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I _ - EUROPEAN ORGANIZATION FOR NUCLEAR RESEARCH TIS-RPJ198JCF 10 September 1987 RADIATION PRUTECTION ASPECTS OF THE DECOMMISSIONING OF mE CERN INTERSECTING STORAGE RINGS H. Schonbacher and M, Tavlet CERN, CH-1211 Geneva 23 Switzerland ABS TRACT The CERN Intersecting Storage Rings (ISR) operated from 1971 to 1984. During that time high-energy physics experiments were carried out with 30 GeV colliding proton beams. At the end of this period the machine was decommissioned and dismantled. This involved the movement of about 1000 machine elements, e,g. magnets, vacuum pumps, RF cavities, etc., 2500 racks, 7000 shielding blocks, 3500 km of cables and 7 km of beam piping. All these items were considered to be radioactive until the contrary was proven. They were then sorted, either for storage and reuse or for radioactive or non-radioactive waste. The paper describes the radiation protection surveillance of this project which lasted for five months. It includes the radiation protection standards, the control of personnel and materials, typical . radioactivity levels and isotopes, as well as final cleaning and decommissioning of an originally restricted radiation area to a free, accessible area. To be presented at XIV Regional Congress of IRPA, Dubrovnik, 29 September - 2 October 1987

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Page 1: I/67531/metadc... · The galvanised and stainless steel water pipes were all dismantled and temporarily stored on a fenced parking lot for later reuse (see Fig. 2). Only a small part

I _ - EUROPEAN ORGANIZATION FOR NUCLEAR RESEARCH

TIS-RPJ198JCF 10 September 1987

RADIATION PRUTECTION ASPECTS OF THE DECOMMISSIONING OF mE CERN INTERSECTING STORAGE RINGS

H. Schonbacher and M, Tavlet CERN, CH-1211 Geneva 23

Switzerland

ABS T R A C T

The C E R N I n t e r s e c t i n g S t o r a g e Rings (ISR) o p e r a t e d from 1971 t o

1984 . During t h a t time h igh -ene rgy p h y s i c s e x p e r i m e n t s were c a r r i e d

o u t w i t h 30 G e V c o l l i d i n g p r o t o n beams. A t t h e end o f t h i s p e r i o d t h e

machine was decommissioned and d i s m a n t l e d . T h i s i n v o l v e d t h e movement

o f a b o u t 1000 machine elements, e , g . magnets , vacuum pumps, RF

c a v i t i e s , e t c . , 2500 r a c k s , 7000 s h i e l d i n g b l o c k s , 3 5 0 0 km o f c a b l e s

and 7 km o f beam p i p i n g . A l l t h e s e i tems were c o n s i d e r e d t o be

r a d i o a c t i v e u n t i l t h e c o n t r a r y was p roven . They were t h e n s o r t e d ,

e i t h e r f o r s t o r a g e and reuse o r f o r r a d i o a c t i v e or n o n - r a d i o a c t i v e

w a s t e . The pape r d e s c r i b e s t h e r a d i a t i o n p r o t e c t i o n s u r v e i l l a n c e of

t h i s p r o j e c t which l a s t e d f o r f i v e months. I t i n c l u d e s t h e r a d i a t i o n

p r o t e c t i o n s t a n d a r d s , t h e c o n t r o l of p e r s o n n e l and m a t e r i a l s , t y p i c a l .

r a d i o a c t i v i t y l e v e l s and i s o t o p e s , a s well a s f i n a l c l e a n i n g and

decommiss ioning o f an o r i g i n a l l y r e s t r i c t e d r a d i a t i o n a r e a t o a f r e e ,

a c c e s s i b l e a r e a .

To be p r e s e n t e d a t X I V Regional Congress o f I R P A ,

Dubrovnik, 29 September - 2 October 1987

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RADIATION PROTECTION ASPECTS OF THE DECOMMISSIONING OF THE CERN INTERSECTING STORAGE RINGS

H. Schonbacher, M. Tavlet CERN, CH-1211 Geneva 23 Switzerland

1 . INTROBWCTION

The CERN Intersecting Storage Rings (ISR) came into operation in 1971. Studies of proton-proton interactions were carried out at energies up to 31 .4 GeV per proton beam for ovef,13 years. A typical proton beam current was 25 A corresponding to 5 x 10 protons, which were stored for two to three days. The machine elements which were exposed to radiation were installed in a rectangular tunnel, 15 m wide and 6.5 m high. During machine operation access to this tunnel was prohibited; during shut-downs it was a controlled radiation area with typical dose rates of induced radioactivity of 10 to 50 uSv/h 48 hours after the end of operation, reaching up to 1000 vSv/h in the dump and injection areas. Due to the low loss rates during operation the radioactivity of air and water was negligible and there were alsoo as fox high-energy particle accelerators in general, no problems with eontartination.

In order to make resources, equipment and manpower available for the Large Electron Positron (LEP) accelerator and storage rings, it was decided t o stop the ISR programme in 1983 and to dismantle the machine. The radiation protection services took an active part in a working group which surveyed these tasks during 1984 with the aim of ensuring that the decommissioning was done in a safe way.

2 . RADIATION SAFETY STANBARBS AND OWGA.N%ZATION

The objectives of radiation safety for the ISR decommissioning were:

- limitation of persomal doses, - control of radioactive materials either for reuse or for disposal, - prevention of dispersion of radioactive matemial outside CERN.

The limit for personal doses and radioactive materials were taken from the CERN Radiation Protection Manual 1983 edition, as follows: the refer- ence dose for persons who work in radiation controlled areas is 15 mSv per year (0.3 mSv per week), and a material is considered to be radio- active with a specific p/.r activity exceeding 2 Bq/g (50 pCi/g).

In view ~f the rather low values of induced radioactivity no problems were expected as regards personal doses. By far the biggest concern as regards radiation protection was the dispersion of radioactive materials outside the tunnel and outside the site. A priori each machine item was considered $0 be radioactive until the contrary was proven. A t the exit of the t unne l all materials were checked with hand-held instruments" : on non-radioactive materials a green self-adhesive tape was applied and the radioactive material was marked with the trefoil and stored at specially

* IPAB 7-1 type E500 (Nardeux) and Ratemeter Rn 2 / 1 (EblI) with plastic scintillator probes.

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DISCLAIMER

Portions of this document may be illegible in electronic image products. Images are produced from the best available original document.

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created provisonal areas. I n case of doubt, samples were taken for gamma spectrometry. A f u r t h e r last check was c a r r i e d o u t on t h e lorry before it l e f t the s i t e , both manually and by f ixed i n s t a l l e d gate monitors a t the e x i t . For t he r a d i o a c t i v e materials which remained a t CERN f o r reuse, special s to rage areas were c rea t ed wi th in t h e ISR tunne l and those i tems intended for disposal were f i n a l l y t ranspor ted t o t h e CERN rad ioac t ive waste area.

During working hours one r a d i a t i o n p r o t e c t i o n t e c h n i c i a n was perma- n e n t l y on the work s i te and one on stand-by.

3 . DISMANTLING OF THE HACHINE ELEMENTS

3.1 Shielding and beam dumps

One of t h e f i r s t tasks af ter t h e shut-down of t h e ISR was t h e removal of mobile s h i e l d i n g blocks inc luding 350 cowcrete blocks gnd 300 s t e e l blocks of v a r i o u s sizes (s tandard 40 x 80 x 160 cm and mul t ip les t h e r e o f ) . Due t o t h e low beam l o s s e s i n t he ISR on ly a few of them were r a d i o a c t i v e n e a r t h e dump a r e a (10-40 vSv/h a t 10 cm). The beam dumps themselves were the most r a d i o a c t i v e parts of t h e machine (-1000 p W / h a t 40 cm, 10-100 mSv/h i n s i d e ) . I t was decided t o l e a v e them i n the ISR t unne l and create a r a d i o a c t i v e s t o r a g e area around them, f o r magnets and other equipment which might be reused (see fo l lowing s e c t i o n s ) . Dust samples c o l l e c t e d for contamination tests i n t h e dump area showed a very low specific a c t i v i t y of 0 .6 Bq/g (see Table I ) .

3.2 E l e c t r i c a l equipment

By fa r t h e largest amount of equipment t o be dismantled was e l ec t ro t ech - n i c a l equipment such as magnets and cables. A l l of t h e 300 o r more magnet u n i t s con ta in ing some 9000 t o n s of steel and 1100 t o n s of copper were dismantled and stored, inc lud ing t h e i r vacuum chambers and supports i n the area around t h e beam dumps mentioned above. The induced r a d i o a c t i v i t y v a r i e d between 5 and 50 vSv/h a t 10 cm. As t h i s equipment d i d n o t leave t h e ISR tunne l , no f u r t h e r r a d i a t i o n s a f e t y measures were requi red o ther t han the s u r v e i l l a n c e of t h e t r a n s p o r t and t h e l a b e l l i n g of each magnet w i t h i t s l e v e l of induced r a d i o a c t i v i t y .

With t h e more t h a n 3500 km of cables t h e mat te r was e n t i r e l y d i f f e r e n t . Because they were n o t ha logen-f ree and t h e r e f o r e no longe r i n conformity w i t h the CERN safety r u l e s , they a l l had t o be d isposed o f . Temporary s t o r a g e areas were created on parking l o t s o u t s i d e t h e ISR tunnel t o separate the r a d i o a c t i v e from t h e i n a c t i v e c a b l e s (see F i g . 1 ) . Mainly t h e cables coming from t h e dump and kicker magnet areas were rad ioac t ive w i t h a specific a c t i v i t y of 40-50 eq/g (see Table 1 1. Those were c u t i n t o one metre long pieces, p u t i n t o special con ta ine r s and s e n t t o t h e CERN r a d i o a c t i v e waste area. The o t h e r s were put on a lo r ry and s e n t t o t h e scrap dealer d i r e c t l y .

The main power s u p p l i e s were i n a u x i l i a r y bu i ld ings o u t s i d e t h e r a d i a t i o n areas and therefore n o t r a d i o a c t i v e . Th i s i s of cour se a l s o t r u e f o r t h e cables l i n k i n g them t o t h e ISR tunne l . Also t he o i l used f o r cool ing Of power cables could be considered as being non-rad ioac t ive (0 .8 Bqlg).

All of t h e rad iof requency equipment was recupera ted fo r r euse e i t h e r i n s i d e or o u t s i d e CERN; most of it was not r a d i o a c t i v e . The beam obser-

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vation equipment, on the contrary, was all radioactive (up to 100 pSv/h at 10 cm); it was all labelled and stored for reuse at CERN.

3.3 Vacuum equipment

The vacuum chamber of the ISR had a'total length of about 2 km in which successively 35 turbomolecular pumps, 144 sputter io?, pumps and 250 titanium sublimation pumps reduced the pressure to 10- torr. The whole vacuum chamber was wound with heating tapes or surrounded By heating jackets. The Patter were the first to be taken apart; they were slightly radioactive (3 Bq/g) and were compressed to radioactive waste.

The vacuum pumps were all radioactive (up to 100 vSv/h at 10 cm) and were stored together with the magnets for reuse at CEWN. On the other hand the specific activity of the stainless steel vacuum chambers themselves was, at 8 Bq/g, rather low (see Table 2). Most of them were stored together with the magnets (see above), some were stored for reuse separately, and some disposed of as radioactive waste.

3.4 Ventilation, cooling and ancillary equipment

'The air conditioaihg system of the LSR was kept in operation during and aftez %he decommissioning. As already said earlier, there was never B problem sf radioactive airB nor of contamination during operation. Also the air ducts that were installed on the lateral walls of the tunnel were not activated to such an extent that they could become a radiation hazard.

The galvanised and stainless steel water pipes were all dismantled and temporarily stored on a fenced parking lot for later reuse (see Fig. 2 ) . Only a small part of the 3 km of pipe was radioactive, with specific activities between 2 and 10 Bq/g (see Table 1); the highest value found was 300 Bq/g. These pipes were set aside already at the time when they left the ISR tunnel, and were placed in the radioactive storage area.

Of the ancillary equipment large quantities of cable trays and metal plates which had been used as floor covers and OW passage ways were sent for disposal. Most of these were below the 2 Bq/g limit (see Table 1). Further, radiation and fire detectors, fire extinguishers, passage ways, ladders, and am innumerable amount of cut connectors and open screws had to be checked before disposal or recuperation. Special care had to be taken with these small items to avoid dispersion of radioactive material.

3.5 Experimental equipment

In seven out of the eigAt points of the ISR where the two proton Beams intersected at an angle of 9 4 77 O I sophisticated and voluminous apparatus had been imstalled t o carry out high-energy physics experiments. Psztunatcly, for the pu~pose of the experiments these areas had been well protected against beam losses in order mot to restxiet the efficiency of experinental data collection. For this reason the induced radioactivi ty of aPP experimental equipment was very low ( < 2 Bq/g). Large quantities Were recuperated for other experiments inside and outside CEWN but also very Parge quantities were disposed of. The largest in volume was the split field magnet comprising 900 tons of iron, 42 tons of copper and 5 tons of aluninium. Samples were taken at different places and depths of the magnet. The specific activity of all of them was below 2 Bq/g (see

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Table 1 ) . The magnet was then cut into transportable pieces on the spot, put in a railway truck, and shipped directly to the foundry.

4. FINAL CLEANING

When the dismantling was completed an outside contractor proceeded with the cleaning of the tunnel. In a first stage they collected all metal pieces (screws, connectors, pieces of. cable, steel plates, etc. ) of which quite a few were radioactive. Then the cleaning service vacuum cleaned the tunnel. None of the collected dust was radioactive (0.6 Bq/g, see Table 1 ) . A few samples taken from the concrete of the walls also showed very low specific activity (0.1 Bq/g). As a next step the part of the ISR tunnel that was used for storage of radioactive items (magnets, vacuum pumps, etc., see above) was fenced off and remained a controlled radia- tion area; the rest was declassified, from controlled to surveyed radiation area. Then anothex firm came and flattened the floor with concrete. This crew could already work without radiation control (no personal dosimeters required).

In a last instance radiation protection services carried out a final sur- vey of the tunnel to ensure that nowhere the dose rate exceeded 2.5 vSv/h as required by the CERN Radiation Pxotection Manual, e.g. from remaining ventilation pipes, cables and cable trays, and from the walls. This survey was also extended to the ISR related auxiliary buildings, office buildings and adjacent roads and parking lots. All even slightly radioactive items (e.g. lead Bricks, steel blocks) were recuperated and transported to radioactive storage areas.

5 . CONCLUSIONS

1) Following the decision to leave the most radioactive item (the beam dumps) in the ISR tunnel and because the induced radioactivity of the other machine elements was low, the dose to personnel involved in the decommissioning was also very low. It was estimated at about 100 coSv/month (not measurable with the film badge) and the collective dose at about 30 mSv for the whole project.

2) Due to the permanent presence on the site of a qualified radiation protection technician and the good collaboration with the personnel involved in the dismantling of the ISR (to a large extent outside contractors), the movement of radioactive material was kept well under contxol. In view of the largf volume dismantled the amount of radioactive waste was rather low (60 m ) . Large quantities could be eliminated directly and an equally important amount was kept in storage for reuse.

Mn, 6 o C 0 and Na with specific activities of 1 to 100 Bq/g. There was no risk Of contamination from water, oil, concrete or dust.

5 4 The main long-lived isotopes in the machine elements were 2

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Table 1

Spectrometric analysis of various materials from the CERN ISR decommissioning

Samples specific Percentage of main isotpes

Copper cable 47 79 1 3 . 7 7 . 3

Copper cable with PVC sheath 10 7 2 . 5 10.6 1 3 . 1 1 . 2 2 . 6 ''eo

Beating tape 3 6 . 5 4.5. 89

Pnox water pipe 7.3 90 10

Split field magnet copper coil 0 .5 80 20

Split field magnet aluminium 0.1 100

8.6

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DISCLAIMER

This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsi- bility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Refer- ence herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recom- mendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.