i r i d i u m platinum epoxy reinforcement coatings · i r i d i u m high performance pipe...

I R I D I U M High Performance

Pipe Reinforcement

I R I D I U M PLATINUM EPOXY

REINFORCEMENT COATINGS

Structural High Performance Epoxy Reinforcement Systems

Prevention and Repair of Corroded and

Damaged Piping Systems and Infrastructure


Pipe Reinforcement

TECH DATA SUMMARY IRIDIUM is the industry leader in manufacturing specialty epoxies for use in critical infrastructure coating

applications. IRIDIUM Platinum Epoxy Coatings go unmatched in range, quality, and performance. These specialty epoxies include three different High Temperature systems and a Corrosion Resistance system designed for used with harsh chemicals. Platinum Epoxy formulations are a 2 component, 100% solids, and no VOC’s

epoxy system. They provide both a structural, cured-in place lining, and a chemical protective barrier in one quick application. Platinum Epoxy Coatings are used to rehabilitate and restore original operational strength to damaged, corroded and eroded systems. Platinum epoxies can be applied on tees, elbows, straight runs of pipe,

confined spaces and irregular surfaces that require structural protection or leak containment. The adhesive properties of the epoxy can be applied on most substrates.

Applications for the IRIDIUM PLATINUM-Series Epoxy Coatings

• Refineries • Deep Shaft and Tunnel

Lining • Gas and Electric

Industry

• Transmission lines • Power Plants • Nuclear Plant

• Beverage and Food • Chemical Plants

• Corroded Substrates • Waste Water Systems

• Sewer, Lift Stations and Clarifiers

• Tanks and Towers

• Piping Systems • Fan Systems • Cooling lines

• Cooling Towers

• Steam Plants • Pumps

• Schools, Prisons, and Hospitals

• Cruise ships

• Marine • Off Shore Platforms • Mines

• Wash-Down and Finishing Plants


Pipe Reinforcement

PLATINUM Epoxy Coatings Properties

Properties Metric System English System

Pot Life (1,000 gram mass) 11 min @ 25°C 11 min @ 77°F

Set Time 3 Hours @ 25°C 3 Hours @ 77°F

Maximum Operating Temperature 85°C (Up to 196°C Available) 185°F (Up to 385°F Available)

Chemical Resistance See Chart See Chart

Nominal Thickness 1 mm to over 40 mils to over

7 mm for Barrior Protection 275 Mils for Barrior Protection

Tabor Abrasion 30mg 30mg

Hardness 82 to 85 (Shore D) 82 to 85 (Shore D)

Lap Sheer (Steel) Strength 13.87 Mpa @ 60°C 2,000 psi @ 140°F

Lap Sheer (Steel) Strength (1000 HR) 9.65 Mpa @ 93°C 1,400 psi @ 200°F

Compressive Strength 91,650 kpa@ 60°C 13,292 psi @ 140°F

Compressive Strength Ultimate 151,600 kpa @ 60°C 22,000 psi @ 140°F

Linear Elastic Behavior 1.80% Strain to Failure 1.80% Strain to Failure

Tensile Modulus 3.24 X 106 kpa 4.7 X 105 psi

Tensile Strength 60,000 kpa @ 25°C 8,695 psi @77°F

Flexural Strength 102,684 kpa @ 25°C 14,893 psi @77°F

Flexural Modulus 3.5 x 106 kpa @ 25°C 5.0 X 105 psi @77°F

Coefficient of Thermal Expansion, 20.0 x 10-6/ °C 11.0 x 10-6/ °F


Pipe Reinforcement

TEST PERFORMED STANDARD

Tensile Strength / Elongation ASTM D638

Flexural Strength ASTM D790

Hardness, Shore ASTM D2260

Solids by Volume(%) ASTM D2369

Weight per Gallon ASTM D1475

Flash Point TOC ASTM D1310

Dry Time ASTM D1650

Chemical Resistance (30 Days) ASTM D543

Chemical Resistance Flexural Strength (180 Days) ASTM D790

Compressive Strength ASTM D695

Freeze-Thaw UL 76-63

Adhesion ASTM D3983

Taber Abrasion, CS-17 Wheel ASTM D4064


Pipe Reinforcement

PLATINUM Epoxy Coatings

PLATINUM 250 Epoxy The PLATINUM 250 Epoxy is formulated and applied on critical infrastructure that operates at ambient temperatures. The Platinum 250 is formulated to set at temperatures of 25° C (77° F). Its slow set time is great for

coating while equipment is out of service. Formulated for equipment that operate at lower temperatures as well.

PLATINUM TANK GUARD (TG) Epoxy The PLATINUM TG Epoxy is formulated and applied on critical infrastructure and used as linings in tanks and

pipes that operates at ambient temperatures. The Platinum TG is formulated to set at temperatures of 25° C (77° F) or higher. Its slow set time is great for coating while equipment is out of service. Formulations are available for equipment that operate at lower temperatures as well. This coating designed to cure at set temperatures and is

applied inside and outside a tank to provide the ultimate protection of the substrate material from chemical attack. The absorption rate of oxygen and moisture is minimal. The pH of the lining creates an oxide on the surface of metallic surfaces, thus preventing further corrosion. The Platinum TG Epoxy lining has self-healing

properties, is easily applied with minimum preparations and creates an impermeable barrier When fully adhered to the substrate the epoxy lining seals all gaps. Multiple series of coatings on the surface of the tank protects the tank from further corrosion by preventing corrosion agents by keeping liquids in or out depending on the storage

facility.


Pipe Reinforcement

PLATINUM High Temperature Epoxy Coatings

PLATINUM 3 0 0 HT Epoxy The PLATINUM 300 HT Epoxy is formulated and applied on critical infrastructure that operates at temperatures between 30° C and 149° C (86° F and 300° F). The Platinum 300 HT is formulated to set at

temperatures of 30° C (86° F) or higher. Its slow set time is great for great for applying the coatings on critical infrastructure while in service at elevated temperatures. Formulated for equipment that operate at elevated temperatures and can be applied without service interruption.

PLATINUM 300 HT is also available as 300 HT-TG (Tank Guard).

PLATINUM 350 HT Epoxy The PLATINUM 350 HT Epoxy is formulated to be applied on critical infrastructure that operate at temperatures up to 177° C (350° F). This epoxy will cure at elevated temperatures, which allows them to be

applied to critical infrastructure at elevated temperatures without the threat of reduced workability. To properly cure, epoxy must be heated to at least 66° C (150° F) after application, unless the equipment is operating above this temperature when the product is applied.

PLATINUM 350 HT is also available as 350 HT-TG (Tank Guard).

PLATINUM 5 8 0 HT Epoxy The PLATINUM 580 HT Epoxy is formulated and applied on critical infrastructure operating at temperatures up to 288° C (550° F). Curing of this epoxy requires a minimum temperature of 149°C (300° F) either from the

system itself, or with the addition of an external heat source.


Pipe Reinforcement

PLATINUM Corrosion Resistant (CR) Epoxy Coatings

PLATINUM CR Epoxy Systems The PLATIMUM CR Epoxy is formulated and applied on critical infrastructure in hazardous areas that contain harsh chemicals that cause problems or deterioration with other epoxies. For a complete list of chemicals that are

compatible with the Platinum CR systems, please reference our Chemical Resistance Chart. If a specific chemical that you work with is not on this list, please contact IRIDIUM for additional information and we will determine how the chemical will affect our system.

PLATINUM CR is also available as CR-TG (Tank Guard)


Pipe Reinforcement

PLATINUM 250 Epoxy Systems / Tank Guard (TG)

Glass Transition Temperature (Tg) (Max) 121° C 250° F

Max Recommended Operating Temperature 85° C 185° F

Recommended Application Temperature Range 25°C - 60° C 77°F - 140° F

Primer and High Modulus Filler Color Amber, Grey, Blue, Red, Orange, Green and Yellow or Sand

PLATINUM 250 Epoxy Primer – Primer used to fill in pits and voids

PLATINUM 250 Epoxy Filler (Putty) – Filler used to fill deep pits and voids. For high pressure

systems needing reinforcement use IRIDIUM or TITANIUM wrap systems.

PLATINUM 350 HT Epoxy / Tank Guard (TG) Glass Transition Temperature (Tg) 196° C 385° F





PLATINUM 350 Epoxy Filler (Putty) – Filler used to fill deep pits and voids. For high pressure systems needing reinforcement use IRIDIUM or TITANIUM wrap systems.

PLATINUM 5 80 HT Epoxy Glass Transition Temperature (Tg) 324° C 615° F





PLATINUM 350 Epoxy Filler (Putty) – Filler used to fill deep pits and voids. For high pressure systems needing reinforcement use IRIDIUM or TITANIUM wrap systems.


Pipe Reinforcement

I R I D I U M CR Epoxy / Tank Guard (TG) Glass Transition Temperature (Tg) 121° C 250° F




PLATINUM CR Epoxy Primer – Primer used to fill in pits and voids

PLATINUM CR Epoxy Filler (Putty) – Filler used to fill deep pits and voids. For high pressure systems needing reinforcement use IRIDIUM or TITANIUM wrap systems.

250 HT300 CR HT580 HT350 TG- -

- NI - - -- - - - - -

- 2 - - 2 - 1 1

1 1 1 1

1 1 1 - 2 2 1

-

NI

N

Aluminum Nitrate - 50%Aluminum SulfateAmmonia

Aluminum Chloride

-

Chemical Product

Amyl ChlorideAnilineAnti-FreezeAromatic HydrocarbonsArsenic Acid

Ammonia NitrateAmmonium ChlorideAmmonium Hydroxide - 30%Ammonium Sulfate - 50%Ammonium Sulfide -50%

AcetaldehydeAcetamideAcetic Acid (Glacial)Acetic Acid - 56%Acetic Acid - 84%AcetoneAcetyleneAlcohol AmylAlcohol BenzylAlcohol ButylAlcohol EthylAlcohol IsopropylAlcohol Methyl

Barium CarbonateBarium ChlorideBarium SulfateBenzaldehyde

PLATINUM EPOXY SYSTEM

Ratings – Resistance - Chemical Effect

Continuous Service (greater than 6 months) - No Effect

Splash and Spill with Weekly Cleanup. No Effect, slight discoloration if not cleaned-up.

Splash and Spill with 24 hour Cleanup. Minimal Effect, slight discoloration in not cleaned-up.

Splash and Spill with Hourly Cleanup. Moderate Effect, not recommended for continuous use. Softening, loss of strength, swelling may occur.

Not Recommended. Severe Effect, not recommended for ANY use.No Information

250 HT300 CR HT580 HT350 TG1 1 1

1 1

1 1

1 1 1

2 - 1 1

NI 1 1 1 1 - 1

- - - -

NI

BenzeneBenzoic AcidBenzolBenzyl AlcoholBoraxBoric AcidBrake Fluid

ButyleneButyric Acid (Butanoic,)Calcium ChlorideCalcium HydroxideCalcium Sulfate

ButadieneButaneButanol (Normal)Butyl Acetate

Chloric Acid 20%Chlorine, anhydrousChloroformChromic Acid 50%Citric Acid

Carbon BisulfideCarbon DioxideCarbon DisulfideCarbon TetrachlorideCarbonic Acid







Citric Acid -40%Clorox (Bleach)Cooper ChlorideCopper SulfateCresylic Acid

-

Chemical ProductN


250 HT300 CR HT580 HT350 TG

NI

1

1

1 NI NI NI NI NI

NI NI NI NI

1

1 1 1 1 - - - - 1

NI

Ethylene Oxide

EthaneEthanolEthlene Glycol Monopropyl EtherEthyl 3-EthoxypropionateEthyl AcetateEthyl AlcoholEthyl ChlorideEthylene DichloideEthylene Glycol

CyclohexeoneDiacetone AlcoholDiesel FuelDiethylene GlycolDistilled Water

CumeneCutting OilCyanic Acid

Fuel Oil

FluorineFluorosilicic acidFormaldehyde 100%Formic AcidFreon

Fatty AcidsFerric ChlorideFerric SulfateFerrous ChlorideFluoboric Acid (Borofluouric)


Crude Oil - SourCrude Oil -Sweet

Chemical ProductN


-






250 HT300 CR HT580 HT350 TG-

- -

- -

1 -

- -

- - - - - -

-

-

NI

HydrazineHydrobromic Acid 100%Hydrochloric Acid 38%Hydrocyanic AcidHydrofluoric Acid, 75%

GreaseHeptaneHexalene GlycolHexaneHydraulic Fluid

JP - 5 Jet FuelKeroseneLactic Acid - 50%Magnesium ChlorideMagnesium Hydroxide

Hydrogen Peroxide 100%IodineIsobutyl AlcoholIsopropyl AlcoholJP - 4 Jet Fuel

MIBKMineral SpiritsMTBENaptha (VMP)Nickel Chloride

MAKMEKMercuryMethanolMethylene Chloride

GlycerineGlyoxal - 40%

GasolineGlucose

Chemical ProductN




Splash and Spill with Weekly Cleanup. No Effect, slight discoloration if not cleaned-up.Splash and Spill with 24 hour Cleanup. Minimal Effect, slight discoloration in not cleaned-up.

-Splash and Spill with Hourly Cleanup. Moderate Effect, not recommended for continuous use. Softening, loss of strength, swelling may occur.


250 HT300 CR HT580 HT350 TG- -

-

- - - - - -

- - -

- - -

- - - - - -- - - - - -- - - - - -

-

- - - - - -

-

- -

- - 1

NI

PetrolatumPhenolPhosphoric AcidPhosphoric Acid - 85%

Nitric AcidNitric Acid - 30%Oleum 100%Oxalic AcidPara XylenePerchloroethylene

Sulfuric Acid 75%Sulfuric Acid 98%Tannic Acid

Sodium Nitrate - 50%Stannic ChlorideStearic AcidSulfamic AcidSulfur Chloride

Sodium BisulfiateSodium ChlorideSodium Hydroxide - 70%Sodium Hydroxide -50%Sodium Hypochlorite - 10%

Propylene Glycol Monomethyl Ether AcetatePseudocumeneSilver NitrateSkydrol 500BSodium Bicarbonate

Picric AcidPotassium CarbonatePotassium ChloridePower Staring FluidPropylene Glycol Monomethyl Ether

Chemical ProductN


-

Tartaric AcidToluene




Splash and Spill with 24 hour Cleanup. Minimal Effect, slight discoloration in not cleaned-up.Splash and Spill with Hourly Cleanup. Moderate Effect, not recommended for continuous use. Softening, loss of strength, swelling may occur.


250 HT300 CR HT580 HT350 TG

- -

- - - - -

NI

Zinc Sulfate

No Information

WARNINGThe information in this chart is to be used ONLY as a guide in selecting this product for appropriate chemical compatibility.

Before permanent installation, test the equipment with chemicals and under the specific conditions of your application. SERIOUS INJURY MAY RESULT

Use suitable guards and/or personal protections when handling chemicals. See SDS for information about Safety and Health.


Not Recommended. Severe Effect, not recommended for ANY use.




-

Splash and Spill with 24 hour Cleanup. Minimal Effect, slight discoloration in not cleaned-up.Splash and Spill with Hourly Cleanup. Moderate Effect, not recommended for continuous use. Softening, loss of strength, swelling may occur.

1.1.1 Trichloroethane

Chemical ProductN

Transmission FluidVinyl ToleneXyleneZinc Chloride

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