittings


SPRB1/2-10 SPRB1/2-8

Grip-neck pintles and adaptors (L, K & M series only)For L series, use ‘-GN’M10 grip neck pintles are supplied loose to be retro-fitted.Size: 8mm OD x 39mm (5/16” OD x 1 9/16”)

For K & M series, use ‘-GNKM’M12 grip neck pintles are supplied loose to be retro-fitted.Size: 12mm OD x 39mm (1/2” OD x 1 9/16”)

Code: -GN (to suit L series)-GNKM (to suit K & M series)

Code: *choose the adaptor bellow

32

Square threaded

a

b

Outer DIAc

Part Number

Tube Outer Size x Wall Thickness(mm) Application

Shank Lengtha (mm)

HeadThicknessb (mm)

Thread Sizec(mm)

Thread Stop(mm)

MaxStatic Load(mm)

Housing Profile Material

Thread Material

SETi-5858 20 x 20 x 1.6 foot or castor 36.0 5.0 M8 38.0 300 G nylon mild steel ZP





SETi-5805 38.1 x 38.1 x 1.6 foot or castor 36.0 5.0 M10 38.0 300 G nylon mild steel ZP


SETi-5813 38.1 x 38.1 x 1.6 foot or castor 36.0 5.0 M10 38.0 300 G nylon stainless steel




SETi-5786 50 x 50 x 2 foot or castor 36.0 5.0 M12 38.0 300 G nylon mild steel ZP

SETi-5798 50 x 50 x 2.5-3 foot or castor 36.0 5.0 M12 38.0 300 G nylon mild steel ZP

with 1/2” Solid Steel Pintles

The -AS22 stem consists of the 19mm (3/4”) round solid stem, fitted with a square nylon sleeve

Code Stem O.D.Tube SizeOD x wall

Cross Drill Holedistance from endx hole diameter

-AR19Z 19.0mm round 22 x 1.2mm 19.0 x 8mm (0.852” x 5/16”)

-AR22Z 22.0mm round 25 x 1.6mm 19.0 x 8mm (1” x 5/16”)

-AS22Z -AR19 with adaptor22.0mm square 25 x1.6mm SQ 19.0 x 8mm (0.852” x 5/16”)

-AR28Z -28.0mm round 32 x 1.6mm 19.0 x 8mm (3/4” x 5/16”)

The castor and pintle are ordered as two separate items e.g. MSQ125G/MZH (castor) AND (on the next line) -AR22Z (the pintle). The factory will assemble them prior to despatch.If ordering the pintle only, add ‘SP’ (spare part) to the part number e.g. SP-AR22Z.

Distance

Hole Diameter

Cross Drill Hole

with Expanding Adaptors

Code

Shape Material SizeTube SizeI.D. RangeMild Steel Stainless Steel

-ER19 -ER19SS Round Nylon 19mm 18.5 - 21.0


-ER22R -ER22RSS Round Rubber 22mm 21.5 - 24.0


-ES19 -ES19SS Square Nylon 19mm 18.5 - 21.0


-ES22R -ES22RSS Square Rubber 22mm 21.5 - 24.0


Expanding adaptors can confidently be used on castors up to 125mm (5”) wheel diameter and 150kg (330lb) load capacity (and up to 200mm (8”) castorsonly at lighter usage and loads <80kg). The castor and adaptor are ordered as two separate items e.g. MSQ125G/MZH (castor) AND (on the next line) -ER22 (the pintle and adaptor).

The factory will assemble them prior to despatch. If ordering the above castor with the stem only (no adaptor required) The order should read: MSQ125G/MZH (castor) AND (on the next line) -E the pintle only. The factory will assemble them prior to despatch. If ordering the adaptor as a spare part add ‘SP-ADAP’ to the part number, i.e. SP-ADAPER22.

Pintle BoltsCode Size (diameter x length)

-E M12x81 Standard

-ESS M12x65 Stainless Stl

-E12x35 M12x35

-E12x40 M12x40

-E12x45 M12x45

-E12x50 M12x50

-E12x55 M12x55

-E12x65 M12x65

-E1/2x30 1/2” UNF x 1 1/8”

-E1/2x40 1/2” UNF x 1 9/16”

-E1/2x50 1/2” UNF x 2”

with 1/2” Solid Nylon Pintles

Code for Trinity (exludes nut)

Code for NDL & general castors (includes nut) Stem O.D.

Tube SizeOD x wall

Cross Drill Hole distance from end x hole diameter

SP-AFR22N SP-AR22N 22mm round 25 x 1.6mm 19.0 x 6mm (3/4” x 1/4”)

SP-AFR28N SP-AR28N 28mm round 32 x 1.6mm 19.0 x 8mm (3/4 x 5/16”)

The castor and pintle are ordered as two separate items e.g. MSQ125G/MZH (castor) AND (on the next line) -AR22N (the pintle). The factory will assemble them prior to despatch. If ordering the pintle only, add ‘SP’ (spare part) to the part number e.g. SP-AR22N.


SPRB1/2-10 SPRB1/2-8

Fittings: 12mm -1/2” bolt hole

Distance

Hole Diameter

Cross Drill HoleFor NDL & general castors:• 2 x inset nuts• 2 x washers• 2 x coach bolts• 1 x M12X60 bolt• 1 x M12 Nyloc nut

33

Round threaded

a

b

Outer DIA

c

Part Number Tube Outer Diameter (OD) x Wall Thickness(mm)

Application Thread Sizec(mm)

Shank Lengtha(mm)

Head Thicknessb(mm)

Thread Stop

(mm)

Max Static Load (mm)

Housing Profile

Material ThreadMaterial

RETi-5825 20 x 1.6 foot or castor M8 36.0 5.0 38.0 300 G nylon mild steel ZP





RETi-5824 35 x 1.6 foot or castor M10 34.0 5.0 36.0 300 G nylon nylon






Square threaded

a

b

Outer DIAc

Part Number

Tube Outer Size x Wall Thickness(mm) Application

Shank Lengtha (mm)

HeadThicknessb (mm)

Thread Sizec(mm)

Thread Stop(mm)

MaxStatic Load(mm)

Housing Profile Material

Thread Material






SETi-5805 38.1 x 38.1 x 1.6 foot or castor 36.0 5.0 M10 38.0 300 G nylon mild steel ZP


SETi-5813 38.1 x 38.1 x 1.6 foot or castor 36.0 5.0 M10 38.0 300 G nylon stainless steel




SETi-5786 50 x 50 x 2 foot or castor 36.0 5.0 M12 38.0 300 G nylon mild steel ZP

SETi-5798 50 x 50 x 2.5-3 foot or castor 36.0 5.0 M12 38.0 300 G nylon mild steel ZP

Fittings: Tube ends Tube end

s

34

Sem

i-pne

umat

ic w

heel

s

Y Core pneumatic castorsWith many sizes available these rigs are made with either plastic, steel or premium semi-pneumatic wheels to suit your application and work environment.

KNOThis knobbly pattern is often preferred for outdoor use, good for gravel or uneven terrain.

ZGGZigZag weave Grey rubber- non-marking of floors.

HWYJagged lines on a thick, 6 ply tyre designed to have a higher load rating for industrial work sites.

LUG&LGGGeneral purpose, outside use. Strongly marked cross lines on a fairly flat tread surface. Good for running in a straight line. Use LGG code for grey rubber (non-marking of floors).

RIBStraight lines.Common in wheelchairs and light duty trolleys that need a softer ride.

INDThe normal industrial type tread, a round profile with an even pattern for general use.

DMD & STRChunky Diamond OR Star shaped pads on a flatter surface. Often used in rougher construction sites. Good for softer grass surfaces but may become clogged with mud.

The pneumatic wheel code convention:

3.5” wide Star Tread pattern

4” diameterPlastic Rim

20mm I.D steelCone bearing

About pneumatics:

Plastic centred tube type wheels

Plastic centred pneumatics are supplied with butyl rubber seamless (butt-joined) tubes as standard. These premium tubes provide greater reliability and longer life than cheaper alternatives. Tubes can be replaced if originals are punctured (see spare parts). Plastic centred wheels are the low cost alternative, with excellent performance in wet and corrosive environments.

Semi-pneumatic puncture-proof wheels

Polyurethane foam-filled tyres are the premium ‘pneumatic’ (or semi-pneumatic) wheel option: the wheels are puncture proof and provide the greatest performance and reliability. Semi-pneumatics are fitted to two piece wobble-free steel centres. Manufactured from 1.8mm steel.

Steel ‘split rim’ tube type wheels

Supplied with tubes for high performance and improved weight carrying capacity. These wheels can be retrofitted with tubes (see spare parts) if original tyres are punctured. Steel centred wheels provide higher load capacity and reliable long life performance. Sizes up to and including the 500x6 are manufactured from 1.8mm steel, and the 650x8 is of 2mm thick steel.

Caution: black rubber can mark floors.

35

Semi-pneumaticPuncture-proof wheels

Semi-pneumatic wheels - puncture proof tyres:

Polyurethane foam-filled tyres are the premium ‘pneumatic’ (or semi-pneumatic) wheel option: the wheels are puncture proof and provide the greatest performance and reliability. Semi-pneumatics are fitted to two piece wobble-free steel centres. Manufactured from 1.8mm steel. [NOTE: some of the cheaper centres on the market are manufactured from steel as thin as 0.6mm]

Bearings:‘Deep Groove’ shielded bearings fitted to a toughened heavy duty housing enables true running and extra strength (NOTE: Deep groove bearings can last up to 3 times longer than normal pressed bearings).

Tyres: 4 ply for longer, rougher life (many imports use 2 ply).For wheels pulled or pushed at low speeds (not driven) the tread pattern is not critical. The following are standard; other patterns can be offered by negotiation.

Tread Pattern Diameter x

WidthWheel Code

kg/lb

Capacity at speedsDO NOT EXCEED

Bearing Code

Bearing TypeHub Width

x Bore

mm / inches8 km/hr 5mph

15km/hr 10mph

200x50 8x2” P200X50RIB 50kg

110lbnot

suitable -SQ05 Q Ball Precision 60 x 12.7 23/8 x 1/2

220x54 83/4x21/8” P250X4LUG 75kg

165lb40kg 90lb

-SB20

B Deep Groove Ball

60 x 20 23/8 x 3/4

-SB34 60 x 19 23/8 x 3/4

-SB58 60 x 16 23/8 x 5/8

220x54 83/4x21/8” P250X4LGG 75kg

165lb40kg 90lb

-SB20 60 x 20 23/8 x 3/4

-SB34 60 x 19 23/8 x 3/4

-SB58 60 x 16 23/8 x 5/8

275x65 11x21/2” P250X6IND 90kg

200lb50kg 110lb

-SB20 60 x 20 23/8 x 3/4

-SB34 60 x 19 23/8 x 3/4

-SB58 60 x 16 23/8 x 5/8

265x70 101/2x23/4” P350X4STR 100kg

220lb70kg 155lb

-SB20 60 x 20 23/8 x 3/4

-SB34 60 x 19 23/8 x 3/4

-SB58 60 x 16 23/8 x 5/8

265x70 101/2x23/4” P350X4ZGG 100kg

220lb70kg 155lb

-SB20 60 x 20 23/8 x 3/4

-SB34 60 x 19 23/8 x 3/4

-SB58 60 x 16 23/8 x 5/8

400x100 16x4” P400X8KNO 120kg

265lb90kg 200lb

-SB10

B Deep Groove Ball

80 x25.4 31/6 x 1

-SB20 84 x 20 31/4” x 3/4

-SB34 84 x 19 31/4” x 3/4”

-SB58 84 x 16 31/4” x 5/8”

non-markinggrey tyre


Choose semi-pneumatic wheels for puncture proof wheels when you can’t afford a flat!

“Do you have time to keep pumping up flat tyres or patch holes?”

36

Plas

tic c

entre

dTread

Pattern Diameter x Width

Wheel Code

kg/lb


Bearing Code


x Bore

mm / inches

InflationPressure8 km/hr

5mph15km/hr 10mph

220x54 83/4x21/8” 250X4LUG 120kg

265lb100kg 220lb

Add

any

bea

ring

code

to a

ny w

heel

cod

e in

this

sect

ion

-SB20

B Deep Groove

Ball

60 X 20 23/8” x 3/4

210. kpa 30 psi

DO NOT over

inflate

-SB34 60 X 19 23/8 x 3/4250x70

10x3/4” 300X4DMD 140kg 310lb

110kg 240lb

-SB58 60 X 16 23/8 x 5/8265x70

101/2x23/4” 350X4STR 180kg 395lb

160kg 350lb

275x65 11x21/2” 250X6IND 140kg

310lb110kg 240lb

-SB10

B Deep Groove

Ball

60 X 25.4 23/8 x 1

-SB20 60 X 20 23/8 x 3/4

320x80 125/8x31/8” 350X6KNO 200kg

440lb180kg395lb

-SB34 60 X 19 23/8x 3/4

-SB58 60 X 16 23/8 x 5/8

400x100 16x4” 400X8HWY 360kg

795lb340kg750lb -SQ10

Q BallPrecision 70 X 25.4

23/4 x 1

400x100 16x4” 400X8KNO 220kg

485lb200kg440lb

-SB10

B Deep Groove

Ball

0 X 25.4 31/6 x 1

-SB20 84 x 20 31/4” x 3/4

330x125 131/2x5” 500X6GRA 220kg

485lb200kg440lb

-SB34 84 x 19 31/4 x 3/4

-SB58 84 x 16 31/4 x 5/8

420x165 161/2x61/2” 650X8GRA 230kg

510lb200kg440lb

-SB10 150 x 25.46” x 1

-SB20 150 x 206” x 3/4

-SB34 150 x 196 x 3/4

-SB58 150 x 16 6 x 5/8

Pneumatic wheels - steel centred

WARNINGDo NOT inflate over recommended tyre inflation pressure (30 psi).Do NOT allow tyre pressure to drop bellow 20 psi or wheel may deflate and become very difficult to reinflate. If you allow the tyre to go flat and you are unable to reinflate it then you may need to buy an inner tube to be retro fitted to the wheel (see page 49 for spare parts).USE OF PNEUMATIC WHEELS OTHER THAN AS RECOMMENDED CAN BE DANGEROUS.

Traditional ‘split-rim’ steel centred pneumatics (with inner tubes):

• Split rim strong wobble-free wheels. Centres up to and including the 500x6 are manufactured from 1.8mm steel, and the 650x8 is of 2mm thick steel (NOTE: -some of the cheaper centres on the market are manufactured from steel as thin as 0.6mm)

• High engineering standards for wobble-free wheels• High quality butyl rubber seamless (butt-joined) tubes

Bearings: ‘Deep Groove’ shielded bearings fitted to a toughened heavy duty housing gives true running and extra strength (NOTE: Deep groove bearings can last up to 3 times longer than normal pressed bearings).

Tyres: 4 ply (6 ply on HWY tread) for longer, rougher life (many imports use as lit-tle as 2 ply thickness).For wheels pulled or pushed at low speeds (not driven) the tread pattern is not critical. The following are standard; other patterns can be offered by negotiation.It is normal for air filled wheels to lose tyre pressure over time even if they are not being used and it’s important for your safety that you ensure that the wheels are pumped up to their recommended PSI before use – alternatively you can use our semi-pneumatic puncture proof wheels in applications that require wheels never go flat.

* ID of bearing is reduced by inserting flanged nylon bush into the standard bearing - add 4mm to hub width

These wheels are used in our Y series castors. See page 21 for size, mounting & product codes

37

Pneumatic wheels - plastic centred Tread Pattern Diameter x

widthWheel Code

kg/lb


Bearing Code

Bearing Type

Hub Width x Bore

mm / inches

Inflation pressure 8 km/hr

5mph15 km/hr 10mph

200x50 8x2” 200X50RIB 75kg

165lb

Not

app

ropr

iate

for s

peed

s ov

er 8

km

/h (5

mph

)

-PR20 Roller 60 x 20 23/8 x 3/4

210. kpa 30 psi

DO NOT over

inflate

-PQ12 Q Ball Precision 60 x 12 23/8 x 7/16

220x54 83/4x21/8” 250X4LUG 100kg

200lb

-PWB20

B Deep

Groove Ball

60 x 20 23/8 x 3/4

-PWB34 60 x 19 23/8 x 3/4

-PWB58 60 x 16 23/8 x 5/8

220x54 83/4x21/8” 250X4LGG 100kg

200lb

Add

any

bea

ring

code

to a

ny w

heel

cod

e in

this

sect

ion

-PWB20 60 x 20 23/8 x 3/4

275x60 11x23/8” 250X6IND 110kg

310lb -PWB34 60 x 19 23/8 x 3/4

250x70 10x23/4” 300X4DMD 120kg

265lb -PWB58 60 x 16 23/8 x 5/8

265x70 101/2x23/4” 350X4STR 140kg

310lb-PWA10

Plain

60 x 25.4 23/8 x 1

-PWA20 60 x 20 23/8 x 3/4

265x70 101/2x23/4” 350X4ZGG 140kg

310lb

-PWA34 60 x 19 23/8 x 3/4

320x80 125/8x31/8” 350X6KNO 140kg

310lb -PWA58 60 x 16 23/8 x 5/8

400x100 16x4” 400X8KNO 200kg

440lb

-PWB10

B Deep

Groove Ball

107 X 1” 41/4” x 1”

-PWB20 107 X 20 41/4” x 3/4”

-PWB34 107 X 19 41/4” x 3/4”

-PWB58 107 X 16 41/4” x 5/8”

-PWA10 Plain 105 X 1” 41/8” x 1” * ID of bearing is reduced by inserting flanged nylon bush into the standard bearing - add 4mm to hub width



WARNING

Do NOT inflate over recommended tyre inflation pressure (30 psi).

Do NOT allow tyre pressure to drop bellow 20 psi or wheel may deflate and become very difficult to reinflate. If you allow the tyre to go flat and you are unable to reinflate it then you will need to buy an inner tube to be retro fitted to the wheel (see page 49 for spare parts).

USE OF PNEUMATIC WHEELS OTHER THAN AS RECOMMENDED CAN BE DANGEROUS.

Plastic centred pneumatics with butyl rubber seamless tubes:• Thick sections, large radii, multi-web design for strength

(stronger than most imported steel centres) • Corrosion resistant polypropylene with UV fade protection• High engineering standards for wobble-free wheels• High quality butyl rubber seamless (butt-joined) tubes

Bearings: ‘Deep Groove’ shielded bearings fitted to a toughened heavy duty housing gives true running and extra strength (NOTE: Deep groove bearings can last up to 3 times longer than normal pressed bearings).

Tyres: 4 ply for longer, rougher life (many imports use 2 ply).For wheels pulled or pushed at low speeds (not driven) the tread pattern is not critical. The following are standard; other patterns can be offered by negotiation.It is normal for air filled wheels to lose tyre pressure over time even if they are not being used and it’s important for your safety that you ensure that the wheels are pumped up to their recommended PSI before use – alternatively you can use our semi-pneumatic puncture proof wheels in applications that require wheels never go flat.

Tread Pattern Diameter x

WidthWheel Code

kg/lb


Bearing Code


x Bore

mm / inches

InflationPressure8 km/hr

5mph15km/hr 10mph

220x54 83/4x21/8” 250X4LUG 120kg

265lb100kg 220lb

Add

any

bea

ring

code

to a

ny w

heel

cod

e in

this

sect

ion

-SB20

B Deep Groove

Ball

60 X 20 23/8” x 3/4

210. kpa 30 psi

DO NOT over

inflate

-SB34 60 X 19 23/8 x 3/4250x70

10x3/4” 300X4DMD 140kg 310lb

110kg 240lb

-SB58 60 X 16 23/8 x 5/8265x70

101/2x23/4” 350X4STR 180kg 395lb

160kg 350lb

275x65 11x21/2” 250X6IND 140kg

310lb110kg 240lb

-SB10

B Deep Groove

Ball

60 X 25.4 23/8 x 1

-SB20 60 X 20 23/8 x 3/4

320x80 125/8x31/8” 350X6KNO 200kg

440lb180kg395lb

-SB34 60 X 19 23/8x 3/4

-SB58 60 X 16 23/8 x 5/8

400x100 16x4” 400X8HWY 360kg

795lb340kg750lb -SQ10

Q BallPrecision 70 X 25.4

23/4 x 1

400x100 16x4” 400X8KNO 220kg

485lb200kg440lb

-SB10

B Deep Groove

Ball

0 X 25.4 31/6 x 1

-SB20 84 x 20 31/4” x 3/4

330x125 131/2x5” 500X6GRA 220kg

485lb200kg440lb

-SB34 84 x 19 31/4 x 3/4

-SB58 84 x 16 31/4 x 5/8

420x165 161/2x61/2” 650X8GRA 230kg

510lb200kg440lb

-SB10 150 x 25.46” x 1

-SB20 150 x 206” x 3/4

-SB34 150 x 196 x 3/4

-SB58 150 x 16 6 x 5/8

38

Blac

k ru

bber

Wheel code

kg/lbCapacityper each

Diameter x Widthmm / inch

Hub Width X Boremm / inch

BearingType

TPE wheel• Low cost• Good for outdoor use• Non-marking

DJA75G 85kg 190lb

75x32 3x11/4

40x8 19/16x8MM Plain

DJA100G 90kg 200lb

100x32 3x11/4

40x8 11/2x1/2 Plain

Rubber tyred wheels - grey• Non-marking• Energy Absorbent• Rolls easily on rough floorsuOptional threadguards - add G to the

code eg. HRA150G/HZP

HSA200u

190kg 420lb

200x50 8x2

60x20 23/8x20mm

Plain

HSR200u Roller

Polisher/Scrubber wheelPSA200

80kg 175lb

200x32 8x11/4”

38x1/2” 11/2x1/2”

Plain

PSA200(58) 38x5/8” 11/2x5/8”

PSB200 38x1/2” 11/2x1/2 B Deep Groove Ball

Soft wheels:Grey rubber

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Grey tyred non-marking. Specially developed for floor polishers/scrubbers and other applications needing a non-marking tyre. Centre is white polypropylene, fitted with either plain bearings or ball bearings. The wheel is offset so the axle does not stick out.

39

Wheel Code kg/lbCapacity Diameter x Width Hub width x bore Bearing Type

Rubber tyred wheel - blue

Advantages:• Non-marking• Highest resilience of solid tyres

- for easiest rolling over bumps• Longest life

Disadvantages:• Resilient wheels get harder to push at higher loadings

Note: Wheel bore I.D size is without spacer

MBQ100G 140kg 300lb 100x32 4x11/4 40x8 19/1”x8mm

Q Ball PrecisionMBQ125G 150kg 330lb 125x32 5x11/4 40x8 19/1”x8mm

JBA100150kg 330lb 100x32 4x11/4”

45x1/2 13/4”x1/2” Plain

JBR100 45x20 13/4”x20 Roller

JBA125180kg 395lb 125x35 5x15/16”

45x1/2 13/4”x1/2” Plain

JBR125 45x20 13/4”x20 Roller

OBQ100 300kg 660lb 100x50 4x2”

60x20 23/8”x20

Q Ball Precision

OBQ125 330kg 725lb 125x50 5x2” Q Ball Precision



HBA150 230kg 440lb

150x40 6x19/16” Plain

HBR150 230kg 440lb Roller

HBA200 250kg 395lb

200x50 8x2”

Plain

HBR200 250kg 440lb Roller

Soft wheels:Blue rubber

Blue & grey rubber

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Tyre Material

kg/lbCapacityper each

Diameter X Widthmm / inch


BearingType

Golf buggy slick - foamed EVA

• An economical slick used on lighter and hire buggies• Fitted with either plain or cone bearings• Optional bearing 5/8”, 3/4”

GVNO250

40kg 90lb

250x75 10x3

60x1/2 23/8x1/2

Plain

GVBO250 B Deep Groove Ball

Hobby wheel - foamed PU

• Light weight PU foamed tyre• Spoked polypropylene centre

GPB300 50kg110lb

300x4512x1 3/4”

60x12.723/8x1/2 B

Deep Groove Balll

Soft wheels: EVA & PU

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Wheel Specification

Wheel Code kg/lbCapacity Diameter x Width Hub width x bore Bearing Type

General purpose rubber utility wheelUsed on light lawn equipment, light lawn carts, toys, bottle trolleys, etc. Attachment: 1/2” ratchet caps (RC12) offer a bright nickel finish to the cap. Hold the cap in place with a short length of 22mm OD (1/2”) tube supporting the outer rim, and then tap on with a hammer. Always use these on bright steel axles. Offset centre.

Other bearing sizes available:

10mm, 12mm, 16mm, 3/4” & 5/8”

PRA12550kg 110lb

125x36 5x111/16”

38x1/2” 11/2” x 1/2”

Plain

PRB125 Deep Groove ball

PRA15075kg 165lb

150x36 6x111/16”

Plain


PRA200100kg 220lb

200x45 8x13/4”

Plain


Solid black rubber wheelPuncture free for wheelbarrows, utility equipment, waste bins etc. 1” (25.4mm) roller bearing fitted as standard.

RB200L 200kg 440lb

200x70 8x23/4”

60x1” 23/4x1”

Roller

Hand truck wheelsMedium duty offset design for OEM’s and replacement markets.Durable economical crumbed rubber tyre, mounted on a high impact polypropylene centre.

U200/50C-POYB20

135kg 300lb

200 x50 8x2”

56x20 21/4” x 20mm

Deep Groove ball

U200/50C-POYB34 56x19 21/4” x 3/4

U200/60C-POYB20200x60 8x23/8”

60x20 23/8”x 20mm

U200/60C-POYB34 60x19 23/8”x 3/4

Soft wheels:Black rubber - small

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Rubber tyred wheels - black• Low cost• Good for outdoor use• Trolleys, carts, lawn mowers

note:Black tyres can markuOptional threadguards - add G to the code

before the fork code, eg. HRA150G/HZP

JRA100u70kg 155lb

100x32 4x11/4

45x1/2” 13/4x1/2 Plain

JRR100u 45x20 13/4x20mm Roller

JRA125u100kg 220lb

125x35 5x15/16

45x1/2 13/4x1/2 Plain

JRR125u 45x20 13/4x20mm Roller

HRA150u135kg 295lb

150x34 6x13/8

60x20 23/8x20mm

Plain

HRR150u Roller

HRA200u180kg 395lb

200x50 8x2

Plain

HRR200u Roller

Recycled (crumb) rubber wheels - black• Economy option. Warning: stiff tyre can pop

off the centre under higher loads.

RRA20030kg 66lb

200x50 8x2

60x20 23/8x20mm

Plain

RRR200 Roller

Wheelie Bin Wheel• This 200x50 offset recycled rubber wheel

is the industry standard for wheelie bins commonly used in the waste industry.

RPL200(DTR) 100kg 220lb 200x50 8x2 x20

x20mm Plain

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Wheel Codekg/lb

Capacity Diameter x Width Hub width x bore Bearing Type

General purpose rubber utility wheelUsed on light lawn equipment, light lawn carts, toys, bottle trolleys, etc.

Optional hub cap (GHUBCAP).

PRP250 100kg 220lb 250x45 10x13/4” 48x16 111/16” x 5/8” Plain

Utility wheelPuncture free for wheelbarrows, utility equipment, etc.Available with either double sealed precision ball bearings for easiest rolling (max speed 10km/hr) or plain inserted bushes for use where wet conditions may be encountered.

Optional bearings -Precision ball 5/8”, 3/4” Plain bush 5/8”, 3/4”

R250/50C-PRYQ20

150kg 330lb

250x50 10X2”

60x20 23/8”x20mm

Q Ball Precision

R250/50C-PRYQ34 60x19 23/8”x 3/4”

R300/50C-PRYQ20300x5012X2”

60x20 23/8”x20mm

R300/50C-PRYQ34 60x19 23/8”x 3/4”

R400/70C-PRYQ20

400x7016x23/4”

80x20 33/16”x20mm

R400/70C-PRYQ34 80x19 33/16”x 3/4”

R400/70C-PRYQ25 80x25 33/16”x 1”

Robust Puncture free for wheelbarrows & utility equipment.Optional bearings:Deep groove 20mm, 5/8”, 3/4”Plain bush 20mm, 5/8”, 3/4”

R250/75C-PRWQ20

180kg 395lb

250x75 10X3”

75x20 3”x20mm

Q Ball Precision

R250/75C-PRWQ25 75x25 3”x25mm

R250/75C-PRWQ34 75x19 3”x 3/4”

R250/75C-PRWQ58 75x16 3”x 5/8”

Solid cushioned wheelRecommended as a puncture proof tyre where broken glass, nails, etc. may cause trouble e.g. fire extinguisher trolleys or trolleys at a holiday home. It has the size and width to be useful on construction sites. Optional bearings: 1”, 20mm, 5/8”, 3/4”

R280/70R-SRBB10

200kg 440lb

280x70 11x23/4”

60x1” 23/4x1”

B Deep

Groove ball

R280/70R-SRBB34

R280/70R-SRBB58

Heavy duty wheelThis wheel can also be supplied without the hub and bearings to fit directly onto a Holden HT hub. Ordered at R400X8-SNB

This wheel is designed for towing and NOT as a drive wheel.

R400X8-SQ10 600kg 1320lb

400x9516x33/4”

80x1” 31/4x1” Q Ball

Precision

Steel centre - maximum towing speed 15km/hr

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42

Wheel Code

kg/lbCapacityper wheel



BearingType

Pallet truck wheels - nylon

Optional bearings: 3/4”, 20mm, 25mm

PLN175X48Q20600kg 1320lb

175x48 7x17/8

48x20 17/8x20mm

PrecisionQ Ball

PLN175X48NB 48xn/a17/8

No BearingFitted

PLN200X48Q20700kg 1545lb

200x48 8x17/8

48x20 17/8x20mm

PrecisionQ Ball


No BearingFitted

Pallet truck wheels - PU

Optional bearings:3/4”, 20mm, 25mm

PLU200X48Q20

700kg 1545lb

200x48 8x17/8

48x20 17/8x20mm

PrecisionQ Ball

PLU200X48NB 48xn/a17/8

No BearingFitted

Pallet truck rollers - nylon


PLN82X83Q20

800kg 1765lb

82x83 31/4x35/16

83x20 33/16x20mm

PrecisionQ Ball

PLN82X83NB 83xn/a 35/16

No BearingFitted

PLN82X100Q2082x100 31/4x4

100x20 4x20mm

PrecisionQ Ball

PLN82X100NB 100xn/a 4

No BearingFitted

Wheel Code




BearingType

Nylon - general purposeThese non-rusting, non-scratching wheels have many uses such as toys, trolleys, mechanical handling devices, replacements in castors, etc.

LNN50 30kg 65lb 50x20 2”x3/4” 25x6 1x1/4

Plain

KNN65 60kg 135lb 65x23 21/2x7/8”

30x12 † 11/8”x12mmKNN75 65kg 135lb 75x23 3x7/8”

KNN100 70kg 155lb 100x23 4x7/8”

MNN75* 100kg 220lb 75x32 3x11/4” 40x12” † 19/16”x12mm

JNN100 - plain bearing moulded as part of wheel.(Axle bushes fitted to all ‘N’ bearing wheels except LNN50)

ONA100 - plain bearing insterted.

JNR100 - roller bearing insterted.

WNQ150 - precision bearing.

• Also available in natural (milky white translucent) - see pages 17 & 23 for codes.

• † Includes 12mm axle bush reducing to 8mm • Ÿ Includes 20mm axle bush reducing to 10mm• ** Includes 1/2” axle bush reducing to 10mm • ^ Includes 20mm axle bush reducing to 1/2”

MNN100* 150kg 330lb 100x32 4x11/4” 40x12” † 19/16”x12mm

MNN125* 150kg 330lb 125x35 5x13/8” 40x12 † 19/16”x12mm

JNN100*

280kg 615lb 100x32 4x11/4”

45x1/2” ** 13/4x1/2

JNR100 45x20” Ÿ 13/4”x20mm Roller

JNN125 300kg 660lb

125x35 5x13/8”

45x1/2” ** 13/4x1/2 Plain

JNR125

350kg 770lb

45x20” Ÿ 13/4”x20mm Roller

ONA100

100x40 4x19/16”

60x1/2” 23/8x1/2 Plain

ONR100 60x20 ^ 23/8x20mm Roller

ONA125*

400kg 880lb

125x40 5x19/16”

60x1/2” 23/8x1/2 Plain


ONA150*

150x40 6x19/16”

60x1/2” 23/8x1/2 Plain


ONA200*

200x40 8x19/16 ”

60x1/2” 23/8x1/2 Plain

ONR200

60x20 ^ 23/8x20mm

Roller

WNQ150

600kg 1320lb

150x40 6x19/16”

Q Ball PrecisionWNQ200 200x40 8x19/16 ”

Hard Wheels: Nylon

Caution: hard wheels can be noisy on tiles and other hard surfaces

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43

Wheel Code




BearingType

Pallet truck wheels - nylon

Optional bearings: 3/4”, 20mm, 25mm

PLN175X48Q20600kg 1320lb

175x48 7x17/8

48x20 17/8x20mm

PrecisionQ Ball


No BearingFitted

PLN200X48Q20700kg 1545lb

200x48 8x17/8

48x20 17/8x20mm

PrecisionQ Ball


No BearingFitted

Pallet truck wheels - PU


PLU200X48Q20

700kg 1545lb

200x48 8x17/8

48x20 17/8x20mm

PrecisionQ Ball

PLU200X48NB 48xn/a17/8

No BearingFitted

Pallet truck rollers - nylon


PLN82X83Q20

800kg 1765lb

82x83 31/4x35/16

83x20 33/16x20mm

PrecisionQ Ball

PLN82X83NB 83xn/a 35/16

No BearingFitted

PLN82X100Q2082x100 31/4x4

100x20 4x20mm

PrecisionQ Ball

PLN82X100NB 100xn/a 4

No BearingFitted

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Pallet truck & Foam

Wheel Code




BearingType

Lawn mower wheelsTPE tyred flat profile wheelsFor use on lawn mowers, BBQs, and other equipment needing a flat profile wheel.

AVP150

30kg 65lb

150x46 6x113/16”

38x1/2” 11/2x1/2” PlainAVP175 175x46 7x113/16”

AVP200 200x49 8x115/16”

Hard Wheels: PVC

Hard wheels: Pallet truck

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High & low temperatureBackground:Our standard wheels and castors have a temperature range of 5°C to 60°C (41°C to 140°F). Within this range our products work normally for their full working life. For applications with temperatures outside this range we make specialised high temperature wheels designed to withstand temperatures of baking ovens.

High temperature use:The customer must specify the temperature and type of application before ordering to ensure that the appropriate wheel type is selected. As temperatures increase wheels become weaker and this lowers the load capacity. In static (non-moving) applications with sustained high temperatures over long periods of time the material will begin to deteriorate, which shortens the working life of the wheel. Fallshaw make three different wheel types designed specifically for use in high temperature environments. These specialised wheels use standard lithium complex grease (STABUTHERM® GH 461) which has excellent water resistance (24hrs at 90°C), bearing retention and long life.

1) Glass filled Nylon 150 - 210°C (300 to 410°F):The best choice for Hospitality based applications such as ‘food baking’ ovens. It can withstand sustained high temperatures and is gentle and quiet on most floor surfaces. Fibreglass reinforced nylon wheels are the preferred wheel for extended periods of up to 210°C (410°F) (assuming most of their life is spent outside the oven), and for short periods up to 230°C (446°F).

2) Phenolic 100 - 300°C (570°F)Phenolic is more brittle than Glass Filled Nylon and it has a shorter life cycle but can go up to very high temperatures. Phenolic is a good choice for light duty Industrial applications with very high temperatures such as ovens used for curing paint. The load capacity decreases from 125kg at 100°C (212°F) to 40kg at 300°C (570°F) therefore it is very important to ensure that the load capacity of the trolley fits within the appropriate temperature and load capacity. Phenolic wheels (with special inorganic fillers and PTFE bushes) are preferred for extended periods up to 280°C (536°F) assuming most of their life is spent outside the oven and for short periods up to 300°C (572°F).

These have a thick cross section, but are more brittle than either nylon or ordinary grades of Phenolic. WARNING: Phenolic wheels are not suitable for medium duty applications or applications where wheels are subjected to impact such as when a trolley is rolled down steps.

3) Cast Iron 200 - 400°C (390 - 725°F):The best choice for Industrial based applications such as ‘paint curing’ ovens and also for use in sustained high temperature environments. It can withstand extreme high temperatures as well as higher load capacities than all other wheel types. Cast Iron wheels do not have bearings. They have a plain bore fitted with an axle spacer that is lubricated with high temperature grease. This grease can be used up to 230°C (446°F) for long periods. For temperatures that exceed 230°C (446°F) a more exotic grease is required. The Production Manager must be notified of this prior to placing the order and the customers required temperature noted on the picking slip once the order is placed. For sustained high temperature use, we offer a range of cast iron wheeled castors used with high temperature grease. WARNING: Cast Iron is heavy, noisy and may damage concrete floors and other floor surfaces.

Low temperature use:Below 5°C (41°F) you must specify temperature of use at the time of ordering. The standard grease we use in our castors is a lithium complex grease. This has excellent water resistance, bearing retention and long life. But below 5°C (41°F) it begins to stiffen quickly, and will soon freeze the bearings so that neither the castor swivels nor the wheel bearings revolve. If specified at the time of ordering, we use a special aeronautical grease which is a synthetic oil with a microgel thickener. This is compounded for use down to -30°C (-86°F), and will need to be refreshed every 6 - 12 months, but will continue to work effectively in chilling rooms, freezing stores and outdoor winter use in northern countries where ordinary greases would be useless. As the temperature becomes lower, the softer rubber and polyurethane treads on our wheels become less elastic. For example, the polyurethane used on the ‘H’ series slowly stiffens from +20°C (+68°F) down to -20°C (-68°F), but then rapidly stiffens until at -50°C (-122°F) it becomes brittle.As temperature goes below 5°C (41°F), nylon can become brittle (particularly if it is kept for long periods in the very dry air in freezing rooms). At such times we recommend fibreglass reinforced wheel, which can be used down to -30°C (-86°F).

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High/Low Temperature M & J series

• Wheel and castors for extreme temperatures• See our M & J series pages for castor dimensions• 1 year warranty

Note:M series wheels have 1/2 I.D bore reduced to 8mm with axle spacerJ series wheels have 20mm I.D bore reduced to 10mm with axle spacerO series wheels have 20mm I.D bore reduced to

BearingType

kg/lb

LoadCapacity

kg / lb

Diameterx TreadWidth

mm / inches

Hub Width x Bore

mm / inch

Fork Type

Fork Type

High Temp grease & no seal

OR Low Temp

grease with seal

Plate Swivel

/MZP ISO plate/MZPN NA Plate

Bolt holeSwivel

Plate Fixed

/MZF ISO plate/MZFN NA PlateWheel Only /MZH

Nylonglass reinforced (lighter hub)

Plain 70kg @ 150°C155lb @ 300°F

75x32 3x11/4”

41x12 15/8x1/2 MHH75

High Temp MHH75/MZPHTMHH75/MZPNHT MHH75/MZHHT MHH75/MZFHT

MHH75/MZFNHT

Low Temp MHH75/MZPLTMHH75/MZPNLT MHH75/MZHLT MHH75/MZF

MHH75/MZFN

Plain 80kg @ 150°C175lb @ 300°F

100x32 4x11/4”

41x12 15/8x1/2 MHH100

High Temp MHH100/MZPHTMHH100/MZPNHT MHH100/MZHHT MHH100/MZFHT

MHH100/MZFNHT

Low Temp MHH100/MZPLTMHH100/MZPNLT MHH100/MZHLT MHH100/MZF

MHH100/MZFN

Cast iron(high temp) Plain 100kg @ 200°C

220lb @ 390°F75x28

3x11/10”41x12

15/8x1/2 DCI75 High TempDCI75/MZPHT

DCI75/MZPNHTDCI75/MZHHT

DCI75/MZFHT

DCI75/MZFNHT

Phenolic(high temp)

PTFE (Teflon)

Plain

125kg @ 100°C275lb @ 212°F

100kg @ 250°C220lb @ 480°F40kg @ 300°C90lb @ 570°F

100x354x13/8”

41x12 15/8x1/2 MKT100 High Temp

MKT100/MZPHT

MKT100/MZPNHTMKT100/MZHHT

MKT100/MZFHT

MKT100/MZFNHT

Nylonglass reinforced (heavier hub)

Plain 100kg @ 210°C220lb @ 410°F

100x32 4x11/4”

45x20 13/4”x20mm JHH100

High Temp JHH100/JZPHT JHH100/JZHHT JHH100/JZFHT

Low Temp JHH100/JZPLT JHH100/JZHLT JHH100/JZF

Cast Iron(high temp) Plain 230kg @ 400°C

505lb @ 952°F100x384x11/2”

45x20 13/4”x20mm JCI100

High Temp JCI100/JZPHT JCI100/JZHHT JCI100/JZFHT

Low Temp JCI100/JZPLT JCI100/JZHLT JCI100/JZF

High/Low Temperature O series

• Wheel and castors for extreme temperatures• See O Series for castor dimensions• 1 year warranty

BearingType

kg/lb

Load Capacity

kg / lb


mm / inches

Hub Width x Bore

mm / inch

Fork TypeFork Type

High Temp grease & no seal

OR Low Temp

grease with seal

Plate Swivel

Plate Fixed

Wheel Only /OZP /OZF

Nylonglass reinforced (heavier hub)

Plain 200kg @ 210°C440lb @ 410°F

150x40 6x19/16”

60x20 23/8”x20mm OHH150

High TempOHH150/OZPHT ISO plate

OHH150/OZPNHT NA plate

OHH150/OZFHT ISO plate

OHH150/OZFNHT NA plate

Low TempOHH150/OZPLT ISO plate

OHH150/OZPNLT NA plate

OHH150/OZF ISO plate

OHH150/OZFN NA plate

Cast iron(high temp) Plain 250kg @ 400°C

550lb @ 725°F150x50

6X2”60x20

23/8”x20mm WCI150

High TempWCI150/OZPHT ISO plate

WCI150/OZPNHT NA plate

WCI150/OZFHT ISO plate

WCI150/OZFNHT NA plate

Low TempWCI150/OZPLT ISO plate

WCI150/OZPNLT NA plate

WCI150/OZF ISO plate

WCI150/OZFN NA plate

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46

‘D’ section (hollow)Normally placed around the edges of the trolley (between corner buffers) to prevent damage to door jambs, etc.Fitted by pushing a (off-cut) metal strip along the centre of the section and screwing through into the side of the trolley. The head of the screw will pop through the outer rubber leaving a small hole.If the strip is to be fitted on a rounded corner, this should be of at least 50mm radius to prevent buckling of the strip.

Buffers20mm

3/4"

25mm1"

D25SPOOL Length per spool: 80m/262ft

D25BAG Length per bag: 8m/26.24ft

Colour: Pewter grey

75mm3"

25mm (1")

38mm11/2"

17mm11/16"internal corner

to screw

75mm3"

Buffers - legRound TPE (Thermo-Plastic Elastomer)These are used to prevent damage to corridor walls. The buffers are placed onto tubular legs just before the castors. When a trolley approaches a wall the buffers make contact first and freely revolves on the tubing, thus rolling the trolley along the wall so it causes no damage. In the case of 25.4mm (1”) square tubing the urethane buffers are supplied with a 38mm (11/2”) hole, together with a ‘dress-cap’ with a 25.4mm (1”) square inner and a 38mm (11/2”) round outer.

Code 100mm Code 125mm Colour To suit tubing OD

BJ100X25 BJ125X25

Pewtergrey

25.4 mm1” round

BJ100X32 BJ125X32 32mm11/4” round

BJ100X25SQ BJ125X25SQ 25.4 mm1” square

Dress cap - BJDC25 Black 25.4 mm1” square

Buffers - cornerTPE (Thermo-Plastic Elastomer)Corner buffers can be fitted to new or existing trolleys with square corners. They stop much of the damage to walls, door jambs, etc.They are fitted by four pan head self tappers, which are recessed down inside each arm of the buffer (No. 10x1” or similar).Being made from TPE they are very resistant to abrasion, chemicals, etc. The end profile is matched to the ‘D’ section rubber strip.

CB8025

Colour: Pewter grey

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Part number for 1 kit(Includes 2 pieces) Function Material Pack Qty

SPTUBE50-40 1 kit to telescope 40x40x2 SHSinside 50x50x2 SHS nylon 1 Set

(2 pieces)

SPTUBE35-25 1 kit to telescope 25x25x2 SHSinside 35x35x2 SHS nylon 1 Set

(2 pieces)

1.

2.

3.

4.

Tube slidersTelescopic tube slider accessories

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Description Fallshaw Code WarrantyColours*Special order colours

Standard rubber wheel100kg capacity, 125mm diameterDesigned to be optimal value for money:With a single precision bearing, engineering grade polymers and a thick (17mm) natural rubber tyre (good abrasion resistance) this wheel offers great performance in shock absorption and abrasion resistance at a great price.

STQ125G 1 year Charcoal

Premium rubber wheel150kg capacity, 125mm diameterThe ultimate supermarket wheel:This twin precision Q ball bearing wheel uses engineering grade polymers for the centre material with a thick (35mm) natural rubber tyre. The use of high grade rubber combined with the thickness reduces vibration and shock from being transferred through the trolley to the user.

MSQ125G 3 year Grey

PU tyre on nylon centre100kg capacity, 125mm diameterNot recommended – but very traditional:PU wheels are widely used in supermarket applications due to the high-wear characteristics. However, we do not recommend this wheel because the wear characteristics are similar to our premium rubber wheel (MSQ125G) but the shock absorption and load capacity are much less with a much higher price.

SUQ125G 3 year Grey

Antistatic wheel85kg capacity, 125mm diameterBest-quality anti-static wheel:This wheel uses a TPE tyre with integral non-marking antistatic carbon fibres.

SAQ125G 1 year Charcoal

Travellator wheel60kg capacity, 125mm diameterBest-quality travellator wheel:This wheel uses high-strength, high-abrasion-resistance PU moulded over engineering-grade nylon. The grade of PU used is quality-critical since it is the perfect grade to both resist the tyres: splaying, bending and chipping. Quality is essential in this safety-critical application since poor-quality wheels could lead to injury or death.

SPQ125GRBL

1 year

Red/Black

SPQ125GGRY Grey

SPQ125GRWH Red/White

SPQ125GBWH Blue/White

Description Fallshaw CodeColours*Special order colours

125mm swivel bolt hole forkprecision bearing

S125ZQ

125mm swivel forkwith caddie pintle, axle bolt & nut

S125ZC

125mm walkway brake leg SMBLGRY Grey

SMBLRED Red

SMBLBLU Blue

Castor buffer cap SMBUFGRY Grey

SMBUFRED Red

SMBUFBLU Blue

Supermarket trolley components• Supplied bulk - packed in component form• All Fallshaw products are UV stabilized to prevent fading and embrittlement outdoors• Non-standard colours require minimum run sizes• Supermarket trolley components are made to order (non-stock items).

Delivery times will be negotiated on order.

Forks & accessories

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Tubes - butyl rubber seamless (butt-joined)SPTUBE200X50 TUBE PNEUMATIC 200X50

SPTUBE250X4 TUBE PNEUMATIC 250X4

SPTUBE300/350X4 TUBE PNEUMATIC 300x4 or 350X4






Rims (plastic only)

SPRIM200X50PRNB PLASTIC RIM 200X50 (suits 200X50) - to suit R Roller bearing

SPRIM200X50PQNB PLASTIC RIM 200X50 (suits 200X50) - to suit Q precision bearing

SPRIM4X175PW(NB) PLASTIC RIM 4X175 (suits 250/300/350X4) - No bearing

SPRIM6X200PW(NB) PLASTIC RIM 6x200 (suits 250/350X6) - No bearing

SPRIM8X250PW(NB) PLASTIC RIM 8x250 (suits 400X8) - No bearing

Housings & Reducing bushesSPHOUSING6004 Housing (nylon) for a #6004 Q ball bearing

SPHOUSING6004FLG Housing (nylon) FLANGED to suit a #6004 Q ball bearing

SPHOUSING6204 Housing (nylon) FLANGED to suit a #6204 Q ball bearing

SPBSH10-20 Reducing Bush FLANGED (nylon) 1” to 20mm ID, 20mm L - Grey

SPBSH10-34 Reducing Bush FLANGED (nylon) 1” to 3/4” ID Flange, 20mm L - Black

SPBSH10-58 Reducing Bush FLANGED (nylon) 1” to 5/8” ID Flange, 20mm L - Black

BearingsSPBRGC05 B - Deep groove ball bearing - 1/2" (12.7mm) ID

SPBRGC10 B - Deep groove ball bearing - 1" (25.4mm ) ID

SPBRGC20 B - Deep groove ball bearing - 20mm ID

SPBRGC34 B - Deep groove ball bearing - 3/4" (19.05mm) ID

SPBRGC58 B - Deep groove ball bearing - 5/8" (15.88mm) ID

SPBRGQ6004X58 Q - Precision ball bearing #608 - 5/8” (15.88mm) ID

SPBRGQ6082RS Q - Precision ball bearing #6205 2RS suits CFQ Wheelchair - 8mm ID

SPBRGQ6205X01 Q - Precision ball bearing -12mm bore (suitable for pneumatics)

SPBRGQ6004X20 Q - Precision ball bearing #6004 - 20mm

SPBRGQ6004X34 Q - Precision ball bearing #6004 - 3/4" (19.05mm) ID

SPBRGQ6005X25 Q - Precision ball bearing #6005 - 25mm ID

SPBRGQ6202X15 Q - Precision ball bearing with seals #6202 2RS - 15mm ID

SPBRGQ6204X20 Q - Precision ball bearing #6204 2RS - 20mm ID

SPBRGQPNEU01 Q - Precision ball bearing 1" (25.4mm) ID for 400X8 pneumatic

Spare parts - pneumatic wheelsTo provide on-going support to our pneumatic range Fallshaw has a large range of replacement parts available. For further information or technical support please speak to one of our many distributors or our helpful sales team.

Tyres to suit Item Code

(Tube type tyres)

Item Code(Semi-pneumatic -

PU filled)Description

SPTYRE200X50RIB SPTYREP200X50RIB TYRE PNEU 200X50 RIB TREAD

SPTYRE250X4LUG SPTYREP250X4LUG TYRE PNEU 250X4 LUG TREAD

SPTYRE250X4LGG SPTYREP250X4LGG TYRE PNEU 250X4 LGG TREAD

SPTYRE250X6IND SPTYREP250X6IND TYRE PNEU 250X6 IND TREAD

SPTYRE300X4DMD not available TYRE PNEU 300X4 DMD TREAD

SPTYRE350X4STR SPTYREP350X4STR TYRE PNEU 350X4 STR TREAD

SPTYRE350X4ZGG SPTYREP350X4ZGG TYRE PNEU 350X4 ZGG TREAD

SPTYRE350X6KNO not available TYRE PNEU 350X6 KNO TREAD

SPTYRE400X8KNO SPTYREP400X8KNO TYRE PNEU 400X8 KNO TREAD

SPTYRE400X8HWY not available TYRE PNEU 400X8 HWY TREAD

SPTYRE500X6GRA not available TYRE PNEU 500X6 GRA TREAD

SPTYRE650X8GRA not available TYRE PNEU 650X8 GRA TREAD

ONE STOPPNEUMATIC SHOP

*

*

*

49

Most of the components within our wheels & castors are available sold separately as spare parts. See below for a summary of the most popular items:

Axles, Nuts and BoltsSPAXLEX Axle to suit VHD X Series (bolt & nut)

SPAXLEV Axle to suit VHD V Series (bolt & nut)

SPAXLECFQ Axle to suit CFQ Wheelchair castors Zinc plated bolt & nut

SPAXLEMSSBOLT Axle to suit M & D Series - stainless steel (bolt & nut)

SPAXLEH Axle to suit H Series (bolt & nut)

SPAXLEHPNEU Axle to suit Y Pneumatics (bolt & nut)

SPAXLEHSS Axle to suit H Series - stainless steel (bolt & nut)

SPAXLEJ Axle to suit J Series (bolt & nut)

SPAXLEK Axle to suit K Series (bolt & nut)

SPAXLEM Axle to suit M & D Series (bolt & nut)

SPAXLEMCHICAGO Axle to suit M Series -mild steel (Chicago Screw)

SPAXLEMSSCHICAGO Axle to suit Series -stainless steel (Chicago Screw)

SPAXLEO Axle to suit O Series forks (bolt & nut)

SPBOLTM8CUPHEAD M8X12 Cup head bolt

SPNUTM8CONE M8X1.25 Pitch conelock nut

SPNUTM8CONE M8X1.25 Pitch conelock nut

SpacersSPSPACERH H Series Spacer - 61mm L X 20mm OD X 12.7mm (1/2”) ID

SPSPACERH(16) H Series Spacer - 61mm L X 20mm OD X 16mm ID (5/8")

SPSPACERH(19) H Series Spacer - 61mm L X 19mm OD X 12.7mm (1/2”) ID

SPSPACEROSS H & O Series Spacer - 61mm L X 20mm OD X 13mm ID

SPSPACERJ(05)R Special J Series Spacer - 46mm L X 20mm OD X 1/2" ID

SPSPACERJA J Series Spacer to suit plain bearings - 46mm L X 1/2" OD X 10mm ID

SPSPACERJR J Series Spacer to suit roller bearing - 46mm L X 20mm OD X 10mm ID

SPSPACERJSS J Series Spacer - 46mm L X 1/2” OD X 10mm ID

SPSPACERK K Series Spacer

SPSPACERM D & M Series Spacer - 41mm L X 12mm OD x 8mm ID

SPSPACERMSS M Series Spacer - stainless steel 36mm L X 12mm OD X 8mm ID

Bearings & BushesSPBRGH20SS R roller bearing suits H Series, 20mm ID - stainless steel

SPBRGPRB05 B - deep groove 1/2” (12.4mm) for PRB (also suits GPBO)

SPBRGMQ608ZZ Q precision bearing - M & D Series 608

SPBRGMQ608ZZSS Q precision bearing - M & D Series 608 - stainless steel

SPBRGKQ608NG Q precision bearing bearing k series 608 twin seal

SPBRGJC20 R roller bearing j series 20mm r-brg spare part

SPBRGR20 R roller bearing H Series, 20mm ID

SPBRGR20JSS R roller bearing for J Series, 20mm ID - stainless steel

SPBRGR20SLEEVE Sleeve for H Series roller bearing

SPBRGR34 R - Roller bearing - 3/4” bore for H,R and N Series

Threadguards (sold as set of 2)SPTGDKSP75Z Thread guard set - KSP75

SPTGDGHUBCAP Thread guard set - PR Wheels

SPTGDHB200SET Thread guard set - HB & HS 200

SPTGDHU200SET Thread guard set - HU 200

SPTGDKUQ100SET Thread guard set - KUQ100

SPTGDMNN100SET Thread guard set - MNN100

SPTGDMNN75SET Thread guard set - MNN75

SPTGDJB100 Thread guard set -JBA100/125

SPTGDJUR100 Thread guard set -JUR100

SPTGDJU125SET Thread guard set -JUR125

SPTGDMSQSET Thread guard set - MSQ

TGDKJ75GRY Thread guard set - KJA75

Many additional sizes and colourway options available from our Deluxe and Design Castor ranges

Plates

SPPLATEHISORAW H & O ISO TOP PLATE RAW

SPPLATEHNARAW H & O TOP PLATE NA RAW

SPPLATEMISO FLAT SPACER PLATE 96MM X 78MM

SPPLATEMISOSS FLAT SPACER PLATE 96MMX78MM Stainless Steel

Spare Parts - general

*

*

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50

The 4 easy steps to choosing tugs & movers

1What is the weight and incline of the load being moved?

2 Is the Tug being used in confined spaces?

3 Does your load have existing hitch points?

4 What is the wheel configuration of your load?

1 What is the weight and incline of the load being moved?

10% 20% 30% 40% 50% 60% 70%1:4 140 Severe slope

(e.g car park ramps under high rise

apartment buildings)

1:5 110

1:7 80

Moderate slope(e.g typical basement ramp

or loading dock)

1:9 60

Mild slope (e.g typical driveway)

1:28 20

Mild slope (e.g typical driveway)

00

Perceived as flat

10% 20% 30% 40% 50% 60% 70%% reduction of catalogue towing capacity

Zippy

Tug

Tug EV

O / Tu

g Compact / Tu

g Classic /

Offroad Tu

g

Tug

Incl

iner not

suita

ble over 8

0

not suitable o

ver 60

Advertised catalogue towing capacity assumes an incline of 20 and a friction coefficient of 0.5 (i.e a dry surface such as concrete or bitumen). If the floor surface is slippery then the advertised towing capacity will reduce.

Caution: beware of floors that are greasy or wet. Spilt petrol is a particular hazard.

Download the Clinometer App:Go to the App store on your Smart Phone and download the Clinometer +bubble-level to assist you in measuring inclines on site.Sl

ope

ratio

Ang

le o

f slo

pe

(deg

rees

from

hor

izont

al)

51

Direction of towing Trailing Whip Stability

4 swivel Poor Bad Very Good

2 swivel2 fixed Good Least Very

Good

1/3 1/6

2 swivel2 fixed Good Little Good

3 Does your load have existing hitch points? 4 What is the wheel

configuration of your load?2 Is the tug being used in confined spaces?

Tugs for confined spacesOptions include:Small footprint & turning circle, non-marking tyres

Tug Compact1100L x 610W x 985H (mms)Very small footprint and turning circle.

Tug EVO 1480L x 610W x 950H (mms)Ideal for moving heavy weights

Incliner Tug 1568L x 732W x 1300H (mms)Excellent for ramps such as steep basement driveways.

Power Trolley2038L x 700W x 480H (mms)Great for moving multiple small objects.

Gzunda BedmoverSee Healthcare catalogue

870L x 655W x 700H (mms)Perfect for moving hospital beds over distances.

Tugs for open spacesOptions include: Ride-on, high towing capacity, off road tires

Incliner Tug1568L x 732W x 1300H (mms)Excellent for ramps such as steep basement driveways.

Offroad Tug1700L x 720W x 950H (mms)Ideal for outdoor use including rough terrain.

Zippy Tug1300L x 850W x 2000H (mms)Excellent for long distances and between factories.

Tug Tough 5T1850L x 500W x 530H (mms)Perfect for moving heavy weights over flat surfaces.

Tug Tough 10T1912L x 581W x 790H (mms)Perfect for moving very heavy weights over flat surfaces.

Tug Tough 20T3245L x 581W x 753H (mms)Perfect for moving extremely heavy weights over flat surfaces.

Trolleys already have fixed hitching pointsHitch purpose built to suit trolleys therefore very easy to use and fast to connect but won’t suit different trolleys

Auto-latching hitch Pin hitch

Tow ball hitch Tow arm hitch

Trolleys do not have fixed hitching pointsHitch uses strapping or clamping to adapt to multiple trolley designs, but is not as easy and fast to connect.

Clamping hitch Strap hitch

Castor configurations affect towing:

• Four swivel castors will not trail properly behind the towing unit - they will cut corners rather than follow the unit. They will also tend to ‘whip’ - to over correct any sideways displacement and sway from side-to-side as they travel.

• If two fixed castors are used at the rear of the trolley it eliminates the whip, and improves trailing and towing.

• An ideal configuration is to mount 2 swivel castors 1/6 of the length of the trolley from the front of the trolley and two fixed castors 1/3 of the length of the trolley from the rear. This gives little whip, and good trailing. Note though, that such trolleys should not have a heavy load concentrated at the rear end or they will tip backwards.

These problems become more acute if more trolleys are linked in a train. We offer fixed wheel skate hitch (pictured) accessories to correct this problem for situations where it’s not feasible to replace two of the four swivel castors on an existing trolley fleet.

52

Product Codes

Tug Compact - 500kg tow capacity TUGCOMPACT500

Typical applications:• Moving document trolleys around universities• Transporting medical carts around hospitals• Moving bins

Features• Move trolleys or wheeled objects weighing up to 500kg safely• Easy attachment to trolleys• Quiet, smooth operation with zero emissions• Low maintenance• Simple to use, no driver’s licence required• Training and servicing programs available• Comprehensive 12 month warranty on all Electrodrive equipment

Tugs: pedestrian

Tug Compact Additional resources:Scan this code using your Smart Phone to be redirected to our website where you can watch the demonstration video and download the full product manual.

Hitching options:The Tug Compact comes standard with the Pin hitch and can also be fitted with a clamp hitch to suit varying types of trolleys widths:

Clamping hitchHT1118(optional)

Pin HitchHT1810-002(standard)

53

Typical applications:• Moving trolleys through airports, factories or institutions• Transport of stillages around a facility• Moving specialist equipment

Features• Capacity: 1, 2, and 3.5 tonne models available• Move heavy trolleys and wheeled objects safely• Quiet, smooth operation with zero emissions• Low maintenance• Easy attachment to trolleys, manual or automated hitches available• Simple to use, no driver’s licence required• Training and servicing programs available• Comprehensive 12 month warranty on all Electrodrive equipment

Tug EVOTugs: pedestrian

Additional resources:Scan this code using your Smart Phone to be redirected to our website where you can watch the demonstration video and download the full product manual.

Product Codes

Tug EVO - 1 tonne tow capacity TUGEVO1T

Tug EVO - 2 tonne tow capacity TUGEVO2T

Tug Classic - 3.5 tonne tow capacity TUGCLASSIC3.5T

Hitching options:The Tug EVO comes standard with the Auto-latching hitch and has a variety of different hitches available to suit different applications:

Auto-latching hitchHT1810-024(standard)

Towball hitchHT1810-023(optional)

Clamping hitchHT1118(optional)

Pin hitchHT1316(optional)

54

Tugs: pedestrian

Typical applications:• Heavy vehicle maintenance: moving truck and mining engines • Pulling buses or trucks through a production line• Towing airplanes in and out of hangers • Aerospace maintenance

Features:• Capacity: 10 tonne with optional hitch lifter• Heavy duty construction to handle heavy loads• Easy attachment to trolleys, with manual or automated hitches available• Quiet, smooth operation with zero emissions• Low maintenance, simple to use. No driver’s licence required.• Larger capacities available on request• Training and servicing programs available• Comprehensive 12 month warranty on all Electrodrive equipment

Tug Tough 5T & 10T


Hitching options:The Tug Tough can be fitted with a variety of hitches depending on the application and towing requirement. There is no standard hitch for this unit. The type of hitch is determined at the point of order.

Product CodesTug Tough - 5 tonne tow capacity TUGTOUGH5Tug Tough - 10 tonne tow capacity TUGTOUGH10Optional beeping reversing light NB: beeps when turned on EDEL1080FOptional amber strobe light NB: flashes when turned on EDEL1000F

10T Model dimensions

5T Model dimensions

1850

530

320

75500650

55

Tugs: pedestrian

Typical applications:• Heavy vehicle maintenance: moving truck and mining engines • Pulling buses or trucks through a production line• Towing airplanes in and out of hangers • Aerospace maintenance

Features:• Capacity: 20 tonne with optional hitch lifter• Heavy duty construction to handle heavy loads• Easy attachment to trolleys, with manual or automated hitches available• Quiet, smooth operation with zero emissions• Low maintenance, simple to use. No driver’s licence required.• Larger capacities available on request• Training and servicing programs available• Comprehensive 12 month warranty on all Electrodrive equipment

Product Codes

Tug Tough - 20 tonne tow capacity TUGTOUGH20

Optional beeping reversing light NB: beeps when turned on EDEL1080F

Optional amber strobe light NB: flashes when turned on EDEL1000F

Tug Tough 20T


Hitching options:The Tug Tough can be fitted with a variety of hitches depending on the application and towing requirement. There is no standard hitch for this unit. The type of hitch is determined at the point of order.

Product CodesTug Tough - 5 tonne tow capacity TUGTOUGH5Tug Tough - 10 tonne tow capacity TUGTOUGH10Optional beeping reversing light NB: beeps when turned on EDEL1080FOptional amber strobe light NB: flashes when turned on EDEL1000F

3245

753

1820

910

3245

753

3245

753

1820

910

1820

910

56

Tugs: pedestrian

Product Codes

24V battery powered Incliner Tug w/ one ballast plate INCLINERM5

1 x additional 7kg ballast plate (maximum of 5 per unit) BALLAST PLATE

The lncliner Tug is the perfect tug for towing on ramps and slopes:• 1 tonne tow capacity of inclines up to 8 degrees• 500kg tow capacity if inclines up to 14 degrees

Towing on ramps will require a site assessment and trial. A Sales professional from our team will calculate the amount of ballast required to safely tow your load in the specific environment. A rough guide of towing capacity and factors is given on page 56.

Typical applications:• High rise building & apartment basements• Large factories & warehouses with sloped ground• Caravan parks & other large outdoor areas

Features• CE Compliant • 4.5 Km per hr max speed• 2 x 80 amp batteries. Includes charger.• Powerful Transaxle• Hitch to suit 660ltr bins


Ballast pin (3 per set)

Ballast Plate (2 per set)

SpecificationsMachine Length: 1565mmMachine Width: 795mmWheel Base : 670mmFrame Height : 500mmTiller head Height : 1123mmMachine Weight : 140kgElectric Motor: 24V

Caution: beware of floors that are greasy or wet. Spilt petrol is a particular hazard.

The full advertised catalogue towing capacity of 1 tonne assumes an incline of 80 and a friction coefficient of 0.5 (i.e a dry surface such as concrete or bitumen). If the floor surface is slippery then the advertised towing capacity will reduce.

Incliner Tug

57

Product Codes

24V battery powered Incliner Tug w/ one ballast plate INCLINERM5

1 x additional 7kg ballast plate (maximum of 5 per unit) BALLAST PLATE

Product Codes

3 bay trailer Suits 80-360L wheelie bins MODULAR3

6 bay trailer Suits 80-360L wheelie bins MODULAR6

Modular Bin Trailer

*wheelie bins not included


Trailers

Typical applications:• High rise building & apartment basements• Large factories & warehouses• Caravan parks & other large outdoor areas

Features• Load capacity of up to 240kg per bin bay• Bin compatibility: 80L, 120L, 240L & 360L bins• Operation method: Gas strut actuated bin retention bar• Foot print: 3 bay long trailer fits within one standard parking space• No lifting or pushing up ramps required

Hitching options:The Modular Bin Trailer comes standard with the Coupling hitch that will suit any normal car towball.

Towball couplingHT1810-052(Standard)

Pin hitch couplingHT1810-053(Optional)

187

2305

1431

915

700

Bar hitch couplingHT1810-054(Optional)

58

Zippy Tug

Product Codes

Electric Powered Ride-on Tug - 500kg tow capacity TUGZIPPY

Tow ball hitch to suit Zippy Tug HITCHZIPTOW

Hitch to connect to 660L & 1100L bins to suit Zippy Tug HITCHZIP1100

Bin connector pin set for waste bins to suit Zippy Tug HITCHZIPCONBIN

Tugs: ride-on

Hitching options:

Typical applications:• High rise building & apartment basements• Large factories & warehouses• Caravan parks & other large outdoor areas

Features• Safe towing capacity of 500kg plus person • Foot print (including person) 1300L x 850W x 2000H• No licence required• 12V battery powered with charger


Tow arm hitchHT1144(standard)

59

Transpak: meal system mover

Transpak

Product Codes

Powered trolley meal delivery system mover - 500kg TRANSPAK500

Typical applications:• Moving hot or cold Meal Delivery Systems• Suits Burlodge, Socamel and Versigen Meal Delivery Systems

Features• Towing capacity: 500kg• Removes push and pull effort of moving Meal Delivery Systems• Ideal on slopes and on carpets• Quiet, smooth operation with zero emissions• Optional: Non marking tyres suitable for indoor use• Simple to use, no driver’s licence required• Comprehensive 12 month warranty

Hitching options:The Transpak can be configured to suit all the major brands of double flow heat and chill delivery systems. Standard Meal Systems and catering trolleys can be fitted directly to the Transpak base frame.


60

The Niftylift is a manually operated binlifter that aids in the lifting and emptying of wheelie bins into dumper bins using gas struts.Designed to lift up to 30kg at a time, the Niftylift is perfect for retail outlets, small offices and factories that dispose of paper and general waste and are required to empty their wheelie bins once or twice a day.

The lifting action is a “full swing” tip operation which enables it to be compact in size. For frequent lifts per day, we recommend the Rugged - powered unit.

Product Codes

Niftylift Binlifter 30 Standard for 1500mm waste bins NIFTYLIFT30

NiftyliftBinlifters

Typical applications:• Tipping contents of wheelie bins into a dumper bin• Suitable for homes, offices and light paper waste

Features:• Lifting capacity: 30kg• Bin compatibility: 80L, 120L and 240L bins• Operation method: manual assisted lift• Foot print: 900L x 800W x 1420H• Fits through internal doorways: yes

Safety features:• Won't operate without wheelie bin attached• Won't operate unless connected to dumper bin• Slow release of gas-struts ensures no sudden high-force movement

that could harm bystanders


61

Product Codes

Ecolift Binlifter 50 Standard for 1500mm waste bins ECOLIFT50

EcoliftBinlifters

Typical applications:• Tipping contents of wheelie bins into a dumper bin• Suitable for schools, factories, retail outlets and shops

Features:• Lifting capacity: 50kg• Bin compatibility: 80L, 120L, 140L and 240L bins (no adjustment required) • Operation method: manual winding crank handle• Foot print: 1200L x 800W x 2000H• Fits through internal doorways: yes (with winch handle removed)

Safety features:• Lift and tilt movement within safety cage. • The winding motion of the crank handle operation ensures gradual

controlled bin lifting

Designed to lift up to 50kg at a time, the Ecolift is perfect for schools, small offices and local councils that dispose of paper waste and are required to empty the wheelie bin once or twice a day. The Ecolift eliminates all lifting from the process of empting wheelie bins into larger dumper bins. The bin is lifted by simply manually rotating the crank handle. The user is protected against costly back injuries.

The Ecolift 50 is designed and manufactured in Australia using the highest quality components. The dimensions of 1202L x 798W (including crank handle) x 2002H ensure easy storage and the Fallshaw castors allow for effortless mobility. The frame has a powder coated finish for weather resistance.


62

Binlifters

Product Codes

Manual Binlifter 100 for 1500mm high bins BLHP1500

BLHP1500 - Lid Lifter compatible BLHP1500LL

Manual Binlifter 100 for 1800mm high bins BLHP1800

The Rugged Binlifter - handpump is designed for manoeuvrability. The small foot print and light weight combined with spark-free manual operation makes it perfect for building or constructions sites.

The Rugged Handpump binlifter is a manual operation and uses a tough, hydraulic pump (similar to a car jack). This unit is designed for bins weighing up to 100kg and is ideal for around 5-10 lifts a day.

The lifting action is a “full swing” tip operation which enables it to be compact in size. For frequent lifts per day, we recommend the powered unit.

Rugged Binlifter - handpump

Typical applications:• Tipping contents of wheelie bins into a dumper bin• Suitable for construction sites, industrial worksites, mines and “spark free” environments

Features:• Lifting capacity: 100kg• Bin compatibility: 80L, 120L, 140L and 240L bins (manual adjustment)• Foot print:

BLHP1500 - 850L x 850W x 1700HBLHP1800 - 850L x 850W x 1960H

• Operation method: hydraulic hand pump (no sparks)• Fits through internal doorways: yes

Safety features:• Won't operate unless connected to dumper bin• Handpump operation ensures gradual controlled lift


63

The Powered Binlifter is designed with building and constructions sites in mind. The small foot print and lean build make it ultra- manoeuvrable and the tough electro-hydraulic operation makes it perfect for lifting heavier bins that weigh up to 150kg.

The lifting action is a “full swing” tip operation which enables it to be compact in size. The simple push button operation is ideal for work sites that perform frequent lifts throughout the day.

Product Codes

Powered Binlifter 150 for 1500mm high bins BLEH1500

BLEH1500 - Lid lifter compatible BLEH1500LL

Powered Binlifter 150 for 1800mm high bins BLEH1800

Rugged Binlifter - poweredBinlifters

Typical applications:• Tipping contents of wheelie bins into a dumper bin• Suitable for hotels, apartments, high-rise basements, caravan parks

and other large outdoor areas

Features:• Lifting capacity: 150kg• Bin compatibility: 80L, 120L, 140L and 240L bins (manual adjustment)• Foot print:

BLEH1500 - 850L x 850W x 1700HBLEH1800 - 850L x 850W x 1960H

• Operation method: pendent push-button control of electro-hydraulics with 12V rechargeable battery and SmartCharger

• Fits through internal doorways: yes

Safety features:• Won't operate unless connected to dumper bin


Design optimised for light-weight manoeuvrability and outdoor use (e.g construction sites). For schools or other environments with close proximity to untrained users and the general public, consider alternative Liftmaster Binlifter models.

64

Designed to lift up to 150kg at a time, the Simplicity Plus is perfect for larger offices, supermarkets, apartment blocks, waste disposal companies and event organisers that are required to empty the wheelie bin many times a day. The Simplicity Plus 150 is a push button unit ideal for medium weight and frequent lifts. The push button operation eliminates all manual lifting and associated risk.

Product Codes

Simplicity Plus 150 for 1800mm high waste bins SIMPLUS150HY1800

Simplicity Plus

Binlifters

Typical applications:• Tipping contents of wheelie bins into a dumper bin • Ideal for exhibition and events centres, large factories, warehouses and supermarkets

Features:• Lifting capacity: 150kg• Bin compatibility: 80L, 120L, 140L and 240L bins (no adjustment required) • Foot print: 1500L x 980W x 2200H• Operation method: simple two finger push-button control of

electro-hydraulics with 12V rechargeable battery and SmartCharger

Safety Features:• Two finger push-button to control movement control• Lift and tilt movement within the safety cage


65

The safety cage and extra guarding adds extra protection for the operator and is suitable for use around the general public or other untrained people. The push button operation eliminates all manual lifting and associated risk. Designed to lift up to 250kg at a time, the Universal 250 is perfect for supermarkets, retail outlets, waste disposal companies and event organisers that are required to empty their wheelie bins frequently throughout the day.

Product Codes

Universal Binlifter 250 Flat Dock for 1800mm waste bins UBL250HY1800

Universal

BinliftersAdditional resources:Scan this code using your Smart Phone to be redirected to our website where you can watch the demonstration video and download the full product manual.

Typical applications:• Tipping contents of wheelie bins into a dumper bin • Ideal for functions & events centres, supermarkets and distribution centres

Features:• Lifting capacity: 250kg• Bin compatibility: 80L, 120L, 140L and 240L bins (no adjustment required) • Foot print: 1500L x 980W x 2200H• Operation method: simple two finger push-button control of

electro-hydraulics with 12V rechargeable battery and SmartCharger

Safety Features:• Two finger push-button to control movement• Lift and tilt movement within the safety cage• Safety cage door must be closed to operate

66

Conditions of useProperly chosen, fitted and maintained products will give many years of trouble free performance. The information in this catalogue makes this possible. If you do not correctly choose, fit and maintain these products you may release the manufacturer from liability to you. Please consider the supplied information carefully.

1) General useThe castors and wheels supplied by us are generally interchangeable, and are attached to trolley, furniture, industrial containers and similar products to make them mobile. Unless specified otherwise in our catalogue, our products must not be used at a speed exceeding walking pace, and not under continuous motion.

2) FittingWhen selecting a castor or wheel it is necessary to consider all aspects as shown in the catalogue.For satisfactory use, correct fitting is essential, ie:• Correct and secure fitting to the article;• The fixing position must have adequate strength and material for secure fitting;• The function of the castor must not be changed nor affected by the fixing;• the swivel action axis must be vertical at all times;• Fixed castors must have their wheel axles in alignment;• If all swivel castors are used, then they must be similar in mounting heights and offsets;• If fixed castors are used with swivel castors, they must be compatible, and as recommended by us. 3) Outdoor use & corrosive environmentsWhen castors are used outdoors in coastal areas or in corrosive environments, special products have to be specified and warranty periods will vary. Corrosive environments will require our stainless steel range. A chemical resistance table shown on page 16 of this catalogue describes the performance of various materials when exposed to corrosive conditions. A three year warranty period applies for applications or environments where all castor materials are rated as ‘good’. A one year warranty period applies for applications or environments where all castor materials are rated as ‘fair’ or ‘good’. No warranty applies for applications or environments in which a castor material is rated as ‘poor’. In corrosive applications or environments not described in the table, please seek advice from Fallshaw technical staff.

4) High/low temperatureFor use in temperatures below 5°C (41°F) and above 60°C (140°F) the efficiency of the castor can be impaired, particularly the normal load capacity as published can be affected when used in temperatures below/above those stated herein. Special wheels and castors can be specified - see pages 44-45.

5) Pneumatic wheelsDo NOT inflate over recommended tyre inflation pressure (30 psi).The load and cold inflation pressures imposed on the combination of tyre and wheel must not exceed the recommendations, even though the tyre is approved for a higher load or inflation pressure. It is normal for air filled wheels to lose tyre pressure over time even if they are not being used and it’s important for your safety that you ensure that the wheels are pumped up to their recommended PSI before use – alternatively you can use our semi-pneumatic puncture proof wheels in applications that require wheels never go flat.

6) ComponentsComponent parts are assembled into a complete castor or wheel. The manufacturer is only liable for the original component parts making the complete product.You must allow for all possible loads when selecting products, otherwise use increased safety factors.

7) MisuseMisuse occurs if wheels and castors are used other than specified for their intended use. Do not misuse the castors or wheels. The word ‘misuse’ can be defined as: overloading, unsuitable flooring, excessive temperatures, failure to release brake, exposure to caustic substances, excessive shock loading, ingression of foreign objects into wheel treads, excessive speeds, changes made to the component parts and assembled castors not previously agreed in writing with the original manufacturer.

Maintenance & FittingUnder average conditions of intermittent use, Fallshaw castors will run for 5 years without maintenance. If the castors are in constant use, this reduces to 1 year.

Correct fitting:Castors will not swivel properly unless they are mounted vertically. Otherwise they will track to one side.Heavy trolleys need plate mountings, but the base of the trolley must be strong enough to withstand the load. Never mount a plate castor by three bolts only. Never skimp on the mounting base.You can get up to 8mm (5/16”) of adjustment with washers, or an off cut of tube tightly jammed between leg and castor - but do not let it float. Tighten tubular fittings firmly, but do not over-tighten.You should retighten castors after 3 months of use, and annually after that. We recommend ‘3 finger’ tightness, ie the amount of torque you can get onto a standard spanner using your 3 middle fingers.

Tube Fittings: Medium duty castors are often mounted into tubular legs. But again, it is important that these legs stay vertical. We recommend that the leg never extend more than 125mm (5”) below the nearest support, and (apart from the lightest uses), the tube should be 1.4mm thick or more. Thinner gauges often split. If you wish to use lighted gauge in the rest of the trolley, insert a sleeve for at least 150mm (6”) where the castor is mounted.

Never put a round expanding fitting into a square tube as when the trolley hits a bump, the tube is likely to elongate, and the castor may fall out. We do have square fittings, and ask that you use them. If for some reason you need to put round into square, then weld an insert sleeve of round tube (remember - our smallest fitting needs 3/4”ID). When using Directional Lock (DL) type castors it is best to use the solid swivel stem and weld or bolt it in - screwed types can become misaligned. To achieve the best performance from the larger 175mm (7”) and 200mm (8”) castors use solid stems.

When fitting expanding stem castors, make sure that the fitting is fully inserted into the tube, with the tube firmly down onto the castor head rivet, before tightening it up (you may have to remove some of the burr on the inside of the tube before you try to push the fitting in). After making sure the weld on the inside of the tube is not excessive, align it with one of the slots down the outside of the adaptor fitting. Put the fitting into the tube all the way, then put some sideways pressure on to it to help the fittings grip, then tighten the stem bolt firmly. Tighten, but NOT over tight, or you will make it hard to remove later. It is advisable that any tube fitting on expanding stem castors be checked after the first 3 months, and then yearly to make sure the tube fitting is fully and firmly into the tube and the tightening nut is firmly but not over tightened.

Greasing: Grease in both the swivel head race and the wheel serve three purposes;

a) it prevents rusting of the balls and raceways; b) prevents galling; c) it reduces noise.It does not need a lot of grease to do this. Too much is unsightly and only attracts dust. A liberal smear is all that is needed. If you only have a few castors to grease, use your finger to apply the grease, then wipe off the excess with a rag or use a needle tip grease gun.

If you have many of them we suggest the following:• Turn the trolley upside down and remove the wheels.• Re-grease the head, either through the grease nipple if fitted, or by a needle tip fitting on a grease gun. You will

need to lift the seal on the heavier range of castors with a sharp pointed screwdriver. Two full squirts are usually adequate, but make sure enough grease gets through to the centre so it can descend to the bottom race.

• Check the wear of the axle bushing. Reuse if not heavily worn, otherwise replace. Smear about a teaspoon of grease along the inside of the wheel bearing with your finger, taking care to force the grease up into the rollers and reassemble.

• Be careful of the lip seal on the wheel as you reinsert the axle bushing into the roller bearing wheels. Make sure the axle bushing is clean as you reinsert it.

• Reassemble the wheel into the castor. Replace washer where fitted. A drop of Locktite High Assembly Strength solution on the axle thread is a good precaution.

• Use a No.2 bearing grease (not sodium based).

Wheel Bearings: Any slackness present in plain bearings or roller bearings can often be improved by replacing the axle bushing. If necessary, the plain or roller bearings can be replaced as well. Often simply re-greasing B type bearings is enough, though they can also be replaced if necessary. Sealed precision Q type bearings seldom wear sufficiently enough to need attention.

67

Warranty

WarrantyOur products are warranted against defects in materials or workmanship for the following periods:

5 years • Core forks (rigs)

3 years • Arc, Zen and M Elegance Castors • Core wheels (excluding pneumatics)• Very Heavy Duty Castors• Specialised unless (otherwise stated on product pages)• Trinity Castors (excluding Trinity EBC)

1 year • Design Castors• Shower chair powder coated forks• Pneumatic castors & wheels• Electrodrive (excluding battery - 6 months)• Liftmaster (excluding battery - 6 months)• Trinity EBC Castors

Any product that fails within the warranty period will be replaced with an equivalent product, delivered to the customer’s store free of charge and freight cost. The warranty does not extend to the fitting of the product. The website and catalogue specify the conditions of use, installation and maintenance for our products. Customers should choose, use and maintain our product according to our recommendations, or they may become unsafe, our liability may be voided.

This warranty excludes the effects of fair wear and tear, abuse, misuse, improper installation and inadequate maintenance. In unusual or severe applications not clearly similar to those on the website or in the catalogue, the customer is invited to submit a written description of the application against which we will make a recommendation, and which will form a part of the acceptable use conditions of the recommended product. If our catalogue is unclear, or if your application is not clearly covered by the examples given in the catalogue, we ask you to contact our staff for advice. We like helping people, and we have technical information to share if we know your needs.

ServiceWe not only provide comprehensive service and spare parts for the full range of Electrodrive and Fallshaw products. We offer preventative maintenance programs to the following industries:

Copyright © 2014 Serviced Equipment Pty Ltd Login | Sitemap

HEALTHCARE

Castors for Beds & stretchers:• Clinical beds• Nursing home beds• Stretchers• Hospital beds

Bedmoversforpatientmovingand handling:• Mobilefloorhoists• Wheelchairs • Power chairs • Wheelchair movers• Mobility scooters• Strollers• Bed movers

SUPERMARKET

Front of house:• Product display• Supermarket trolleys

Back of house:• Bakery equipment• Deli equipment• Roll cages• Stock trolleys• Flat bed trolleys

Just a few of the brands we service include

HOSPITALITY

Hospitality Services:• Motorised meal delivery systems

Kitchen equipment:• Sluice machines• Commercial dishwashers• Ice makers• Waterfiltrationsystems

Laundry equipment:• Tugs & linen movers

INDUSTRIAL

Mobility equipment:• Tugs Waste handling equipment:• Binlifters

Calibration:• Scales• Gauges • Measuring devices

ABOUT US SERVICE & REPAIRS TECHNICAL CASE STUDIES CONTACT US BOOK A SERVICE

1300 934 471

[email protected]

Specialising in mobile equipment for:•healthcare• hospitality• industrial • supermarket

Specialising in mobile equipment for:

• healthcare• hospitality

• industrial • supermarket

68

Preventative Maintenance Plans

Preventative Maintenance is well recognised by Serviced Equipment and is a fundamental part of our service delivery. Preventative Maintenance is directed towards two basic outcomes:

1) Ensure your mobile equipment is always performing at its peak

2) Reduce the total cost of ownership of your mobile equipment

It is with this in mind that we have continued to develop Preventative Maintenance Plans based on effectiveness rather than just a simple repetitive program.

The “old school” methodology of Preventative Maintenance dictates that all equipment should be serviced twice a year, once a month, 3 times a week etc. The fact is that all equipment is not the same. The more frequently a machine is used the more often it should be serviced. To determine the frequency of your Preventative Maintenance, it is critical to establish the application, environment and usage of the equipment. Once this has been established, Preventative Maintenance must then be scheduled and recorded accordingly.

The first step in a successful Preventative Maintenance program is to define what you actually want to achieve. A common expectation is that Preventative Maintenance will eliminate or significantly reduce overall Maintenance. The fact is that Preventative Maintenance is significantly cheaper than Remedial Maintenance and the goal has to be to convert as much Maintenance as possible from Remedial to Preventative. Furthermore, Preventative Maintenance can be scheduled for minimal impact on equipment uptime when compared to Remedial Maintenance where unexpected downtime can impact workflow and cause loss in productivity.

Serviced Equipment will start its service on a Bronze Level with two (2) Preventative Maintenance visits per annum and will work towards determining an effective Preventative Maintenance schedule based on your application and frequency of use.

Preventative Maintenance Methodology

In addition to a number of standard Preventative Maintenance checks, adjustments and procedures which need to be performed on every visit, the following steps are applied by Serviced Equipment to define a process for targeting specific Remedial Call-out reduction.

• Produce an accurate and detailed database of remedial maintenance activities

• Apply Regression Analysis techniques to identify the distribution of maintenance issues and develop an optimum Preventative Maintenance Strategy

• Prepare a detailed Preventative Maintenance schedule and checklist to implement this strategy Produce statistical data to facilitate analysis of the process Review Preventative Maintenance activities quarterly and adjust accordingly

This is the basis for a successful preventative maintenance implementation. Commercially, these activities ultimately must result in reduced overall maintenance costs and this will be the measuring stick for success.

Specialising in mobile equipment for:

• healthcare• hospitality

• industrial • supermarket

Field Service – Standard Checklist for GZ10

Field Service – Standard Checklist for GZ10

69

All clients Bronze service level access

All Electrodrive machines come with a Bronze service package. The service intervals are specified by us and our Field Service Technician will provide the due dates for the next service using a sticker on the instrument panel.• 6 monthly call cycle• Online booking service

This package is ‘pay as you go’ and does not include the security of a Fixed Price service package. Upgrading your Bronze service will reduce service costs over the longer term and avoid downtime from a preventable breakdown.

Upgrade to Silver Bronze level access PLUS:

Silver is the minimum recommended level of service cover for one or more units in the field.• 2 scheduled services• Basic spare parts included:

o Handgripso Leverso Cableso Springs

Upgrade to Gold Silver level access PLUS:

Gold is the recommended level of service cover for one or more units in the field.

Major spare parts included:o Gearboxo Motoro Chain (if applicable)o Switcheso Electronicso Wheelso Castors

Upgrade to Gold Plus Gold level access PLUS:

Extend warranty period to 3 yearsGold Plus is recommended for organisations that have multiple units in the field OR for those that have one or more units used continuously over periods of 3-6 months.

Don’t risk using an unauthorised service technician!

Serviced Equipment technicians are specially trained to diagnose and repair mobile equipment using original manufacture components.

We keep an electronic record of each service log and maintain a complete service history on your behalf. The service history will support the resale value of your asset. Our fixed price service packages are designed to give you the cover you need and give you peace of mind, not surprises.

Please be aware that by using an unauthorised technician to do maintenance or modifications an Electrodrive machine you may void your warranty.

The following activities (including, but not limited to) are examples of unauthrosied service:

Unauthorised Maintenance• The machine is re-wired by an unauthorised service agent• The motor controller is re-programmed by an unauthorised service agent• There are modifications done to the body or frame of the machine• Use of non-specified parts (Electrodrive genuine parts)• The machine is serviced by an unauthorised service agent

Misuse• Shunting loads at speeds in excess of 4.0kph• Overloading the unit either during towing or lifting • Carrying people or other foreign objects• Exposed to rain or other precipitation• Using the emergency backoff system to change direction regularly• Exposed to a corrosive environment• Driven off road - pot holes, gravel etc• Driven on slopes with a steeper gradient than 1:12• Not being charged adequately• Using E-stop as an ON/OFF button

• General wear items not covered under warranty• Tyres• Tubes• Drive wheels• Hand grips• Motor brushes

servicedequipment.com.au

70

Large wheels are easier to push.

The most common mistake when fitting castors is to fit wheel diameters too small for the real needs of the trolley and its user. The surveys, both in Australia and overseas, show again and again that small castors which get caught in uneven floors, ridges, gaps and holes, cause many injuries. Large diameter wheels, as against small wheels, will often add less than 10% to the cost of the trolley, and yet make that trolley 500% easier to use.

The guideline is for a minimum diameter of:

• 125mm (5”) for non-patient trolleys• 175mm (7”) for patient trolleys used indoors• 200mm (8”) for trolleys used out doors or for loads over

200kg (485lb) Smaller castors can still be used in restricted circumstances, for instance, use on lightweight equipment.

In general, castors of:

• 100mm (4”) size are recommended up to 120kg (265lb) trolley loads, but only on smooth floors and for short distances. They can be used on ward furniture, but not on catering or hospitality equipment.

• 75mm (3”) are even more restricted, being recommended only up to 100kg (220lb) trolley loads and again only on smooth floors without obstructions for short distances.

• 50mm (2”) are recommended only up to 80kg (175lb) trolley loads and for very short distances.

• If used on carpets a maximum load of 50kg (110lb) is appropriate.

The research is absolutely clear: large diameter wheels reduce forces for all trolley movements. Larger wheels:

• are easier to roll along the length of corridors, over ridges, e.g. at the edge of carpets, into lifts

• reduce vibration to patients and equipment and minimise shock transferring to the user’s arms from impacts

• are more robust/resistant to damage, remain functioning efficiently for longer than smaller wheels.

Consider also the other castor features that will effect push effort and ride comfort:

• tyre material• tyre width & profile• bearing type (in the wheel and the castor head race)• use of threadguards• type and number of castor brakes (including directional lock)• heavy trolley: fixed at front (eg. hospital beds)• light trolleys: fixed at rear (eg. shopping trolleys)

Castor configurations & wheel size Direction of travel Manoeuvrability Stability Steering

Traditional configurations

4 swivel

Maximum.Can be moved

back & forth and sideways.

Perfect for confined spaces.

Good except on narrow trolleys.

Up to 4 total brake castors possible.

Total nightmare!This is your classic

supermarket trolley disaster.(bi-directional

trolley)


Good except in confined spaces (cannot move

sideways).

Very stable. Can negotiate ramps easily.

Only 2 total brake castors possible.

Accurate. Push with fixed

castors leading for long trolleys.

2 swivel2 fixed

Very good except in confined spaces

(cannot move sideways).

Warning:Cannot negotiate

ramps.

Fair except if heavy loads placed on corner or if

cornering at speed.


Accurate in both directions

(bi-directional trolley).

4 swivel2 fixed

High. Can be turned in

own length but not moved sideways.

Most stable.


Excellent! Superbly easy

to steer.(bi-directional

trolley).

World best practice

4 TrinityCB or TB

Trinity Castors








71

Trolley design principles - human factorsTrolley design fundamentals

A trolley should be:

Not too wide: Hand pushed trolleys should be at least 80mm (33/16”) narrower than the narrowest doorway. Towed trolleys should be 500mm (17/8”) narrower than the narrowest isle or doorway, and more if towed in a train.

Not too long: Trolley length should be between 1.5 to 2 times the width, otherwise it will not track smoothly around corners. If it must be long, you may need to experiment to find the best castor arrangement to suit your particular needs.

Not too high: A maximum height of 1400mm (4’7”) is recommended (including the goods being carried) to enable a clear line of sight.

Not too light: As a rough guide, the weight of the trolley is usually 15% to 20% of the load it is to carry. For the castor to function properly, the frame of the trolley must be strong enough to hold the castor head truly vertical so it can swivel freely (that is, the mounting plate must remain horizontal, or the stem must remain vertical), and the frame must not bend under the impacts that inevitably occur. The most common cause of castors not tracking properly is that the mounting has twisted off square.

Not too heavy: It is often safer, and more efficient, to divide the heavy load over a number of trolleys rather than concentrating it into one. Trolleys which are too heavy to move commonly remain unused, or people suffer back injuries.

Handle height & position

Optimal handle height for ‘average’ females is 910mm (3’) Optimal handle height for ‘average’ males is 990mm (3’)A good compromise handle height for mixed users is 950mm (3’11/2”). If a trolley is to be pulled (and most are at some time), the handle should be located far enough out from the trolley to ensure feet do not hit the trolley (approx. 400mm (1’3”)). This can be closer if the trolley has no shelves or tubes below 350mm (1’33/4”)

Trolley push effort

Occupational Health & Safety experts* recommend the following safety suggestions:Push efforts for trolleys, beds and mobile equipment

Initial force: • 167 - 216N (17 - 21kg) (37.5 - 46.2lb)

Sustained force for infrequent, short distances• 60 - 120N (6 - 12kg) (13.2 - 26.4lb)

Spring scales are a simple, accurate way to measure push effort. They are very cheap to buy and are available from most hardware stores. Simply clip the hook of the scale and pull until the trolley begins to move. If it takes less than 17kg (37.4lb) to get the trolley moving and less than 6kg (13.2lb) to keep it moving, then the trolley design and work load are best-practice.

Most trolleys actually measured in surveys of hospitals* were only within these recommendations if lightly loaded and used on smooth, hard floors. Often, as the trolleys were more heavily loaded up to their design capacity, they exceeded these recommendations, often doubling, and sometimes needing six times the recommended force. For example, simply moving from a hard, smooth floor to a carpeted area could more than double the force required.

* Sources & acknowledgements“Ergonomic Guidelines for Manually-Handled Trolleys in the Health Industry” a research report (1994) sponsored by Central Sydney Health Service and supported by a grant from Work Safe Australia. Full acknowledgment is made to Judith Lawson (Chief Investigator) and Jules Potiki (Assistant Investigator) and Helen Watson (Research Assistant), and to CSHS and WSA.This information consists of the recommendations from that report, together with the commentary added by Fallshaw.While based on the health industry, the Recommendations and Commentary are generally applicable.

Shoulder height: 1400mm (4’7”)

Elbow height: 1100mm (3’8”)

Knuckle height: 800mm (2’8”)

Knee height: 600mm (2’)

Any shelves in the area less than 600mm (2’) should be infrequently used and for light obejcts (less than 10kg (22lb)). Maximum shelf depth in this area should be 450mm (1’6”).

Any shelves in the area between 600 & 800mm (2’ & 2’8”) should be infrequently used. Maximum shelf depth in this area should be 450mm (1’6”)

The area between 800 & 1100mm (2’8” & 3’8”) is the best area for people to frequently access heavier objects (more than 10kg (22lb)) - bending is minimised, and the lifting position is optimal. Maximum shelf depth in this area should be 800mm (2’8”)

Any shelves in the area between 1100 (3’8”) & 1400 (4’7”) should be infrequently used and for light objects (less than 10kg (22lb)). Maximum shelf depth in this area should be 300mm (1’)

No objects should block the clear line of sight above 1400mm (4’7”)

Direction of travel Manoeuvrability Stability Steering

Traditional configurations

4 swivel




Good except on narrow trolleys.


Total nightmare!This is your classic

supermarket trolley disaster.(bi-directional

trolley)


Good except in confined spaces (cannot move

sideways).



Accurate. Push with fixed

castors leading for long trolleys.

2 swivel2 fixed

Very good except in confined spaces

(cannot move sideways).

Warning:Cannot negotiate

ramps.

Fair except if heavy loads placed on corner or if

cornering at speed.




4 swivel2 fixed

High. Can be turned in

own length but not moved sideways.

Most stable.


Excellent! Superbly easy

to steer.(bi-directional

trolley).

World best practice

4 TrinityCB or TB

Trinity Castors








72

Applicable Standards & Test Methods Dynamic Test* Brake life Static Load Test Impact Test Brake Effectiveness¹Hospital bed castorsIEC60601-2-52• Central locking • Trinity & TrinityEBC

1.0 x load capacity with 2.88km/hr speed. Obstacle height 20mm, 80mm wide, 90 degrees to travel, 1.5mm radius on edge.Dynamic run of 10 x forward and reverse bumps over obstacle.

Apply brakes 10,000 times without brakes failing.

Apply 3.0 x load capacity for 1 hour. No deformation after 24 hours elapsed time

1 x load capacity at 10 degree incline with brakes on. Slippage must be <10 mm.

Castors for furnitureAS1961.3-2004 (ISO 22879:2004)• Castors with a diameter of

50mm or less

Apply 125% of load capacity, 2mm bump, space 500 cycles, 6.5 cycles/min.

Apply 2.0 x load capacity for 24hrs.No deformation after 24 hrs elapsed time.

30kg load capacity: 5kg from 200mm free fall drop. 40kg load capacity: 5kg from 300mm free fall drop. Proper function (minor deformation allowed).

Load castor to 1.0 x load capacity, then apply horizontal force of 20% of load capacity without brakes allowing wheel to swivel.

Castors for manually propelled equipment for institutional applicationsAS1961.5-2004 (ISO 22881:2004)• Light to medium duty ranges

(excluding Economy and castors with diameter <50mm)

• 1 x load capacity at 3km/hr speed. Obstacle height 3% of wheel diameter and with a radius 1/3 of height. Number of obstacles to be 10 times x wheel diameter in mm distance apart 1-3m

• Initial swivel play less than 4mm (measured at 200mm); final swivel play < 8mm.


Apply 1.5 x load capacity for 1hr.No deformation after 24 hrs elapsed time.


Applications up to 1.1m/s (4km/hr) (AS1961.7-2004 (ISO 22883:2004)• General to heavy duty castors

• 1 x load capacity at 4km/hr speed. Obstacle height: 2.5% of wheel diameter >90 shore A; 5% of wheel diameter <90 shore A. Number of obstacles to be 500 and to be 1m apart, then remainder of 15,000 revolutions of the wheel without obstacles

• Initial swivel play < 4mm (measured at 200mm). Final swivel play < 8mm.


¹Brake EffectivenessThe ISO brake effectiveness tests are extremely harsh. They exist to ensure that brakes are ramp-capable by measuring brake traction force. However this greatly reduces the load capacity of the castor that is otherwise appropriate in safely complying with the ISO Static, Dynamic and Impact tests.

At Fallshaw, our approach is to rate the castor for normal use on flat surfaces. However if your application involves brake application on ramps or inclines then you MUST reduce the catalogue load rating by 0-40% in order to comply with the ISO brake effectiveness test (except in hospital bed castors which are fully compliant at published ratings).

Load castor to 1.0 x load capacity, then apply horizontal force of X% of load (3 times x 10 seconds) without brake allowing wheel to swivel. X=10% for tyre hardness >90 shore A X=15% for tyre hardness < 90 shore A.

Applications over 1.1m/s (4km/hr) & up to 4.4m/s (16km/h)** AS1961.8-2004 (ISO 22884:2004)• Very heavy duty castors

(excluding Economy range)

• 1 x load capacity at 6km/hr speed (bumps 1m apart) and 10km/hr speed (bumps 1.5m apart). Obstacle height: 2.5% of wheel diameter for tyre hardness >90 shore A; 5% of wheel diameter <90 shore A. Number of obstacles at 5 times the wheel diameter.




Other Standards relevant to Fallshaw products: • Shopping trolleys for general use (ASNZS 3847.1:1999) • Shower/toilet chairs (mobile & static) (ASNZS 3973:2005) • Neutral Salt Spray Test AS2331.3.1-2001 • Powder Coating Adhesion (AS1580 Method 408.4)

Test Summaries - wheels & castors (summary only - more detail available upon request)

* The ISO standard for dynamic testing specifies 3 mins ON/1 min OFF or 2 min OFF or 3 min OFF. However, we test 3 mins ON 3 min OFF in applications where excessive heat build up would not be experienced in the field and is not a failure mode. Change direction each cycle. Obstacles at 45° alternating left/ right.

** Note that we only provide castors for towing up to 10km/hr

73

Applicable Standards & Test Methods Dynamic Test* Brake life Static Load Test Impact Test Brake Effectiveness¹Hospital bed castorsIEC60601-2-52• Central locking • Trinity & TrinityEBC

1.0 x load capacity with 2.88km/hr speed. Obstacle height 20mm, 80mm wide, 90 degrees to travel, 1.5mm radius on edge.Dynamic run of 10 x forward and reverse bumps over obstacle.


Apply 3.0 x load capacity for 1 hour. No deformation after 24 hours elapsed time

1 x load capacity at 10 degree incline with brakes on. Slippage must be <10 mm.

Castors for furnitureAS1961.3-2004 (ISO 22879:2004)• Castors with a diameter of

50mm or less

Apply 125% of load capacity, 2mm bump, space 500 cycles, 6.5 cycles/min.

Apply 2.0 x load capacity for 24hrs.No deformation after 24 hrs elapsed time.

30kg load capacity: 5kg from 200mm free fall drop. 40kg load capacity: 5kg from 300mm free fall drop. Proper function (minor deformation allowed).


Castors for manually propelled equipment for institutional applicationsAS1961.5-2004 (ISO 22881:2004)• Light to medium duty ranges

(excluding Economy and castors with diameter <50mm)

• 1 x load capacity at 3km/hr speed. Obstacle height 3% of wheel diameter and with a radius 1/3 of height. Number of obstacles to be 10 times x wheel diameter in mm distance apart 1-3m

• Initial swivel play less than 4mm (measured at 200mm); final swivel play < 8mm.


Apply 1.5 x load capacity for 1hr.No deformation after 24 hrs elapsed time.


Applications up to 1.1m/s (4km/hr) (AS1961.7-2004 (ISO 22883:2004)• General to heavy duty castors

• 1 x load capacity at 4km/hr speed. Obstacle height: 2.5% of wheel diameter >90 shore A; 5% of wheel diameter <90 shore A. Number of obstacles to be 500 and to be 1m apart, then remainder of 15,000 revolutions of the wheel without obstacles



¹Brake EffectivenessThe ISO brake effectiveness tests are extremely harsh. They exist to ensure that brakes are ramp-capable by measuring brake traction force. However this greatly reduces the load capacity of the castor that is otherwise appropriate in safely complying with the ISO Static, Dynamic and Impact tests.

At Fallshaw, our approach is to rate the castor for normal use on flat surfaces. However if your application involves brake application on ramps or inclines then you MUST reduce the catalogue load rating by 0-40% in order to comply with the ISO brake effectiveness test (except in hospital bed castors which are fully compliant at published ratings).


Applications over 1.1m/s (4km/hr) & up to 4.4m/s (16km/h)** AS1961.8-2004 (ISO 22884:2004)• Very heavy duty castors

(excluding Economy range)

• 1 x load capacity at 6km/hr speed (bumps 1m apart) and 10km/hr speed (bumps 1.5m apart). Obstacle height: 2.5% of wheel diameter for tyre hardness >90 shore A; 5% of wheel diameter <90 shore A. Number of obstacles at 5 times the wheel diameter.




Other Standards relevant to Fallshaw products: • Shopping trolleys for general use (ASNZS 3847.1:1999) • Shower/toilet chairs (mobile & static) (ASNZS 3973:2005) • Neutral Salt Spray Test AS2331.3.1-2001 • Powder Coating Adhesion (AS1580 Method 408.4)

Test Summaries - materials handling

Production testing Tugs Bedmovers Binlifters

Pre-assembly Bench testing of critical electro-mechanical components including motors & actuators

Bench testing of critical electro-mechanical components including motors & actuators

Bench testing of critical electro-mechanical components including motors & actuators

In process Current draw test during assembly on electro-mechanical components

Current draw test during assembly on electro-mechanical components

Load testingCycle testing of hydraulic systemInspection of fluids

Pre-delivery Output performance check• Record speed & check speed chart• Record load test & check load chartCheck appropriate labels are fitted

Output performance check• Record speed & check speed chart• Record load test & check load chartCheck appropriate labels are fitted

Check for fluid leaksTest limit switch functionCheck appropriate labels are fitted

In service Diagnostics checkFunctional assessment check

Diagnostics checkFunctional assessment check

Functional assessment checkReview for worn parts

Relevant Legislation & RegulationsAll powered materials handling equipment (Binlifters, Tugs & Bedmovers)

• Occupational Health and Safety Act 2004 (OH&S Act) [OH&S Act s40(2)]

• Occupational Health and Safety Regulations 2007 (OH&S Regulations)[OH&S Regulations Part 3.5, 6.2.1 – 6.2.8, Part 1, Schedule 2]

• Equipment (Public Safety) Regulations 2007 (EPS Regulations [EPS Regulations 801-806, Schedule]

• AS 3000: Wiring Rules• AS 1319: Safety signs for the occupational environment • AS 1431: Low Voltage Switchgear and Control gear -

Control circuit Devices and Switching Elements. • AS 1775: Low Voltage Switchgear and Control Gear. • AS 1939: Classification of degrees of protection provided

by enclosures for electrical equipment (IP code). • AS 2005: Fuses with enclosed fuse links. • AS 2467: Maintenance of electrical switchgear. • AS 2700: Colour standards for general purposes. • AS/NZS 3000: SAA Wiring Rules. • AS/NZS 3008.1.1: Electrical Installations - selection of cables. • AS 3147: PVC insulated electric cables and flexible cables

for working voltages of up to and including 0.6/1 kV. • AS 3193: Transformer type battery charges. • AS/NZS 4836: Safe working on low-voltage electrical

installations • ASC 320: Classification of insulating materials for electrical

machinery and apparatus on the basis of thermal stability in service.

Tugs Bedmovers Binlifters

• AS2359 - Powered industrial trucks (AUST)• AS4024 - Safety of machinery (AUST)• ANSI/ITSDFB56.9-2007, Safety Standard

Operator Controlled Industrial Tow Tractors• (US) Directive 2006/42/EC (EURO)• AS 1554.1:2011 - Structural Steel Welding

• IEC60601-1• IEC60601-2-52• Medical Device Directive (93/42/EEC) (EURO)• AS 1554.1:2011 - Structural Steel Welding

• AS4024 - Safety of machinery (AUST)• AS 1554.1:2011 - Structural Steel Welding

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Trading policies

RoHS statement of complianceRoHS stands for the Reduction of Hazardous Substances directive. This is a directive of the European Union (Directive 2002/95/EC) that restricts the use of hazardous materials in the manufacture of various types of electronic and electrical equipment. Hexavalent Chromium is one of these chemicals and has been traditionally used in the zinc plating industry.We at Fallshaw do hereby certify that our products (sold under the Fallshaw, Liftmaster & Albion brands*) do comply with the RoHS regulations and do not contain the following banned substances: Lead; Polybrominated Biphenyls; Pentabromodiphenyl ether (PentaBDE); Mercury; Cadmium; Polybrominated Diphenyl Ether; Octabromodiphenyl ether (OctaBDE); Hexavalent Chromium.* For special-ordered products or products sold under other brands, please inquire about RoHS compliance prior to ordering if this is important to you, and we will research the RoHS compliance or otherwise of the particular item concerned and provide a separate written statement.

Customer satisfaction policyOnly by listening to any customer complaints can we improve our services. A few customers take the trouble to tell us what we did wrong. Others simply cease to deal with us - to our loss. We treasure those who complain - it is only through the trouble they take that we can improve. We undertake a commitment to a 2-day response time.

We believe you will be happy, but if you are not:

Firstly try to sort it out with our distributor or branch. If still unhappy, contact our Managing Director Jo Fallshaw , ph. +61 3 9300 8542 or email [email protected], and Jo will add her efforts to yours. We are determined you will enjoy doing business with us.

Certificate of RegistrationQUALITY MANAGEMENT SYSTEM

This is to certify that: Fallshaw Holdings Pty Ltd2A Ayton Street & 8 Burwood AvenueNORTH SUNSHINE VIC 3020

Holds Certificate Number: FS 604713

and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for thefollowing scope:

Design, manufacture and distribution of Fallshaw wheels and castors.

For and on behalf of BSI:

Nicholas Koukoulas, Managing Director, BSI Group ANZ

Originally registered: 05/01/1993

This certificate is not the legal certificate and is for presentation purposes only. Refer to the legal certificate for full details of schemes and scopes.This certificateremains the property of BSI and is bound by the conditions of contract.

BSI: Suite 2, Level 7, 15 Talavera Road, Macquarie Park, NSW 2113A Member of the BSI Group of Companies.

Certificate of RegistrationQUALITY MANAGEMENT SYSTEM

This is to certify that: Electrodrive Pty Ltd10A Burwood AvenueNORTH SUNSHINE VIC 3020

Holds Certificate Number: FS 604713

and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for thefollowing scope:

Design, manufacture, sales and service of materials handling equipment.

For and on behalf of BSI:

Nicholas Koukoulas, Managing Director, BSI Group ANZ

Originally registered: 05/01/1993

This certificate is not the legal certificate and is for presentation purposes only. Refer to the legal certificate for full details of schemes and scopes.This certificateremains the property of BSI and is bound by the conditions of contract.

BSI: Suite 2, Level 7, 15 Talavera Road, Macquarie Park, NSW 2113A Member of the BSI Group of Companies.

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Despatch Leadtimes for Order Quantities

Wheels & Castors 1 - 50 *VHD: 1-20 51 - 100 101 - 300 301 - 500 >500

Core Castors (except Very Heavy Duty) Same day 2 days 3 days 8 days Determined upon request

Core - Very Heavy Duty Castors (VHD)* 3 days Determined upon request

Deluxe Castors (excluding Zen) Same day 8 days Determined upon request

Zen Castors Determined upon request

Trinity Castors & Trinity EBC 3 days 8 days Determined upon request

General Wheels Same day 3 days Determined upon request

All Pneumatic Castors & Wheels Same day 3 days Determined upon request

All Specialised Castors & Wheels (some exceptions noted on product pages) Determined upon request

Materials Handling 1 - 2 >4

Liftmaster Binlifters & Trailers 14 days Determined upon request

Electrodrive Tugs, Powered Trolleys & Bed Movers 14 days Determined upon request

Fallshaw’s factory and main stock holding is in Melbourne Australia. We also carry small stock holdings in Sydney and Brisbane. We have a national freight policy, whereby we subsidize freight prices from Melbourne to other Australian destinations so that there is no price disadvantage to receiving stock direct from Melbourne rather than from a local branch. This helps us to prevent double-handling and thereby reduce costs. This keeps our prices competitive for all our customers.

This Despatch Policy is the lead time to despatch an order that our sales people can commit to without making separate inquiries to the Production & Assembly Factory. We ensure we have sufficient stock and manufacturing capacity to reliably deliver against these lead times. We can often do better on request, but you’ll need to check first. We can also provide customized replenishment & stocking solutions for our Account Customers, when particular high-volume products are required on an ongoing basis (so goods are packed and ready to be called-up against a firm order).

• If an order is placed BEFORE 10am (Melbourne time), goods are available for collection/despatch from 3pm until 4pm the SAME day and anytime the day after.

• If an order is placed AFTER 10am (Melbourne time), goods are available for collection/despatch from 12pm until 4pm the NEXT day and anytime the day after that.

Normal Delivery Lead times From Time of DespatchWithin Australia

Next day Melbourne, Sydney, Canberra, Adelaide

3 days Brisbane, Most Regional areas in VIC, NSW & ACT

5 days Perth, Hobart, Townsville & Far North QLD

6 days Kalgoorlie, Alice Springs, Darwin, Launceston

7 days Remote areas of Australia

International

10-15 days New Zealand

24-30 days Asia

30-35 days North America

30-35 days Africa

35-40 days Europe

• Express freight options available upon request (Ph +61 3 9300 8521)• All days listed are working days• WA freight departs on Tuesdays & Fridays

Delivery Policy

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Innovative Mobility SolutionsWe are a single-source solution provider in mobile applications

We’re experts in mindful moving.

We can help our customers to improve safety, productivity and profit in any process that involves pushing, pulling or lifting:

We work with Healthcare, Commercial & Industrial OEMs to offer components or complementary products that either reduce the Lowest Total Cost of Ownership or provide enhanced product features that increase the saleability or value of their OEM equipment.

We work with Healthcare facilities to improve outcomes in their Push-pull processes and patient safety.

We work with Industrial end users to improve their Move-safe processes.

Innovative Mobility ProductsIntelligently Simple, Smart Product Design

Our mobility products are deceptively simple and elegant. The interface is intuitive and easy to use.

We design for form and function: with contemporary styling and without unnecessary components or material.

Our products are not constrained by traditional approaches.

We enjoy doing things differently: we think anew about material selection and manufacturing technology and we radically reinterpret mobility product design.

Our greatest compliment is when our customers forget about our mobility products - what do we mean by that?

• Bed movers should have control panels so intuitive that you don’t need to read the instruction manual or require more than 5 minutes of training.

• Furniture castors should be a considered part of furniture design, with colour, finish and style seamlessly blending to the point that the castors are just a part of the whole, rather than an afterthought.

• Castors used on trolleys should steer true with minimal push effort, great ride comfort and brakes that work effectively every time - when castors are designed well people are not conscious of how a trolley moves - it just happens.

• Serious working castors should have long product life with minimal and easy preventative maintenance - castors should not cause interruptions to equipment use due to high wear rates or breakdowns: they should soldier on unnoticed.

• When you choose Fallshaw castors or Electrodrive materials handling equipment, you can then forget about them – they are designed to perform.

Innovative mobility solutions & products

We are a single-source solution provider in mobile applications with intelligently simple, smart product design.

About Us

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It was then managed for forty-five years by Robert Fallshaw - under whose leadership we started making castors, developed our manufacturing expertise and built an enviable sales network to become one of the world’s leading castor companies. Regrettably Robert passed away in 2005.

Jo Fallshaw, Robert’s daughter, is now the Managing Director & owner and continues the tradition of developing innovative products, and manufacturing well-designed, cost effective, quality castors, delivered in-full and on-time with great service and technical support.

The company was founded by Percy Fallshaw who started making wheelchairs in 1920.

Core capability in competitive manufacturing with robust quality

Both Fallshaw & Electrodrive have engineering roots and proud histories of making products to world standards.

About Us

In 2012, Jo Fallshaw acquired Electrodrive, with its own proud history in design, manufacture and servicing of powered materials handling products. This has enabled Fallshaw and Electrodrive to combine product portfolios and expertise to expand into the broader portfolio of mobility solutions and products.

‘Quality basics’ of Fallshaw Core Castors: A 5-year warranty on the fork (3 years on the wheel); Corrosion resistance 3 times the Australian standard. Attention to detail and quality materials:

o Stainless steel brake springs (not heat-treated mild steel that can embrittle)

o Steel that is pickled and oiled (not black steel with associated streaky-plating);

o Coined ball tracks to prevent brinelling (stops sloppy castors as ball tracks wear-down)

o Head race rivets in high-quality steel that won’t elongate or snap under impact

o UV stabilizers in plastic parts so colours stay true and parts don’t become brittle ‘Quality basics’ of Electrodrive Powered Materials Handling:

All electro-hydraulic and electronic components are load and cycle tested in worst-case environments

Motors designed for continuous operation (S1 rating with venting to prevent heat build-up and alloy steel gearing for long life).

Sealed gel cell battery for transport without leakage and prevention of the risk of acid leakage

Easy access to core service components (clustered electronic components via easy access panels to fuses, motor controllers, short stop, hour metre etc.)

Programmed and programmable speed control so that start-up and slow-down speeds are safe, non- threatening and can be altered to suit particular applications and (of course) wheels & castors have high-abrasion tyres & quality bearings to ensure long product life!

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The Fallshaw Wheel Factory

This is where we injection mould and assemble the wheels. Automation and a highly skilled workforce enable fast lead times and flexible processes.

Made In Australia

We manufacture the vast majority of our products in Australia (upwards of 85% overall at time of printing this catalogue).

The products that have more than 50% Australian content are flagged throughout this catalogue by the use of the ‘Made in Australia’ logo and asterisk (*) symbol.

Manufacturing capability

Our manufacturing plant is located in Australia 14km west of Melbourne’s city centre. We’re able to produce products at world competitive prices because we use intelligent technology, a highly skilled and productive workforce and lean manufacturing methodology to reduce costs.

About Us

*�

�� Test Facility

Here we put our wheels and castors through HELL!!

Final assembly, despatch & offices

While wheels and forks are assembled to stock, castors are assembled to order. We pick the wheels and forks (either sold separately or assembled as castors) which makes for a rapid turnaround.

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The Fallshaw Fork Factory

This is where we press metal form and fabricate fork components before the forks are assembled. Progressive tools with leading edge processes and controls, precision welding robots and tight tolerance control result in efficiently produced, quality metal components.

The Electrodrive Materials Handling Factory

This is where we assemble binlifters, tugs, bed movers, trailers and other powered materials handling equipment.

The Electonic Braking Castor (EBC) Factory

Our EBC castors are 100% calibrated and tested with each batch having barcode tracking control for full traceability.

Both Fallshaw and Electrodrive have Quality Management Systems certified to ISO 9001:2008

Australia:

Victoria (Head Office)Free call: 1800 333 002Head office: +61 3 9300 85552A Ayton St Sunshine Victoria 3020PO Box 125 Sunshine Victoria 3020

VIC / TASFree call: 1800 333 002Fax: 1800 031 057Email: [email protected]: 41/1 Kingston Rd

Moorabbin VIC 3189

NSW / ACTFree call: 1800 333 002Fax: 1800 031 057Email: [email protected]: 1/14 Holbeche Rd

Arndell Park NSW 2148

QLD / NT / WA / SAFree call: 1800 333 002Fax: 1800 031 057Email: [email protected]: 56 Pickering St

Enoggera QLD 4051

ABN: 74 005 237 525

www.fallshaw.com.au

ABN: 68 006 805 232

www.electrodrive.com.au

For Service requirements such as repairs, maintenance and fitting visit our service website at servicedequipment.com.au

• On-call service technicians• Huge range of spare parts• Preventative maintenance• Contracts & scheduled service work

industrial catalogue - pronto avenue

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