“IN PLANT TRAINING REVIEW-1”

(MECHANICAL & PRODUCTION ENGG DEPT.)MAHARASTRA INSTITUTE OF TECHNOLOGY,

AURANGABAD.

GUIDE: PROF V.M.CHIDRI SIRTRAINEE : M.S.CHAUHAN

CONTENTS

COMPANY INTRODUCTION PRODUCT FAMILY PRODUCT DESCRIPTION PRODUCT MFG. PROCESSES TRAINEE’S CONTRIBUTION &

LEARNING TRAINEE’S

RESPONSIBILITIES PROJECTS PLANNED IMPLEMENTATIONS CONCLUSION

“NRB BEARINGS LTD” Was incorporated in 1965 as French venture with nadella,pioneering the production of needle roller bearing in India.

International acclaimed registers awarded the QS 9000 corporate certification to “NRB BEARINGS LTD”For its corporate offices & all its plants in may 2000.

NRB BEARINGS LTD,WALUJ(ESTD 1991): To keep pace with the expanding range and demand, a new plant was set at waluj midc ,Aurangabad ( m. s) to manufacture needle roller bearings.

Certification list: ISO 9001:2008 ISO/TS 16949:2009 ISO 14001:2004 OSHAS 18001:2007

COMPANY INTRODUCTION

BIG END BEARINGS SMALL END BEARINGS POLYMIDE GAGE BEARINGS CRANKPIN FULL COMPLEMENTARY BUSHES GREASE RETAINED BUSHES CAGE GUIDED BUSHES

PRODUCT FAMILY

BEARING:

A bearing is a machine element that constraints relative motion to only the desired motions, and reduces friction between moving parts.

PRODUCT DESCRIPTION

NEEDLE ROLLER

BEARINGS

TURNED CAGE NEEDLE SHELL HEAT

TREATMENT

PRODUCT MFG. PROCESSES

TURNED CAGE MFG. PROCESS

MACHINE SHOP

BLANK TURNING

POCKET PUNCHING

FACE GRINDING

O.D GRINDING

(SOFT)

HEAT TREATMEN

T

O.D GRINDING

(HARD)

VIBRO

PLATING

TURNED CAGE MFG. PROCESS

ASSEMBLY SHOP

NEEDLE FILLING

ROBOT DETECTION

1.NEEDLE MISS

2.PLUG TIGHT

3.O.D TIGHT

SKEWNESS CHECK

CONTROLLING

CHECK

VISUAL CHECK

PACKING

currently I am reporting under MR.Ashok Mapari sir (H.O.D turned cage & crankpin) and under his guidance my industrial training & development is carried on.

According to my interest I am under training for process engg. In turned cage dept. where my function is to improve processes by eliminating machining and assembly shop defects (rejection) and monitoring overall process capability.

With keeping in concern with design , production , quality & maintenance.

FUNCTION Process monitoring Process improvement & analysis ZMD team

CONTRIBUTION & LEARNING

FUNCTIONS AND RESPONSIBILITIES : CONTROL PLAN MSA GUAGE CALIBRATION CAPA PPAP M/C REJECTION-PPM(By detection and solving problems) ASLY REJECTION- PPM(By detection and solving problems) LAB REPORTS ANALYSIS TPM

CONTRIBUTION & LEARNING

ZMD TEAM

MR.ASHOK MAPARI SIR

(H.O.D )

MR.BALKRISHNA DESHMUKH

SIR(PRODUCTION)

MR.BALAJI NAIK SIR

(QUALITY)

MANISH CHAUHAN(TRAINEE)

KIRAN POTPHODE(TRAINEE)

CONTRIBUTION & LEARNING

ZMD – Eliminating Rejections in machine shop. Improvement in needle filling machine. Loading automation on face grinding machine. Part detection pokayoke on barren burg machine.

PROJECTS PLANNED

PCM PROCESS AUDIT SOP SPC ON LEM M/C FMEA.

IMPLEMENTATION

THANK YOU

……MANISH.S.CHAUHAN