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Advantages of PHYLLOMAT™ in Low Density Polyethylene Agricultural Films IN-540-April 16,2014-1 ©NYCO

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Page 1: in Low Density Polyethylene Agricultural Films · in Low Density Polyethylene Agricultural Films ... Properties of PHYLLOMAT™ as IR Retainer in Low Density Polyethylene Agricultural

Advantages of PHYLLOMAT™

in Low Density Polyethylene

Agricultural Films

IN-540-April 16,2014-1 ©NYCO

Page 2: in Low Density Polyethylene Agricultural Films · in Low Density Polyethylene Agricultural Films ... Properties of PHYLLOMAT™ as IR Retainer in Low Density Polyethylene Agricultural

PHYLLOMAT™ Lamellar Amorphous Aluminosilicate

2014-04-22 2

Typical Property Typical Value

G.E. Brightness 82

Oil Absorption (lbs./100 lbs.) 56

Bulk Density

Loose (lbs./cu.ft.) (g/cc)

Tapped (lbs./cu.ft.) (g/cc)

(17) (0.27)

(25) (0.40)

Median Particle Size (µm) 6.0

Surface Area (m2/g) 3.6

Minus 325 U.S. Mesh Screen 99.9

Moisture (%) 0.15

Appearance White

Specific Gravity (g/cc) 2.4

pH 8.5

Mohs Hardness 5.5

Melting Point (°C) – theoretical 980 PHYLLOMAT™ (x750)

Page 3: in Low Density Polyethylene Agricultural Films · in Low Density Polyethylene Agricultural Films ... Properties of PHYLLOMAT™ as IR Retainer in Low Density Polyethylene Agricultural

Key Benefits of PHYLLOMAT® in Low Density Polyethylene Agricultural Film

2014-04-22 3

Major Benefits:

• Better IR-absorption – lower thermicity of the LDPE film –

less loss of heat through the film (i.e. less drop in

temperature at night)

•Improved optical properties for higher transmission of

visible light

• Good UV stability

• Enhanced barrier effects

• Odorless

• No health and safety concerns

Page 4: in Low Density Polyethylene Agricultural Films · in Low Density Polyethylene Agricultural Films ... Properties of PHYLLOMAT™ as IR Retainer in Low Density Polyethylene Agricultural

2014-04-22 4

Properties of PHYLLOMAT™ as IR Retainer in

Low Density Polyethylene Agricultural Film

Property

Film

Thickness

(µm)

Application Formulation IR Retainer

w/w %

UV

(%)

TRANSMISSION

(Visible light) HAZE IR Thermicity

Film A

Calined Kaolin

50

Films contain 5-15% IR

additive: used for “short life

time” needs, e.g. for the

production of watermelons

(“low-tunnel film”)

15% Masterbatch +

85% LDPE

7.5% --- 91.2 28.6 46

Film B,

PHYLLOMAT™ 7.5% --- 92.4 21.5 40

Film C,

Calined Kaolin 180

Films contain 2-4% IR

additive: used in

greenhouses, e.g. for the

production of tomatoes

40 % EVA + 1.6 %

Masterbatch + 58.4%

(LDPE + UV).

1.5% 3.0 91.1 22.7 24

Film D,

PHYLLOMAT™ 1.5% 3.0 91.6 21.7 24

EN2155-5 EN

2155-9

EN

13206 §8.9

Page 5: in Low Density Polyethylene Agricultural Films · in Low Density Polyethylene Agricultural Films ... Properties of PHYLLOMAT™ as IR Retainer in Low Density Polyethylene Agricultural

2014-04-22 5

Mechanical Properties of PHYLLOMAT™ in

Low Density Polyethylene Agricultural Film

(ISO 527-3)

Sample Tensile Strength (Mpa)

Parallel Tensile Strength (MPa)

Vertical Elongation at Break (%)

Parallel Elongation at Break (%)

Vertical

Film A Calcined Kaolin

25,5 24,2 429 664

Film B PHYLLOMAT™

25,0 21,1 430 637

Film C Calcined Kaolin

25,4 23,9 639 698

Film D PHYLLOMAT™

27,3 23,9 638 693

Page 6: in Low Density Polyethylene Agricultural Films · in Low Density Polyethylene Agricultural Films ... Properties of PHYLLOMAT™ as IR Retainer in Low Density Polyethylene Agricultural

2014-04-22 6

PHYLLOMAT™ Versus Calcined Clay in Low Density Polyethylene Film (150 Micron Film Thickness)

Remaining Resistance (widthways-%)

0 Hrs 400 Hrs 600 Hrs 800 Hrs 1000 Hrs 1200 Hrs 1400 Hrs

LDPE + 4,0% Calcined Kaolin+ 2%UV 100% 99.0% 92.6% 88.7% 83.9% 80.0%

LDPE + 4,0% PHYLLOMAT™ + 2%UV 100% 100.0% 96.5% 90.4% 84.8% 81.7%

Criterion 50.0% 50.0% 50.0% 50.0% 50.0% 50.0% 50.0%

Remaining Elongation (widthways (%)

0 Hrs 400 Hrs 600 Hrs 800 Hrs 1000 Hrs 1200 Hrs 1400 Hrs

LDPE + 4,0% Calcined Kaolin+ 2%UV 100% 89.9% 79.6% 77.6% 71.1% 61.7%

LDPE + 4,0% PHYLLOMAT™ + 2%UV 100% 91.8% 84.6% 79.2% 74.3% 65.5%

Criterion 50.0% 50.0% 50.0% 50.0% 50.0% 50.0% 50.0%

Carbonyl Formation >C=O

0 Hrs 200 Hrs 400 Hrs 600 Hrs 800 Hrs 1000 Hrs 1200 Hrs

LDPE + 4,0% Calcined Kaolin+ 2%UV 0.00 0.011 0.014 0.020 0.030 0.040

LDPE + 4,0% PHYLLOMAT™+2%UV 0.00 0.012 0.013 0.020 0.030 0.035

Criterion 0.10 0.10 0.10 0.10 0.10 0.10 0.10

Page 7: in Low Density Polyethylene Agricultural Films · in Low Density Polyethylene Agricultural Films ... Properties of PHYLLOMAT™ as IR Retainer in Low Density Polyethylene Agricultural

2014-04-22 7

TK

This data contains general information and describes typical properties only. It is offered for use by persons qualified to determine for themselves the suitability of our products for particular purposes. No guarantee is made or liability assumed, the application of this data and the products described herein being at the sole risk of the user.