ibs dynaman: combines mes and wms in one solution
DESCRIPTION
How to optimise your warehouse and production environment. IBS Dynaman is an advanced solution that automates both warehousing and production activities.TRANSCRIPT
Webinar Dynaman
Operation Management System
(advanced WMS & MES) Christof De Saedeleer – Senior management consultant
© IB
S 2007
Agenda
1. OMS
2. Dynamic Management : Dynaman OMS suite
3. Dynaman basic concepts and functionalities
4. Cases
© IB
S 2007
Agenda
1. OMS
2. Dynamic Management : Dynaman OMS suite
3. Dynaman basic concepts and functionalities
4. Questions
© IB
S 2007
Dynaman OMS
• Dynaman = Real-time management of floor operations– Operations Management System
• Material execution management => WMS• Manufacturing execution management => MES
– Rule-based – inventory dimensions – visual aspect– Functional & Scalable : 3PL – Distribution - Manufacturing
• Implementations > 50– Distribution (35%) – 3PL (30%) – production (35%)– International implementations (BE, NL, DE, FR, IT, PT, US)
© IB
S 2007
Customer base
AutomotiveSpare partsTools
Food
TextilesFootware
Electronics
Steel / Wood
Deep freeze
Production DistributionOwner 3PL Owner 3PL
Plastics
Other
© IB
S 2007
Agenda
1. OMS
2. Dynamic Management : Dynaman OMS suite
3. Dynaman basic concepts and functionalities
4. Cases
© IB
S 2007
Material Flow ControlMobile
terminalRFID
subsys.
ERP systems
Material HandlingMulti-modal IN-OUT
Voice terminal
Doc. & labels
Mobile R
Crane Lift Conveyer
Process communication
Data collection
AGV
Dynaman positioning
MHE - controllers
© IB
S 2007
Technical perspective• Concepts & architecture
– +10 years logistics & manufacturing experience– Customer feedback– Market trends
• Technical– New (proven) code – SQL server 2005– Open for integration/communication
• Reporting services– Labels : WYSIWIG– Report builder : self-service– Data analysis : OLAP cubes + tool (std = MS-Excel)
• Integration services– Import / export with MS-Excel– ERP integration toolbox– EDI communication toolbox
© IB
S 2007
User perspective
© IB
S 2007
User perspective
10
• Look & feel
– Use of filters other features
– Customize Menu Screens
– Labels and documents
– New RF application
© IB
S 2007
11
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
Agenda
1. OMS
2. Dynamic Management : Dynaman OMS suite
3. Dynaman basic concepts and functionalities
4. Cases
© IB
S 2007
13
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
A quantity / stock unit
of a stock product & inventory status
belonging to a stock-owner
placed on a (multi level) container
situated on a location
moved by (automated) equipments
by order of task(list)s
Dynaman Stock
© IB
S 2007
15
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
– Visibility of goods on the yard
– Better use of docks
– Plan work and simulation
– Performance info towards haulier
– Integration with web slotting software
– Also for location and warehouse visualisation
16
Dock & Yard Mngmt
© IB
S 2007
17
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
Multi owner• Activity registrations ( linked with in line VAL)• Invoicing
Multi warehouse• Internal warehouse and owner transferts
Multi stock level • Child – Parent• Reception / picking / replenishment / shipping
Shipment management• Inbound / outbound / arrivals• Dock & Yard• Simulation tool
Parametrisable logic (no fix algorithms)• Groups / Rules / Templates
– Put Away / Replenishment / Picking / Counting
• Picking separated from staging & shipping– Wave and Outbound templates– Outbound allocation statusses (picked / packed / ready for ship / ...
18
Business functions
© IB
S 2007
Pallet vs Box vs SKU picking
Pick Mixed Pallets
Several methods:
Per order (1 picker, 1 order)
In batch (1 picker, n orders)
Wave picking (m pickers, n orders)
Zone picking: idem as wave picking but split by zone
Estafette : idem as zone picking but with ‘pick’ and ‘pass’
Pick in sequence : strict order (DSV-Automotive)
Integrated with
cycle counting (ex. count on zero)
In line VAL
Consolidation / packing
Outbound shipments / loadplannings
Staging and controlled shipping
Picking/Shipping
© IB
S 2007
Stock management on detailed level :
location, container, batch number, serial number, reception date, …
Multiple inventory Status (QC, damaged, etc…)
Location optimization
Counting in two manners :
In line => during operations based on
• Movements per item / on zero / treshold
Off Line => batch created counting lists
• Based on templates and rules
Always in real-time / RF / conditioned update
Audit trail of all inventory transactions
Evoid periodic inventory counts
Housekeeping
© IB
S 2007
21
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
“High amount of logistics operations
combined with an enormous exchange of information,
occasionally interrupted by some added value.”
P. Collignon (Volvo Europe Truck)
What is manufacturing ?
© IB
S 2007
More than distribution
– Integration WMS and MES• Different modules - 1 application
– Material management– Production execution
– Inbound and outbound VAL• Additional handlings during the flow
– QC / Labeling / Restacking / ...• Linked with logistics actions
– Kitting• Packing and grouping individually separate but related items
together as one unit• With our without product structure and/or component consumption
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Dynaman OMS
© IB
S 2007
More than distribution
– Assembly / light manufacturing• Product structures (BOM’s) – Bill of labour (Routings)• Material issue • Output registrations• Consumption registration• Time registration
– Labour– Machine
• Client and CAP registrations
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Dynaman OMS
© IB
S 2007
25
Dynaman OMS
© IB
S 2007
26
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
– Visibility in client– Reports on central server– Automatic distribution
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Extension ofstandard reporting
© IB
S 2007
• Security, interfacing, logging and technology
– User types linked to menu structures
– Interfacing and EDI communication: SSIS
– Extended logging
– Technology• Performance• Stored procedures -> modifications• SQL server
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