improving crdcs through digital technology crdcs through... · digital technology. the data and...

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Nuclear facilities that are currently using the original 1960s vintage Diamond Power Control Rod Drive Control Systems (CRDCS) are facing obsolescence and reliability concerns. As a nuclear supplier of various products and services for many of these plants, AREVA is prepared to provide a viable digital upgrade to meet these emerging needs. Implementation of a digital control rod drive control system (DCRDCS) can eliminate aging issues such as lack of spare parts and failure of critical components. The DCRDCS is designed to improve the reliability of this critical plant system and provide long-term, maintenance-free operation. Comprehensive Solutions AREVA’s professionals are uniquely qualified to provide the comprehensive solutions to complete the engineering and design, system material procurement and manufacturing, delivery, setup and testing of the DCRDCS. AREVA performed the first-of-a-kind DCRDCS build and installment at a U.S. nuclear site and has completed the subsequent installations at its second and third units. In addition, AREVA has built and is planning installation and commissioning for a second U.S. customer. Lessons learned from these initial installations have been incorporated into the design for future installations. For example, several of the field interface connections have been redesigned to allow a “plug ‘n play” concept to reduce disassembly, assembly and field installation time. “Plug ‘n play” will also ease any future maintenance activities associated with major components or assemblies. Designed as a direct, state-of-the-art replacement for the existing CRDCS, the digital system has many benefits. The DCRDCS provides higher reliability, simplified maintenance and streamlined system configuration through the use of Triple Modular Redundant (TMR) controllers, which implement the logic and control functions as well as other design enhancements. Timing is Key Planning is a critical success factor when considering a digital upgrade. For necessary training and pre- installation testing, AREVA recommends that the equipment be on site six to nine months before the designated outage. AREVA can provide detailed installation and commissioning planning, review and preparation of the work activities associated with the existing CRDCS demolition, removal, and cabinet modification(s), as well as the engineering and technical services for the installation and plant testing support of the new DCRDCS equipment and hardware. Our engineers will establish a project plan tailored to your specific needs. Features and Benefits Automaticlatchofcontrolrodsratherthan manual operation Redundantsinglerodpowersupplies,which eliminate the need for transfer logic AfullydigitalandredundantPositionIndicatorPanel Eliminatingmanualstepsenhanceshuman performance Improvedoperationalperformance Reducedmaintenancecosts Designedformaximumflexibilitytofitwithinthe envelope of existing enclosures and cabinets Improving CRDCS through Digital Technology

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Page 1: Improving CRDCS through Digital Technology CRDCS through... · Digital Technology. The data and information contained herein are provided solely for illustration and informational

Nuclear facilities that are currently using the original 1960s vintage Diamond Power Control Rod Drive Control Systems (CRDCS) are facing obsolescence and reliability concerns. As a nuclear supplier of various products and services for many of these plants, AREVA is prepared to provide a viable digital upgrade to meet these emerging needs. Implementation of a digital control rod drive control system (DCRDCS) can eliminate aging issues such as lack of spare parts and failure of critical components. The DCRDCS is designed to improve the reliability of this critical plant system and provide long-term, maintenance-free operation.

Comprehensive SolutionsAREVA’s professionals are uniquely qualified to provide the comprehensive solutions to complete the engineering and design, system material procurement and manufacturing, delivery, setup and testing of the DCRDCS.

AREVA performed the first-of-a-kind DCRDCS build and installment at a U.S. nuclear site and has completed the subsequent installations at its second and third units. In addition, AREVA has built and is planning installation and commissioning for a second U.S. customer.

Lessons learned from these initial installations have been incorporated into the design for future installations. For example, several of the field interface connections have been redesigned to allow a “plug ‘n play” concept to reduce disassembly, assembly and field installation time. “Plug ‘n play” will also ease any future maintenance activities associated with major components or assemblies.

Designed as a direct, state-of-the-art replacement for the existing CRDCS, the digital system has many benefits. The DCRDCS provides higher reliability, simplified maintenance and streamlined system configuration through the use of Triple Modular Redundant (TMR) controllers, which implement the logic and control functions as well as other design enhancements.

Timing is KeyPlanning is a critical success factor when considering a digital upgrade. For necessary training and pre-installation testing, AREVA recommends that the equipment be on site six to nine months before the designated outage. AREVA can provide detailed installation and commissioning planning, review and preparation of the work activities associated with the existing CRDCS demolition, removal, and cabinet modification(s), as well as the engineering and technical services for the installation and plant testing support of the new DCRDCS equipment and hardware. Our engineers will establish a project plan tailored to your specific needs.

Features and Benefits•��Automatic�latch�of�control�rods�rather�than�

manual operation•�Redundant�single�rod�power�supplies,�which�

eliminate the need for transfer logic•�A�fully�digital�and�redundant�Position�Indicator�Panel•�Eliminating�manual�steps�enhances�human�

performance•�Improved�operational�performance•�Reduced�maintenance�costs•��Designed�for�maximum�flexibility�to�fit�within�the�

envelope of existing enclosures and cabinets

Improving CRDCS through Digital Technology

Page 2: Improving CRDCS through Digital Technology CRDCS through... · Digital Technology. The data and information contained herein are provided solely for illustration and informational

The data and information contained herein are provided solely for illustration and informational purposes and create no legal obligations by AREVA. None of the information or data is intended by AREVA to be a representation or a warranty of any kind, expressed or implied, and AREVA assumes no liability for the use of or reliance on any information or data disclosed in this document. © 2011 AREVA Inc. All rights reserved.

AREVA Inc. One Bethesda Center, 4800 Hampden Lane, Suite 1100 Bethesda, MD 20814

For more information contact: Phil Liddle, Division Manager, Product Center, I&C and Electrical (NLT-A) Tel: 434 832 3878 – Fax: 434 832 6491 [email protected] – www.us.areva.com 3/11 ANP:U-189-V5-11-ENG

Same Look. Same Feel.The DCRDCS is designed to replace the current CRDCS in fit and function. All functionality of the current CRDCS is retained except where approved design enhancements are made. The new DCRDCS input and output signals are compatible with the existing CRDCS inputs and outputs in terms of impedance, voltage, current, frequency, speed and timing. System operation and response should be transparent to the operator.

The digital system eliminates the numerous steps and actions previously required to line up and transfer power supplies from one rod group to another. The individual redundant single rod power supply for each group results in decreased risk potential for dropping rods and other human performance errors.

Key FeaturesA particularly important feature of the DCRDCS is the redundancy in the design. The system’s mission or design has five key points. No single failure of any DCRDCS component is capable of: 1. Causing an uncontrolled withdrawal of the

control rods.2. Preventing a reactor trip action.3. Causing an unwanted reactor trip.4. Causing the loss of both the Absolute Position

Indication (API) and Relative Position Indication (RPI) control rod position indications.

5. Inhibiting rod movement.

In addition, a new enhanced feature is a fully digital and redundant Position Indication Panel, which can be tailored to your key plant parameters.

Training at Your FingertipsAREVA will provide comprehensive training for the system that addresses operation, maintenance and servicing of the DCRDCS. Our customized training program provides an in-depth understanding of the operational features and aspects of the system, including a review of the required and recommended maintenance procedures related to software and hardware. The training courses utilize the latest revision of the system hardware and/or software and will help operators distinguish differences between the current and new systems.