hymehc thermal hydrogen compressors

22
www.hystorsys.no Not for distribution without consent! HYMEHC Thermal Hydrogen Compressors HYSTORSYS AS | P.O. Box 45 | NO-2027 Kjeller | Norway February 2018

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Page 1: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

HYMEHC Thermal Hydrogen

Compressors

HYSTORSYS AS | P.O. Box 45 | NO-2027 Kjeller | Norway

February 2018

Page 2: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Achievements

• Built and operated two proof-of-concept MH-compressors

• 5,000 hours of operation demonstrated

• Re-design and cost reduction program completed

• New solution ideally suited for e.g.:

– Industries

– RE/H2

– Bottling of hydrogen

• Status: Delivery

Page 3: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

The HYMEHC technology

• Almost no moving parts (valves) Low maintenance cost High safety

• Silent/vibration less

• Flexible installation (can be wall mounted, etc.)

• Guaranteed gas purity (impurities are trapped by the metal powder)

• Utilization of waste heat • Almost no energy cost • Access to geothermal resources

Page 4: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

• Capacity: 10 Nm3/h • Input pressure: 10 bar • Output pressure: 200 bar • 2-stage compressor system

• Capacity: 5 Nm3/h • Input pressure: 6 bar • Output pressure: 200 bar • 2-stage compressor system

Page 5: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Thermal Hydrogen Compression

Vessel with metal hydride powder inside has a larger hydrogen

capacity than an empty vessel…!

Page 6: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Thermal Hydrogen Compression

Cooling

Put simple: By means of a HYMEHC-system from HYSTORSYS low pressure hydrogen gas is

transformed into high pressure hydrogen gas by periodically heating/cooling of the metal hydride vessels.

Page 7: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Thermal Hydrogen Compression

Heating

Put simple: By means of a HYMEHC-system from HYSTORSYS low pressure hydrogen gas is

transformed into high pressure hydrogen gas by periodically heating/cooling of the metal hydride vessels.

Page 8: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Thermal Hydrogen Compression

Put simple:

By means of a HYMEHC-system from HYSTORSYS low pressure hydrogen gas is transformed into high pressure hydrogen gas by periodically heating/cooling of the

metal hydride vessels.

D-A

Cooling

D-A

Heating A-B

B-C

B-C Heating

C-D Cooling

Hydrogen-Concentration

Page 9: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

HYPROCOM

• Partners: HyGear, Air Products, IFE and HYSTORSYS • Goal

– Develop an integrated natural gas based hydrogen production and compression system using steam methane reforming and metal hydride thermal sorption compression

• Capacity: 5 Nm3/h H2, 6 200 bar

Page 10: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Operating HTF temperature: 10 ≤ Toil ≤ 150 °C HTF flow rate: 60 L/min

0

20

40

60

80

100

120

140

160

0 60 120 180

Tem

pera

ture

, °C

2nd stage MH vessels A2 Temperature B2 TemperatureC2 Temperature

0

50

100

150

200

250

0 60 120 180

Pres

sure

, bar

Time, min

A2 Pressure B2 Pressure C2 Pressure

Half Cycle Time: 24-30 min

Operational data

A1

H2 in

H2 out

Hot HTFCold HTF

Hot HTFCold HTF

B1 C1

A2 B2 C2

Page 11: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Operational data HYMEHC-5

0

50

100

150

200

0 60 120 180 240 300 360 420 480

Pres

sure

, bar

Time, min

P1(abs)

P1(des)/P2(abs)

P2(des)

0

50

100

150

200

300 360 420

Pres

sure

, bar

H2 pressure P1(abs)P1(des)/P2(abs)P2(des)

0

50

100

150

300 360 420

Tem

pera

ture

, °C

Oil Temperature T(High)T(Low)

0

5

10

15

300 360 420

Flow

Rat

e, N

m3 /h

Time, min

H2 Flow

H2 delivery at 200 bar after 16 min ~140 °C

~20 °C

~6 bar

~210 bar

~5 Nm3/h Capacity: 5.1 Nm3/h

Compression ratio, Pin/Pout: 35

Page 12: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

HyNor Lillestrøm

Page 13: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Applications – Example 1

Page 14: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Applications – Example 1

Page 15: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Applications – Example 2

Page 16: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Potential usage – Customers

• Industrial applications - Bottling onsite, utilizing waste heat from the industrial process, almost no use of electricity

• Storing H2 from e.g., wind or solar installations

• First stage compression at refueling stations

- e.g., HyNor Lillestrøm • In combination with high-temperature fuel cells

• Bottling of H2 • Reforming of H2 – waste heat available

• …

Page 17: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Conclusion

• Proof-of-concept – completed successfully

• R&D activities have proved and improved the technology

• The HYMEHC currently in production for market deliveries Providing a unique way of compressing hydrogen

Page 18: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

HYSTORSYS AS

Postal: P.O.Box 45, NO-2027, Kjeller, Norway

Visit: Instituttveien 18, NO-2007 Kjeller Email: [email protected] Web: www.hystorsys.no

a

company

Page 19: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Selected models – Technical details

Model Capacity1,

Nm3/h (SCFM)

Inlet pressure bar (psi)

Compression ratio

(-)

Max. pressure bar (psi)

Heating (90°C) / cooling (20°C) water flow rate,

L/min (lb/h)

HYMEHC-04 4

(2.5) 2…30

(30…430) 1:10 250

(3600) 26

(3440)

HYMEHC-08 8

(5) 2…30

(30…430) 1:10 250

(3600) 52

(6880)

HYMEHC-12 12 (7.5)

2…30 (30…430) 1:10 250

(3600) 78

(10320)

1 Higher capacities available on request.

ACCEPTANCES AND CERTIFICATIONS The HYMEHCs are manufactures in compliance with standards and directives applicable in Europe:

- Directive for Machinery 2006/42/EU - Pressure Equipment Directive 2014/68/EU - ATEX Directive 2014/34/EU - Low Voltage Directive 2014/35/EU

Page 20: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

Laboratory Equipment

• Test rig:

– DACS for testing of larger units

– DA: Temperature, pressure, flow rate

– C: Flow rate (heating/cooling and hydrogen), temperature

• Cycling rig:

– DACS for cycling of MH-samples

– DA: Temperature and pressure

– C: Temperature and flow direction (heating/cooling)

• PCT and TDS together with IFE

• Arc melter / Resistance furnace together with IFE

Page 21: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

MH Sample - Cycling Tests

20

30

40

50

60

70

0

20

40

60

80

100

120

140

0 6 12 18 24

Pre

ssur

e, b

ar

Tem

pera

ture

, °C

Cycling time, min

T(sample 1) T(sample 2)P(sample 1) P(sample 2)

cycle 1 cycle 2

Page 22: HYMEHC Thermal Hydrogen Compressors

www.hystorsys.no Not for distribution without consent!

R&D: Cycle Life and PCT