hyster e25-35z, e40zs lift truck dimensions e25-40zs_tg.pdf · hyster e25-35z, e40zs lift truck...

Hyster E25-35Z, E40ZS Lift Truck Dimensions

Circled dimensions correspond to the line numbers on the tabulated chart inside the Technical Guide. Dimensions are in inches (millimeters).

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MODEL CAPACITY LOAD CENTER MOMENT D Elb. (kg) in. (mm) in-lb (cm-kg)

E25Z 2,500 (1 130) 24 (610) 174,600 (196 875) 23.0% 29.2%

E30Z 3,000 (1 360) 24 (610) 174,600 (196 875) 23.0% 29.2%

E35Z 3,500 (1 590) 24 (610) 194,000 (218 750) 23.0% 26.7%

E40ZS 4,000 (1 810) 24 (610) 194,000 (218 750) 22.9% 24.6%

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1 Manufacturer Hyster Company Hyster Company 2 Model E25Z (36 V) E25Z (48 V)3 Capacity, rated lb. (kg) 2,500 (1 130) 2,500 (1 130)4 Load center in. (mm) 24 (610) 24 (610)5 Power type Electric Electric6 Operator type Sit Sit7 Tire type, front / rear Cushion / Cushion Cushion / Cushion8 Wheels, front / rear (X=driven) 2X / 2 2X / 2

10 2-stg. LFL (TOF) in. (mm) 127.0 (3 232) 127.0 (3 232)11 Limited free-lift (TOF) in. (mm) 5.0 (140) 5.0 (140)12 Optional full free-lift (TOF) with / without LBE in. (mm) 33.0 (857) / 59.0 (1 506) 33.0 (857) / 59.0 (1 506)13 Forks, width / thickness in. (mm) 4.0 (100) / 1.5 (40) 4.0 (100) / 1.5 (40)14 Tilt angle, forward / backward Deg. ° 6 / 5 6 / 515 Length to face of forks in. (mm) 75.1 (1 909) 75.1 (1 909)16 Width, standard tires in. (mm) 37.2 (945) 37.2 (945)17 Height, standard mast lowered in. (mm) 82.0 (2 083) 82.0 (2 083)18 Height, std. mast extended with / without LBE in. (mm) 176.0 (4 455) / 150.0 (3 806) 176.0 (4 455) / 150.0 (3 806)19 Turning radius, minimum outside in. (mm) 64.6 (1 643) 64.6 (1 643)20 Center of wheel to face of forks in. (mm) 14.2 (360) 14.2 (360)22 Aisle width (Add load length for 90° stack) in. (mm) 78.9 (2 004) 78.9 (2 004)

Right angle stacking aisle (with 48” forks) in. (mm) 108.9 (2 765) 108.9 (2 765)

23 Stability (Comply with ANSI?) * YES YES24 Travel speed, maximum, Extended Shift disabled NL / RL mph (km/h) 11.1 (17.9) / 11.1 (17.9) 11.1 (17.9) / 11.1 (17.9)

Travel speed, Extended Shift enabled NL / RL mph (km/h) 8.7 (14.0) / 8.2 (13.2) 11.2 (18.0) / 10.7 (17.2)25 Lift speed, standard mast NL / RL ft/min (m/s) 107.0 (0.54) / 78.0 (0.39) 134.0 (0.68) / 100.0 (0.50)

Opt. 2-stage FFL mast NL / RL ft/min (m/s) 106.0 (0.53) / 78.0 (0.39) 132.0 (0.67) / 100.0 (0.50)Opt. 3-stage FFL mast NL / RL ft/min (m/s) 102.0 (0.52) / 76.0 (0.38) 128.0 (0.65) / 98.0 (0.49)

26 Lowering speed, standard mast NL / RL ft/min (m/s) 93.0 (0.47) / 100.0 (0.51) 93.0 (0.47) / 100.0 (0.51)Opt. 2-stage FFL mast NL / RL ft/min (m/s) 73.0 (0.37) / 91.0 (0.46) 73.0 (0.37) / 91.0 (0.46)Opt. 3-stage FFL mast NL / RL ft/min (m/s) 81.0 (0.41) / 94.0 (0.48) 81.0 (0.41) / 94.0 (0.48)

27 Gradeability, 5 min rating NL / RL % 22 / 15 22 / 15Gradeability, 30 min rating NL / RL % 12 / 8 13 / 9

30 Weight, total approximate without battery lb. (kg) 4,784 (2 170) 4,784 (2 170)

31 Axle loading, static, front / rear - RL lb. (kg) 7,918 (3 687) / 2,091 (969) 7,918 (3 687) / 2,091 (969)

33 Size of tires, drive (front) 18 x 5 x 12.1 18 x 5 x 12.134 Size of tires, steer (rear) 14 x 4.5 x 8 14 x 4.5 x 835 Wheelbase in. (mm) 48.0 (1 220) 48.0 (1 220)36 Tread, center of tires front / rear in. (mm) 32.2 (818) / 32.7 (830) 32.2 (818) / 32.7 (830)37 Ground clearance, lowest point - NL in. (mm) 3.5 (90) 3.5 (90)38 Ground clearance, center wheelbase - NL in. (mm) 4.3 (109) 4.3 (109)39 Brakes, method of control, service / parking Hydraulic / Mechanical Hydraulic / Mechanical40 Brakes, method of operation, service / parking Foot / Foot Foot / Foot

41 Battery, type Lead acid Lead acid42 Battery, volts / ampere hours 36 / 880 48 / 66043 Battery, minimum / maximum lbs. (kg) 1,750 (794) / 2,496 (1 132) 1,750 (794) / 2,496 (1 132)44 Traction motor, 60-minute rating hp (kw) 10.5 (7.8) 10.5 (7.8)45 Pump motor, 15-minute rating Standard / Optional hp (kw) 18.7 (14.0) / 12.6 (9.4) 18.7 (14.0) / 16.7 (12.5)

Traction motor control method Transistor TransistorPump motor control method Standard/Optional Contactor / Transistor Contactor / TransistorNumber of speeds Infinitely variable Infinitely variable

55 Relief pressure for attachments ç psi (kPA) 2,250 (15 513) 2,250 (15 513)

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Hyster E25Z Lift Truck Specifications

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** CERTIFICATION: These Hyster lift trucks meet design specifications of Part II ANSI B56.1-1969, as required by OSHA Section 1910.178(a)(2) and also comply with Part III ANSI B56.1-revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck.

ç Relief pressure is 2,250 (15 513 kPa) for 3-function and 4-function valve with relief cartridge.

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1 Manufacturer Hyster Company Hyster Company 2 Model E40ZS (36 V) E40ZS (48 V)3 Capacity, rated lb. (kg) 4,000 (1 810) 4,000 (1 810)4 Load center in. (mm) 24 (610) 24 (610)5 Power type Electric Electric6 Operator type Sit Sit7 Tire type, front / rear Cushion / Cushion Cushion / Cushion8 Wheels, front / rear (X=driven) 2X / 2 2X / 2

10 2-stg. LFL (TOF) in. (mm) 127.0 (3 232) 127.0 (3 232)11 Limited free-lift (TOF) in. (mm) 5.0 (140) 5.0 (140)12 Optional full free-lift (TOF) with / without LBE in. (mm) 33.0 (857) / 59.0 (1 506) 33.0 (857) / 59.0 (1 506)13 Forks, width / thickness in. (mm) 4.0 (100) / 1.5 (40) 4.0 (100) / 1.5 (40)14 Tilt angle, forward / backward Deg. ° 6 / 5 6 / 515 Length to face of forks in. (mm) 77.2 (1 960) 77.2 (1 960)16 Width, standard tires in. (mm) 39.0 (991) 39.0 (99117 Height, standard mast lowered in. (mm) 82.0 (2 083) 82.0 (2 083)18 Height, std. mast extended with / without LBE in. (mm) 176.0 (4 455) / 150.0 (3 806) 176.0 (4 455) / 150.0 (3 806)19 Turning radius, minimum outside in. (mm) 66.6 (1 691) 66.6 (1 691)20 Center of wheel to face of forks in. (mm) 14.2 (360) 14.2 (360)22 Aisle width (Add load length for 90° stack) in. (mm) 80.8 (2 052) 80.8 (2 052)









33 Size of tires, drive (front) 18 x 7 x 12.1 18 x 7 x 12.134 Size of tires, steer (rear) 15 x 5 x 11.25 15 x 5 x 11.2535 Wheelbase in. (mm) 48.0 (1 220) 48.0 (1 220)36 Tread, center of tires front / rear in. (mm) 33.0 (838) / 32.1 (817) 33.0 (838) / 32.1 (817)37 Ground clearance, lowest point - NL in. (mm) 3.6 (91) 3.6 (91)38 Ground clearance, center wheelbase - NL in. (mm) 4.3 (109) 4.3 (109)39 Brakes, method of control, service / parking Hydraulic / Mechanical Hydraulic / Mechanical40 Brakes, method of operation, service / parking Foot / Foot Foot / Foot




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Hyster E40ZS Lift Truck Specifications

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E25-40ZS MAST DIMENSIONS

Maximum Fork Height † Overall Lowered Overall Extended Height Overall Extended Height * Free-Lift (TOF)(Top of Forks) Height With Load Backrest Ext. w/o Load Backrest Ext. w/o Load Backrest Ext. ††

in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

2-STAGE LIMITED FREE-LIFT (LFL) VISTA127.0 (3 232) 82.0 (2 080) 176.0 (4 455) 150.0 (3 806) 5.0 (140)

2-STAGE FULL FREE-LIFT (FFL) VISTA126.0 (3 218) 82.0 (2 080) 176.0 (4 461) 151.0 (3 812) 59.0 (1 506)138.0 (3 518) 88.0 (2 230) 188.0 (4 761) 162.0 (4 112) 65.0 (1 656)

3-STAGE FULL FREE-LIFT (FFL) VISTA (Requires Restricted Back Tilt)

175.0 (4 450) 78.0 (1 980) 224.0 (5 673) 198.0 (5 024) 55.0 (1 411)187.0 (4 750) 82.0 (2 080) 236.0 (5 973) 210.0 (5 324) 59.0 (1 511)198.0 (5 050) 88.0 (2 230) 247.0 (6 273) 222.0 (5 624) 65.0 (1 661)216.0 (5 500) 94.0 (2 380) 265.0 (6 723) 240.0 (6 074) 71.0 (1 811)

† Lift heights over 158.5” (4 026 mm) (2-stage LFL), 153.0” (3 886 mm) (2-stage FFL), or 159.5” (4 051 mm) (3-stage FFL) maximum fork height mayrequire reduced capacity, restricted back tilt, and may require wide tread.

* If load backrest extension is used on 2-stage FFL or 3-stage FFL, subtract 25.7” (654 mm).

Hyster E25-40ZS Mast Specifications

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BATTERY SPECIFICATIONS Standard - 34.57* Optional - 35.79*Compartment size, L x W x H * in 34.57 x 27.36 x 24.13 35.79 x 27.36 x 24.13

(mm) (878 x 695 x 613) (909 x 695 x 613)Maximum battery size, L x W x H * in 34.49 x 27.24 x 23.62 35.71 x 27.24 x 23.62

(mm) (876 x 692 x 600) (907 x 692 x 600)Voltage, standard / optional 36 / 48 36 / 48Plates, standard / optional 17 / 13 19 / 15Capacity, 6-hr rate / max., 36V kWh (AH) 30.6 / 880 34.4 / 990Capacity, 6-hr rate / max., 48V kWh (AH) 30.5 / 660 35.8 / 770Weight, minimum E25Z / E30Z-E40ZS lb. (kg) 1,750 (794) / 1,850 (839) 1,750 (794) / 1,850 (839)Weight, maximum lb. (kg) 2,496 (1 132) 2,496 (1 132)

* Length is measured side to side of truck, width is measured front to back of truck.

Trucks use 36 volt gray, 48 volt blue battery connector - 30” (760 mm) 2/0 gauge leads, A position. Requires disconnect handle.

If optional battery rollers are used, subtract 1.30” (33 mm) from the maximum battery height dimension.

If raised hood option is used, add 1.25” (32 mm) to maximum battery height dimension.

Hyster E25-40ZS Battery Specifications

4,500

4,000

3,500

3,000

2,500

2,000

1,500

1,000

0 10 20 30 40 50

E35Z

E30Z

E40ZS

E25Z

Hyster E25-40ZS Lift Truck Rated Capacities

4,500

4,000

3,500

3,000

2,500

2,000

1,500

1,000

0 10 20 30 40 50

E35Z

E30Z

E40ZS

E25Z

RATED LOAD vs. LOAD CENTERINTEGRAL SIDESHIFT ATTACHMENT

U. S. CUSTOMARY

RATED LOAD vs. LOAD CENTERSTANDARD CARRIAGE

U. S. CUSTOMARY

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Hyster E25-40ZS Lift Truck Rated Capacities

2 000

1 800

1 600

1 400

1 200

1 000

800

0 200 400 600 800 1 000

E35Z

E30Z

E40ZS

E25Z

E35Z

E30Z

E40ZS

E25Z

RATED LOAD vs. LOAD CENTERINTEGRAL SIDESHIFT ATTACHMENT

METRIC

RATED LOAD vs. LOAD CENTERSTANDARD CARRIAGE

METRIC

2 000

1 800

1 600

1 400

1 200

1 000

800

0 200 400 600 800 1 000

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CAPACITY:

Model E25Z: 2,500 lbs. at 24” (1 130 kg at 610 mm) load centerModel E30Z: 3,000 lbs. at 24” (1 360 kg at 610 mm) load centerModel E35Z: 3,500 lbs. at 24” (1 590 kg at 610 mm) load centerModel E40ZS: 4,000 lbs. at 24” (1 810 kg at 610 mm) load center

Rated capacities are for trucks equipped with:• Two-stage full free-lift VISTA® mast to 151.0" (3 835 mm) maximum fork height

• 36.0" (914 mm) wide standard carriage with 36.0" to 60.0" (914 to 1 524 mm)

long forks as required

• Load backrest extension (LBE)

• 89.6” (2 276 mm) overhead guard

• Minimum weight battery and standard battery compartment

STANDARD EQUIPMENT

Complete truck equipped with:

• 2-stage limited free-lift VISTA mast with maximum fork height of 127.0" (3 232 mm)• 36.0" (914 mm) carriage with load backrest extension • 42.0" (1 067 mm) long forks • 36 volt electrical system includes battery connector - 350 amp, gray • AC traction system with brushless AC motor • AC Transistor traction control includes: Auto Deceleration System, advanced

thermal management system, and seamless direction change• Standard dash display which includes: battery discharge indicator with lift interrupt,

hour meter, indicator lights, on-board truck setup and diagnostics (via technicianpassword), numeric input keypad, programmable service reminder, truck status codes, alphanumeric display readout

• DC contactor hydraulics with brushwear indicators and overtemp indicator• Thermal Management System • CANBus communication system • Manual parking brake - foot actuated • On demand, variable rate power steering with brushless steer motor • Vinyl non-suspension seat • Operator restraint system • Seven position tilt steering column • Amenities tray and clip board storage • MONOTROL directional control - foot actuated• 87.5” grid style overhead guard• VISTA® mast with canted load rollers• Self energizing / self-adjusting non-asbestos service brakes• Sealed motor controller compartment• Operator’s manual• UL Classification E

Battery not included.

OPTIONAL EQUIPMENT

The following equipment is available for the E25-40ZS model series:

• AC transistor hydraulics with brushless AC motor • Premium instrumentation includes all of the features of the standard plus: operator

selectable performance modes, operator pre-shift checklists, operator passwords• 48 volt electrical system includes blue battery connector• Battery compartment rollers • Lever directional control - hand actuated• Semi-suspension and full-suspension seats (vinyl or cloth) • Electric parking brake - seat actuated • Wide tread • Polyurethane and lug tread tires (drive and steer) • Tilt options: 5˚ forward / 5˚ back or 10˚ forward / 5˚ back • 2 LED brake/back-up and tail lights • 2 drive, 1 rear drive lights• 2 drive, 1 rear drive, 2 LED brake/tail with back-up lights • Various fork lengths • Light: Amber Strobe (continuous activation) • 4-function hydraulic control valve• Integral sideshifter • Alarm: back-up (87 dba) • 2-stage Limited Free Lift• 2-stage Full Free Lift mast• 3-stage Full Free Lift mast• Corrosion and freezer construction packages• UL Classification EE, ES• Parts manual - printed or CD• Electronic hydraulic controls with TouchPoint™ minilevers

Hyster E25-40ZS Standard Features and Options

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Hyster E25-40ZS Standard Features and Options

MASTS

Masts are available in 2-stage and 3-stage

configurations.

Hot rolled steel mast channel sections with cross-

members resist flaring at flanges. Pre-lubed and

sealed, full-radius, angled full-face contact load rollers

resist forward, backward and lateral forces.

Single freelift chain provides better visibility while

reducing maintenance requirements.

Features O-Ring Face Seal fittings (on mast only).

CARRIAGE

Carriages are hook-type, ITA Class II mounting.

Overall width without load backrest extension (LBE) is

36.0” (914 mm); with LBE is 37.0” (940 mm). Minimum

inside-to-inside fork spacing with 4” (100 mm) wide

forks is 1.18” (30 mm). Maximum outside-to-outside

spacing is 34.5” (885 mm).

FORKS

E25-40ZS lift trucks use:

1.5” x 4.0” x 36.0” to 60.0” long pallet forks

(40 x 100 x 915 to 1 525 mm). Polished and

tapered forks are available.

ELECTRONIC CONTROLS

The lift trucks feature an AC Controlled Transistor

traction control system which offers:

• Smooth acceleration and deceleration motor in both

forward and reverse directions without pause

• Auto Deceleration System, which automatically

slows the truck through regenerative braking when

the accelerator pedal is released

• Regenerative braking down to zero speed

• Advanced thermal management system, which

gradually adjusts truck performance in the event

of issues to prevent damage to critical components

• Excellent speed control utilizing closed loop speed

regulation

• Connection point for PC access

Standard dash display includes:

• Indicator lights

• Numerical keypad

• On board adjustable performance parameters

• Extensive on board diagnostics

• Truck status codes and error messages

• Alphanumeric display readout

• Programmable service reminder

The transistor control system is mounted in the

counterweight for heat dissipation and protection from

damaging impacts and contaminants.

HYDRAULIC SYSTEM

• High pressure hydraulic system is

3,100 psi (21.4 MPa)

• In-line, return full flow filtration protects hydraulic

circuits, extending component life

• Gear-type pump and motor pivots upward for

better motor access

• Manually operated main control valve provides

precise operator control of hydraulic functions

• Self lubricating chromed rods and single urethane

seals offer long service life

STEERING SYSTEM

Hydrostatic power steering makes tight maneuvering

easy. Responsive steering rate of 4.2 turns lock-to-lock.

Steering pump and brushless motor are mounted on

rubber isolators for quiet operation. Fixed clearance

pump conserves battery power. Permanent magnet

motor operates at maximum efficiency with low

maintenance requirements.

Cast ductile iron steer axle features a transverse,

double acting hydraulic cylinder. This axle features

tapered roller bearings and non-adjustable tie rods

for precise steering control and a durable low

maintenance system.

DRIVE TRAIN

Standard 36-volt and optional 48-volt traction

motors are:

• Class F insulated.

• Drive shaft spline is lubricated by transmission

oil for long service life.

• Internal cooling fan increases motor life.

BRAKES

Non-asbestos service brakes with self-adjusting,

self-energizing shoes are located at each end of drive

axle housing.

Wheel hubs are sealed to prevent leakage of oil and

grease onto brake shoes. Large diameter brakes for

low pedal effort.

BATTERY

Steel battery compartment provides secure storage

and servicing ease. Color-impregnated polymer hood

pivots forward exposing battery fully. (Battery notincluded)

OPERATOR AREA

• Large-sized open steps

• Contoured hand grip, rounded hood, and clutter-free

floor plate allow easy access in and out of

compartment

• Soft touch hydraulic levers for fingertip control

• The optional supportive full-suspension seat has

three adjustable backrest angle positions and

adjustments for operator weight

• Seven position tilt steering column

• Amenities tray and clipboard storage in dash

p provide ample storage for pens, tags and tape

• Excellent visibility through VISTA® mast and lattice

style overhead guard

• Exclusive Hyster MONOTROL® pedal provides

direction and acceleration control

Special attachments, equipment or accessories

not listed above may be available through

Applications Engineering for specific application

requirements.

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Hyster, , SpaceSaver, VISTA and MONOTROL are registeredtrademarks of Hyster Company. Challenger, XM, XM2 and

are trademarks of Hyster Company. Hyster productsare subject to change without notice.

Hyster CompanyP.O. Box 7006Greenville, North Carolina27835-7006

Part No.: E25-40Z/TG 10/2005 Litho in U.S.A.

Visit us online at www.hysterusa.com or call us at 1-800-HYSTER-1.

hyster e25-35z, e40zs lift truck dimensions e25-40zs_tg.pdf · hyster e25-35z, e40zs lift truck...

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