hydro pneumatic pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/hydro...6.01/65...

15
6.01/1 NEW 1 AUTOLUBE SYSTEM FOR AUTOMATIC LUBRICATION OF THE PUMP 1 WATER INLET FILTER 1 PUSH TO LOCK REGULATOR KNOB Hydrostatic Pressure Testing Cyclic Pressure Testing Burst Strength Testing Centralized Lubrication Transfer of Coolants, Electrolytes and Other Non Corrosive Liquids Operation of Jacks, Clamps & Presses Portable Systems for Construction, Mining & Defence Equipments Typical Applications SERIES NSINGLE HEAD PNEUMATICALLY OPERATED SERIES NESINGLE HEAD ELECTRICALLY OPERATED SERIES N2HDOUBLE HEAD PNEUMATICALLY OPERATED SERIES N2HEDOUBLE HEAD ELECTRICALLY OPERATED Hydro Pneumatic Pumps Series N

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Page 1: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.01/1

NEW

1 AUTOLUBE SYSTEM FOR AUTOMATIC LUBRICATION OF THE PUMP1 WATER INLET FILTER1 PUSH TO LOCK REGULATOR KNOB

Hydrostatic Pressure TestingCyclic Pressure TestingBurst Strength TestingCentralized LubricationTransfer of Coolants, Electrolytes and Other Non Corrosive LiquidsOperation of Jacks, Clamps & PressesPortable Systems for Construction, Mining & Defence Equipments

Typical Applications

•••••••

SERIES ‘N’SINGLE HEAD PNEUMATICALLY OPERATED

SERIES ‘NE’SINGLE HEAD ELECTRICALLY OPERATED

SERIES ‘N2H’DOUBLE HEAD PNEUMATICALLY OPERATED

SERIES ‘N2HE’DOUBLE HEAD ELECTRICALLY OPERATED

Hydro Pneumatic PumpsSeries ‘N’

Page 2: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL
Page 3: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.01/3

P2

=INTENSIFICATION RATIO A1

A2

=INTENSIFICATION RATIO 2A1

A2

WATER TANK

SUCTIONSTRAINER

DISCHARGENON RETURN

VALVE

P2

SYSTEM

DIA D1AREA A1

P1

AIR INLET23 TO 6 Kg/cm

VALVE ‘C’2/2 PLUNGER

SPRING PILOTVALVE

PNEUMATIC CIRCUIT DIAGRAM FOR SERIES ‘N’

HYDRO PNEUMATIC PUMP

FIG. 4

DASH 1 INTENSIFIER

FIG. 2

DASH 2 INTENSIFIER

FIG. 3

DIA D2AREA A2

DIA D2AREA A2

P2DIA D1

AREA A1

P1

AIR PRESSURE REGULATOR

AIR INLET

DIA D2AREA A2

DIA D2AREA A2

AIR PRESSURE REGULATOR

AIR INLET

=P x A P x A1 1 2 2

=P P x2 1 A2

A1

=P x 2A P x A1 1 2 2

=P P x2 1 2A1

A2

SUCTIONNON RETURN

VALVE

ISOLATIONVALVE

DRAINVALVE

VALVE ‘B’2/2 PLUNGERSPRING PILOT VALVE

AIR PRESSUREREGULATOR

VALVE ‘A’5/2 PILOT - PILOTMASTER VALVEP1

SILENCERS

A1

A2

D1

D2=OR ( (

2

D1

D2= 2OR ( (

2

INLETFILTER

AIR FILTER (40 )WITH AUTO DRAIN

F

F

OIL RESERVOIR OFAUTOLUBE PUMP

3/2 HAND SLIDE VALVE

Page 4: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.01/4

Principles of Operation for Series ‘N’ Single head pneumatically operated.

6.3.1 The heart of “MERCURY” pumps is an air to liquid Intensifier or Booster which is diagrammatically shown in Fig. 2.

The pneumatic cylinder of large diameter D1 is coupled to an hydraulic cylinder of small diameter D2. When regulated compressed air at pressure P1 is applied on D1, the pressure of liquid in D2 increases as per Pascals Law.

The ratio is called the intensification ratio.

6.3.0

x D2

= =P1 x A1 P2 x A2 Where A1

P2 = P1 x 2

4A2

A1

x D12

4

A2

A1

=and A2

For high ratio pumps, area A1 is increased by coupling two pneumatic cylinders D1 to a single hydraulic cylinder D2 as shown in Fig. 3. Low pressure, low ratio pumps are called Dash 1 (Fig. 2) and high pressure, high ratio pumps are called Dash 2 (Fig. 3). Dash 1 and Dash 2 pumps can be identified by the last digit in the model number.

The air to liquid intensifier shown in Fig. 2 and Fig. 3 is converted into a pump by automatically reciprocating the pneumatic cylinder by suitable valves as shown in Fig. 4.

When regulated air at pressure P1 is supplied through 5/2 pilot-pilot master Valve A, the cylinder piston starts moving to the right. When the piston presses the inbuilt 3/2 plunger Valve B, a pilot signal is given to the right end of Valve A, causing it to reverse and the cylinder piston starts moving to the left. When the piston presses inbuilt 3/2 plunger spring Valve C, a pilot signal is given to left end of Valve A, causing it to reverse and the piston starts moving to the right. Hence the pneumatic piston starts reciprocating continuously as long as compressed air is supplied.

On the liquid side of the pump, a suction and discharge non return valve assembly is fitted. When the piston moves to the left, vacuum is created in the hydraulic cylinder and liquid is sucked in due the opening of suction non return valve. When the piston moves to the right, the suction non return valve shuts and the sucked liquid is discharged through the discharge non return valve. The constant reciprocation of the cylinder causes suction and discharge of liquid in pulses. The discharged liquid is fed into the product which has to be pressurised.

As liquid fills into the product, the pressure starts rising and when it reaches value P2, the forces in the pump balance and the pump stops reciprocating automatically. If there is any leakage in the output line, then the pump starts reciprocating automatically to compensate for the leakage and maintain output pressure P2.

Automatic lubricating system

With every operation of Valve A, an air signal is given to the AUTOLUBE Pump. The Pump injects oil at high pressure directly into the cylinder. This guarantees lubrication of the cylinder and valves. The quantity of lubrication can be infinitely varied by adjusting the stroke limiting nut on the pump.

6.3.2

Page 5: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.01/66.01/5

P2

ISOLATION VALVE

PRODUCT UNDER TEST

DRAIN VALVE

NON RETURN VALVE

PREFILLCENTRIFUGALPUMP

WATER TANK

AUTOLUBE

HYDRO PNEUMATICPUMP

OUTPUT PRESSUREGAUGE

REGULATOR TO ADJUSTOUTPUT PRESSURE

AIR INLET23 TO 6 Kg/cm

NON RETURN VALVE

SUCTIONFILTER

P1

SUCTION STRAINER

HAND SLIDE VALVE

AIR FILTER (40 )

F

F

Typical Applications

6.4.1

6.4.0

6.4.2

(i)

(ii)

(iii)

(iv)

(v)

(vi)

(vii)

FIG. 5

Typical Pressure Testing Circuit

Hydrostatic Pressure Testing

One of the most popular applications of “MERCURY” Hydro Pneumatic Reciprocating Pumps is for pressure / burst testing of Castings, Valves, Hoses, Pressure Vessels etc.

The general layout of a hydrostatic pressure testing setup is shown in Fig.5.

The product under test (ex. casting) is first prefilled with water using a low pressure, high discharge “CENTRIFUGAL PUMP”. When all trapped air escapes and the casting is fully filled, the “DRAIN” valve and the “CENTRIFUGAL PUMP” are switched “OFF” and the “HYDRO PNEUMATIC PUMP” is switched “ON” by sliding “Hand Slide Valve” forward. When pressure in gauge P2 rises to the value set in regulator P1, the “ISOLATION” valve is closed and after a slight delay the “HYDRO PNEUMATIC PUMP” should be switched “OFF” by sliding “Hand Slide Valve” backward. Any leakage in the product is detected by drop in pressure gauge P2.

After the test time, the drain valve is opened to release pressure and drain the water.

OTHER APPLICATIONS

Some of the other applications where “MERCURY” Hydro Pneumatic Pumps can be used as a low cost alternative to hand operated and motorised hydraulic pumps are:

Cyclic Pressure / life Testing of Pressure Gauges, Pressure Switches, Hoses etc.

Burst Strength Testing of pressurised vessels such as LPG / Nitrogen / Oxygen gas cylinders, storage tanks, hoses, pipes etc.

Seat leakage test of Control Valves.

Operation of Single Acting Hydraulic Cylinders used in lifting platforms, hydraulic clamps, compression moulding presses etc.

Isostatic Pressing of powder metal and ceramics.

Transferring of liquids from barrels, storage tank etc.

Pumping oil or grease in centralized lubrication systems.

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6.02/1

FIG. 6

Technical Specification for Series ‘N’ Single Head Pneumatically operated

A B

GC

F

D E

‘L’ D

IAH

OLE

S

5/2

PIL

OT

- P

ILO

TM

AS

TE

R V

ALV

E

RE

GU

LATO

R T

O A

DJU

ST

OU

TP

UT

PR

ES

SU

RE

EX

HA

US

TS

ILE

NC

ER

S

SU

CT

ION

FIL

TE

R

M(M

AX

.)

LIQ

UID

DIS

CH

AR

GE

‘J’ B

SP

LIQ

UID

SU

CT

ION

‘H’ B

SP

AIR

INLE

T P

OR

T‘K

’ BS

P

3/2

HA

ND

SLI

DE

VA

LVE

3/2

PLU

NG

ER

-SP

RIN

GP

ILO

T V

ALV

E

AU

TOLU

BE

PU

MP

80-1

0-1

80-1

4-1

80-1

6-1

80-2

0-1

80-2

8-1

80-3

2-1

100-

10-1

100-

14-1

100-

16-1

100-

20-1

100-

28-1

100-

32-1

100-

56-1

160-

16-1

160-

20-1

160-

28-1

160-

32-1

160-

40-1

160-

56-1

160-

14-2

160-

20-2

64 32 25 16 86.

2510

051 39 25

12.7

59.

75 3 100

64 32 25 16 8 260

128

320

160

125

80 40 31 500

255

195

125

64 49 15 500

320

160

125

80 40 1300

640

303

303

303

303

303

318

313

313

313

313

313

313

350

390

390

390

390

390

390

558

558

343

343

343

343

343

358

359

359

359

359

359

359

394

440

440

440

440

440

440

639

639

446

540

540

540

540

545

479

539

539

539

539

539

473

530

530

530

530

530

530

690

690

63 63 63 63 63 63 75 75 75 75 75 75 75 115

115

115

115

115

115

115

115

98 98 98 98 98 98 118

118

118

118

118

118

118

185

185

185

185

185

185

185

185

76 67 67 67 67 90 76 67 67 67 67 90 90 82 90 90 90 82 82 76 76

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

¾”

½”

½”

½”

½”

¾”

¾”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

½”

½”

½”

½”

½”

½”

½”

½”

12 12 12 12 12 12 14 14 14 14 14 14 14 18 18 18 18 18 18 18 18

245

245

245

245

245

245

260

260

260

260

260

260

260

382

382

382

365

365

365

365

365

0.60

1.20

1.60

2.50

4.90

5.60

0.50

1.10

1.40

2.20

4.30

4.80

12.3

01.

201.

903.

104.

005.

009.

800.

801.

60

479

475

473

467

453

388

656

653

651

646

634

536

397

1440

1436

1187

1182

934

906

1201

1196

FR

EE

AIR

CO

NS

UM

PT

ION

LIT

RE

S /

MIN

.

FR

EE

D

ISC

HA

RG

EL

ITR

ES

/ M

IN.

M E

F G

HB

SP

A B

C D

JB

SP

KB

SP

Ø L

OU

TP

UT

PR

ES

SU

RE 2

AT

5K

g/c

m

R

AT

IO

M

OD

EL

No

.

215

215

215

215

215

215

215

215

215

215

215

215

215

163

163

177

280

280

280

280

280

59-0

0159

-002

59-0

0359

-004

59-0

0559

-042

59-0

0659

-007

59-0

0859

-009

59-0

1059

-011

59-0

2559

-051

59-0

5259

-053

59-0

1259

-013

59-0

1459

-015

59-0

16

SE

AL

KIT

No

.

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6.02/2

Hydro Pneumatic PumpsSeries ‘N2H’, Dual Head Pneumatically operated

FIG. 7

WATER TANK

SUCTIONSTRAINER

SUCTIONNON RETURN

VALVE

P2

ISOLATIONVALVE

DRAINVALVE

SYSTEM

AIR INLET23 TO 6 Kg/cm

A2

INLETFILTER

AIR FILTER (40 )WITH AUTO DRAIN

F

F

OIL RESERVOIR OFAUTOLUBE PUMP

3/2 HAND SLIDE VALVE

DISCHARGENON RETURN

VALVE

Pneumatic Circuit Diagram

P1

AIR PRESSURE REGULATOR

Series ‘N2H’ pumps have liquid chambers at both ends. The pump cycles similar to Series ‘N’ pumps as described in page 6.01/4.

The advantage of these pumps is that there is a constant discharge compared to the pulsating discharge of Series ‘N’ pumps. Additionally the output flow is double compared to similar size Series ‘N’ pump.

Description

INLETFILTER

SUCTIONNON RETURN

VALVE

DISCHARGENON RETURN

VALVE

SILENCER

VALVE ‘A’5/2 PILOT-PILOT MASTER VALVE

2/2 PLUNGER-SPRINGVALVE

VALVE ‘B’VALVE ‘C’

2/2 PLUNGER-SPRINGVALVE

Page 8: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.02/3

G

F

EDA B C

M(M

AX.)

EXHAUST

SILENCERS

REGULATOR T

O A

DJU

ST

OUTPUT P

RESSURE

AIR

INLET

PORT ‘K

’ BSP

3/2 H

AND S

LID

E V

ALVE

LIQ

UID

‘J’ BSP

DIS

CHARGE

SUCTIO

N F

ILTER

5/2 P

ILOT-P

ILOT

MASTER V

ALVE

AUTOLUBE

PUMP

‘L’ DIA

HOLES

2/2 P

LUNGER-

SPRIN

G P

ILOT

VALVE

LIQ

UID

SUCTIO

N‘H

’ BSP

FIG. 8

Technical Specification for Series ‘N2H’ Dual Head Pneumatically operated

59-0

59

59-0

63

59-0

54

59-0

72

59-0

71

59-0

73

59-0

70

59-0

74

59-0

55

59-0

58

59-0

75

SE

AL

KIT

No

.

100-1

4-2

H

100-1

6-2

H

100-2

0-2

H

100-2

8-2

H

100-3

2-2

H

100-5

6-2

H

160-2

0-2

H

160-2

8-2

H

160-3

2-2

H

160-4

0-2

H

160-5

6-2

H

50

38

24

11.5

8.75

2.18

64

31.68

24

15

7.16

250

190

120

58

44

11

320

158.25

120

75

35.8

313

313

313

313

313

350

390

390

390

390

390

359

359

359

359

359

394

440

440

440

440

440

764

764

764

764

764

764

773

773

773

773

773

75

75

75

75

75

75

115

115

115

115

115

118

118

118

118

118

118

185

185

185

185

185

99

99

99

99

122

122

114

122

122

114

114

½”

½”

½”

½”

½”

¾”

½”

½”

½”

¾”

¾”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

¼”

¼”

¼”

¼”

¼”

¼”

½”

½”

½”

½”

½”

14

14

14

14

14

14

18

18

18

18

18

2.20

2.10

4.00

8.60

7.50

22.14

3.80

5.70

9.00

9.00

17.64

FREE A

IRCONSUMPTIO

NLITRES / M

IN.

FREE

DISCHARGE

LITRES / M

IN.

M E

F G

HBSP

A B

C D

JBSP

KBSP

Ø L

OU

TP

UT

PR

ES

SU

RE 2

AT

5K

g/c

m

RATIO

MODEL

No.

215

215

215

215

215

215

280

177

280

280

280

653

651

646

634

536

397

1436

1187

1182

934

906

185

200

200

200

200

200

300

300

300

300

300

Page 9: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.02/4

WATER TANK

SUCTIONSTRAINER

SUCTIONNON RETURN

VALVE

P2

ISOLATIONVALVE

DRAINVALVE

SYSTEM

AIR PRESSUREREGULATOR

VALVE ‘A’5/2 SOLENOID-SOLENOIDMASTER VALVE

AIR INLET23 TO 6 Kg/cm

A2

INLETFILTER

AIR FILTER (40 )WITH AUTO DRAIN

F

F

OIL RESERVOIR OFAUTOLUBE PUMP

3/2 HAND SLIDE VALVE

DISCHARGENON RETURN

VALVE

SILENCERS

FIG. 9

Electro Pneumatic Circuit Diagram

Hydro Pneumatic PumpsSeries ‘NE’, Electrically operated

P1

Series ‘NE’ pumps have a magnet imbedded in the piston. Two magnetic reed switches are mounted at each end of the cylinder barrel. The master valve is a 5/2 Double solenoid valve. The switching ON signal to each solenoid comes from its respective reed switch causing the pump cylinder to continuously reciprocate.

The liquid side of the pump is identical to the pneumatically operated pump as described in page 6.01/5

Description

+

230 VAC

MAGNETIC PISTON

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6.02/5

FIG. 10

M(M

AX.)E

XHAUST

SILENCERS

REGULATOR T

O A

DJU

ST

OUTPUT P

RESSURE

3/2 H

AND S

LID

E V

ALVE

AIR

INLET P

ORT

‘K’ BSP

SUCTIO

N F

ILTER

AUTOLUBE

PUMP

5/2 S

OLENOID

-SOLENOID

MASTER V

ALVE

REED S

WIT

CH

‘L’ DIA

HOLES

A B

C

D E

F

G

LIQ

UID

SUCTIO

N‘H

’ BSP

LIQ

UID

DIS

CHARGE

‘J’ BSP

Technical Specification for Series ‘NE’ Single Head Electrically operated

59-0

01E

59-0

02E

59-0

03E

59-0

04E

59-0

05E

59-0

42E

59-0

06E

59-0

07E

59-0

08E

59-0

09E

59-0

10E

59-0

11E

59-0

25E

59-0

51E

59-0

52E

59-0

53E

59-0

12E

59-0

13E

59-0

14E

59-0

15E

59-0

16E

SE

AL

KIT

No

.

80-1

0-1

E80-1

4-1

E80-1

6-1

E80-2

0-1

E80-2

8-1

E80-3

2-1

E100-1

0-1

E100-1

4-1

E100-1

6-1

E100-2

0-1

E100-2

8-1

E100-3

2-1

E100-5

6-1

E160-1

6-1

E160-2

0-1

E160-2

8-1

E160-3

2-1

E160-4

0-1

E160-5

6-1

E160-1

4-2

E160-2

0-2

E

64

32

25

16 8

6.25

100

51

39

25

12.75

9.75

3100

64

32

25

16 8

260

128

320

160

125

80

40

31

500

255

195

125

64

49

15

500

320

160

125

80

40

1300

640

303

303

303

303

303

318

313

313

313

313

313

313

350

390

390

390

390

390

390

558

558

343

343

343

343

343

358

359

359

359

359

359

359

394

440

440

440

440

440

440

639

639

446

540

540

540

540

545

479

539

539

539

539

539

473

530

530

530

530

530

530

690

690

63

63

63

63

63

63

75

75

75

75

75

75

75

115

115

115

115

115

115

115

115

98

98

98

98

98

98

118

118

118

118

118

118

118

185

185

185

185

185

185

185

185

76

67

67

67

67

90

76

67

67

67

67

90

90

90

90

90

90

82

82

76

76

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

¾”

½”

½”

½”

½”

¾”

¾”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

½”

½”

½”

½”

½”

½”

½”

½”

12

12

12

12

12

12

14

14

14

14

14

14

14

18

18

18

18

18

18

18

18

245

245

245

245

245

245

260

260

260

260

260

260

260

382

382

382

365

365

365

365

365

0.60

1.20

1.60

2.50

4.90

5.60

0.50

1.10

1.40

2.20

4.30

4.80

12.30

1.20

1.90

3.10

4.00

5.00

9.80

0.80

1.60

479

475

473

467

453

388

656

653

651

646

634

536

397

1440

1436

1187

1182

934

906

1201

1196

FREE A

IRCONSUMPTIO

NLITRES / M

IN.

FREE

DISCHARGE

LITRES / M

IN.

M E

F G

HBSP

A B

C D

JBSP

KBSP

Ø L

OUTPUT

PRESSURE 2

AT 5Kg/cm

RATIO

MODEL

No.

215

215

215

215

215

215

215

215

215

215

215

215

215

163

163

177

280

280

280

280

280

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6.02/6

WATER TANK

SUCTIONSTRAINER

SUCTIONNON RETURN

VALVE

P2

ISOLATIONVALVE

DRAINVALVE

SYSTEM

A2

INLETFILTER

OIL RESERVOIR OFAUTOLUBE PUMP

DISCHARGENON RETURN

VALVE

Hydro Pneumatic PumpsSeries ‘N2HE’, Dual Head Electrically operated

Pneumatic Circuit Diagram

FIG. 11

Description

Series ‘NE’ pumps have a magnet imbedded in the piston. Two magnetic reed switches are mounted at each end of the cylinder barrel. The master valve is a 5/2 Double solenoid valve. The switching ON signal to each solenoid comes from its respective reed switch causing the pump cylinder to continuously reciprocate.

The liquid side of the pump is identical to the pneumatically operated pump as described in page 6.01/5

MAGNETIC PISTON

VALVE ‘A’5/2 SOLENOID-SOLENOIDMASTER VALVE

3/2 HAND SLIDE VALVE

AIR PRESSUREREGULATOR

AIR FILTER (40 )WITH AUTO DRAIN

F

F

P1

SILENCERS

AIR INLET23 TO 6 Kg/cm

+

230 VAC

Page 12: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.02/7

‘L’ DIA

HOLES

5/2 S

OLENOID

-SOLENOID

MASTER V

ALVE

AUTOLUBE

PUMP

SUCTIO

N F

ILTER

A B C

REED S

WIT

CH

EXHAUST

SILENCERS

REGULATOR T

O A

DJU

ST

OUTPUT P

RESSURE

AIR

INLET

PORT ‘K

’ BSP

3/2 H

AND S

LID

E V

ALVE

M(M

AX.)

LIQ

UID

‘J’ BSP

DIS

CHARGE

G

F

ED

LIQ

UID

SUCTIO

N‘H

’ BSP

FIG. 12

Technical Specification for Series ‘N2HE’ Dual Head Electrically operated

59-0

76E

59-0

60E

59-0

61E

59-0

77E

59-0

78E

59-0

59E

59-0

63E

59-0

54E

59-0

72E

59-0

71E

59-0

73E

59-0

70E

59-0

55E

59-0

58E

59-0

75E

80-1

4-2

HE

80-1

6-2

HE

80-2

0-2

HE

80-2

8-2

HE

80-3

2-2

HE

100-1

4-2

HE

100-1

6-2

HE

100-2

0-2

HE

100-2

8-2

HE

100-3

2-2

HE

100-5

6-2

HE

160-2

0-2

HE

160-3

2-2

HE

160-4

0-2

HE

160-5

6-2

HE

31

24

15 7

5.25

50

38

24

11.75

8.75

2 64

24

15 7

155

120

75

35

26.25

250

190

120

58

43

10

320

120

75

35

303

303

303

303

318

313

313

313

313

313

350

390

390

390

390

343

343

343

343

358

359

359

359

359

359

394

440

440

440

440

727

727

727

727

727

764

764

764

764

764

764

773

773

773

773

63

63

63

63

63

75

75

75

75

75

75

115

115

115

115

98

98

98

98

98

118

118

118

118

118

118

185

185

185

185

99

99

99

99

122

99

99

99

99

122

122

114

122

114

114

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

¾”

½”

½”

¾”

¾”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

½”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

¼”

½”

½”

½”

½”

12

12

12

12

12

14

14

14

14

14

14

18

18

18

18

2.52

2.88

4.20

9.00

10.80

2.20

2.10

2.90

8.60

7.50

22.14

3.80

5.70

9.00

17.64

FREE A

IRCONSUMPTIO

NLITRES / M

IN.

FREE

DISCHARGE

LITRES / M

IN.

M E

F G

HBSP

A B

C D

JBSP

KBSP

Ø L

OUTPUT

PRESSURE 2

AT 5Kg/cm

RATIO

MODEL

No.

215

215

215

215

215

215

215

215

215

215

215

280

280

280

280

475

473

467

453

388

653

651

646

634

536

397

1436

1182

934

906

185

185

185

185

185

185

200

200

200

200

200

300

300

300

300

SE

AL

KIT

No

.

Page 13: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.03/1

Tseries “AB” Air BoostersSpare Parts for Hydro Pneumatic Pumps

DESCRIPTIONPART No.SEAL KIT

No.

S692PU

S694PU

1/4” 5/2 PILOT-PILOT VALVE FORPNEUMATICALLY OPERATED PUMPS

SKS692PU

SKS694PU1/2” 5/2 PILOT-PILOT VALVE FORPNEUMATICALLY OPERATED PUMPS

DESCRIPTIONPART No.

NS622LPU

SEAL KITNo.

SKNS622LPU1/4” 5/2 SOLENOID-SOLENOID VALVE230VAC WITH LIGHTED CONNECTOR

NS624LPU SKNS624LPU1/2” 5/2 SOLENOID-SOLENOID VALVE230VAC WITH LIGHTED CONNECTOR

DESCRIPTIONPART No.SEAL KIT

No.

RP2

RP4

1/4” REGULATOR FOR PUMP

1/2” REGULATOR FOR PUMP

SKRP2

SKRP4

DESCRIPTIONPART No.

40-8010 SUCTION STRAINER FOR 80 & 100 SERIES PUMP

40-6276 SUCTION STRAINER FOR 160 SERIES PUMP & 100-56-1

DESCRIPTIONPART No.

HP2HIGH PRESSURE NON-RETURN VALVE FOR MODEL No.80-10-1, 100-10-1, 160-16-1, 160-14-2,160-20-1 & 160-20-2

SEAL KITNo.

59-019

HF2HIGH FLOW NON-RETURN VALVE FOR MODEL No.100-56-1, 160-40-1 & 160-56-1

DESCRIPTIONPART No.SEAL KIT

No.

59-020

LP3LOW PRESSURE NON-RETURN VALVE FOR MODEL No.80-14-1, 80-16-1, 80-20-1, 80-28-1, 80-32-1, 100-14-1,100-16-1, 100-20-1, 100-28-1, 100-32-1 & 160-32-1

DESCRIPTIONPART No.SEAL KIT

No.

59-064

5/2 SOLENOID-SOLENOID MASTER VALVES FOR ELECTRICALLY OPERATED PUMP

5/2 PILOT-PILOT MASTER VALVES FOR PNEUMATICALLY OPERATED PUMP

AIR PRESSURE REGULATOR WITH INLET BLOCK

SUCTION STRAINER

HIGH PRESSURE SUCTION & DISCHARGE NON-RETURN VALVE

HIGH FLOW SUCTION & DISCHARGE NON-RETURN VALVE

STANDARD SUCTION & DISCHARGE NON-RETURN VALVE

Page 14: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.03/2

SEAL KITNo.

PART No. DESCRIPTION

AUTOLUBEALAD1 59-068

PART No. DESCRIPTION

1/4” SILENCER FOR 80 & 100 SERIES PUMPSL2

1/2” SILENCER FOR 160 SERIES PUMPSL4

SEAL KITNo.

PART No. DESCRIPTION

1/4” HAND SLIDE VALVE FOR 80 & 100SERIES PUMP

SV2 SKSV2

1/2” HAND SLIDE VALVE FOR 160 SERIESPUMP

SV4 SKSV2

PART No. DESCRIPTION

3/2 PLUNGER SPRING PILOT VALVE FORALL AIR OPERATED PUMPS

57-001

SEAL KITNo.

PART No. DESCRIPTION

1/2” NON-RETURN VALVENR4PUD

SEAL KITNo.

PART No. DESCRIPTION

1” FOOT VALVEFV6PU

SEAL KITNo.

PART No. DESCRIPTION

1/2” FOOT VALVEFV4PU

PART No. DESCRIPTION

REED SWITCH71-030

REED SWITCH FOR ELECTRICALLY OPERATED PUMPS

SUCTION FOOT VALVE

SUCTION FOOT VALVE

NON RETURN VALVE WITH 1/2” PORTS

3/2 PLUNGER VALVE ASSEMBLY

NOTE :- 2 SETS ARE REQUIRED PER PUMP

3/2 HAND SLIDE VALVES

SILENCERS

AUTOLUBE

6

59-079

59-080

59-081

Page 15: Hydro Pneumatic Pumps - mercury - mercurymercuryindia.net/wp-content/uploads/2016/07/HYDRO...6.01/65 P2 ISOLATION VALVE PRODUCT UNDER TEST DRAIN VALVE NON RETURN VALVE PREFILL CENTRIFUGAL

6.03/3

PART No. DESCRIPTION

1/8” Ø50 0 to 10 bar AIR PRESSURE GAUGE20-940

PART No. DESCRIPTION

‘U’ CUP SEAL FOR PNEUMATIC DOUBLE HEAD PUMPSU-012

AIR PRESSURE GAUGE

‘U’ SEAL FOR DUAL HEAD PNEUMATIC PUMP

SPARE SEAL KITS FOR ALL PUMPS

REFER TO PAGES 6.02/1, 6.02/3, 6.02/5 & 6.02/7 FOR SEAL KIT Nos.