ikpi 2007 englisch, kapitel 9, ecofast system...ecofast system introduction 9/4 siemens ik pi ·...

28
Siemens IK PI · 2007 9/2 Introduction 9/8 ECOFAST motor starters and soft starters 9/9 ECOFAST Frequency Converters 9/9 COMBIMASTER 411 9/10 MICROMASTER 411 9/11 ECOFAST peripherals 9/12 ECOFAST Selection Module 9/13 ECOFAST Hybrid Field Bus Connections 9/14 ECOFAST motors 9/15 4FB21 PCM power and control modules 9/16 Connection methods 9/16 Power cables 9/17 Motor connection cables 9/19 ECOFAST bus cables 9/21 ECOFAST fiber-optic hybrid cable 9/23 AS-Interface shaped cables 9/24 Accessories 9/24 Energy 9/25 Communication 9/25 Installation 9/25 Miscellaneous accessories 9/26 Software 9/26 ECOFAST ES 9/27 ES motor starters 9/28 Documentation ECOFAST System

Upload: others

Post on 30-Dec-2020

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

Siemens IK PI · 2007

9/2 Introduction

9/8 ECOFAST motor starters and soft starters

9/9 ECOFAST Frequency Converters9/9 COMBIMASTER 4119/10 MICROMASTER 411

9/11 ECOFAST peripherals

9/12 ECOFAST Selection Module

9/13 ECOFAST Hybrid Field Bus Connections

9/14 ECOFAST motors

9/15 4FB21 PCM power and control modules

9/16 Connection methods9/16 Power cables9/17 Motor connection cables9/19 ECOFAST bus cables9/21 ECOFAST fiber-optic hybrid cable9/23 AS-Interface shaped cables

9/24 Accessories9/24 Energy9/25 Communication9/25 Installation9/25 Miscellaneous accessories

9/26 Software9/26 ECOFAST ES9/27 ES motor starters

9/28 Documentation

ECOFAST System

Page 2: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

Introduction

9/2 Siemens IK PI · 2007

9

Overview

ECOFAST system – Distributed installation technology in IP65

ECOFAST (Energy and Communication Field Installation System) is a system solution for distributed systems outside the control cabinet. It sets new standards in equipping machines and plants for automation, low-voltage controlgear and drives. ECOFAST is centered on the extensive distribution and modular-ization of installations, combined with comprehensive diagnos-tics down to the component level.

Modern field and power bus technologies open up new possibil-ities for machinery and plant construction. Systems of distrib-uted design are flexible and can be adapted to the various re-quirements of industrial automation.

This gives rise to advantages in terms of overall process costs. The standardized distributed installation technology with a high degree of protection (IP65) produces savings during• Configuration,• Wiring,• Mounting,• Start-up and• during normal operation

Features • ECOFAST is a system solution with a wide range of automa-

tion, drive and installation components with a high degree of protection.

• With ECOFAST, power and information are distributed and transmitted in a line.

• Parameters and control and diagnostics functionality are transmitted through PROFIBUS or AS-Interface for fast opera-tion start-ups and troubleshooting.

• A configuring tool for the supply system shortens the configu-ration time and improves safety appreciably.

• A parameterizing tool provides user-friendly support with entering all the motor starter data.

• ECOFAST connects all the components of an automation system using a uniform, standardized connection method for data and power. ECOFAST is thus an integral component of Totally Integrated Automation and open for manufacturers and users alike.

• All interfaces on ECOFAST also comply with the ISO 23570 standard.

Shorter time frames

With ECOFAST it is possible to shorten the time frames for the tendering, planning and configuring of machines and plants:• Modular planning of machines and plants• Compiling tenders from ready-made modules• Faster construction and mounting• Cabinet-free construction with a high degree of protection• Use of prefabricated and tested function units• Faster mounting on site• Smaller plant footprints

Page 3: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

Introduction

9/3Siemens IK PI · 2007

9

Overview (continued)

Fast and smooth start-up

ECOFAST enables the fast and smooth start-up of automation and drive systems:• Minimization of error sources through standardized interfaces

and connectors• Extensive diagnostics on the device and though the bus• Improved EMC through direct coupling of switching unit and

drive

High plant availability

ECOFAST maintains a high level of plant availability:• Reduction of downtimes thanks to the speedy and safe

exchange of devices• No interruption of the power and field bus while devices are

being exchanged• Automatic parameterizing when devices are exchanged• Extensive status and diagnostics information• Transmission of operating parameters (e.g. current values or

status messages)

The ECOFAST components

Interplay of the ECOFAST components

The following components exist in the ECOFAST system:• Infeed module (Power & Control Module)• Switchgear and control devices (direct-on-line starters,

reversing starters, soft starters, speed regulating rheostats with 2 speeds, frequency converters) - for near-motor or motor-mounted installation- as a stand-alone device or as an island solution

• I/Os• Motors and geared motors• Installation components (cables, connectors etc. for commu-

nication and power)• Configuration and parameterization software

Configuring tool ECOFAST ES and parameterizing tool MOTORSTARTER ES 2006

ECOFAST ES configuring tool

MOTORSTARTER ES 2006 parameterizing tool

The two software tools, ECOFAST ES and MOTORSTARTER ES 2006, support configuration and parameterization in the ECOFAST system.

ECOFAST ES is a user-friendly and powerful configuring tool for configuring the supply system and for testing the plant.

MOTORSTARTER ES 2006 is a tool forparameterizing and diag-nosing the motor starters (stand-alone devices) in the ECOFAST system.

Page 4: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

Introduction

9/4 Siemens IK PI · 2007

9

Design

The ECOFAST network topology

The following network hardware is integrated:• Power cable 2.5 mm2 / 4 mm2 / 6 mm2 with/without Han Q4/2

power T / double-T clamping connector

• Han-Brid data cable with integrated auxiliary voltage of 2 x 24 V and PROFIBUS DP protocol in copper and FO cable technology

• AS-Interface cable with insulation displacement technology and integrated auxiliary voltage

PROFIBUS DP

PROFIBUS DP network topology

Motors

emergency stopHybrid Field Bus Line PROFIBUS DP

power bus

1

3

42

1) Auxiliary power supply2) Main power supply (circuit-breaker, supply contactor ...)3) Signal processing (PLC / PROFIBUS master)4) Safety technology

P&CM or cubicle

Mic

rom

aste

r

Mic

rom

aste

r

ET 200XET 200pro

Page 5: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

Introduction

9/5Siemens IK PI · 2007

9

Design (continued)

AS-Interface

AS-Interface network topology

Motors

emergency stoppower bus

1

3

42

1) Auxiliary power supply2) Main power supply (circuit-breaker, supply contactor ...)3) Signal processing (PLC / AS-I master)4) Safety technology (e.g. AS-I safety at work)

P&CM or cubicle

AS-Interface Communication

AS-Interface auxiliary voltage

Mic

rom

aste

r

Mic

rom

aste

r

Page 6: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

Introduction

9/6 Siemens IK PI · 2007

9

Design (continued)

Interface overview

Schematic interface overview (power bus on left, communication bus on right)

All interfaces for communication and power are standardized and according to DESINA specification.

Communication through PROFIBUS DP • Hybrid cable for PROFIBUS DP (switched and non-switched

auxiliary voltage)• Connection through HanBrid plug-in connectors• Transmission media: RS 485 or FO• Data T piece for interruption-free operation (with RS 485)

Communication through AS-Interface

Connection by insulation piercing method

Power bus • Shock-hazard-protected connection method• Connection through HanQ4/2 connector• Power T / double-T clamping connector for interruption-free

operation

Motor connection • Connection through Han10e plug-in connector on the switch-

ing device (for ET 200X / ET 200pro in Han Q8 version)• Connection through HanDrive/10e connector on the motor• Motor connection cable in shielded or non-shielded version:

Use of a frequency converter requires EMC shielding

Actuators/sensors

Connection through M12 circular connectors

power-T-connector

spur line

motor starter

motor cable

motor

motor interface

Han Q4/2 (socket)

Han Q4/2 (pin)

Han Q4/2 (socket)

Han Q4/2 (pin)

Han 10e (socket)

Han 10e (pin)

Han 10e (socket)

HanDrive with Han 10epin insert

Insulation Displacement Method

24 Vauxiliary voltage

Hybrid Field Bus Line

HanBridconnector

data-T-adapterRS485 / FO

AS-Interface

Page 7: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

Introduction

9/7Siemens IK PI · 2007

9

Design (continued)

The data T pieces

Data T piece

Data T pieces connect individual field devices to PROFIBUS DP. The data T pieces define the transmission medium (FO or RS 485) for the field device. The field device itself is neutral with regard to the transmission method. There are two T pieces in the ECOFAST system:

• Data T piece for PROFIBUS DP with cable cable (PROFIBUS DP RS 485) and 2 x 24 V auxiliary voltage (switched and non-switched)

• Data T piece for PROFIBUS DP with FO cable (PROFIBUS DP FO) and 2 x 24 V auxiliary voltage (switched and non-switched)

Power T / double-T clamping connector design variants

Power T / double-T clamping connector design variants

Power T / double-T clamping connectors connect the compo-nents of an automation system to the power bus. The energy bus is not interrupted when the components are detached.

!"#$

%&"$"

'()%*+'"$"$,'()%*+'(

'()%*+'"$"$,'()%*+'%)

-.-/"0 1 2&"$34/"0 1 2&"$34

5

6

2 3 7

4

3

MS

ET200X

MS MS

1) Power bus line (sold by the meter)2) Power-T-connector3) Power-T-T-connector4) Spur line5) Subsegment cable6) Power cable duct (cubicle)7) Prefabricated power cable8) Motor connecting cable

P&CM

FU

21 1 1 3

44

888

axial

angled

MS MS

Page 8: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

ECOFAST motor starters and soft starters

9/8 Siemens IK PI · 2007

9

Overview

Distributed motor starters are used for switching and protecting loads locally. Version with graded functional scope and with different installation possibilities ensure that both the functional requirements of the process and the constructional boundary conditions of the machine or installation are taken into account. Distributed motor starters are available for PROFIBUS DP and AS-Interface.

The starters can be installed close to the motor or mounted on the motor.

The following are available• Single units for geographically distributed motors and• Isolated solutions (ET 200X and ET 200pro) for drives installed

close together.

The functionality in the ECOFAST system ranges from directon-line starters, to reversing starters and soft starters through to frequency converters.

Brake contacts are available as an option for the starters. Two or four integrated digital contacts enable sensors to be scanned locally.

All starters are equipped throughout with standardized inter-faces for data and energy in accordance with the ECOFAST specification:• HanBrid for PROFIBUS DP and insulation displacement

method for AS-Interface• Han Q4/2 for the power supply• Han 10e for motor connection

The starters can be connected using T pieces for data and T terminal connectors for power to prevent interruption.

Detailed technical specifications of the Ecofast motor starters can be found in the manual "Ecofast Motor Starters".

Selection and Ordering data

1) The range from 0.3 to 9 A is fixed (wide range) and cannot be set/changed manually.

Version Order No.

Field businterface

Switching function Motor protection Setting range / performance range

Brake output

PROFIBUS DP mechanical Thermistor 0.3 ... 9 A / 4 kW 1) No 3RK1 303-2AS54-1AA0

400 V AC 3RK1 303-2AS54-1AA3

Thermal motor model 0.3 ... 3 A / 1.1 kW No 3RK1 303-5BS44-3AA0

400 V AC 3RK1 303-5BS44-3AA3

2.4 ... 9 A / 4 kW No 3RK1 303-5CS44-3AA0

400 V AC 3RK1 303-5CS44-3AA3

solid-state soft Full motor protection 0.3 ... 3 A / 1.1 kW No 3RK1 303-6BS74-3AA0

400 V AC 3RK1 303-6BS74-3AA3

2.4 ... 12 A / 5.5 kW No 3RK1 303-6DS74-3AA0

400 V AC 3RK1 303-6DS74-3AA3

solid-state soft, several speeds, R2SS

Full motor protection 0.6 ... 4 A / 1.5 kW 400 V AC 3RK1 303-6ES84-3AA3

AS-Interface mechanical Thermistor 0.3 ... 9 A / 4 kW 1) No 3RK1 323-2AS54-1AA0

400 V AC 3RK1 323-2AS54-1AA3

Thermal motor model 0.3 ... 3 A / 1.1 kW No 3RK1 323-5BS44-3AA0

400 V AC 3RK1 323-5BS44-3AA3

2.4 ... 9 A / 4 kW No 3RK1 323-5CS44-3AA0

400 V AC 3RK1 323-5CS44-3AA3

solid-state soft Full motor protection 0.3 ... 3 A / 1.1 kW No 3RK1 323-6BS74-3AA0

400 V AC 3RK1 323-6BS74-3AA3

2.4 ... 12 A / 5.5 kW No 3RK1 323-6DS74-3AA0

400 V AC 3RK1 323-6DS74-3AA3

solid-state soft, several speeds, R2SS

Full motor protection 0.6 ... 4 A / 1.5 kW 400 V AC 3RK1 323-6ES84-3AA3

Page 9: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemECOFAST Frequency Converters

COMBIMASTER 411

9/9Siemens IK PI · 2007

9

Overview

The COMBIMASTER 411 is the distributed drive solution with fre-quency converter. Thanks to its high functionality, the frequency converter can be used for a number of different drive applica-tions e.g. in conveying and handling.

The self-cooled frequency converter is available as a fixed mount on the motor.

In the ECOFAST system, AS-Interface or PROFIBUS DP is used for communication.

We recommend that certified ECOFAST cables are used. In order to guarantee perfect operation in the plant or system – e.g. due to EMC distrubances – we recommend that shielded ECOFAST motor connection and PROFIBUS cables are used.

Selection and Ordering data

Version Order No.

COMBIMASTER 411 frequency converter with EMC filter class Bincluding energy-saving motor 1LA7, "Improved Efficiency" eff2Type of construction IM B3

1UA2 @@@-@ AA2 @-Z

Special versions @@@

AS-Interface bus M 5 3

Solid-state brake control M 5 5

Dynamic brake unit (R&EM brake) M 7 9

PROFIBUS-DP M 8 0

Output (W) Number of poles

370 2-pole 0 7 0 - 2

4-pole 0 7 3 - 4

550 2-pole 0 7 3 - 2

4-pole 0 8 0 - 4

750 2-pole 0 8 0 - 2

4-pole 0 8 3 - 4

1100 2-pole 0 8 3 - 2

4-pole 0 9 0 - 4

1500 2-pole 0 9 0 - 2

4-pole 0 9 6 - 4

2200 2-pole 0 9 6 - 2

4-pole 1 0 6 - 4

Type of motor construction Ident. no. for type of motor construction, see Catalog M11 (motor catalog) and Catalog DA51.3 (COMBIMASTER 411/MICROMASTER 411)

Page 10: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemECOFAST Frequency Converters

MICROMASTER 411

9/10 Siemens IK PI · 2007

9

Overview

MICROMASTER 411 is the distributed drive solution with a fre-quency converter. Thanks to its diverse functional scope, the frequency converter can be used for a wide range of different drive appplications, e.g. in conveyor systems.

The self-cooled frequency converter is available in a wall mounted version for mounting close to the motor.

The communication interface is implemented in the ECOFAST system via PROFIBUS DP or the AS-Interface.

We recommend that certified ECOFAST cables are used. In order to guarantee perfect operation in the plant or system – e.g. due to EMC distrubances – we recommend that shielded ECOFAST motor connection and PROFIBUS cables are used.

Selection and Ordering data

For more informationsee Catalogs M 11 and D81.1 (Motor Catalog)and Catalog DA 51.3 (COMBIMASTER 411/MICROMASTER 411

Version Order No.

MICROMASTER 411 frequency converter EMC filter class A

6SE6 411-6AD @@-@ @@@

Output

370 W 1 3 - 7

550 W 1 5 - 5

750 W 1 7 - 5

1.1 kW 2 1 - 1

1.5 kW 2 1 - 5

2.2 kW 2 2 - 2

3.0 kW 2 3 - 0

Frame size

ECOFAST CSB V

ECOFAST CSC W

Options / combinations

Mount AS-i on left side P 3

Mount PROFIBUS on left side P 7

Mount AS-i on left side, EM brake on right side S 3

Mount AS-i on left side, R&EM brake on right side S 4

Mount PROFIBUS-i on left side, EM brake on right side S 7

Mount PROFIBUS-i on left side, R&EM brake on right side S 8

Page 11: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

Peripherals

9/11Siemens IK PI · 2007

9

Overview

The ET 200X and the ET 200pro are both modular I/O devices with a high degree of protection for PROFIBUS DP. The function-oriented construction of stations is possible using the technol-ogy-oriented modules.

Combinations with several motor starters in an ET 200X or ET 200pro station form isolated solutions for near-motor installation in the ECOFAST system.

The ET 200eco is an I/O device with a high degree of protection for PROFIBUS DP. It is constructed in block design. Each I/O de-vice has a fixed number of inputs and outputs.

For further information see section:• ET 200X distributed I/O• ET 200Xpro distributed I/O• ET 200eco distributed I/O

Page 12: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

ECOFAST Selection Module

9/12 Siemens IK PI · 2007

9

Overview

With the selection module, feeders on the power bus can be shut down selectively, e.g. for services purposes. The module is equipped with a lockable switch for this purpose (repair switch). It also has line protection for cross-section transitions on the power bus and can be used to extend the power bus segments.

Product range: • Modules with 8, 16, and 25 A rated current• With checkback contact M12• Generally with 6 mm² wiring

Selection and Ordering data

Version Order No.

Selective module

For selective deactivation of feeders,with repair switch function for line protection at cross-section transitions and to extend the segments with checkback contact M12

Connected load in A

• 8 3RK1 911-4AB08

• 16 3RK1 911-4AB16

• 25 3RK1 911-4AB25

Page 13: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

ECOFAST Hybrid Field Bus Connections

9/13Siemens IK PI · 2007

9

Overview

Copper hybrid field bus connection (socket/socket) for the infeed

Hybrid field bus connections are designed as control cabinet glands. They are the interface between the control cabinet (IP20) and the field (IP65). They are also used to jointly route PROFIBUS DP and the auxiliary voltages into the hybrid field bus cable.

Hybrid field bus connections are available in different versions (active/passive):• Glands for RS485 transmission systems• Glands for FO transmission systems• Glands with RS485/FO converters

The field side is connected using HanBrid plug connectors. The two-channel version (2 HanBrid) enables the simple integration of IP20 devices in the control box or site box into the ECOFAST system.

The version with fast-connect connections for PROFIBUS in Cu/Cu technology shortens the installation time appreciably.

Infeed:

The auxiliary power is fed into the field from the IP20 side.

Looping:

The auxiliary power comes from the field (IP65).

Characteristics of the active glands (with repeater function):• Control cabinet gland from IP20 to IP65• After switching on, the baud rate is detected automatically

and is retained up to a voltage reset / LED yellow.• Signal regeneration between segment 1 (IP20 side) and seg-

ment 2 (IP65 side):

Selection and Ordering data

Version Order No.

Hybrid field bus connections

• passive

Connection type / Function Connection IP65 Connection IP20 (PROFIBUS)

Cu/CuFor supply (switchgear cabinet, P&C module)

Socket/socket Direct connection 3RK1 911-1AA22

Cu/CuFor supply (switchgear cabinet, P&C module)

Socket/socket PROFIBUS bus termination connector FastConnect

3RK1 911-1AF22

Cu/Cu For routing (local control boxes)

Pin/socket Direct connection 3RK1 911-1AA32

Cu/Cu For routing (local control boxes)

Pin/socket PROFIBUS bus termination connector FastConnect

3RK1 911-1AF32

• active (repeater)

Connection type / Function Connection IP65 Connection IP20 (PROFIBUS)

Cu/Cu For feeder (switchgear cabinet, P&C module)

Socket/socket 9-pin Sub-D socket 3RK1 911-1AH22

Cu/Cu For routing (local control boxes)

Pin/socket 9-pin Sub-D socket 3RK1 911-1AH32

Cu/LWL For feeder (switchgear cabinet, P&C module)

Socket/socket 9-pin Sub-D socket 3RK1 911-1AG22

LWL/Cu For routing (local control boxes)

Pin/socket 9-pin Sub-D socket 3RK1 911-1AG32

Page 14: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

ECOFAST motors

9/14 Siemens IK PI · 2007

9

Overview

The standard motors and gear motors of the ECOFAST system are equipped with standardized plug connections. The switch-ing device is connected with a motor connection cable (if it is installed close to the motor) or mounted directly onto the motor (integrated installation).

The motor is supplied with a HanDrive motor connector if the ordering option G56 is selected: shielded connection.

Selection and Ordering data

Version Order No.

Low-voltage motors with HanDrive Han 10E motor connectorPerformance range: 0.06 to 7.5 kWFrame sizes 56M-132MFor series compatible with ECOFAST (options):1LA7, frame sizes 56-132 (G55, G56)1LA9, frame sizes 56-132 (G55, G56)1LP7, frame sizes 63-132 (G55, G56)1PP7, frame sizes 56-132 (G55, G56)

see Catalog M 11 or D 81.1

Geared motors with HanDrive Han 10e motor connectorFrame sizes 63-132For series compatible with ECOFAST (option G55/G56)

see Catalog M 15/M 15 News

Helical gear motor 2KG1 31/41Performance range: 0.09 to 5.5 kWOutput torque: 90 to 20000 Nm

see CatalogM 15/M 15 News

Flat-type geared motor 2KG1 32/42Performance range: 0.09 to 5.5 kWOutput torque: 150 to 20000 Nm

see CatalogM 15/M 15 News

Bevel gear motors 2KG1 33/43Performance range: 0.09 to 5.5 kWOutput torque: 130 to 20000 Nm

see CatalogM 15/M 15 News

Helical gear motor 2KG1 34Performance range: 0.12 to 5.5 kWOutput torque: 120 to 1680 Nm

see CatalogM 15/M 15 News

Worm gear motor 2KG1 35Performance range: 0.09 to 5.5 kWOutput torque: 40 to 230 Nm

see CatalogM 15/M 15 News

Page 15: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST System

4FB21 PCM power and control modules

9/15Siemens IK PI · 2007

9

Overview

IP65 version

Built-in control cabinet version

The Power & Control Module (PCM) forms the nodal point of the ECOFAST system.

It sees to the power infeed, distribution and fusing as well as to auxiliary current generation, signal processing and EMERGENCY STOP functions. With the PCM the user has an optimized and tested system component that enables him to to do without an own control cabinet. This means that the customer is no longer responsible for the related engineering. The neces-sary variability of the PCM (80 versions) with regard to signal processing, safety engineering and the supply of the main and auxiliary current is achieved through the use of function units, which are also available as replacement parts with plug connec-tors for easy and fast connection. This adds further to the in-crease in availability that already goes hand in hand with the ECOFAST system.

Full functionality is also provided by the built-in control cabinet versions for those customer who are unable or unwilling to do without their own control cabinets but would still like to use tested and ECOFAST-certified modules.

The optimum version is ideally selected using the configuring tool ECOFAST ES.

Features:• Main current supply 3 AC 400 V• Graded ratings 16 / 20 / 25 / 32 / 40 A• Generation of the auxiliary voltage 24 V DC: SIDAC or SITOP• PROFIBUS DP master or slave functionality• Optional with integrated PLC S7-300 CPU 313C-2 DP• PROFIBUS DP, optional AS-Interface in addition• EMERGENCY STOP functionality/safety technology SIGUARD

contactor safety combination AS-Interface Safety at Work• Standardized interfaces for communication and energy• IP65 or built-in control cabinet

By constructing Power & Control Modules using the above men-tioned function units it is possible to implement more versions with little effort. If the requirements of a particular application cannot be met with these PCMs, special solutions are also pos-sible of course. In this case please contact your local Siemens representative and cite the order number stem 4FB2 1…

Note:More information and Ordering data can be found in our interactive Catalog CA 01 in the Internet under: http://www.siemens.com/automation/ca01

or on CD-ROM (Order No.: E86060-D4001-A110-C4-7600) and in the A&D Mall:http://www.siemens.com/automation/mall

Page 16: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemConnection methods

Power cables

9/16 Siemens IK PI · 2007

9

Overview

The power lines are used to supply the switching devices and loads of the ECOFAST system with 400 V AC. The power is sup-plied in a line as a power bus.

Prefabricated power cables are available• in different variants,• with different cross-sections and numbers of conductors as

well as• in different lengths.

With the spur lines; the switching device is connected with a connection lead. Han Q4/2 + Han Q4/2

The ET 200X and ET 200pro is connected with a separate sub-segment cable. Han Q4/2 + Han Q8/0

Selection and Ordering data

1) The length must be entered manually when ordering (example: length = 7.50 m).The order must be placed in increments of 10 cm.

Version Order No.

Non-assembled power bus cables

Cross-section Fixed length Any length 1)

mm² m m

5 x 4 20 -- 3RK1911-0AG60

50 -- 3RK1911-0AG70

100 -- 3RK1911-0AG80

5 x 6 20 -- 3RK1911-0AH60

50 -- 3RK1911-0AH70

100 -- 3RK1911-0AH80

Prefabricated power cables (new)

Cross-section Fixed length Any length 1)

mm² m m

Spur line/connection of switching devices/motor starterson both sides with axial Han Q4/2 (pin/socket) cable gland

5 x 4 -- < 3 3RK1 911-0CP21

-- > 3.1 to < 5 3RK1 911-0CP31

-- > 5.1 to < 10 3RK1 911-0CP41

-- > 10.1 to < 15 3RK1 911-0CP51

5 x 6 -- < 3 3RK1 911-0CP22

-- > 3.1 to < 5 3RK1 911-0CP32

-- > 5.1 to < 10 3RK1 911-0CP42

-- > 10.1 to < 15 3RK1 911-0CP52

Subsegment/connection of ET 200XHan Q4/2 (pin) axial cable gland / Han Q8/0 (socket) angular cable gland

5 x 4 -- < 3 3RK1 911-0CR21

-- > 3.1 to < 5 3RK1 911-0CR31

-- > 5.1 to < 10 3RK1 911-0CR41

-- > 10.1 to < 15 3RK1 911-0CR51

Page 17: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemConnection methods

Motor connection cables

9/17Siemens IK PI · 2007

9

Overview

Motor connection cables are used to connect the motor with the switching device (ECOFAST starter / frequency converter / stand-alone devices). Prefabricated cables are available

• in different variants,• with a different number of conductors, • in different lengths and• in shielded and unshielded versions.

Selection and Ordering data

1) The length must be entered manually when ordering (example: length = 7.50 m).The order must be placed in increments of 10 cm.

Version Order No.

Motor connection cables

Cross-section Fixed length Any length 1)

mm² m m

factory fitted with Han 10e (pin/socket) on both sides, unshielded

11 x 1.5 1.5 -- 3RK1 911-0BK10

-- < 2.9 3RK1 911-0CK20

3 -- 3RK1 911-0BK20

-- > 3.1 to < 4.9 3RK1 911-0CK30

5 -- 3RK1 911-0BK30

7 x 1.5 1.5 -- 3RK1 911-0BH10

-- < 2.9 3RK1 911-0CH20

3 -- 3RK1 911-0BH20

-- > 3.1 to < 4.9 3RK1 911-0CH30

5 -- 3RK1 911-0BH30

factory fitted with Han 10e (pin/socket) on both sides, shielded

4 x 2.54 x 0.75

1.5 -- 3RK1 911-0BU10

-- < 2.9 3RK1 911-0CU20

3 -- 3RK1 911-0BU20

-- > 3.1 to < 4.9 3RK1 911-0CU30

5 -- 3RK1 911-0BU30

factory fitted with Han 10e (pin) on one side, unshielded

11 x 1.5 1.5 -- 3RK1 911-0BJ10

-- < 2.9 3RK1 911-0CJ20

3 -- 3RK1 911-0BJ20

-- > 3.1 to < 4.9 3RK1 911-0CJ30

5 -- 3RK1 911-0BJ30

7 x 1.5 1.5 -- 3RK1 911-0BG10

-- < 2.9 3RK1 911-0CG20

3 -- 3RK1 911-0BG20

-- > 3.1 to < 4.9 3RK1 911-0CG30

5 -- 3RK1 911-0BG30

factory-fitted with Han 10e (pin) on one side, shielded

4 x 2.54 x 0.75

1.5 -- 3RK1 911-0BV10

-- < 2.9 3RK1 911-0CV20

3 -- 3RK1 911-0BV20

-- > 3.1 to < 4.9 3RK1 911-0CV30

5 -- 3RK1 911-0BV30

non-assembled

4 x 2.54 x 0.75

20 -- 3RK1 911-0BW60

50 -- 3RK1 911-0BW70

100 -- 3RK1 911-0BW80

Page 18: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemConnection methods

Motor connection cables

9/18 Siemens IK PI · 2007

9

Selection and Ordering data (continued)

Version Order No.

Motor connection for frequency converter EM 148-FC factory-fitted, shielded, HAN Q8 open end

• 1.5 m 6ES7 194-1LA01-0AA0

• 3 m 6ES7 194-1LB01-0AA0

• 5 m 6ES7 194-1LC01-0AA0

• 10 m 6ES7 194-1LD01-0AA0

Unshielded motor connection for ET 200X, one side with Han Q8

Cross-section Fixed lengthmm² m

4 x 1.5 • 1.5 m 3RK1 902-0CL00

• 3 m 3RK1 902-0CM00

• 5 m 3RK1 902-0CP00

• 10 m 3RK1 902-0CQ00

6 x 1.5 • 3 m 3RK1 902-0CN00

• 5 m 3RK1 902-0CR00

• 10 m 3RK1 902-0CS00

Page 19: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemConnection methods

ECOFAST bus cables

9/19Siemens IK PI · 2007

9

Overview

In the ECOFAST system, all operational devices are connected to PROFIBUS DP using the bus cables.

The bus cable is implemented as a hybrid cable and contains:• PROFIBUS DP in copper RS 485;• Four additional copper cores for carrying 24 V DC:

- 24 V DC, not switched (for electronics and inputs)- 24 V DC, switched (for outputs, disconnectable e.g. for

EMERGENCY OFF)

The ECOFAST hybrid cables are sold by the meter or in fixed lengths preassembled with ECOFAST connector (Han Brid) and socket.

Benefits

• Savings in wiring, installation, commissioning and operation as result of standardized connection system (copper or fiber-optic) with high degree of protection (IP65)

• With ECOFAST, the turnaround times for offers, planning and engineering of machines and plants can be reduced

• ECOFAST permits fast and problem-free startup of automation and drive systems

• Minimization of sources of error by means of standardized in-terfaces and plug connectors.

• With ECOFAST plants remain highly available: No interruption of power and fieldbus when replacing equipment.

1) Electrical characteristics at 20 °C, tests according to DIN 47 250 Part 4 or DIN VDE 0472

2) Trailing cable for the following requirements: ECOFAST hybrid cable: Min. 9 million bending cycles for the specified bending radius and an acceleration of max. 5 m/s2; ECOFAST hybrid cable GP: Min. 2 million bending cycles for the specified bending radius and an acceleration of max. 2.5 m/s2

Technical specifications

Cable type 1) PROFIBUS ECOFAST hybrid cable 1) 2)

Applications Connection for ECOFAST stations

Damping• at 16 MHz < 49 dB/km• at 4 MHz < 25 dB/km• at 9.6 kHz < 3 dB/km

Characteristic impedance• at 9.6 kHz 270 ± 27 Ω• at 38.4 kHz 185 ± 18.5 Ω• at 3 to 20 MHz 150 ± 15 Ω

Rated value ≤ 150 Ω

Loop resistance ≤ 138 Ω/km

Shield resistance ≤ 15 Ω/km

Effective capacitance at 1 kHz 30 pF/m

Operating voltage (rms value) 100 V

Power cores (stranded wires) diameter

1.5 mm2

• Current carrying capability of the power cores

12 A

• Sheath color Black

Cable type (standard designation)• ECOFAST hybrid cable 02Y (ST)C 1 x 2 x 0.65/2.56-150 LI

LIH-Z 11Y 4 x 1 x 1.5 VI FRNC• ECOFAST hybrid cable GP 02Y (ST)C 1 x 2 x 0.65/2.56-150 LI

LIY-Z Y 4 x 1 x 1.5 VI

Sheath• Material

- ECOFAST hybrid cable PUR- ECOFAST hybrid cable GP PVC

• Diameter approx. 11 mm

• Color Violet

Perm. ambient conditions• Operating temperature –40 ºC … +60 ºC• Transport/storage temperature –40 ºC … +60 ºC• Installation temperature –40 ºC … +60 ºC

Bending radius• Single bend 38 mm • Multiple bends 55 mm

Permissible tensile force ≤ 300 N

Weight approx. 154 kg/km

Halogen-free• ECOFAST hybrid cable Yes• ECOFAST hybrid cable GP No

Behavior in fire Flame-retardant to VDE 0482-265-2-1, IEC 60332-2-1

UL listing / 300 V rating• ECOFAST hybrid cable No• ECOFAST hybrid cable GP CM/PLTC/SunRes/Oil Res

UL style / 600 V rating• ECOFAST hybrid cable No• ECOFAST hybrid cable GP Yes

Resistance to mineral oils and grease

Limited

UV-resistant• ECOFAST hybrid cable No• ECOFAST hybrid cable GP Yes

Silicone-free Yes

FastConnect cable installation No

Page 20: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemConnection methods

ECOFAST bus cables

9/20 Siemens IK PI · 2007

9

Ordering data Order No. Order No.

More information

You can order components supplementary to the SIMATIC NET cabling range from your local Siemens representative. For technical support, please contact: J. Hertlein Tel.: +49(0) 911/750 44 65 Fax: +49(0) 911/750 99 91 E-mail: [email protected]

PROFIBUS ECOFAST Hybrid Cable - Cu Trailing cable (PUR sheath), with two shielded Cu wires for PROFIBUS DP plus four Cu wires of 1.5 mm2

Sold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 830-7AH10

Not pre-assembled • 20 m 6XV1 830-7AN20

• 50 m 6XV1 830-7AN50

• 100 m 6XV1 830-7AT10

Pre-assembled with ECOFAST male and female connectors, fixed length• 0.5 m 6XV1 830-7BH05

• 1 m 6XV1 830-7BH10

• 1.5 m 6XV1 830-7BH15

• 3 m 6XV1 830-7BH30

• 5 m 6XV1 830-7BH50

• 10 m 6XV1 830-7BN10

• 15 m 6XV1 830-7BN15

• 20 m 6XV1 830-7BN20

• 25 m 6XV1 830-7BN25

• 30 m 6XV1 830-7BN30

• 35 m 6XV1 830-7BN35

• 40 m 6XV1 830-7BN40

• 45 m 6XV1 830-7BN45

• 50 m 6XV1 830-7BN50Pre-assembled with two ECOFAST connectors, variable length 1)

PROFIBUS ECOFAST Hybrid Cable GPTrailing cable with 4 x Cu and 2 x Cu, shielded, with UL approval Sold by the meter; max. quantity 1000 m; minimum order 20 m;

6XV1 860-2P

Not pre-assembled

• 20 m 6XV1 860-4PN20

• 50 m 6XV1 860-4PN50

• 100 m 6XV1 860-4PT10

Pre-assembled with ECOFAST male and female connectors• 0.5 m 6XV1 860-3PH05

• 1 m 6XV1 860-3PH10

• 1,5 m 6XV1 860-3PH15

• 3 m 6XV1 860-3PH30

• 5 m 6XV1 860-3PH50

• 10 m 6XV1 860-3PN10

• 15 m 6XV1 860-3PN15

• 20 m 6XV1 860-3PN20

• 25 m 6XV1 860-3PN25

• 30 m 6XV1 860-3PN30

• 35 m 6XV1 860-3PN35

• 40 m 6XV1 860-3PN40

• 45 m 6XV1 860-3PN45

• 50 m 6XV1 860-3PN50

Additional components

PROFIBUS Cu bus connectorwith 2 x Cu shielded and 4 x Cu 1.5 mm2; 5 units; with installation instructions

• with pin insert 6GK1 905-0CA00

• with socket insert 6GK1 905-0CB00

PROFIBUS ECOFAST Hybrid Plug angled; with 2 x Cu shielded and 4 x Cu 1.5 mm2; 5 units; with installation instructions

• Male pins 6GK1 905-0CC00

• Female pins; 6GK1 905-0CD00

ECOFAST Terminating PlugBus termination plug-in connector for PROFIBUS DP; with 2 x Cu and 4 x Cu 1.5 mm2; male pins, integrated termination resistors

• Pack of 1 6GK1 905-0DA10

• Pack of 5 6GK1 905-0DA00

Data T pieceFor 2 x 24 V auxiliary voltage (switched and non-switched) and PROFIBUS DP

• for Cu RS 485 3RK1 911-2AG00

• for fiber-optic cable 3RK1 911-2AH00

Addressing plug 6ES7 194-1KB00-0XA0For setting the PROFIBUS DP addresses

Page 21: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemConnection methods

ECOFAST fiber-optic hybrid cable

9/21Siemens IK PI · 2007

9

Overview

• Electrical isolation of DP devices• Protection of the transmission path against electromagnetic

interference• Up to 50 m cable length with plastic fiber-optic cable• Rugged fiber-optic cables, designed for industrial applica-

tions• Hybrid cable for the shared transmission of data and power

supply

Benefits

• Savings in wiring, installation, commissioning and operation as result of standardized connection system (copper or fiber-optic) with high degree of protection (IP65)

• With ECOFAST, the turnaround times for offers, planning and engineering of machines and plants can be reduced:

• ECOFAST permits fast and problem-free startup of automation and drive systems

• Minimization of sources of error by means of standardized interfaces and plug connectors.

• With ECOFAST plants remain highly available: No interruption of power and field bus when replacing equipment.

Application

The ECOFAST Fiber Optic Hybrid Cable of SIMATIC NET is used to construct optical PROFIBUS DP networks indoors. It is partic-ularly suitable for connecting DESINA components installed at machine level, and is easy to assemble on site. The maximum cable length between two DP devices is 50 m.

Design

The rugged, hybrid trailing cable contains two plastic fiber-optic cables for data transmission and four copper wires (1.5 mm2) for supplying power to DESINA 1) stations.

1) DESINA is the trademark for DEcentralized and Standardized INstallAtion technology for machine tools.

Technical specifications

1) Sold by the meter without inner sheath, not suitable for assembly in the field.

Cable type ECOFAST fiber optic hybrid cable (DESINA-compatible)

Core cross-section

Applications DESINA-compatible devices, e.g. for ET 200X

Delivery format Sold by the meter;can be assembled on site with DESINA plugs or preassembled with 2 DESINA plugs

Cable type(standard designation)

J-V11Y 4Y2P980/1000 230A10 FFLIY 4 × 1.5

Fiber type Step-index fiber

Damping• at 660 nm ≤ 260 dB/km

Number of fibers 2 × FOC, 4 × copper

Materials

• Fiber core Polymethyl methacrylate (PMMA)

• Cladding Fluorinated special polymer

• Inner sheath/color PA, black, orange

• Outer sheath/color PUR, violet

• Strain relief –

• Copper cores- rated voltage 300 V- current load 10 A- nominal area 1.5 mm2

- sheath material/color PVC, black

Mechanical characteristics

• Diameter of fiber core 980 µm

• Cladding outer diameter 1000 µm

• Diameter of inner sheath 2.2 ± 0.01 mm Ø

• Cable dimensions 10.6 mm Ø

• Cable weight 135 kg/km

• Maximum permissible tensile force - temporary ≤ 100 N- constant ≤ 30 N

• Bending radius- once without tensile force –- more than once with tensile force ≥ 106 mm

• Resistance to lateral force per 10 cm cable length (temporary)

≤ 100 N/10 cm

• Resistance against- mineral oil ASTM No. 2 Limited- mineral grease/water Limited- UV radiation No

Perm. ambient conditions

• Operating temperature +5 ºC … +70 ºC

• Transport/storage temperature –30 ºC … +70 ºC

• Routing +5 ºC … +70 ºC

• In short-circuit on conductor +160 °C (max. 5 sec)

Behavior in fire Flame retardant in accordance with the VW-1 flame test to UL 1581

UL/CSA approvals No

UV-resistant No

Halogen-free No

Silicone-free Yes

Page 22: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemConnection methods

ECOFAST fiber-optic hybrid cable

9/22 Siemens IK PI · 2007

9

Ordering data Order No. More information

You can order components supplementary to the SIMATIC NET cabling range from your local contact. Technical advice on this subject is available from: J. Hertlein Tel.: +49(0)911/750 44 65 Fax: +49(0)911/750 99 91 E-mail: [email protected]

ECOFAST fiber optic hybrid cable (DESINA-compatible)Trailing cable with 2 plastic fiber-optic conductors and 4 copper cores, 1.5 mm2 for use in DESINA-compatible devices onlySold by the meter; max. quantity 1000 m, minimum order 20 m

6XV1 830-6CH10

Not pre-assembled

• 20 m 6XV1 830-6CN20

• 50 m 6XV1 830-6CN50

• 100 m 6XV1 830-6CT10

Preassembled with 2 DESINA connectors

• 1.5 m 6XV1 830-6DH15

• 3 m 6XV1 830-6DH30

• 5 m 6XV1 830-6DH50

• 10 m 6XV1 830-6DN10

• 15 m 6XV1 830-6DN15

ECOFAST Fiber Optic Hybrid Plug 180, DESINA-compatible (ECOFAST FOC)2 x FO; 4 x 1.5 mm2 Cu• With male pins

(Hanbrid connector)6GK1 905-0BA00

• With female pins(Hanbrid connector)

6GK1 905-0BB00

Manual for PROFIBUS networks Paper version: Network architecture, project management, network components, mounting

• German 6GK1 970-5CA20-0AA0

• English 6GK1 970-5CA20-0AA1

SIMATIC NET Manual Collection 6GK1 975-1AA00-3AA0Electronic manualsfor communication systems, communication protocols and communication products; on CD-ROM German/English

Page 23: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemConnection methods

AS-Interface shaped cables

9/23Siemens IK PI · 2007

9

Overview

The actuator/sensor interface – the networking system for the lowest field level – distinguishes itself by very simple assembly and installation. A new connection method has been specially developed for the AS-Interface.

The network stations are connected by means of the AS-Inter-face cable. This two-wire cable has a trapezoidal profile which makes incorrect connection impossible.

The connection uses the insulation piercing method. Two con-tact pins pierce the trapezoidal-section AS-Interface cable and ensure safe connection of the two wires. Cutting or stripping is no longer necessary. This allows AS-Interface stations (e.g. I/O modules, intelligent devices) to be connected very quickly. The devices can also be replaced extremely quickly.

To permit the use in different ambient conditions (e.g. in environ-ments that contain oil), the AS-Interface cable is available in different materials (rubber, TPE, PUR).

A standard round cable can also be used for special applica-tions. The AS-Interface uses the yellow AS-Interface cable to transmit data and power for the sensors (e.g. BERO proximity switch) and actuators (e.g. indicator lights).

The black AS-Interface cable must be used for actuators with a 24 V DC power supply (e.g. solenoid valves) which require a lot of power.

Selection and Ordering data

1) Note on towability of the AS-Interface cable with PUR outer sheath: To determine its towability, the AS-Interface cable was tested in "IGUS tow chains" Type 10.2.048 and 20.2.55. For the test the tow chain was fitted with 3 ¥ AS-Interface cables and diverse round cables. After three million bendings (travel), no damage to the cores, strands or outer sheath were discovered (tow chain equipped to 50%).

Version Order No.

AS-Interface shaped cable

Material Color Quantity

Rubber Yellow (AS-Interface) 100-m roll 3RX9 010-0AA00

1-km drum 3RX9 012-0AA00

Black (24 V DC) 100-m roll 3RX9 020-0AA00

1-km drum 3RX9 022-0AA00

TPE Yellow (AS-Interface) 100-m roll 3RX9 013-0AA00

1-km drum 3RX9 014-0AA00

Black (24 V DC) 100-m roll 3RX9 023-0AA00

1-km drum 3RX9 024-0AA00

TPE special version according to UL Class 2

Yellow (AS-Interface) 100-m roll 3RX9 017-0AA00

Black (24 V DC) 100-m roll 3RX9 027-0AA00

PUR 1) Yellow (AS-Interface) 100-m roll 3RX9 015-0AA00

1-km drum 3RX9 016-0AA00

Black (24 V DC) 100-m roll 3RX9 025-0AA00

1-km drum 3RX9 026-0AA00

NS

A0_

0012

5a

10

4

AS-i AS-iblue brown

6.5

Page 24: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemAccessories

Energy

9/24 Siemens IK PI · 2007

9

Selection and Ordering data

Version Order No.

Enclosures Usage Contacts

Connector set for incoming power supply HAN Q4/22.5 mm² / 4 mm² / 6 mm², comprising:

Angular e.g. for power supply on motor starter

One cable-end connector hood with PG 16 One female insert 5 female contacts 2.5 mm2 3RK1 911-2BE50

One cable-end connector hood with PG 16 One female insert 5 female contacts 4 mm2 3RK1 911-2BE10

One cable-end connector hood with PG 16 One female insert 5 female contacts 6 mm2 3RK1 911-2BE30

Straight e.g. for power supply on motor starter

One cable-end connector hood with PG 16 One female insert 5 female contacts 2.5 mm2 3RK1 911-2BR50

One cable-end connector hood with PG 16 One female insert 5 female contacts 4 mm2 3RK1 911-2BR10

One cable-end connector hood with PG 16 One female insert 5 female contacts 6 mm2 3RK1 911-2BR30

Connector set for power loop-through connection HanQ4/2 2.5 mm² / 4 mm² / 6 mm²,comprising:

Angled e.g. for connection P&CM

One coupling enclosure with PG 16 One male insert 5 male contacts 2.5 mm2 3RK1 911-2BF60

One coupling enclosure with PG 16 One male insert 5 male contacts 4 mm2 3RK1 911-2BF20

One coupling enclosure with PG 16 One male insert 5 male contacts 6 mm2 3RK1 911-2BF40

Straight e.g. for connection on power T terminal connector

One coupling enclosure with PG 16 One male insert 5 male contacts 2.5 mm2 3RK1 911-2BS60

One coupling enclosure with PG 16 One male insert 5 male contacts 4 mm2 3RK1 911-2BS20

One coupling enclosure with PG 16 One male insert 5 male contacts 6 mm2 3RK1 911-2BS40

Control cabinet gland HanQ4/2e.g. for installation in control cabinets or local switchboxes

3RK1 911-1BF00

Power T terminal connector For 400 V ACfor connection of feeders (e.g. motor starters) by means of standard round cable at any point of the power bus, by insulation piercing methodUse of preassembled bus segments

• 2.5 mm² / 4 mm² 3RK1 911-2BF01

• 4 mm² / 6 mm² 3RK1 911-2BF02

Power double T terminal connectorFor 400 V ACfor connection of feeders (e.g. motor starters) by means of standard round cable at any point of the power bus, by insulation piercing methodUse of preassembled bus segmentsConnection of two motor starters possible• 4 mm² / 6 mm² 3RK1 911-2BG02

Gasket set (comprising 2 seals)For power T / power double T terminal connector

• For power cables with Ø 10 to 13 mm 3RK1 911-5BA00

• For power cables with Ø 13 to 16 mm 3RK1 911-5BA10

• For power cables with Ø 16 to 19 mm 3RK1 911-5BA20

• For power cables with Ø 19 to 22 mm 3RK1 911-5BA30

• Blanking plugs 3RK1 911-5BA50

Connector set for motor connection Han10e

• Unshielded

• One coupling enclosure with PG 13, low One male insert 6 male contacts 1.5 mm2 3RK1 911-2BK00

• One coupling enclosure with PG 21, high One male insert 6 male contacts 1.5 mm2 3RK1 911-2BL00

Connection on motor

• One cable-end conn. hood with PG 16, low One female insert 6 female contacts 1.5 mm2 3RK1 911-2BM00

• One cable-end conn. hood with PG 21, high One female insert 6 female contacts 1.5 mm2 3RK1 911-2BN00

• Shielded

Outgoing feeder on motor starter

• One coupling enclosure with M25 One male insert 7 male contacts 3 × 2.5 mm2 + 4 × 0.75 mm2

3RK1 911-2BL10

Connection on motor including star bridge

• One cable-end connector hood with M25 One female insert 7 female contacts 3 × 2.5 mm2 + 4 × 0.75 mm2

3RK1 911-2BN10

Page 25: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemAccessories

Communication

9/25Siemens IK PI · 2007

9

Selection and Ordering data (continued)

Selection and Ordering data

Selection and Ordering data

Version Order No.

Data T piece for 2 x 24 V auxiliary voltages (switched and non-switched) and PROFIBUS DP

• for Cu RS485 3RK1 911-2AG00

• for fiber-optic cable 3RK1 911-2AH00

Addressing plug for setting the PROFIBUS DP address

6ES7 194-1KB00-0XA0

ECOFAST bus termination plug connector for PROFIBUS DP

• pack of one 6GK1 905-0DA10

• pack of 5 6GK1 905-0DA00

Installation

Version Order No.

Mounting bracket for ECOFAST 3RK1 911-3AA00for motor starters on motors with mounted insert

Miscellaneous accessories

Version Order No.

Crimping tool for contact pins and sockets

3RK1 902-0AH00

• 1.5 and 2.5 mm2 3RK1 902-0CT00

• 1.5, 2.5 to 4 mm2 3RK1 902-0AJ00

Disassembly tool for contact pins and sockets for 9-pole inserts (e.g. HAN Q8)

Sealing cap for power sockets

3RK1 902-0CK00

• one unit per package 3RK1 902-0CJ00

• ten units per package 3RK1 911-0BN20

Interface cable for transmitting configuration data to an ECOFAST starter for AS-Interfacefor connection of a programming device/PC with motor starter ES 2006 to an ECOFAST starter

3RK1 911-2AM00

Test plug set for testing the motor starter without a communication link(manual operation)

3RK1 902-0AH00

Page 26: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemSoftware

ECOFAST ES

9/26 Siemens IK PI · 2007

9

Overview

ECOFAST ES for configuring, calculating and documenting of applications.

ECOFAST ES configuration tool

The ECOFAST system is an open and innovative system solution for distributed applications and sets new standards in equipping machines and plants for automation, low-voltage controlgear and drives. The system therefore offers a high degree of safety and availability during operation in addition to high time and cost savings during planning and commissioning/installation.

The convenient ECOFAST ES configuring software reduces con-figuring times even further and enables reliable configuring right from the start. ECOFAST ES reduces errors and effort during configuring, calculating and documenting of applications.

ECOFAST ES provides the following advantages:• Graphic user interface for selecting and interconnecting sta-

tions on the power bus• The components are identified down to the unique order num-

ber and entered in parts/quantity lists• Automatic interface and function testing by means of logic

rules (e.g. motor braking units, selectivity, etc.)• Cable characteristics and laying specifications are taken into

account in the calculation• Plug-in connections are adapted automatically• Division of projects into levels of hierarchy is possible• The software finally calculates and checks the configuration

according to currently valid rules and state of the art• If necessary, an error list with hints for possible solutions (on-

line help) can be output• The configuration can be optimized automatically• Choice of German, English and French as operating language

System requirements

ECOFAST ES V1.4 supports all standard PCs with the Windows operating system. Minimum hardware and software require-ments need to be met to work with ECOFAST ES V1.4; efficient operation is possible with the recommended values.

1) More powerful platforms may be necessary when working with options.

2) Additional free space recommended, e.g. for swap-out file.3) CD-ROM drive not required for using ECOFAST ES V1.4.

Ordering data Order No.

System requirements Minimum Recommended

Operating system(with service pack)

Windows 2000 or Windows XP Professional

Processor Pentium 800 MHz Pentium 1000 MHz1)

Graphics cards

• Resolution 1024 x 768 1280 x 1024

• Colors, number 256 True Color

Main memory 512 MB RAM > 512 MB RAM

Free space on hard disk At least 50 MB 2)

CD-ROM drive 3) Yes, for the installation of ECOFAST ES V1.4

ECOFAST ES, Basic Package V1.4Graphical configuration tool for SIRIUS drive solutions• Operator guidance for selection

of distributed products• Power design in accordance

with relevant standards• Documentation, parts lists,

quantity lists• Operating languages: German,

English, FrenchDelivered as CD, single license

3ZS1 200-0CC14-0YA0

Page 27: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemSoftware

ES motor starters

9/27Siemens IK PI · 2007

9

Overview

ES motor starter for parametrization, monitoring, diagnostics and testing of ECOFAST motor starters

Switch ES motor starter is used for start-up, parameterization, di-agnostics, documentation and for preventative maintenance of the High Feature motor starters of the SIMATIC ET 200S and ECOFAST product families.

Interfacing is performed• either via the serial device interface (applies to ET 200S /

ECOFAST) or • with PROFIBUS DP V1 capable motor starters from any point

in PROFIBUS (for ECOFAST).

Using Switch ES motor starter, the communication-capable mo-tor starters are easily parameterized during start-up, monitored during normal operation and successfully diagnosed for service purposes. Preventative maintenance is supported by a function for reading out diverse statistical data (e.g. operating hours, op-erating cycles, cut-off currents, etc.). The user is supported dur-ing these procedures with comprehensive Help functions and plain text displays.

Switch ES motor starter can either be used as a stand-alone pro-gram or it can be integrated into STEP 7 V5.1 SP3 upwards via an object manager.

The following components are required for a serial connection:

ET200S High Feature motor starters:• 2 DI 24 V DC COM control module

3RK1 903-0CH10• LOGO! PC cable

6ED1 057-1AA00-0BA0

ET 200pro motor starter:• RS 232 interface cable

3RK1 922-2BP00

ECOFAST High Feature motor starters (interface cable):• PC cable

3RK1 911-0BN20

Page 28: iKPI 2007 englisch, Kapitel 9, ECOFAST System...ECOFAST System Introduction 9/4 Siemens IK PI · 2007 9 Design The ECOFAST network topology The following network hardware is integrated:

ECOFAST SystemSoftware

ES motor starters

9/28 Siemens IK PI · 2007

9

Ordering data Order No. Order No.

Selection and Ordering data

Documentation can be downloaded from the Internet.http://support.automation.siemens.com

Soft Starter ES 2006 SmartSingle license, comprising• ES Motor Starter

for parameterizing, monitoring, diagnosing and testing the ECOFAST Motor Starters, SIMATIC ET 200S High Feature Starters and SIMATIC ET 200pro Motor Starters over a serial connection- with Online Help

German/English selectable- Operating system:

Windows 2000/XP• System requirements:

- Cable for serial communication through a serial interface

- CD-ROM drive

3ZS1 310-1CC10-0YA0

Motor Starter ES 2006ProfessionalSingle license, comprising• ES Motor Starter

for parameterizing, monitoring, diagnosing and testing the ECOFAST Motor Starters, SIMATIC ET 200S High Feature Starters and SIMATIC ET 200pro Motor Starters over PROFIBUS DP or a serial connection- with Online Help

German/English selectable- Operating system:

Windows 2000/XP• STEP7 Object Manager (OM)

For integrating the ECOFAST starter as S7 slave in SIMATIC S7 For calling ES Motor Starter from STEP 7

3ZS1 310-2CC10-0YA0

Motor Starter ES 2006Professional UpgradeSingle license, comprising• Upgrade from Switch ES

Motor Starter 2004 or ES Motor Starter Smart 2005 to ES Motor Starter 2006 Professional

3ZS1 310-2CC10-0YE0

Accessories for ET 200S High Feature Motor Starters

Control module 2DI DC 24 V COMDigital input module with 2 inputs for local motor starter functions for mounting onto the front of motor starters Operatinal voltage 24 V DC (supplied from U1), short-circuit proof, floating contact with serial interface for connecting to ES Motor Starter Connected using LOGO! PC cable, max. cable length (out and back) 50 m

3RK1 903-0CH10

LOGO! PC cable For connecting the high feature motor starter with ES Motor Starter interface to a PC

6ED1 057-1AA00-0BA0

Accessories for ET 200pro motor starters

RS 232 interface cable For serial data connection between an ET 200pro motor starter and a laptop/PC/PG

3RK1 922-2BP00

Accessories for ECOFAST High Feature Motor Starters (interface cable)

PC cable 3RK1 911-0BN20

Documentation

7