i so 9001 i o13485 - ancar-files.com

ISO 9001 ISO13485

DCA-0274-AQ-99 DCA-0274-NA-99

T. (34) 93 754 07 97 F. (34) 93 759 26 04 [email protected] www.ancar-dental.com

Antoni Carles, S.A. Volta dels Garrofers, 41-42Pol. Ind. Els Garrofers 08340-Vilassar de Mar (Barcelona-SPAIN)

EC Declaration of Conformity (Directive 93/42/EEC)

Manufacturer’s Name ANTONI CARLES, S.A. With manufacturing and putting together of medical devices license number 2509-PS granted by the Health Authorities of Spain.

Name of device: Type or Model: Dental Unit GMDNS Code: 34991 Sd-175

Device Class according to the intended use and the criteria of Annex IX of the Directive:

Class IIa

Scope of Application: All

This Declaration is based on Certificates of Conformity: Nº 99-OSL-SD-262 according annex V, DIR 93/42/EEC, issued by DNV Region Norge AS. Nº 0274-1999-AQ-BAR-ENAC according to ISO 9001:2000 issued by DNV Spain Nº 0274-1999-NA-BAR-ENAC, according ISO 13485:2003, issued by DNV Spain

Notified Body:

0434 DNV (Det Norske Veritas) – Region Norge As.

We, the undersigned, under our sole responsibility, certify and declare that the medical devices specified above are in conformity with the essential requirements, which are applicable to them, of RD 414/96, transposition to the Spanish law of the directive 93/42/EEC. We also declare that we perform a Risk Management policy under ISO 14971, and that we comply with the design and construction requirements of the following standards:

UNE-EN 60601-1:1993 Medical Electrical Equipment. General requirement for safety. UNE-EN 60601-1-2:2002 Medical Electrical Equipment. General requirement for safety.

Electromagnetic Compatibility – Requirements and tests. UNE EN ISO 7494-1:2006 Dental Units

Authorized Signatory Stamp, Date

ANTONI CARLES, S.A.Pol. Ind. “Els Garrofers

C/Volta dels Garrofers, 41-42. 08340 VILASSAR DE MAR

BARCELONA-SPAIN

Josep Álvarez Antoni Carles Bosch May 21, 2008 Regulatory & Safety Officer General Manager

INSTALLATION MANUAL DENTAL UNIT - QS4-372-01 / SD 175

1

INDEX

PAGE

1.- WARNINGS 2

2.- IDENTIFICATION 3

3.- GENERAL CHARACTERISTICS 43.1.- Chair 43.2.- Dental unit 4

4.- TECHNICAL DATA 5

5.- INSTALLATION 65.1.- Unpacking 65.2.- Handling 65.3.- Chair Fixture 7 5.4.- Seat unit setup 85.5.- Circuit box and control pedal setup 9

6.- CONNECTIONS 96.1.- Chair power supply specifications 96.2.- Pedal connection specifications 106.3.- Cannula safety connection to chair movement panel 12 6.4.- Circuit box 9015093 126.5.- Connection of cables from canalisations and internal air and water controller connections 146.6.- Fixture of supporting arm 156.7.- Levelling of supporting arm 166.8.- Inserting the water unit into the supporting arm 176.9.- Arm and instrument tray assembly 186.10.- Column and lamp assembly 186.11.- Supporting arm connections 196.12.- Water Unit Connections 206.13.- Aspiration Systems Connection 23

7.- AUTOMATIC CONTROLS 27

8. MOVEMENT SAFETY 33

9. FUNCTIONS IN KEYS 34

10. PRE-INSTALLATION / CIVIL ENGINEERING DIAGRAMS 36

11. TECHNICAL NOTES AND ELECTRONIC PANELS 38

12. SYMBOLS AND TEXTS 49

13. HYDROPNEUMATIC DIAGRAMS 51

14. ELECTRICAL DIAGRAMS 52

INSTALLATION MANUALDENTAL UNIT - QS4-372-01 / SD 175

2

1.- WARNINGS

EMCThe Sd-175 dental unit conforms to the basic requirements of Directive 93/42/EEC concerning medical devices, and complies with the design and construction requirements contained in Standard EN60601-1-2 regarding the safety of Electromagnetic Compatibility and Electrical Medical Equipment, causing no electromagnetic disturbances and complying with immunity standards.

INFORMATION Antoni Carles, S.A. will provide technical staff with any diagrams, component lists, descriptions, setup instructions or any other necessary information upon request.

TRANSPORTATION AND STORAGEThe dental unit, once packaged for transport and storage, for a period of more than 15 weeks must not be exposed to the following environmental conditions:a) Temperatures below 20˚C or above 50 ˚Cb) Relative humidity, from 10% to 90%c) Atmospheric pressure, from 500 mBar to 1060 mBar

MOVINGShould the installed unit need to be moved to another location, it should not be transported at a gradient of more than 5˚ to the floor.

Should you have to move a pre-assembled unit, fit the chair first with the seat at its lowest position and the back raised, and make sure the water unit and instrument tray are fully retracted over the chair at all times, keeping the unit as solid as possible.

Once in its new position, remember to secure the chair to the floor.

ENVIRONMENTAL PROTECTIONAll packaging materials are produced in respect for the environment and are fully recyclable: wooden pallets, cardboard, plastic bags and, bubble-wrap. Collecting used materials helps collection and recycling, and reduces waste material.Antoni Carles, S.A., is obliged to satisfy the objectives set by Community Directives 2002/95/EC and 2002/96/EC.

DENTAL UNIT REMOVAL

Uninstall the unit when it reaches the end of its useful life.This symbol applies to E.U. member countries only.To avoid any potential negative consequences to the environment and human health, this equipment must be withdrawn (i) in EU member states – in accordance with the directive on Waste from Electrical and Electronic Equipment Waste (WEEE), (ii) for all remaining countries, in accordance with recycling laws and local provisions.


3

INSTALLATION RESPONSIBILITIESAntoni Carles S.A. will only accept responsibility if: • The installation and any repairs are carried out by authorised technicians. • The electrical circuit complies with the current regulations regarding earth protection and the installation of

automatic switches (magnetothermal 230V/6A and sensitivity differential 30mA, 40A/250V) • The system has been installed in accordance with the instructions given in this manual.

HEALTH EQUIPMENT TRACEABILITY FROM HEALTH PRODUCTS DIRECTIVE 93/42/EEC

CAUTION: It is obligatory to complete the attached “QS3DEN079” installed sheet and to send a copy by post or by fax to our head office, for the attention of the Dental Department. Likewise, you must complete the guarantee form (triplicate copy) and send in the manufacturer part, also for the attentionof the Dental Department, within 8 days.

Antoni Carles, S.A.Dental & Ophthalmic Manufacturer“Els Garrofers” Industrial Estate. Volta dels Garrofers, n 42-44.08340 VILASSAR DE MAR (Barcelona).FAX- +34 93 759 26 04 - TEL- +34 93 754 07 [email protected]

Antoni Carles, S.A. reserves the right to make any improvements or modifications to the dental unit without prior warning.The unit must be used in accordance with the use instructions.Under Directive 93/42/EEC, the dental unit and orthodontic chair manufactured by Antoni Carles, S.A. are class IIa equipment. It is absolutely prohibited to install any class IIb or III dental instrument, e.g. surgical lasers, electronic scalpels, X-rays or electric cauterizers. Only class I or IIa equipment may be installed, in compliance with the provisions in the aforementioned Directive and standardised regulations EN60601-1, EN60601-1-2.

2.- IDENTIFICATIONThe identification tag, containing technical information required for connection, can be found on the side of the chair, close to the base. It is visible when the outer cover is removed.

SN: N (electro-pneumatic unit) + number Nxxxx

0434

ANTONI CARLES, S.A. ELS GARROFERS VILASSAR08340 (BARCELONA-SPAIN).

SD-150 SD-175 SD-60

SN N0211230V~ / 50 Hz900W

2008PRESION/ PRESSURE/PRESSIONDRUCK/ PRESSIONE/ PRESSÂO AIRE/ AIR/ AIR/ LUFT/ ARIA/ AR:5,5 Bar / 550 KpaAGUA/ WATER/ EAU/ WASSER/ACQUA/AGUA: 3,5 Bar / 350 Kpa93/42/CEE, EN60601-1

IPX1

IPX0

PRODUCED BY:

Fig. 1


4

3.- GENERAL CHARACTERISTICS Before installation and assembly of the system, please supply us with the main characteristics and technical data of the site to help us provide a more thorough start-up.

3.1.- ChairErgonomic design for the patient.Dental chair with silent, automatic and highly reliable movement.Microprocessor-controlled movements:- Automatic chair return movement.- Automatic chair-to-spittoon movement.- 3 programmable chair settings.High quality, hygienic anatomic upholsterySafe movement of the base and backrest of the chair, which is raised upwards until locked in place.Pneumatic pedal for controlling movements and for the proportional adjustment of instruments.Height-adjustable, folding headrest.Includes Trendelenburg position.

3.2.- Dental UnitEasy-maintenance finish.Instrument tray with space to hold 5 instruments and a 11-function control panel. Includes 3F syringe plus 4 optional instruments subject to order: micromotor with/without light, pneumatic micromotor with/without light, ultrasound with/without light, turbine with/without light and polymerising lamp.Safety lock on movements when using instruments.Optional electrical micromotor, adjustable with working speed range selector (slow and fast). Reversible rotation.Optional light control panel for instruments fitted with light (micromotor, turbine, ultrasound). 75° rotational water unit, spittoon with automatic cup filler and basin washer system. Can be optionally fitted with different aspiration systems and amalgam systems.Cannula support with housing for medium and large-size surgical aspiration, designed to take, subject to order, polymerising lamp, intra-oral camera or syringe.Weighted arm for the instrument tray support with pneumatic brake facilitating movement of the assembly with instrument bearing auxiliary tray.Lamp activation in light-fitted instruments upon moving the instrument (except ultrasound), without using the pedal.Cannula and circuit boxes located in the front of the chair. Except for hoses in the instrument tray, tubes and cables invisible.Controls on the colibri tray (main) and cannula support (auxiliary).Dental operating lamp with ventilator for protection against excessive temperatures.Optional automatic lamp, when moved from idle position.Cannula support safety connected in series to all other safeties.The unit conforms to the basic requirements applied by Directive 93/42/EEC on medical devices, complies with the design and construction requirements contained in Standards EN60601-1 and EN60601-1-2 regarding the safety of Electromagnetic Compatibility and Electrical Medical Equipment, and is also confirmity with risk Management analysis accordingly standard ISO 14971.


5

4.- TECHNICAL DATAVoltage 220-240 V~Frequency 50 HzAir pressure 5.5 BarWater pressure 3 BarPower 900 WElectrical protection type IOperation type IntermittentMaximum load (patient) 135 Kg.Maximum load (instrument tray) 2 Kg.Electric micromotor 24Vdc /65 WInstrument light bulbs 3v – 7v / 2.5 WUltrasound 24Vac / 35 W.Polymer LED 24Vac / 150 W.F Syringe -- 6F Syringe (optional) 24Vac / 150 W.Operator light 17Vac / 95 W.Operator light 25,000 lux / 80cm.Unit standard 93/42/EEC Class IIaInsulation type Type BUnit net/gross weight 240 Kg/310 Kg.Dental unit type Electro-pneumaticInstallation type PermanentMain fuse T 6.3A / 250VMovement Panel Fuse, 24V line T 32 mA/250VTransform primary fuse, 9015093 PCB TT 2.5 A /250V24V ac line protection (ye/ye) Polyswitch RUE60017 Vac line protection (re/re) Polyswitch RUE600 + RUE185Auxiliary outputs 24VCA 4 x water unitAuxiliary output 24VAC 1 x circuit boxAspiration connection 500W / 230V Relay 20A/250VAuxiliary connection Volt-free contact 250V/5A


6

5.- INSTALLATION

Before beginning the dental system installation, all construction work must be completed.

Check the diagrams for installation and construction work.

Set up all connections except the 230V unit until advised, later on.

5.1.- UnpackingTo remove the chair from the box, first cut all tapes and then unfasten the screws at the bottom. The box contains the following items:a) One Sd-175 Dental Chair.b) Technical Documentation and Certificate of Guarantee.c) Two handles for transportation.d) Pedal, transformer and pre-connected pneumatic and hydraulic system.e) Upholstery and front cover.f) Articulated headrestg) Chair base counterweight

Specifications: screws that fix the chair base to the pallet.

5.2.- HandlingRemoving the chair from the pallet requires two people. Unscrew the screws that fix the chair base to the pallet. (see specifications 1-2-3-4 in figure 2)To move the chair, grip it using the two handles. After positioning the chair, remove the handles.To disassemble the two handles proceed as follows (see figure 3):a) Unfasten the screws using Allen Key “3”.b) Remove handle “1” which goes around the bottom frame of the chair.c) Unfasten Allen screws number “4”.d) Remove handle “2” around the upper part of the chair.The handles must be kept by the authorised dealer to assist in moving the system in future.

3 2 1

4

Fig. 2


7

5.3.- Fixing the chairBefore installing the Aspiration, Drainage, Electrical Supply, Bell, Aspiration Indicator, Compressed Air and Water (see preinstallation and construction work diagrams) circuits, the chair must be fitted to the floor using the specific holes in the base.

To guarantee the stability of the dental unit the chair must be properly secured (with the screws provided in the accessory bag, using the same holes used to secure the chair to the pallet-see Figure 1), adding the side extension to the base.

This should only be carried out after having set the chair unit to the correct level.

1

1

3

3

1

2

4

4

Fig. 3

Fig. 4


8

As Figure 5 shows, the counterweight at the base (“1”) is fixed to the assembly with 5 screws (“2”). The general switch unit (“3”) is fixed to the base using the screw and washer set (“4”).

5.4.- Setting the chair unit level

The chair has 6 adjustment levellers, 6 in the base (“1”) and 2 in the counterweight (“2”). Level the chair in order to avoid having to make later adjustments to the assembly to avoid moving parts swinging.

1

2

4

12

3

Fig. 5

Fig. 6


9

A leveller is situated under the circuit box, which must be adjusted on connecting it to the rest of the chair.

To guarantee the stability of the unit and to prevent unnecessary risks, it is recommended to secure the chair to the floor once levelled.

5.5.- Circuit box and control pedal setupBefore starting the assembly, it is advisable to raise the chair to allow you to work more comfortably. To do this, use the pedal, the up function, holding down the button until the desired height is reached. It is advisable not to fit the chair covering until the unit is fully assembled as you will need to work on the chair base to set up the aforementioned connections.

6.- CONNECTIONS

6.1.- Chair power supply specifications Remove the movement board cover (“1”) by unfastening fixing screws “2” (4 x DIN912-M 5X20) and washers (4 x DIN125-Ø5), pass the power cable from the canalisation through the clamp (“2”) and connect the neutral (“1.5”), live (“6”) and earth (“3”) cables to the terminal strip (“5”).

Connect the system to the 230V/50Hz network, turning on the main switch located in the side of the connections base (a green pilot must be on, “3”, figure 5).The movement safety features are connected or bridged by fitting a bridge from connectors S1 to S5, if applicable.

Once the chair is in position, turn off the system at the general power switch and, for extra safety, disconnect from the 230V/50Hz mains supply.

2

15

6

34

Fig. 7


10

The circuit box unit is secured to the chair base using the two screws “2” and washers “3”.To make the electrical connections to the lamp, the instrument tray’s supply line (24Vca), the water unit (signals and supply), aspirations and auxiliary contact see the specifications in diagram fig. 12).

Antoni Carles, S.A. recommends fitting a treated water inlet for instruments.

6.2.- Specifications for pedal connections 1. air pedal input2. clamps3. pedal proportional air output4. pedal spray air output5. pedal water selection signal output6. ¼ green water pipe from regulating filter7. light-coloured input pipe for air from regulation filterTo make the following connections:1 nipple “D”, 3 to nipple “B”, 4 to nipple A”, 5 to nipple “C”. The union of pedal tubes 1and 3 goes with the Apolo clamp. The same goes for tubes 6 and 7.

1

2

3

Fig. 8


11

Optionally this pedal can take automatic memories. It does not come with them by default

As shown in figure 10, unscrew screws (“2”, 4 x DIN912-M4x6) and remove cover (“1”) of circuit box support to make the electrical connection.Once the distributor part (“7”) has been placed, fix the regulation pedal hose through support4”. The screws (“5”) are fitted into the corresponding holes (“9”) on the base

Take care not to jerk the pedal cable or any other connected cables in general while the system is installed.

7

4315

D

C

A

B

2

6

2

2

7 6

6

23

1

5

4 6

7

89

Fig. 9

Fig. 10


12

6.3.- Safety connection of cannulas to the chair’s movements panelOn connecting the pedal hose, connect cannula safety to movements panel 9015086 in position “S2”, removing the movements safety bridge (“2”) replacing it with connector (“3”).

6.4.- Circuit box 9015093 - Connect the supply line from the input terminal located on the side of the movements panel to connector CN3.

Hose 2x1.5 + Earth as follows:

Internal cable CN3 (9015093) position Description

Black or Brown 3 Live or Phase (L)

Blue 2 Neutral (N)

Green / Yellow 1 Earth

- Supply the 17Vca lamp via connection CN6 (“14”, “15”, “16”). - supply the 24Vca colibri instrument line using fastons “12” and faston “13”. - Interconnect to the water unit panel via connector CN9. - Connect the earth cable from the instrument tray to earth (connector “4” in terminal strip CN1). - Aspiration: for aspiration motors with powers ≤ 230V/500W (connector CN1) make bridge to terminals “5”,”6”

and connect power in terminals “7”, “8”. If only one free contact is required, it can only be connected to “6” and “7”.

- Optionally connect the auxiliary floating PDT outlet, in terminals “9”, “10”, “10” of connector CN2 (for consumptions of less than <230V/250W). Configurable in push-button or switch form from the water unit panel (jumper J6).

Check that all terminal connections (screw-secured) are properly connected. Carry out all these procedures with the system disconnected from the mains. Check that all connections are correct to avoid risk of discharge. You are obliged to make sure all earth terminals are connected.

S2

3

2

Fig. 11


13

Once the connections have been made, put on the cover (“1”, as appears in figure 10) taking care that the wiring of panel 9015093 stays inside without stretching. Secure using allen screws (“2”, 4 x DIN912-M 4x6).

17

18

20

21

22

1 2 N 3 L 4 5 L 6 7 8 N 9 10 11

RL1

RL2

CN9

13 12

T2A

FUS1

C2

RL3

16 15 14OR

C1

RECT1

CN2

CN1

CN3

CN4

CN5

CN6

19

GR

GR

YE

YE

RE

RE

SISTEMA ASPIRACIÓNASPIRATION SYSTEM

CONTACTO AUXILIARAUXILIARY CONTACT

17Vac

0V 24V

NO NC

POLY1

POLY2

POLY31

2

3

4

5

6

230V

/ 50H

z

VER ESQUEMA CÓDIGO:SEE SCHEMA CODE:

9116425 (Sd-150)9116443 (Sd-175)9116430 (Sd-60)

C

B

D

A

Fig. 12


14

6.5.- Connection of cables prior to construction work and internal air and water controller connections

Before making the following connections, bleed the tubes and canalisation water connections to clean them and make sure that no particles or residue will obstruct the inlet to the system.

- Screw in the canalisation stopcock and connect the respective valves, air valve (“6”) and water valve (“5”) in the canalisation (stopcock “C” and “D” on the canalisation diagram).

- Connect drain (“3”) into corresponding hole (“A” as in the construction diagram). - Connect aspiration to corresponding hole (“B” as in the construction diagram) - Connect the general power cable from canalisation (2x1.5+T) to the appropriate connector next to the movement

panel (figure 7). Make sure it is secure by passing it through the clamp (“6”) without crossing the insulation. Connect terminals to the terminal strip checking the correct connection of live (L), neutral (N) and earth (T).

The power cable (3 x 1.5) must be double insulated. Marked according to insulation typeL

- Rubber, under Spanish Standard UNE21027-4:IEC245-4, entry 53.

- PVC, under Spanish Standard 21031:IEC227, entry 53.

Similarly, see in following figure, the pneumatics (white tube, “2”) and hydraulics (green tube, “4”) will also need doing, these fixed with quick joints (“1” and “3”respectively).

65 3 2 Fig. 13

2

3

1

4

Fig. 14


15

6.6.- Fixture of the supporting arm List of connections that have to go through the water unit’s supporting arm

Name Use

3 Corrugated drainage tube, Ø20-grey) Water box

4 Corrugated aspiration tube, Ø25-white) Water box

5 Lamp power supply Lamp

6 Water Unit movements connection Electronic panel

7 24 Vca instrument tray supply Water Cabinet

8 Cannula safety cable colibri tray

9 Signal and Water Unit power supply

10 Pneumatic connection colibri tray

11 water unit ¼ green water tube Water box

Make the connections to the pneumatic connector pairing up the colours.

Loosely insert the 1 fixing screws (“1”, 3 x DIN912-M8x40) and washers (“2”, 3 x DIN125-Ø8.4).

2

34

1

3, 4, 6, 8, 9, 11

65

78

9 1011

a

b

c

d

e

f

g

Fig. 15


16

6.7.- Levelling the supporting arm Loosely insert screws “4”, after fitting screw “3” with the corresponding curved washer. Adjusting screw “2” permits level positioning of the vertical arm. Use a spirit level. To adjust the arm horizontally, use regulators “1”. Once the water unit arm is level, tighten both the screws “4” and the connecting pipe “2”.

Tilting the arm upwards will allow you to compensate the weight of the water unit and instrument tray.

1

1

1

2

3

4

4

4

Fig. 16


17

6.8.- Inserting the water unit into the supporting arm As in Figure 17, you must insert the water unit shaft (“5”) into the supporting arm. To do this, next introduce the hoses (movements connector, “2”, and aspiration tubes “3”, and drain, “4” and water unit supply signal “9”, cannula safety “1”, and ¼ water tube “10”), from the supporting arm, into the water unit through the hole made.Insert the shaft (“5”) into the supporting arm hole.

Shaft (“5”) is positioned to allow tubes and cables to pass through correctly, avoiding kinking. It also has an interior groove which by using the connecting pipe (“6”) allows it to be secured in the correct position.

As per the figure, to secure the shaft (“5”), insert the connecting pipe (“6”, DIN913-M8x25) into the hole provided.

Before tightening, check that the groove is perpendicular to the connecting pipe inlet (“6”).

Next put the trimming cover onto shaft “7” into the shaft “8”.

34

10

5

8

7

2

1

9

6

Fig. 17


18

6.9.- Arm and instrument tray assembly

Pass the hoses (“2”) through the shaft until they come out beneath the support arm. Be sure to line up the opening of this shaft with the cables and tubes passed through the colibri arm.

Take care with both the pneumatic and electric wiring connections so as not to pinch it.

Then insert the instrument tray arm (“1”) into the shaft.

6.10.- Column and lamp assemblyFit the lamp column (“1”), inserting it inside the arm housing.The column should lock “in position”.Then, to assemble the lamp (“A”), pass the light cable (“2”) through the hole in the column until it comes out underneath the water unit, at the height of the supporting arm with the chair.Figure 19 shows how to fit the instrument tray supporting arm with the safety against the outlet, brake limiter (“3”) and brake (“4”, DIN913- M10.100x8).These are covered by the trimming comer previously put on the shaft.

2

2

1

Fig. 18


19

3

4

1

2

1

2

A

2

6.11.- Supporting arm connections - Connect the lamp wire from the water unit shaft (“1”) to the wire from the circuit box (“2”) on the terminal. Maintain

colour continuity on the connections: blue, brown and green/yellow. - Interconnect the tubes connected to the air joint for continuity in air and water connections. - Connect the movements signal terminal to the water panel (CN7).

12

3

4

Fig. 19 Fig. 20

Fig. 21


20

Take care with electrical and hydro-pneumatic connections.

To prevent stretching, cut the air and water tubes with a little extra length in “T” type connections. Also cut the light cable with extra length to avoid stretching.

Due to the lamp’s high consumption (17V / 5.2A), in order to avoid heating at terminals, insert the wire insulators all the way down and screw the wires firmly onto the terminal provided. Do not leave exposed copper wire outside the terminal

6.12.- Water Unit Connections

Upon first start-up: carry out a thorough clean of the water channels by passing a solution of water and disinfectant through all water pipes connected to the instruments and water unit.

OPENING OF 9015085 CONTROL PANEL, WATER UNITAs shown in Figure 22, remove the cover (“1”) protecting the 9015085 water unit control panel by unfastening the screws (“2”, 4 x DIN912-M4-6).

In the case of Cattani aspiration systems, you will also find an interconnected auxiliary control board (the same goes for gravity-drained or continuous aspiration systems).

23

1

Fig. 22


21

CUP AND GLASS WATER CONNECTIONFrom the water input, ¼ green tube (“1”) connect it to the distributor (“2”) from the supporting arm, thus providing water to the cup and glass tubes.

This tube carries water for the timed glass and basin water functions. It also carries rinsing water, should the system be fitted with a Cattani aspiration system.

CONNECTING POWER AND SIGNAL WIRESCouple the 24Vac power signal connector (“7”) and auxiliary contact control and aspiration relay onto CN4 (“8”) on the water panel (9015085), and the movements signal connector (“5”) from the chair onto CN7 (“6”).As for the signal connector from the main keypad (“3”), connect it to connector CN6 (“4”).Use supports “9” to fix wires using clamps.Make the faston interconnection for cannulas’ safety (“10” and “11”).

In view of the weight of the wires, leave enough slack to be able to wind them round the water unit and also avoid forcing connector terminals Fit them onto the special supports with clamp (“9”), type UNEX 2247. Make sure the clamps grip the two hoses firmly. For safety reasons, it is advisable to use a second clamp as without this all the weight falls on just one clamp, which if broken would pull the hoses and connectors risking possible electrical damage.

2

6

8

99

1

75

3

4

11

10

Fig. 23


22

REPLACING WATER UNIT CONTROL PANEL COVERPlace the water unit control board cover (“1”) in its original position, securing it with allen screws (“2”, 4 x DIN912-M 4x6).After carrying out any procedures inside the water unit, always replace the side protection covers.

SECURING SUPPORTING ARM CONNECTIONS, TUBES AND HOSESSecure the support arm tubes and hoses with the cover and the three following clamps: - “1”, support plate, secure with allen screws (“2”, 4 x DIN912-M4x10). - “3”, clamps, secure with allen screws (“4”, 2 x DIN912-M4x10).

Take care not to kink hydro-pneumatic tubes and electric hoses. Be sure to leave tubes with a little play; for this reason, they are designed with extra interior space. Check that the light connection is not pulling; that is, that it is not being stretched and that the copper is properly inserted into the terminals. Check that the rotation of the water unit does not cause kinking or stretching

23

1

Fig. 24

2 2 344

1Fig. 25


23

6.13.- Connecting aspiration systemsCattani aspiration system connection (gravity or continuous). Optional subject to order (Figures 26, 27 and 28)

Before and after cutting the tubes to size, check that the water unit has sufficient room for rotation and plenty of play to avoid stretching.

Cattani air / water separating mini centrifuge (ref. 8217457)

As shown in figure 21, fit the aspiration tube into the intake (“2”). Then insert the general outflow pipe (“1”) into the “T” type connection.Cattani Gravity surgical air /water separation (ref. 8217273)

Fit the aspiration tube from input (“2”). Insert the general drain tube (“1”) into “T” connection” (“3”).

12 Fig. 26

1 23 Fig. 27


24

Cattani Spittoon and Centralizer Valve (ref. 8217277)

Figure “1” refers to the general drain tube, which is not used and is held by a clamp (“3”). Tube “2” is aspiration.Connection of aspiration system to Metasys amalgam separator. Optional subject to order (Figures 29 and 30)As shown in figure 29, fit the aspiration tube into the port (“2”). Insert connection “T” into the general outflow pipe (“1”).


Metasys Amalgam ECO1 recovery (ref. 8217275

213

Fig. 28

12 Fig. 29


25

Type 1 Metasys Connection (ref. 8217274)

Both figures indicate connection “2” to the input aspiration tube, and “1” to the general outflow pipe.DURR aspiration System connection Optional subject to order (Figures 31, 32 and 33)As shown in Figure 31, fit the aspiration tube onto the“T” connection


The drainage pipe (“1”) in the VSA300 aspiration system (water ring pump) is not connected. All fluids pass through the aspiration tube. Carefully fold the tube over and fit a UNEX 2235 type fixing clamp (“3”)

VS-Dürr valve (spittoon and centralizer valve) (ref. 8217279)

The aspiration tube (“1”) is not used, and is fastened using a clamp (“3”). Tube “2” is the aspiration tube.

12 Fig. 30

231 Fig. 31


26

CAS1 Combi amalgam recovery.. Dürr separator (with centralizing valve) (ref. 8217451)

“1”, outflow pipe; “2” aspiration.

CS1 Combi Air Water Separation Kit. Dürr sepamatic (with centralizing valve) (ref. 8217446)

“1”, white tube 25, aspiration, “2” drainage.

12 Fig. 32

2 1 Fig. 33


27

7.- AUTOMATIC CONTROLS

ADJUSTING THE WATER UNIT BRAKETo set the position of the headrest, we must increase its tightness.Adjust hardness in the movement of the water box by tightening the screw “B” accessible once the lid “A” is removed.

ADJUSTMENT OF HEADREST STRENGTHTo set the position of the headrest, we must increase its tightness.Tighten Allen screws “1”, giving the brake pad greater friction against the back plate of the headrest.

A

B

+ -Fig. 34

1

Fig. 35


28

SETTING INSTRUMENT TRAY ARM BRAKE STRENGTH Remove the cover (“1”), undoing the screws (“2”) to access the return spring. Turning control “3” clockwise or anticlockwise increases or decreases the compensatory force of the weight of the instrument tray.

SETTING COLLIBRI ARM TURNING STRENGTHAdjust the Collibri arm brake using screw “2”. Clockwise to tighten the arm, anticlockwise to loosen it. Leave to suit user and cover with lid “1”.

2

1

3

Fig. 36

2 1 Fig. 37


29

ADJUSTING COLLIBRI SIDEWAYS MOVEMENT Loosen 3 of the 4 Allen screws (“1”); the connecting pipes “2” allow us to adjust the stability of the instrument tray.Once set to the desired position, re-tighten the Allen screws “1”.It is advisable to go over the oil filter “3” to check the condition of the cotton gauze and to ensure it is correct located.

FITTING THE AUXILIARY TRAY TO THE INSTRUMENT SUPPORT

3

1

2

Fig. 38

2

3

1 4 Fig. 39


30

SETTING THE LAMP BRAKEThis screw (“1”) ensures the strength of retention of the lamp.

PLACING THE CHAIR HEADRESTThe headrest’s position of adjustment will be to the client’s preference. Adjustment will be by friction on the parts in the backrest

1

Fig. 40

2

1

Fig. 41


31

FITTING CHAIR COVER As indicated in the figure, fit the chair (“1”) covering in its most natural position. Fix the chair from underneath using Allen screws (“2” and “912”, DIN6-M80x3.

The cover the circuit box, align inserts “2” on the top, “1” on the pivots and “3” on the base. Make sure that the electronic board covers (“4” and “5”) are fitted before positioning the seat cover.

51

2

2

3

3

4 Fig. 43

23

1

Fig. 42


32

8. MOVEMENT SAFETY - The dental chair includes mechanical safety stops for the chair and backrest, ensuring correct manoeuvering

and positioning. - Motor overload control through integrated heat sensors. Should the heat sensors go off, wait 15 minutes for them

to cool. - The backrest safety, in the event of pressure or knocks against other objects during manual or automatic recline,

suspends all chair movement (seat and backrest) after first raising it a few centimeters. - The base safety feature, in the event of pressure or knocks against other objects during manual or automatic

recline, suspends all chair movement (seat and backrest), before raising it a few centimeters. - The cannula safety feature, in the event of any pressure against the arm, or knocking against other objects during

manual or automatic recline, suspends all chair movement (seat and backrest). - The control pedal safety blocks all chair movements of the chair (seat and backrest) once the control lever is

activated, allowing the user to work in the patient’s oral cavity in complete safety. If the chair is moving, it can also be stopped by activating the pedal lever.

- The control pedal safety disables all automatic movements, preventing any inadvertent movement due to the sensitivity of the three-way directional button.

- Safety on keypads (main and auxiliary) and pedal such that the chair executes a memorised movement. When any movement key is pressed the unit stops.

- Instrument safety; if one of the instruments is active, the chair will not move if any chair movement function – manual or automatic – is pressed.

- Fast blow fuse protection for lifting motor and chair motor units, F6.3A/250V. - Fast blow fuse protection for electronic chair control, T 32 mA/250V. - Double protection in pimary transformer: with slow blow fuse TT 2.5A/250V (built into circuit box) and resettable

thermal protection fuse built into transformer coil (at 130°C, protection type B). - Protection against overload and short circuits in the 17Vac secondaries line and 24Vac transformer line via

polyswitches (built-in thermostat).


33

9. KEYPAD FUNCTIONS

MAIN KEYPAD

1. Dental light switch (ON/OFF)

2. Cup tap and spittoon tap. Timed, 2-12 seconds. Spittoon and cup taps can be set-up to work simultaneously or independently.

3. Spittoon tap. Timed, max 3 mins. Can be switched off using the same button.

4. Auxiliary switch activation (non-powered contact). Possible to configure it as switch or push-button.

5. Yellow LED indicating electric micromotor directional change.

6. Pressed continuously: Manual backrest return: Pressed once: Automatic movement to free memory position 2

7. Pressed continuously: Manual backrest return. Pressed once: Automatic movement to memory position 3

8. Pressed continuously: Raise chair manually. Pressed once: Automatic movement to memory position 1

9. Pressed continuously: Lower chair manually. Single press: Automatic reset movement.

10. Key for recording free memory positions (1,2,3) for chair movements. First press reset. Raise the chair to the desired position using the manual function keys. Hold down the “Enter” key (“10”) and press any of the three memory positions (1, 2, or 3). Wait to hear the OK beep to confirm. Release the “Enter key”

11. Spittoon return position. Pressing once moves the backrest up to the spittoon. Pressing it twice will return the backrest to the original position.

4

3

1

2

67

5

10

11

8

9

Fig. 44


34

AUXILIARY KEYAD.The auxiliary keypad (or assistant’s keypad) is located on the cannula support. F. Cup tap and spittoon tap. Timed, 2-12secs. Spittoon and cup taps can be set-up to work simultaneously or independently. G. Spittoon tap. Timed, 10-180secs. Can be turned off using the same button. H. Spittoon return position. Pressing this once returns the backrest to the spittoon position. Pressing it twice will

return the backrest to the original position. J. Pressed continuously: Raise chair manually. Press once: Automatic movement -> Free memory slot 1. K. Pressed continuously: Manually lower backrest. Press once: Automatic movement -> Free memory slot 3. L. Pressed continuously: Lower chair manually. Press once: Automatic movement: -> Reset. M. Pressed continuously: Manually raise backrest. Press once: Automatic movement -> Free memory slot 2.

F

J

H

K

M

G

L

Fig. 45


35

10. PRE-INSTALLATION/CANALISATION DIAGRAMS

UTILITIES INSTALLATION TEMPLATE REF: 9116479

ELEM

ENTO

PROD

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DIBU

JO N

º

EQUIP

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d-175

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A

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75

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STALL

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BUILD

Ø14

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= 515 =

950

311

496

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FIXING

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EA+T

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UT LIN

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CONN

ECTIO

NAN

D ASP

IRATIO

N CON

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CONE

XIÓN E

NTRA

DA AG

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UT W

ATER

CONN

ECTIO

N

CONE

XIÓN E

NTRA

DA AI

REINP

UT AI

R CON

NECT

ION

CENT

RO SI

LLÓN

CHAIR

CENT

ER

CONE

XIÓN A

SPIRA

CIÓN

ASPIR

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PIPE

CONN

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N

CONE

XIÓN D

ESAG

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STE P

IPE CO

NNEC

TION

BASE

SILL

ÓNCH

AIR BA

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VISTA

LATE

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36

CONNECTION MEASUREMENTS: 9116426A: Drain connection PVC tube Ext. Ø 40 B: Aspiration connection PVC tube Ext. Ø 40 C: Air intake connection copper tube Ø 10x12 with hose on the end of 1/2“G. male. D: Water intake connection copper tube Ø 10x12 with hose on the end of 1/2“G. male. E: + earth line input connection (wire 3x1.5) and aspiration control (wire 2x1.5) (minimum wire length 0.5 m.)

50

541

03

INT.

0352

58

40

190

07

ODA

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XEN

OC SA

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M N

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NN

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Nº

571/051/06-dS LATNE

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6246119

571/051/06-dS TIN

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D

ESAB RIA

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NÓLLIS ESAB

.m5.0 :

NIM .

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Ø CVP

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LEVEL R

OOLF

65

145


37

11. TECHNICAL NOTES AND ELECTRONIC PANELS

GENERAL HIDROPNEUMATIC DIAGRAM (REF. 9116386)

3 INSTRUMENTS (MICROMOTOR WITHOUT LIGHT, TURBINE WITHOUT LIGHT, SYRINGE 3F) (REF. 9116387)

5 INSTRUMENTS (TWO MICROMOTORS WITH LIGHT, TURBINE WITH LIGHT, ULTRASOUND AND SYRINGE 3F) (REF. 9116442)Other instrument combinations can be realised starting from the basic configuration provided. The system has two general intakes, one water and one air. The taps are located in the chair base. Each line has a pressure gauge and a pressure regulator, displaying on Psi and kPa scales. For the dental unit, the intake water adjustment will be 3 bar equivalent to 300 kPa and the intake air pressure will be 5.5 bar equivalent to 550 Kpa.

GENERAL WATER AND AIR SWITCHOne general water and air switch underneath the colibri via the YL 1/8” and OR 1/8” circuit will start the hydro-pneumatic system. This circuit goes through the intermediate connector underneath the water unit supporting arm In the ON position, this gives (line) air pressure to the distributor located in the instrument tray and opens the general air and water valves located in the shut-off valve.

The (line) air pressure that reaches the distributor goes on to the general block via the valve in the instruments support that are initially idle. This is necessary to block the functioning of any air instrument without authorisation from the instrument. This action is realised by pressing against each instrument’s specific membrane. This (line) air from the distributor, instruments and general block is identified by BL 1/8” tubes. From the air regulator, outlet CL ¼”, it branches into 2 lines: 1 direct RD 1/8” circuit line for syringe air (this first goes through a regulator). Another air line towards the CL ¼” proportional regulation pedal.

The pedal has 3 outputs: - BL 1/8”, air chip, which connects to a one-way “T”. - CL 1/8”, signal for instrument water. - CL 1/4”, regulation of air for instruments and movements safety using electro-pneumatic micro (9020118). The pedal also has: - Chip blower air button - Signal button for executing the spray function (spraying of water and air).Distributor: Instrument supporting element that distributes water and air.

Inputs: - Regulation of CL ¼” pedal air. - Air of ON/OFF switch and for locking OR 1/8” instruments with air regulation. - Air for GN 1/8” instruments.

Outputs: - Regulation air to the general block (CL ¼”), only for use of turbine and micro motor in air only mode. - Regulation air for the spray function. This goes through the valve code…. 9020156 governed by the pedal’s

water push-button. This air goes through a check valve and fills the reserve tank (CL 1/8”) Finally it is channelled to the one-way “T” code 9020142.

- Water with external regulators for GN 1/8” instruments (x4 lines basic diagram). - Direct water to syringe 3F or 6F (with regulator). - Air to instrument selection valve BL 1/8” (x4 lines basic diagram). - Instrument selection.

General Block: Elements actuating on pneumatic valves and instruments:Top inputs: - From CL ¼” air distributor, regulation air for micromotor and turbine operation in air only mode. - Regulation air, through the one-way “T” (BL_1/8”), which channels: air chips (puffs), tank air (expel last drop of

water), air spray (for spraying function: water + air). - Water signal for execution of spray from CL 1/8” pedal.


38

Instrument group inputs (4 groups): - Of instrument selection valve, BL 1/8”, instrument authorisation. Instrument group outputs (4 groups): - Water valves and instruments open signal, instruments (x4) for water output. - Instruments air chip (x4) - Instruments air regulation (x4).

NOTE: The spray function will only occur when the pedal push-button for this function is in the right position. The water signal pedal.

Chair movements safetyConnection on the air regulation line of micro NC, which blocks the movements function by converting the ON/OFF pneumatic conversion signal into an electrical signal. This micro’s electrical contacts connect to movements panel 9015086, connector S1. If you remove the connector contacts, the chair will be blocked.

Air TankTank of air to clean general block after use of tray regulation instruments. Cleans down to the last drop of water from the instrument. For the instrument connection shown 2 electronic panels are necessary: Electric micromotor 9015094 and light regulation panel 9015032, supplying power at 24 Vca. A distribution to the 2 panels will be made from the main 24Vca input.

NOTE: Light regulation panel 9015032 can be used for max. 3 instruments with light for 3.5 and 7-volt bulbs.

ELECTRIC MICROMOTOR (WITHOUT LIGHT)An electro-pneumatic micro is actuated across the general block’s cooling air outlet and is used to execute the ON/OFF of the MC3-type (5.5A) electric micromotor. Operation: -1) When the instrument is unhooked, it authorises the instrument. In idle, the pressure on the general block

does not permit the instrument to function. When the instrument is unhooked, the pressure falls authorising micromotor operation.

-2) Regulation air outlet. When the instrument output has pressure (general block), it closes the micro NA safety’s electrical contact (normally open), connecting the 24Vca micromotor panel.

The pedal’s regulation air is the means for controlling the instrument start up and also for blocking chair movements.

The micromotor also has an external contact for reversing the direction of rotation. Before executing the reversal, release the regulation pedal. The connection of the micromotor with light, at the hydropneumatic level, is identical to that of a micromotor without light. The operation authorisation is also identical. This authorisation is used internally to turn on the light. Micromotor panel 9015094 sends the control signal to light regulation panel 9015032. The micromotor (light and motor) is integrally connected to panel 9015094. See electrical diagrams.

Only one contact is necessary for the micromotor with light

Electrical supplyTo supply micromotor 24Vca electronic panel 9015094 (1-2). This power supply comes from connections panel 9015093. It is better to observe the electrical connection on the electrical diagrams. Instrument selection valve signal: 9015094 (3-4). Reversal of micromotor 9015094 (5-6).

NOTE: The general block outlets and distributor are left prepared for the connection of the components necessary to take more instruments.


39

Turbine with lightThe turbine with light, at hydro-pneumatic level includes a water regulator, water valve and control elements: pneumatic-electrical converters and activation micros for converting pneumatic signal to electrical signal. Thus it is necessary to connect the electrical contacts of 2 micros in series to authorise turbine light operation: -1) From the electrical micro, whose electrical contact is normally closed NC (without pressure). In idle, the air

input pressure opens the contact, not authorising the instrument. When the instrument is working and the instrument is unhooked, the pressure falls and closes the electrical

contact. The instrument selection valve authorises operating of the turbine with light. -2) Main Air line. Micro with the contact normally open NA (without pressure). Once the hydro-pneumatic switch

is open, there is still pressure in the line closing this electro-pneumatic micro. In this way with the two micros closed when the instrument is unhooked the lantern effect is obtained, i.e. the ability to illuminate the patient’s mouth cavity without actuating the pedal.

Pneumatic micromotor Connecting a pneumatic micromotor is similar to connecting a turbine without light. I.e., it is only necessary to add the valve for the water, water regulator, electro-pneumatic selection switch and to make the necessary input/output connections to the general bock and distributor.

ULTRASOUND: Any dental unit configuration with ultrasound will require connection of the original 24 Vca panel (in function of the model), one valve for connecting the water and activation by means of the instrument selection valve. The reference diagram is for a SATELEC system. For EMS, MECTRON ultrasound, see the electrical diagrams. Two contacts in series are required: 1) Instrument selection electro-pneumatic micro contact (in working mode, without air pressure, normally closed). 2) Pedal contact (air regulation). This contact provides us with control by means of the pedal. Contact normally

open, only opens when it has air pressure. - See electrical diagrams.

NOTE: Chair movements are completely blocked while the pedal is being actuated. -The ultrasound electro-valve output is not used. The pneumatic valve is used via the general block.

DENTAL UNIT MOVEMENTS Incorporates manual and automatic movements by means of a system controlled by microprocessor. Memorisation and positioning are realised by means of a step counter using a Hall effect sensor. Other memorised movements are the spittoon return and the reset. The movements electronics, panel 9015086, incorporates electrical noise suppression measures.

DENTAL UNIT INSTRUMENTS The 230V line leaves from the connector located in the chair base, this line connecting to connections panel 9015093 to supply the water unit electronics, lamp and electronic instruments. In diagramatic form, onto panel 9015085 are clamped: - 9015085, water unit panel. Is directly connected with: - 9015082, main keypad and 9015081, auxiliary keypad. - 9015044, panel for CATTANI 24Vca line systems. Depending on instrument configuration: - 9015094, Electronic Micromotor panel. - 9015032, Light Regulation panel - Ultrasound panel, 6F syringe and 17Vca/95W lampAll the panels will be looked at in more detail.


40

DENTAL UNIT POWER SUPPLIESWith a toroid transformer (with built-in thermal protection [resettable in 15 min.] against overload and short circuit in the primary, 130ºC), power 260W, located in the chair base, we obtain: - 17Vca / 95W (max.) for lamp. - 24Vca / 25W (max.) for Water unit. - 24Vca / 125W (max.) for Instruments.The secondary lines are protected against overloading and short circuit with built-in thermostats POLY1, POLY2 (17Vac) and POLY3 (24Vac) on panel 9015093.

BUILT-IN THERMAL PROTECTION. OVERLOADThe system is heat protected on the elevation and backrest motors. In the event of overload, wait approx. 15 minutes for re-establishment. Built-in heat protection on 17Vca lines with POLY1, POLY2, and 24Vca line with POLY3 on panel 9015093. In the event of overload wait 15 minutes for re-establishment. They also work in short circuit. Built-in heat protection in the primary transformer, wait approx. 15 minutes for re-establishment.

CONNECTIONS The signal connections have been designed to be realised directly with connectors. Thus, the main keypad signals, 12-wire interphone conductor, are realised with a 2.54-mm by-pass connector, and the water unit output connection towards the 7-wire movements connector is also realised with a 2.54-mm by-pass. In this design it was considered more suitable to use the interphone hose, avoiding use of flat tapes.

Power: - The power communication is made with female connectors between panels 9015093 and 9015085, cables of

section 1 mm2. - Lamp: hose section 3 x 1 mm2 - Instruments: hose of 3 x 1.5 mm2

Intermediate electrical connections:On water unit supporting arm: - 24Vca, 3 x fastons - 17Vca, 3-terminal strip.

Movements: Both keypads are used together with the pedal. The assistant keyboard does not have the capacity to record memories.


41

ELECTRICAL BOARD TECHNICAL NOTES

Code/Reference 9015093 (900954A0)

Description Circuit box board Purpose Power supply to 24vac line for instrument tray, dental lamp, aspiration connection and has

auxiliary contact (configurable in pushbutton / switch mode from the water unit panel.Location In the front part of the chair base (has cover to prevent access without tool).Power input 230v/50hz (-10%/.../+10%)Power supply outputs - General dental unit interior connections: 24Vac / 150W, 17Vac / 95 W

- Auxiliary to install aspiration operation with 230Vac external relay“In” signals - Molex water unit connector (CN9)“Out” signals - Lamp signal.

- Aspiration signal. - Auxiliary function.

Functions - Power supply to water unit panel, tray’s electronic instruments and dental lamp. - Power supply to aspiration or has a free contact for the operation on/off command. - Auxiliary contact with pushbutton / switch function.

Safety Elements - Slow transformer primary fuse TT 2.5A/250v. - Transformer thermal protection built-in, 130°C. - secondary thermal protection built-in 24Vac line. - Secondary thermal protection built-in 17Vac. - Protection of 230Vac line is in external fuse placed in power input terminal strip next to

movements panel (T 6.3A/250V).Patient safety All electrical protections, indirectly.Internal PCB settings No internal settings necessary.External communication PCBs

9015085, water panel.

Electrical Insulation Double insulation, class II.General precautions Firm clamping of terminals, clamping of cables to the network with the corresponding clamps. Electrical diagrams Service manual: 9116443.Comments The motherboard may only be altered by an ANCAR authorised technician.In the event of a fault replace only the primary fuse, value T2A, or the whole electronic panel.

The 24Vca power supply to the water unit through CN9 is for the consumption of the electrovalves, heater, any Metasys system connection. On the instruments tray, the Vcas arrive via faston output 12&13. This power supply will be used for syringe 6F, electric micromotor, light and ultrasound adjustment. On installing the system, it is only necessary to connect the aspiration motor relay (or an external aspiration relay taking 24Vca from the auxiliary output [fast-on, 13&12]), and the relay for auxiliary contact (optional). The connections panel AUX relay is controlled by Jumper located in Water panel to be selected in Astable (bell, A1-A2) or Bistable mode (switch, A2-A3).


42


Description Movement motherboard.Purpose Provides the dental unit, chair and backrest, with automatic and electro-mechanically

memorised movements. Controls the unit’s lamp automaton.Location Electronic board located with connections in base.Power input 230v/50hz (-10%/.../+10%).Power supply outputs 2 230V/50hz (-10%/.../+10%) connectors to motors“In” signals Keypad movements signals via water panel, pedal signals, end-of-runs, control micro safeties

(base, backrest, cannulas), recording signal and encoders (elevation and backrest).“Out” signals Power supply to motors (elevation and backrest).Type of control (autonomous/microprocessor)

Microprocessor

Functions Manual backrest and chair movements, set to zero movements (backrest to max verticality and min. height) and spittoon return. Permits recording of 3 free memory positions.

Autonomy (dependent/independent)

Independent without dental unit connection.

Dependent on dental unit.LED identifiers Has 8 operation activation leds for the panel itself and for each relay associated with

movements and for the lamp automisation relay.

A beep sound after connection will confirm that the start check has been correctly executed.Safety Elements 24 Vca line protection fuse (T 315mA/250V)Patient safety Intrinsic general electric shock protection.Internal PCB settings No interior settings necessary.Ext. communication Other PCBs

With water unit card 9015085, actuations only.

Electrical Insulation Class II with earth connection.General precautions Secure terminal connections.Electrical diagrams for reference

Service manual: 9116443, 9116466.

Comments Only an ANCAR-authorised technician will handle the panel.In the event of a fault Replace fuse (T32mA), or the whole electronic panel.

Panel has parallel-duplicated connectors to allow new pedal signal (11-wire) and 8-wire connector inputs. Movement signals are laid out in parallel, both those from the water unit card (CN1) corresponding to the integration of both keypads and with the pedal movement functions (CN4). The chair movements block when an instrument is used in the adjustment function by means of use of the regulation pedal lever (turbine micromotor, ultrasound), realising conversion of pneumatic signal (air regulation ) to electrical signal. S1, contact normally closed. The safety signals are laid out in series, a bridge needing to be placed for the one not used. If the lamp phase is interconnected via the CN10 connector, the light will be turned off when the chair is down. Any upward movement (manual or memory) will turn it on. Spittoon return turns the light off.


43


Description Water unit panel.Purpose Control of timers for the glass and cup timer functions, the various aspiration systems.Location Water unit (fitted with cover to protect against water penetration).Power input 24Vac.Power supply outputs 4 fast-on” 24Vac output terminals.“In” signals - Main and auxiliary keypads.

- Cannula indicators“Out” signals - Lamp turn on.

– Configuration of auxiliary signal (in pushbutton or switch mode) - Aspiration system signals on raising cannulas. - Bypass panel and communication with movements panel.

Functions - Auxiliary keypad control, glass and basin water functions, spittoon return, manual movements and memories (reset).

- Cannula control, aspiration indicator and specific contacts for Dürr (VSA300) and Metasys (ECO).

- 24Vac auxiliary outputs for polymeriser lamp, heater and other approved options with consumptions of less than 80W.

Safety Elements - Circuit overload protection 24Vdc, 9015093. - Reverse polarity protection. - Thermal polyswitch RUE135 protecting electrovalves and Cattani. - Cannula micro safety for anti-collision movements.

Patient safety Block chair movements by moving auxiliary keypad arm.Internal PCB settings 2 slide switches for setting lance and cup times.Ext. communication with other PCBs

Circuit box panel 9015093.

Movements panel 9015086

Main and auxiliary keypad panels.Electrical Insulation Double insulation, class II.General precautions Secure terminal connections. Cables clamped with network clamps.Electrical diagrams Service manual: 9116443Comments - If fitted with Cattani aspiration system it includes an E-9015044 panel which controls the

aspiration signal, decanting cup and, on continuous aspiration systems, the 12V motor. - The board can only be altered by an ANCAR authorised technician.

In the event of a fault Do not repair. The board should be fully replaced.After receiving 24Vca, the panel permits the following functions to operate: washing of Cattani system by means of the incorporation of panel 9015044 in CN4, “P2” cup timing and “P1” glass and activation of the corresponding electrovalves on connector CN1, four 24Vca faston-type outlets for optional equipment (TIP1) – heater, Metasys system-. “SEL2” selector in the panel itself enables selection of whether or not glass and cup operation is combined (glass activation activates the cup) or separate. Timings: The glass function adjustable via “P1” has a “P1”max settable time of approx. 2-12 seconds. The settable cup function via “P2” is defined with a max. time of 3 mins If you want to turn off using the same keypad function. The activation of the cup and glass water works from both keyboards. Rinsing of the Cattani decanting cup occurs at the start and end of the aspiration cycle (with inserted panel 9015044). This panel includes the connecter to which the level sensors are connected (see diagram).These serve to block the glass level when it is at the maximum of its pre-established level. Once the aspiration has stopped, it will not restart until the level goes below the second sensor. The signal that comes from the cannula micros are also connected with CN2. These serve to activate the aspiration motor relay.


44

Code/Reference 9015082

Description Main keyboard panel.Purpose Execute auxiliary keypad functions.Location On instrument tray.Power input 24Vac (lamp).Power supply outputs No.“In” signals Micromotor reverser“Out” signals Glass water, cup water signals, display signal for micromotor reversal, manual movements and

memories (activates and records 3 available, and spittoon returns and resets).Type of control (autonomous/microprocessor)

Independent.

Functions Glass water, cup water signals, manual movements and memories (activates and records 3 available, and spittoon returns and resets).


Dependent on water unit panel 9015085.

LED indicators Micromotor reversalSafety Elements - Dependent on water unit board 9015085.

- Specific line guarantees earth continuity.Patient safety Fitted with work position aide, active safety in using the cannula support through slight

movement of the keypad.Internal PCB settings No interior settings necessary.Ext. communication Other PCBs

Only 9015085 (12-wire interphone hose)

Electrical Insulation Double insulation, class II.General precautions Secure terminal connections.Electrical diagrams for reference

Service manual: 9116443.

Comments The motherboard may only be altered by an ANCAR authorised technician.In the event of a fault Do not repair. The board should be fully replaced.

Code/Reference 9015081

Description Auxiliary keypad board.Purpose Operate axuliary keypad functions.Location The cannula support.Power input No.Power supply outputs No.“In” signals No.“Out” signals Glass water, cup water signals, spittoon returns and resets, activation of manual movements

and memories.Type of control (autonomous/microprocessor)

Independent.

Functions Activation/deactivation of movement and water unit functions. Glass water (timed), cup water (manual or timed) signal, spittoon returns (1 press realises the function towards the spittoon and a second one returns it to the starting position) and resets, activation of manual movements (continual pressing) and memories (single press).


Dependent on water unit board 9015085.

Safety Elements - Dependent on water unit board 9015085. - Specific line guarantees earth continuity.

Patient safety If assistant present in working position, safety active in the use of the cannula support, moving the keypad slightly.

Internal PCB settings No interior settings necessary.Ext. communication Other PCBs

Water unit card, 9015085: 14-wire interphone hose: 10 signals + 2 channels for cannula micros + turbine support micro.

Electrical Insulation Double insulation, class II.General precautions Secure terminal connections.Electrical diagrams for reference

Service manual: 9116443.

Comments The motherboard may only be altered by an ANCAR authorised technician.In the event of a fault Do not repair. The board should be fully replaced.


45

9015094 ELECTRIC MICROMOTOR PANELPanel specially designed to set the electric micromotor (MC3) to a nominal pressure of 5.5 bar. 24Vcapower supply from 9015093. Adjustment output 0.5-27Vca. Use pneumatic signal to electrical signal transducer system using extensiometric pressure gauge. Panel designed for micromotor MC3, 24 Vca/5.5 A. Activation of this instrument is only possible by activating the adjustment pedal (normally open). The card is designed to provide a high torque at low speed. The micromotor connects at CN (11&12). Micromotor light. Light setting panel 9015032 must be connected. The micromotor panel will realise the instrument selection function. Light connection (10&9). see electrical diagrams. System with reversal of rotation direction by means of an external switch. Before executing the reversal, release the regulation pedal.

Internal panel settings:P1: Torque compensation. It is not necessary to adjust it as it works at maximum torque. P3: Zero reset. Factory sealing. Setting the digital converter. Must not be handled. P4: Setting maximum speed. At nominal pressure 5.5 bar, adjusted to 22-24Vca. Set in vacuum if necessary Setting of micromotor working motor to select the working speed ranges: adjustment located underneath the instrument tray “J” (figure 47), enabling selection of normal or step-down mode.

INSTRUMENT TRAYThe instrument tray has an auxiliary instrument tray (A), and a slightly tilting main keypad (B) to make it easier o view and a convenient carrying handle (C). Use the button located on the front (D) to release the pneumatic brake and to adjust the height position. The system can be fitted with up to five optional instruments (in positions 1,2,3,4,5), configured at the factory subject to order. The turbine and both pneumatic and electric micromotors can be situated in 4 work positions. - Silicon instrument support (E), to protect instruments from any knocks. Can be sterilized, easily removed for

autoclave sterilization. - Auxiliary instrument tray installation. - The smooth, non-porous, rounded-edge tray allows easy access for rapid cleaning and disinfecting. - Arm levelling (authorised technician only) - Arm brake adjustment (authorised technician only) - Turbine lamp with pedal-free operation. - Instrument tray rotation: 125°. cm vertical movement. 30 cm.

LOWER PART OF TRAY:E (1, 2, 3, 4)Water adjusters are aligned with each optional instrument, installed subject to order (micromotor, light micromotor, turbine, light turbine or ultrasound, respectively). F Ultrasound power setting. G Micromotor direction reversal selector

Should the turbine or micromotor spray function not work, or if there is no water in the ultrasound, check that these regulators are fully opened by turning them anticlockwise.

H General air and water switch

This switch must be turned off if the unit is left unsupervised. Deactivating this switch prevents water pipes from being subjected to constant pressure through the intake.


46

J Electric micromotor work mode selector: normal or reduced mode. This allows the user to work at low speeds within the range of approx. 0 to 3,000 rpm. K Removable tank for the micromotor and turbine lubrication oil return filter. Check periodically. The tray is attached to the unit by means of a pantographic arm, with a pneumatic brake for comfortable, effortless front positioning (handle side).

E1E2E3

E4HG

KF

J

A

BCD

Fig. 46


47

9015032 INSTRUMENT LIGHTPanel for instruments with light: micromotor and turbine. Up to a maximum of 3 instruments. Panel powered at 24Vca. Autodetection bulbs of 3.5V/700mA/2.5W and bulbs of 7V/350mA/2.5W. Single intensity setting with slide switch P1. Micromotor: Panel 9015025 makes the instrument selection stop the light activation. See connection diagram. Turbine: 2 contacts in series required for activation: electrical instrument selection micro and main air pressure.

SafetyBlocking of chair depressing adjustment pedal

ULTRASOUND Connection on ultrasound request according to manufacturer model.

Connections: - 24Vca. - On/Off: Requires two contacts in series: instrument selection electric micro and air regulation According to connection type these connections are connected to a phase of the power supply itself. - External adjustment with sliding switch. - Hydro-pneumatic system pneumatic valve (for water outlet). Does not use the electrovalve outlet. - Handpiece (see electrical diagram and hydro-pneumatic diagram)

Safety Chair blocking by pressing adjustment pedal.

6F SYRINGE Luzzani syringe. 24 Vca power supply for water heater (6A).

3F SYRINGE Does not need any electrical connection.

REQUIREMENTS AND NOTES: - Use latex gloves to protect against any infections. - When checking instruments, keep a container available to catch the outflow of any excess water. - You should have all the necessary instruction manuals for the equipment before carrying out any maintenance

inspection. - You should not carry out maintenance procedures without the correct user, instruction and spare parts

manuals. - You should have all the basic necessary instrumentation for testing: polymeter, pressure gauge and insulation

measurer.


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12. SYMBOLS AND TEXTS

135º C

Sterilise at 135ºC saturated steam (location: instrument, cannula bearers).

CONEXIÓN INTERNA- SD150/SD175 ASPIRACIÓN y AUX. (Opcional)- SD60: ASPIRACIÓNABRIR ESTA CUBIERTA

INTERNAL CONNECTION:- SD150/SD175 ASPIRATION and AUX (Optional)- SD60 ASPIRATIONREMOVE THE COVER

9015093

Location: Cover of connection panel 9015093

SD150/175/60: CAJA HIDRICACONECTOR 24V CA OPC.

¡ABRIR ESTA CUBIERTA!

¡AL FINALIZAR RESTAURAR

EN POSICION ORIGINAL!

SD150/175/60: HIDRIC BOX24V AC OPT. CONNECTOR

OPEN THIS COVER!

WHEN FINISH, RETURN TO

THE ORIGINAL POSITION!

9015085

Location: water unit control cover 9015085.

Directive 93/42/EEC on Health Products.

Caution, precaution and requirement. Check instructions. Place: On connections panel protector cover 9015093

Insulation classification under EN60601-1. Type B system

Earth connection


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CONEXIÓN MANGUERA MOVIMIENTOS¡ABRIR ESTA CUBIERTA!

¡AL FINALIZAR RESTAURAR ENPOSICIÓN ORIGINAL!

CONNECTION MOVEMENTS CABLEOPEN THIS COVER!

WHEN FINISH, RETURN TO THEORIGINAL POSITION!

9015086

Location: Cover of movement board 9015086 (900912A0)

AGUAWATER

AIREAIR Location: on the water and air regulator pressure gauges respectively


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13. HYDRO-PNEUMATIC DIAGRAMS


51

14. ELECTRICAL DIAGRAMS

Antoni Carles, S.A.Volta dels Garrofers, 41-42Pol. Ind. Els Garrofers08340 - Vilassar del MarBarcelona - (SPAIN)

T. (34) 93 754 07 97F. (34) 93 759 26 [email protected]

i so 9001 i o13485 - ancar-files.com

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