imnl’s 5th ohes workshop€¦ · imnl’s 5th ohes workshop safety ... do not improvise tools,...

IMnl’s 5th OHES Workshop Safety - Traffic Control in Mines April 28-30, 2014 - Parauapebas, Pará - Brazil

In case of emergency: • Use only emergency exists. • Move up quickly and orderly way. • Keep away from de fellow in front. • Head to the meeting point. • Do not come back to pick up forgotten items. • Evaluate the scenario before you act. This avoid you make a victim.

Safety route

Emergency Phones: 3327 4902 Phone Extensions: 193 or 4902 Toll-free: 0800 2850 193

Focal point security during the event

Safety

Goals

Share the better pratice that have been done at Azul Manganese Mine. Past, today and next steps

Mission To transform natural resources into prosperity and sustainable development

Vision To be the number one global natural resources company in creating long term value, through excellence and passion for people and the planet

Values Life is matter Value our people Prize our planet Do what is right Improve together Make it happen

Pátio

da

min

a M

anga

nês

do A

zul-

Car

ajás

/PA

IMnl’s 5th OHES Workshop

AZUL MANGANESE MINE


Where we were

Where we are now

Where we want to go Operational

Excellence

Operation

Maintenance

Enviroment

Safety

EVOLUTIONARY PROCESS


Mine operational conditions - 2009


Plant operational conditions - 2009



• No guardial frames


• No protection of machineries



Environmental - 2009

• Without managent of air quality

ANNUAL CUMULATIVE AREA (ha) – MANGANESE AZUL MINE


Mined Areas - Recovery Program

Restored areas in 2011 - Azul Manganese Mine




Where we were

Where we are now


Excellence

Operation

Maintenance

Enviroment

Safety


Operation

Maintenance

Enviroment

Safety


Where we were

Where we are now


Excellence



Mine


• Especifical Procedure - Restricted Area

Mine - Entrance


Improved Actions

AZUL MANGANESE MINE

Before After

Improvements of the periferic drainage system and slope restoration at Mine I.


Improvements of the periferic drainage system and slope restoration at Mine I.

AZUL MANGANESE MINE

Before After

Improved Actions


AZUL MANGANESE MINE

Before After

Improvements of the periferic drainage system and slope restoration at Mine III.

Improved Actions


Improved Actions


Auto Fire Extinguisher - AFEX


Improved Actions - Plant


• Instalation of guardial frames • Improving operating conditions to maintenance and operation team



• Protection of machineries • Improving operating conditions to maintenance and operation team

Before After



• Protection of machineries • Improving operating conditions to maintenance and operation team



air and water quality management

environmental conservation

units protection support

waste management program

environmental education

ENVIRONMENTAL

RAMQAM Mina de Manganês

Location of measuring station


Management of Air Quality Program

Schematic representation of management of air quality.



Measured values history.



Histórico da Emissão de Material Particulado

119

57 50

332

86 79

36 36 33 34 36 40 42 45 48 51 50 50

48 51 47 50 54 61 66 72 75 79 78 79

Exec. 2011

Exec. 2012

jan fev mar abr mai jun jul ago set out nov dez Exec. 2013

Emissão de Particulado – Estação Mina de Manganês

Média anual PI (μg/m3) Média anual PTS (μg/m3)Limite PI - CONAMA 03/90 (50 μg/m3) Limite PTS CONAMA 03/90 (80 μg/m3)Média mensal PI (μg/m3) Média mensal PTS (μg/m3)

Particulated Emissions - Manganese Station

• Installed in 2011

The location of points for the supply of water



• Improved control actions



Product dosage (water + Haulage)

A B

A B

Areas Recovery Program - 2012 / 2013



RAMQAM Mina de Manganês


6,34 6,76 5,30 11,23 17,40

6,34

13,10

18,40

29,63

47,03

-

10

20

30

40

50

2010 2011 2012 2013 2014

Year (ha) Acum. (ha)


Storage of used and contaminated oil area


Waste Management Program


Disposable Material Central – DMC

Waste Sellective Collection

Sanitary Landfill


Hazardous Wastes Area

Recyclable Waste Area



Leadership



Golden Rules

1 Analyse risks of the activities and comply the protective and prevention appropriated measures.

2 Wear adequate PPE’s compulsory to the activities.

3 Do, try and does not violet any blocked of machinery and equipemnt.

4 Do not do any activity that has not been authorised and qualified.

5 No alcohol or drugs while working.

6 Do not work at heigth without a appropriated safety belt.

7 Do not improvise tools, machinery and equipments.

8 Do not transit under suspended load.

9 Do not exceed the maximum allowed speed for vehicles and equipments.

Commitment of Ferrous to life. Because the rule nº 1 is to live.


Leadership's Commitment

Leadership Commitment The leader is totally responsable for their subordinates

Operational Discipline The leader must ensure that the golden rules have been followed

Proactivity Respect to live, work condicions, good work relations

Control The leader must be present and aware at the work field all the time

Management The leader must recognize good pratices and punish bad ones


Leaders` Academy


SAFETY

Frequency Rate Accumulated - CAF and Global - 2008 a 2014

2 4

1 2 2

10 5

3 1 1 3

1

12

9

4 3 3 3

1

2008 2009 2010 2011 2012 2013 2014

CAF SAF

1,14 2,59

0,32 0,37 0,36 0 0

5,71

3,24

1,61 1,1 1,07

1,61 1,62

2008 2009 2010 2011 2012 2013 2014

CAF SAF


Accidents – Manganese Azul Mine – 2008 to 2014


• 270 large trees and 938 medium-sized trees

Selectice tree-logging

CASE 1:


Distraction and fatigue monitoring

Technology Hardware: • Facial monitoring sensor • It operates at the moment of departure Alarms: • Audible and vibration alarms

Interface com Sistema de Gestão: • Log of data event and videos • Upload data by telematic/3G • Dispatch operator monitors occurrences • Events via e-mail by direct action


Receiving of the event - Fatigue (email or Web)

It video analysis

show fatigue?

Above the threshold stablished (15 min)

Requires the equipment shutdown and take mitigation

actions

Tiredness detected?

Supervisor meets the operator and realized a behavioral dialogue

Operator performs mitigation actions

Supervisor validate. Detected

tiredness?

Continue to work

To replace the operator

Y

N

N

Y

Y

N

N

Y


Management Protocol


• Installed in 37 machines

Infra-red

Camera

CPU

GPS

Vibrator



Email – Information: • Tag Caminhão • Date / Hour • Speed • Duration • Trip distance • Location • Photos • Video



• The events location enables to creat new safety rules.

Events location



1% 1%

3% 3%

5%

6%

5%

4% 4% 4% 4%

7%

4%

5% 4%

3%

5%

8% 8%

9%

3% 3% 3%

2%

0%

1%

2%

3%

4%

5%

6%

7%

8%

9%

10%

Perc

enta

ge o

f the

Eve

nts

(%)

Hour (h)

Events per hour of the day



Sun 18%

Mon 14%

Tue 14% Wed

25%

Thu 10%

Fri 9%

Sat 10%

% Events of micro-sleep per weekday

2014



0 10 20 30 40 50 60 70 80

2012

2013

2014

CAT 740 CAT 777

Number of events above the permited speed

01020304050

Mov. Empty Mov. Full Mov. Empty Mov. Full Mov. Empty Mov. Full

2012 2013 2014

Km/h

Average Speeds CAT 740 CAT 777 Limit (Km/h)

Speeds

• The visit allows that employee’s families know their workplace.

• To show to the community about the importance of the Vale values.


Balance between personal and professional life


• Reduction of the risks associated to RAC 01 - Work at Height.

Lift Plataform Lift Plataform

Investments into occupational safety and health

Guindaste 18 Tons


• Reduction of the risks associated to RAC 05 - Lifting Load.

Rompedor


Old Scrubber


• Reduction of the risks associated to RAC 06 - Confined Spaces.

New Scrubber



• Increase of the installation structural safety.

Structural strength - Crusher

Beam of blockade

Steel structure



Rescue car Fire truck

• Fleet renewal.


Recreation areas


• Construction of recreation areas.

Recycling


Operation

Maintenance

Enviroment

Safety


Where we were

Where we are now

Operational Excellence


Where we want to go



Next steps:

• Management strategies and indicators to process optmising; • Implement strategies in order to minimize the number of events ; • Sleep medicine; • Link with dispatch system

Proximity sensor


• Reduction of the risks associated to RAC 03 - Mobile Equipment.



Where we were

Where we are now



Where we want to go

Operation

Maintenance

Enviroment

Safety

Operation

Maintenance

Enviroment

Safety




Where we were

Where we are now

Where we want to go



6,00

7,00

8,00

9,00

10,00

11,00

12,00

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

KPI's

Time


Accidents Costs Productivity

www.vale.com facebook.com/valenobrasil

twitter.com/valenobrasil youtube.com/vale

Name: Jaime Eleutério Azul Operations Mine Manager Phone: +55 94 88031142 E-mail: [email protected]

http://www.slidemax.com.br/

imnl’s 5th ohes workshop€¦ · imnl’s 5th ohes workshop safety ... do not improvise tools,...

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