hydraulic hose assemblies
TRANSCRIPT
Thorburn Flex IncFlexible Piping Specialist
HYDRAULIC HOSES& COUPLINGS
For all yourHydraulicneeds! 173 Oneida Drive, Pointe-Claire,
Quebec, Canada H9R 1A9Tel.: (514) 695-8710 Fax: (514) 695-8716
TOLL-FREE 1-800-363-6613
1st Edition
NOW AVAILABLESTAINLESSSTEEL 316
HOSECOUPLINGS
QUICK COUPLINGS
Thorburn Flex IncFlexible Piping Specialist
■ Inhouse design,
manufacturing
and testing
capabilities
Thorburn Flex IncFlexible Piping Specialist
THORBURN offers unmatched
capabilities and expertise in
applications engineering,
design, development and
manufacturing of flexible pip-
ing systems. Operating under
a strategy of global presence
in niche markets, the business is structured to consistently meet
and exceed customer expectations of quality and value. Targeting
Thorburn’s resources allows its core technology to be leveraged
and maximized into hundreds of demanding applications.
Shown is Jack Thorburn, who founded the companyin 1954, enjoying one of his passions, sailing.Unfortunately, Jack passed away on February 16th,1995. He will be sorely missed. The company’s leader-ship passed on to Jack’s eldest son, Robert, inSeptember 1994.
Thorburn’s Innovative Hydraulic Connector Technology
ISO
9001
■ 316SS Hydraulic Hose
Couplings for SAE100R2,
SAE100R12, SAE100R13
CANDU BUSINESS UNIT
QUALITY POLICY
TOTAL CUSTOMER SATISFACTION
EMPLOYEES
THE HEART & SOUL OF THE COMPANY
Quality Assurance is a company culture at Thorburn which has beendeveloped by a comprehensive Quality Management System; itrequires the dedication, involvement and motivation of Thorburn’spersonnel at all levels of operation to ensure customer satisfactionand facilitate the continuous improvement process.
Our company may be known by its products but Thorburn knowsthat its products are the result of people whose combined competences build value, work towards excellence and keep thecustomer satisfied. Thorburn people are the key factor in bringingtogether its technological, engineering, manufacturing, qualityassurance and administrative resources to provide the customerwith total satisfaction.
THORBURN offers unmatched capabilities and expertise in applications engineering, design development and manufacture ofnon-metallic and metallic flexible piping systems for Candu nuclearpower plants. Operating under a strategy of global presence, Thorburnhas developed a Candu business unit to service this niche market sector. Thorburn’s nuclear components consistently meet and exceedall the quality design requirements of our Candu nuclear reactor business partners.
Our people have turned Thorburn into a lean manufacturing company. Weare flexible, ready to respond instantly to customer needs with products andservices unique in our industry.
Through our combined efforts, we have designed systems for administration,engineering and manufacturing, based on our experience and knowledgegained from each customer and application.
Thorburn people are the key factor in bringing together its technological, engineering,manufacturing, quality assurance and administrative resources to provide our customers with total satisfaction.
Our employees, representing over twenty nationalities have turned Thorburn into alean manufacturing company. We are flexible, ready to respond instantly to customerneeds with products and services unique in our industry.
Table of Contents
Technical Data 3-9How to Determine Correct Hose Assembly Length ______________________________ 3
Hose Routing and Installation ____________________ 4
Cleaning, Inspection, Testing and Storage of HoseAssemblies __________________________________ 4
Analyzing Failures ____________________________ 5
How to Order Thorburn Hose Assemblies __________ 7
Flow Capacities of Hose Assemblies at Recommended Flow Velocities __________________ 8
Hose Pressure Drop____________________________ 9
Hydraulic Hoses 10-13Low Pressure Hoses __________________________ 10
Medium Pressure Hoses ______________________ 11
High Pressure Hoses __________________________ 12
Extra High Pressure Hoses ____________________ 12
Extra Extra High Pressure Hoses ________________ 13
Ferrules & Stems 14-35Thor-Crimp Series I Ferrules & Stems for TC4 & TG4H Hoses __________________________14
Series II Ferrules for TC1T, TC2T, TM4K, TG3K, TG2AT-HMP & TM2T Hoses ______________15
Thor-Crimp Series II Stainless Steel Stems & Ferrules __16
Thor-Crimp Series II Carbon Steel Stems & Ferrules __________________________17-21
British Threading ______________________________22
Komatsu & JIS Couplings ______________________23
DIN (Deutsche Industrial Norme) Couplings ________________________________24-25
Thor-Crimp Series IV Stainless Steel Spiral (TCS) Stems and Ferrules for TC12 & TR9R Hose ______26-28
Thor-Crimp Series IV Carbon Steel Ferrules & Stems for TC12 &TR9R Hose ________________________29-31
Thor-Crimp Series VI Stainless Steel (TCH) Stems for TC13 &TG6K Hose __________________32
Thor-Crimp Series VI (TCH) Carbon Steel Stems & Ferrules for TC13 &TG6K Hose ______________33-35
Pressure Washer Hose Assemblies 38-40Aqua Therm Series ________________________ 38-39
Elastomeric Waterblast ________________________ 40
Special Purpose Hose Assemblies 41-48Thermoplastic Hose ________________________ 41-42
Medium Pressure Hose ________________________ 43
Military Low Pressure Hose __________________ 44-45
Couplings For Special Purpose Hoses __________ 46-48
Accessories 49Protective Nylon Sleeve ________________________ 49
Quick Couplings 50-58ISO Series NT82 Straight-Through Quick Disconnect Couplings __________________________________ 51
ISO Series T61 Interchange Quick Disconnect Couplings __________________________________ 52
ISO Series NT72 Interchange Series Quick DisconnectCouplings __________________________________ 53
Series T70 High Pressure Quick Disconnect Couplings ________________________________ 54-55
Series T71 Flush Face Dry Break Couplings________ 56
Series N75 High Pressure Couplings ____________ 57
Thorburn’s Warranty __________________________ 58
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Thorburn's "Tight weave" braid design is carefullycalculated to ensure that the number of wiregauge and the angle of lay give optimum performance. After the attachment of the end fittings, the hose is pressure tested to 1-1/2 timesthe design pressure.
5
Technical Data
How to Determine Correct Assembly Length
L(Overall Assembly Length)
Length Tolerances for Hydraulic HoseAssemblies and Specified Hose Lengths
(Reprinted from National Hose AsembliesManufacturers Association NHAM-STD-2)
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A
B
AB
Occasionally, an assembly will be required similar to the sketch to theright. The following equation is helpful in determining the correctlength:
For 180° Turn Applications:L=2S + 3.14R + T
L - The overall length of the hose assembly, in inches.S - An allowance for a minimum straight section hydraulic hose at
each end of the assembly, measured from the outer end of eachcoupling, in inches. These two straight sections are necessary toprevent excessive stress concentrations directly back of thecouplings. See table at right.
R - The bending radius of the hose, in inches. See hosespecification tables.
T - The amount of travel, in inches.
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For most assemblies, the correct assembly length may be deter-mined by direct measurement of the equipment or a drawing.Minimum bend radii as shown in the hose specification tables shouldbe observed.To determine the length of hose needed in making assemblies withpermanent or reusable couplings, subtract “Dimension C” for eachcoupling from the required overall assembly length. “Dimension C”may be found in the coupling specification tables.
Another point toremember is thathydraulic hose underpressure will elongate upto 2% of its length or con-tract up to 4% dependingon pressure, type andsize. Sufficient allowanceshould be made to permitsuch changes in length.
Angle Couplings A - To measure angle of offset of a hose assembly, point one
end of coupling “A” to a vertical position downward. Theangle can then be measured from the centreline of thisvertical coupling in a clockwise direction to the centrelineof coupling “B” (see illustration)
L - Length from centreline of flanged head to centreline offlanged head for length of assembly.
S
R
T
S
L
6
Technical Data
Hose Routing and Installation
Under pressure, a hose’s length maychange. Always provide some slack inthe hose to allow for shortening or elon-gation. However, excessive slack in hoselines may cause poor appearance.
If a hose is installed with a twist in it,operating pressures tend to force it tostraighten. This can loosen the fittingnut. Twisting can cause reinforcementseparation and the hose could burst atthe point of strain.
When hose lines pass near an exhaustmanifold or other heat source, they shouldbe insulated by a heat resistant boot,firesleeve or a metal baffle. In any applica-tion, brackets and clamps keep hoses inplace and reduce abrasion.For installationswhere abrasion to the hose cover cannotbe prevented by using clamps or brackets,a steel protective coil or abrasion resistantsleeve should be placed over the hose.
At bends, provide sufficient hose to avoida bend radius less than the hose’s recom-mended minimum bend radius. Too tight abend may kink the hose and restrict orsnap the fluid flow. In most cases, theproper use of adapters and hose fittingscan eliminate tight bends or kinks.
In applications where there is consider-able vibration or flexing, allow additionalhose length. The metal hose fittings, nat-urally, are not flexible, and proper instal-lation protects metal parts from unduestress, and avoids kinks in the hose.
When 90° adapters are used, this assem-bly becomes neater looking, easier toinspect and maintain, and uses less hose.
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Cleaning, Inspection, Testing and Storage of Hose AssembliesMaintenanceHose assemblies in operation should beinspected frequently for leakage, kink-ing, abrasion, corrosion or any othersigns of wear or damage. Worn or dam-aged hose assemblies should bereplaced immediately.
CleanClean assembly byblowing out with cleancompressed air.Assemblies may berinsed out with mineral
spirits if the tube stock is compatible withoil. Otherwise hot water at 150°F. maxi-mum may be used. Consult Thorburn forspecial cleaning equipment.
InspectExamine hose assemblyinternally with a boro-scope or flashlight for cutor bulged tube, obstruc-tions, and cleanliness.Check for proper gap
between nut and socket or hex and sock-et. Nuts should swivel freely. Check thelayline of the hose to be sure that theassembly is not twisted. Cap the ends ofthe hose with plastic covers to keep clean.
Proof test (hydrostatic)The hose assembly should be hydrosta-tically tested at twice the recommendedworking pressure of the hose.
Test pressure should be held for notmore than one minute and not less than30 seconds. When test pressure isreached, visually inspect hose assemblyfor: any leaks or signs of weakness; anymovement of the hose fitting in relationto the hose. Any of these defects arecause for rejection.
Caution: testingshould be con-ducted inapproved teststands with ade-quate guards toprotect theoperator.
Proof test (pneumatic)Hose assembliesintended fo gas or airservice should be test-ed with air or nitrogenat 100 psi with theassembly immersed inwater. Random bubblesmay appear over the hose and fittingarea when assembly is first pressurized.This should not be construed as adefect. However, if the bubbles persist informing at a steady rate at any particularpoint on the hose, the assembly shouldbe rejected.Caution: testing should be conducted inapproved test stands with adequateguards to protect the operator.
Storage and handlingHose should be stored in a dark, dryatmosphere away from electrical equip-ment, and the temperature should notexceed 90°F. Storage in the original ship-ping container is preferred.
1”
Minimum Bend Radius
90°
7
Technical Data
deteriorated badly.
Cause: The primary function of the cover isto protect the reinforcement. Elements thatmay destroy or remove the hose covers are:1. abrasion2. cutting3. battery acid4. steam cleaners5. chemical cleaning solutions6. muriatic acid (for cement clean-up)7. salt water8. heat9. extreme coldOnce the cover protection is gone, the wirereinforcement is susceptible to attack frommoisture or other corrosive matter.
6. Symptom: The hose has burst on the out-side bend and seems elliptical in the bentsection. In the case of the pump supply line,the pump is noisy and very hot. Theexhaust line on the pump is hard and brittle.Cause: In both cases, the likeliest cause isa violation of the minimum bend radius.Check the minimum bend radius and makesure that it is within specifications. In thecase of pump supply line partial collapse ofthe hose is causing the pump to cavitatecreating both noise and heat.This is a mostserious situation and will result in cata-strophic pump failure if not corrected.
Hose failures normally aren’t a problem– the hose is replaced and the equipment goes back in operation. However, whenthe same problems keep occuring with the same equipment, one must determine their causes and correct them.
Analyzing FailuresA physical examination of the failed hose can often offer a clue to the cause of failure. Following are 20 symp-toms to look for, along with the conditions causing them:
Analyzing Failures
Improper ApplicationBegin with the most obvious and commoncause of hose failures, improper application,and compare the hose specifications withthe requirements of the application. Payattention especially to the following:1. Maximum operating pressure of the
hose.2. Recommended temperature range of
the hose.3. Whether the hose is rated for
vacuum service.4. Fluid compatibility of the hose.Check these against the requirements of theapplication. If they don’t match up, anotherhose must be selected. A Thorburn represen-tative can help you select the proper hose.
Improper Assembly and InstallationThe second major cause of premature hosefailures is improper assembly and installa-tion procedures. This can involve any factorfrom using the wrong hose fitting to poorrouting of the hose.Your Thorburn represen-tative can help you solve this problem.
External DamageExternal damage ranges from abrasion andcorrosion to a hose crushed by a forklift truck.Once the cause is identified, most of theseproblems are easily solved. The hose can bere-routed or clamped or a fire sleeve or abra-sion guard can be used. With corrosion, thesolution may simply be to switch to a hose witha more corrosion resistant cover or re-routingthe hose away from the corrosive element.
Faulty EquipmentA malfunction in equipment is a factor to beconsidered since prompt corrective actioncan avoid serious and costly equipmentbreakdown.
Faulty HoseSometimes a failure is caused by the hoseitself. The likeliest cause of a faulty rubberhose is old age. Check the lay line on the hoseto determine the date of manufacture. Thehose may have exceeded its recommendedshelf life. If, after exhausting other possibilities,you suspect the problem is in the manufactureof the hose, contact Thorburn. Given effectivequality control methods, the odds of a faultyhose being released for sale are tiny.
1. Symptom: The hose tube is very hardand has cracked.
Cause: Heat has a tendency to leach theplasticizers out of the tube. This is amaterial that gives the hose its flexibilityor plasticity. Aerated oil causes oxidationto occur in the tube. This reaction of oxy-gen and heat will greatly accelerate thehardening of the hose tube. Cavitationoccuring inside the tube would have thesame effect.
2. Symptom: The hose is cracked bothexternally and internally but the elas-tomeric materials are soft and flexible atroom temperature.
Cause: Probably the hose was flexedunder intense cold ambient conditions.Most standard hoses are rated to -40°F(-40°C). Some Thorburn hoses are ratedat -55°F (-49°C). Military specified hosesare commonly rated to -65°F (-54°C).Teflon hose is rated to -100°F (-73°C).Some Polyon thermoplastic hoses arerated -65°F (-54°C).
3. Symptom: The hose has burst.Examination of the wire reinforcementafter stripping back the cover reveals ran-dom broken wires the entirelength of the hose.
Cause: This points to a high frequencypressure impulse condition. SAE impulsetest requirements for a double wire braidreinforcement are 200,000 cycles at 133%of the recommended working pressure.The SAE impulse test requirements for afour spiral wrapped braid reinforcement(100R9) are 300,000 cycles at 133% ofthe recommended working pressure andat 200°F (93°C). If the extrapolated impuls-es in a system amount to over a million ina relatively short time a spiral reinforcedhose would be the better choice.
4. Symptom: The hose has burst, but thereis no indication of multiple broken wiresthe entire length of the hose. The hosemay have burst in more than oneplace.
Cause: The pressure has exceeded min-imum strength of the hose. Either astronger hose is needed or the hydrauliccircuit has a malfunction which is caus-ing unusually high pressure conditions.
5. Symptom: The hose has burst. An exami-nation reveals that the wire braid is rustedand the cover has been cut, abraded or
8
Technical Data7. Symptom: The hose appears flattened out
in two areas and kinked. It has burst in thisarea and also appears twisted.
Cause: Torquing of a hydraulic control hosetears loose the reinforcement layers andallows the hose to burst through enlargedgaps between the braided plaits of wirestrands. Use swivel fittings or joints to avoid atwisting force on a hydraulic hose.
8. Symptom: The hose tube is broken loosefrom the reinforcement and piled up at theend of the hose. It may protrude from theend of the hose fitting.Cause: Likely cause: high vacuum or wronghose for the vacuum service. No vacuum isrecommended for double wire braid, 4 and 6spiral wire hose unless an internal coil supportis used.This type of failure may happen evento a hose rated for vacuum service, if it iskinked, flattened out or bent too sharply, .
9. Symptom: The hose has burst about six toeight inches away from the end fitting. Thewire braid is rusted. There are no cuts orabrasions of the outer cover.Cause: Improper assembly of the hose endfitting allows moisture to enter around theedge of the fitting socket. The moisture willwick through the reinforcement.The heat gen-erated by the system will drive it out aroundthe fitting area, but six inches away it will betrapped between inner liner and outer cover,causing corrosion of the wire reinforcement.
10. Symptom: There are blisters on the coverof the hose. If one pricks the blisters, oil willbe found in them.Cause: A tiny pinhole in the hose tube isallowing high pressure oil to seep betweenit and the cover. Eventually, it will form ablister where the cover adhesion is weak-est. For a screw-together reuseable fitting,insufficient lubrication of the hose and fittingcan cause this condition because the drytube will adhere to the rotating nipple andtear enough to allow seepage. Faulty hosecan also cause this condition.
11. Symptom: Blistering of the hose coverwhere a gaseous fluid is being used.
Cause: High pressure gas effuses throughthe hose tube, gathering under the coverand soon forming a blister where the adhe-sion is weakest. Specially constructedhoses are available for high pressuregaseous applications.Your Thorburn repre-sentative can advise you on the properhose to use in these cases.
12. Symptom: Fitting blew off end of hose.Cause: Wrong fitting on the hose. RecheckThorburn’’s specifications and part numbers.
For a crimped fitting, the wrong machinesetting can result in over- or undercrimp-ing. The socket of a screw together-fittingfor multiple wire braided hose may be wornbeyond its tolerance.The swaging dies in aswaged hose assembly may be wornbeyond Thorburn’s tolerances.
The fitting may have been appliedimproperly to the hose. Check Thorburn’sinstructions. The hose may have beeninstalled without leaving enough slack tocompensate for the possible 4% shorteningthat may happen when a hose is pressur-ized, imposing great force on the fitting.Thehose itself may be out of tolerance.
13. Symptom: The tube of the hose is badlydeteriorated with evidence of extremeswelling. In some cases, the hose tubemay be “washed out”.
Cause: This indicatesthat the hose tube is notcompatible with theagent being carried.Even though the agentis normally compatible,the addition of heat canbe the catalyst that can
cause inner liner deterioration. ConsultThorburn for a compatibility list. Make sureneither the internal nor the external operatingtemperatures exceed recommendations.
14. Symptom: The hose has burst. The hosecover is badly deteriorated and the surfaceof the rubber is crazed.Cause: This could be simply old age. Thecrazed appearance is the effect of weath-ering and ozone over a period of time. Tryto determine the age of the hose.Thorburn prints or embosses the date onthe outside of the hose.
15. Symptom: The hose leaks at the fittingbecause of a crack in the metal tube adja-cent to the braze on a split flange head.
Cause: Because the crack is adjacent tothe braze, this is a stress failure brought onby a hose that is trying to shorten underpressure, but does’t have sufficient slack todo so.This problem can be cured by length-ening the hose assembly or altering therouting to relieve the forces on the fitting.
16. Symptom: A spiral reinforced hose hasburst and literally split open with the wireexploded out and badlyentangled.
Cause:The hose is too short toaccomodate the changein length occurring while it is pressurized.
17. Symptom: The hose hasn’t burst, but isleaking profusely. A bisection of the hosereveals that the tube has been gougedthrough to the wire braid for a distance ofabout two inches.Cause: Indicates erosion of the hose tube.A high velocity needle-like fluid stream beingemitted from an orifice and impinging at asingle point on the hose tube will hydrauli-cally remove a section of it. Be sure thehose is not bent close to an orificed port.
18. Symptom: The hose is badly flattenedout in the burst area. The tube is veryhard downstream of the burst butappears normal upstream of the burst.
Cause: The hose has been kinked either bybending it too sharply or by squashing it soas to create a major restriction.As the veloc-ity of the fluid increases through the restric-tion, the pressure decreases to the vapor-ization point of the fluid being conveyed.Often called cavitation, it causes heat andrapid oxidation to occur, hardening the hosetube downstream of the restriction.
19. Symptom: The hose fitting has been pulledout of the hose.The hose has been consid-erably stretched out in length. This may notbe a high pressure application.Cause: Insufficient support of the hose.Very long lengths of hose must be support-ed, especially if vertical. Otherwise, theweight of the hose along with the weight ofthe fluid in it will be imposed on the hose fit-ting. This force can be transmitted to a wirerope or chain by clamping the hose to itmuch like the utilities support bundles ofwire from pole to pole. Leave sufficient slackin the hose between clamps to compensatefor possible 4% shortening that can occurwhen the hose is pressurized.
20. Symptom: The hose has not burst, but itleaks profusely. A bisection of the hosereveals an inward burst.Cause: Often known as hose tube blow-down, this type of failure is usually associat-ed with very low viscosity fluids such as air,nitrogen, freon, and other gases. Under highpressure conditions, the gases effuse intothe pores of the hose tube charging them uplike miniature accumulators. If the pressure issuddenly reduced to zero, the entrappedgases literally explode out of the tube, oftentearing holes in it. In some hose construc-tions, a second hose tube made from a plas-tic such as nylon, is inserted into the hose.
A small leak allows the gaseous fluid toseep between the two inner liners andwhen the pressure is reduced to zero, theinnermost liner will collapse because of thetrapped pressure around its outer diameter.
9
Technical DataHOW TO ORDER THORBURN HOSE ASSEMBLIES
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10
Technical Data
Flow Capacities of Hose Assemblies at Recommended Flow Velocities
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Nomographic ChartIndicating Flow Capacity of Hose Assemblies at
Recommended Flow Velocities
Based on Formula:
Area (Sq. In.) =0.321 x GPM
Velocity (Ft./Sec.)
Suggestions are for oils having a maximum viscosity of 315 SSU at 100° F. (38°C.), operating at temperatures between 65°F. (54° C.) and 155°F. (69° C). Undercertain conditions, velocities in pressure lines can be increased up to 25 feet persecond. Contact Thorburn with specific information on your application.
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11
Technical Data
Hose Pressure Drop
Hose Dash Size ➝ -03 -04 -05 -06 -08 -10 -12 -16 -20 -24 -32 -40 -48Hose ID (inches) .19 .25 .31 .38 .50 .63 .75 1.00 1.25 1.50 2.00 2.38 3.00
10 3.119 6 2.740 12 5.5 2.495 24 10 4.8
185 46 17 7 2.278 29 12 3 1.2
120 44 18 4.5 1.6 .7295 39 10 3.6 1.4
59 15 5.7 2 .5580 20 7.2 2.6 .75
30 10 4.2 1.2 .3840 15 6.3 1.5 .5549 19 8 2 .65 .2772 26 11 3 1 .40
34 14 3.6 1.3 .52 .1447 19 5 1.7 .70 .18
25 6.5 2.2 .90 .2436 9 3.3 1.3 .35 .1550 12 4.4 1.8 .45 .20
17 6 2.4 .65 .3021 7.1 3 7.6 .34 .1127 9 3.8 1 .45 .1333 12 4.7 1.3 .55 .1860 22 8.5 2.2 1 .33
36 15 3.9 1.7 .5554 22 5.3 2.5 .75
29 7.5 4 1.151 14 6.5 2.2
20 10 318 5
10
Pressure drop in psi (pounds per square inch) / gpm (gallons per minute) for 10 feet of hose(smooth bore) without fittings.
Fluid specifications: Specific gravity=.85; Viscosity=v=20 centistokes (C.S.), (20 C.S. = 97S.S.U.).
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U.S
.gal
lons
per
min
ute
.25
.50123458
1012151820253035405060708090
100150200250300400500800
1000
➝
12
Hydraulic Hoses
Medium Pressure
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1-Wire Braid Hose 3000 psi SAE 100R17Half the bend radius of SAE 100R1
TR178�=�)�
Recommended for: Medium pressurehydraulic oil lines. Exceeds SAE perfor-mance requirements because TM3Khose has smaller interior dimensionsand significantly tighter bendradius… up to half SAE rating.Temperature Range: -40°C to +100°C(-40°F to +212°F).Couplings: Thor-Crimp Couplings SeriesII pages 15-24.
Tube: Black, oil resistant synthetic rub-ber .Reinforcement: Braided high tensilesteel wire.Cover: Black. Oil, abrasion and weath-er resistant, synthetic rubber.
1-Wire Braid Hose SAE 100R1 Type ATTR18�=�)�
One wire braid hose. “No-Skive” typehydraulic hose. Meets or exceedsrequirements of SAE 100R2, Type AT.Excellent high and low temperaturerange. Hose also meets FlameResistance Acceptance DesignationU.S. MSHA 2G. No skiving required.Recommended for: Medium pressurehydraulic oil lines.Temperature Range: -40°C to +100°C(-40°F to +212°F). Higher temperaturecompounds available.
Couplings: Thor-Crimp Couplings SeriesII pages 15-24.Tube: Black. Oil resistant synthetic rub-ber.Reinforcement: One braid of high ten-sile steel wire.Cover: Black. Oil and abrasion resis-tant, thin synthetic rubber.
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2-Wire Braid Hose SAE 100R2 Type AT TR28�=�)�
“No-Skive” type hydraulic hose. Meets orexceeds requirements of SAE 100R2,Type AT. Used with Thorcrimp where“No-Skive” hose is required. Excellenthigh and low temperature range. Hosealso meets Flame ResistanceAcceptance Designation U.S. MSHA 2G.Recommended for: Medium pressurehydraulic oil lines, fuel oil, or water. Usedon all types of hydraulic systems formobile and stationary equipment.Temperature Range: -40°C to +100°C(-40°F to +212°F). Higher temperaturecompounds available.
Couplings: Thor-Crimp Couplings SeriesII pages 15-24.Tube: Black. Oil resistant synthetic rub-ber.Reinforcement: Two braids of high ten-sile steel wire.Cover: Black. Oil and abrasion resistant,thin synthetic rubber.
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13
Hydraulic Hoses
High Pressure
2-Wire Braid Hose SAE 100R16Half the bend radius of SAE 100R2
TR168�=�)�
“No-Skive” type hydraulic hose. of SAE100R2, Type AT. Used with ThorburnThorcrimp System where “No-Skive”hose is required. Excellent high and lowtemperature range.Recommended for: High pressurehydraulic oil lines. Meets or exceedsSAE requirements, with smaller exteriordimensions and significantly tighterbend radius.
Temperature Range: -40°C to +100°C(-40°F to +212°F).Couplings: Thor-Crimp Couplings SeriesII pages 15-24.Tube: Black. Oil resistant synthetic rub-ber.Reinforcement: Two braids of high ten-sile steel wire.Cover: Black. Oil and abrasion resis-tant.
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Extra High Pressure
4-Spiral Wire Hose SAE 100R12TR12
Recommended for: Extra high pres-sure hydraulic applications. Excellentimpulse life; surpassed 1,000,000impulse cycles when tested with PCSseries couplings at 250°F (at SAE100R12 conditions) and at 133% ofrated working pressure.Temperature Range: -40°C to +121°C(-40°F to +250°F).Couplings: Thor-Crimp Couplings SeriesIV pages 25-26.
Tube: Black. Oil resistant synthetic rub-ber.Reinforcement: Four alternating layersof spiraled high tensile steel wire over afabric layer.Cover: Black. Oil resistant synthetic rub-ber.
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Spiral Wire Hose SAE100R135000 psi
TR13�=�)�����F�����
Hose meets Flame ResistanceAcceptance Designation U.S. MSHA 2G.Recommended for: Extremely highpressure hydraulic applications. Meetsall requirements of the SAE 100R13specifications.Temperature Range: -40°C to +121°C(-40°F to +250°F).Couplings: Thor-Crimp Couplings SeriesVI “TCH” pages 30-33.
Tube: Black. Oil resistant synthetic rub-ber.Reinforcement: Four alternating layersof spiraled high tensile steel wire over afabric layer on -12 and -16 sizes; sixalternating layers of spiraled high ten-sile steel wire over a fabric layer on -20,-24 and -32 sizes.Cover: Black. Oil resistant syntheticrubber.
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14
Special Purpose Hose Assemblies
Thermoplastic Hose Assemblies
CONSTRUCTIONTube: 100% seamless nylon that easily handles a broad rangeof hydraulic fluids, including phosphate esters and water glycol.Non-perforated for applications requiring electrical non-conuc-tivity. Meets SAE 100R7 electrical conductivity test.Reinforcement: Single polyester braidCover: Orange urethane that resists htdraulic fluids, high tem-peratures, aging and weathering.Couplings: Factory assembled swage type coupling in carbonsteel or stainless steel.
Part NumberHose IDInches
2TRNC73TRNC74TRNC75TRNC76TRNC78TRNC712TRNC716TRNC7
0.320.440.510.580.660.821.071.33
Hose ODInches
Design PressurePSI
Min Burst PressurePSI
Min Bend RadiusInches
Weight LBS/100FT
1/83/161/4
5/163/81/23/41
25003000275025002250200012501000
10,00012,00011,00010,0009,0008,0005,0004,000
0.50.81.31.82.03.05.08.0
????????
TR7NC Thermoplastic Non-Conductive Hydraulic Hose
SAE 100R7
CONSTRUCTIONTube: 100% seamless nylon that easily handles a broad rangeof hydraulic fluids, including phosphate esters and water glycol.Non-perforated for applications requiring electrical non-conuc-tivity. Meets SAE 100R8 electrical conductivity test.Reinforcement: Single aramid fiber braidCover: Orange urethane that resists htdraulic fluids, high tem-peratures, aging and weathering.Couplings: Factory assembled swage type coupling in carbonsteel or stainless steel.
Part NumberHose IDInches
4TRNC86TRNC88TRNC8
0.520.660.81
Hose ODInches
Design PressurePSI
Min Burst PressurePSI
Min Bend RadiusInches
Weight LBS/100FT
1/43/81/2
500040003500
20,00016,00014,000
2.002.504.00
???
TR8NC Thermoplastic Non-Conductive Hydraulic Hose
SAE 100R8
15
Thor-Crimp Series II Ferrules
Ferrules for TR1, TR17, TR2, TR16
The Thor-Crimp Advantage
The Thor-Crimp System
Series II Ferrule8��"=�)�
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B
Features:■ Ferrule serrations bite thourgh
the cover making contact with wire reinforcement
■ Machine-fit locking collar between ferrule and stem
■ Low profile finished crimp
Benefits:■ Safety; better holding power and
reliability■ Smaller finished crimp; streamlined
assemblies; easier to plumb■ Excellent performance
A hydraulic hose coupling usually consists of two primary components:1. A ferrule placed over the end of the hose.2. A stem inserted into the end of the hose.
Hose Ferrule Stem
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Series II NC Ferrule8��"=�)�
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No Weld Flanged Elbows
Superior Elbow Threaded Couplings
One Piece Flanged Coupling.• Eliminates Stress Risers• Safer and more reliable• Eliminates cracks during vibration
No Welded Joints
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16
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JIC Swivel Female
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NPTF Solid Male
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JIC Solid Male
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JIC Swivel Female 45°Bent Tube
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6
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See page (180)? for Torque values.
JIC Swivel Female 90°Bent Tube
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Female Flat-Face “O” SealSwivel 45° Bent Tube
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Female Flat-Face “O” SealSwivel 90° Bent Tube
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JIC Solid Male
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NPTF Swivel Female
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NPTF Solid Male
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NPTF Swivel Male
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NPTF Swivel Male 90°
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18
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JIC Swivel Female 45°Bent Tube
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6
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JIC Swivel Female 90°Bent Tube
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(Code 61-SAE J518)
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“O” Seal Flange 45° Bent Tube
(Code 61-SAE J518)
6
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2
“O” Ring Boss Solid Male
6
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“O” Ring Boss Swivel Male
6
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“O” Ring Boss SwivelMale 45°
6
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6
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2
“O” Ring Flange Straight(Code 62-SAE J518)
6
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“O” Seal Flange 45° Bent Tube
(Code 62-SAE J518)
6
0
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2
“O” Ring Flange 90° Bent Tube
(Code 62-SAE J518)
6
0
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6
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6
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6
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6
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6
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6
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6
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Stainless Steel Thor-Crimp Series IV Stems
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Stainless Steel Thor-Crimp Series IV Stems
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Stainless Steel Thor-Crimp Series IV Stems
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Carbon Steel Thor-Crimp Series IV Stems
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Series IV Ferrules
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JIC Swivel Female 45°Bent Tube
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JIC Swivel Female 90°Bent Tube
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“O” Seal Flange 45° Bent Tube(Code 61-SAE J518)
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“O” Seal Flange 60° - 67 1/2° (Code 61-SAE J518)
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“O” Seal Flange 100° - 135°Bent Tube (Code 61-SAE J518)
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“O” Seal Flange 90° Bent Tube (Code 61-SAE J518)
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Carbon Steel Thor-Crimp Series IV Stems
“O” Seal Flange 90° Bent Tube (Code 62-SAE J518)
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Available upon request.
“O” Seal Flange 22°(Code 62 - SAE J518)
6�����
0
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2
“O” Seal Flange 60°
6
0
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2
“O” Seal Flange 30°
6�����
0
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2
Available upon request. Available upon request.
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35
Thor-Crimp Series VI Spiral Stems
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Female Flat-Face “O” SealSwivel Straight
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Female Flat-Face “O” SealSwivel 45°
6
0
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Female Flat-Face “O” SealSwivel 90°
6
0
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Hose Length Extender
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36
Pressure Washer Hose Assemblies
*F� �����"* ������,D��H
“Non Marking” 3000 psi
RECOMMENDED FOR:On hot and cold water high pressure cleaning equipment whereheavy duty service is required. Thorburn’s “Aqua Therm-A” modelTPWBLU was specially designed for applications that require non-marking cover.
ConstructionTube: Black oil, heat and detergent resistantBuna “N” blendReinforcement: High tensile braided steel wire Cover: Neoprene specially compounded to benon marking, abrasion, heat, ozone and weatherresistant. Not resistant to animal fatsTemperature: -40° F. to 250° F.
(-40° C to 122° C)Lengths: Up to 150 ft. available
WARNING: Not recommended for steam service
Couplings: “Crimp Type” See following page.Bend restrictors recommended to extend service.
Part NumberHose IDInches
TPWBLK04TPWBLK06TPWBLK08
0.530.680.82
Hose ODInches
Design PressurePSI
Min Burst PressurePSI
Min Bend RadiusInches
Weight LBS/100FT
1/43/81/2
300030002500
120001200010000
457
142328
Part NumberHose IDInches
TPWBLU04TPWBLU06TPWBLU08
1/25/8
20/32
Hose ODInches
Design PressurePSI
Min Burst PressurePSI
Min Bend RadiusInches
Weight LBS/100FT
1/43/81/2
300030003000
120001200012000
22.53.5
131825
Animal Fat & Oil Resistant 3000 psi
RECOMMENDED FOR:On hot and cold water high pressure cleaning equipment whereheavy duty service is required. Thorburn’s “Aqua Therm-B” modelTPWBLK was specially designed for applications that require acover that is resistant to animal fats.
ConstructionTube: Black oil, heat and detergent resistantBuna “N” blendReinforcement: High tensile braided steel wire Cover: Neoprene specially compounded to beresistant to animal fats, abrasion, heat, ozone andweather resistant. Not resistant to Temperature: -40° F. to 212° F.
(-40° C to 100° C)Lengths: Up to 150 ft. available
WARNING: Not recommended for steam service
Couplings: “Crimp Type” See following page.Bend restrictors recommended to extend service.
*F� �����"�������,D��7
37
Pressure Washer Hose Assemblies
*F� �����"#������,D��
Part NumberHose IDInches
TPWHT06 0.68
Hose ODInches
Design PressurePSI
Min Burst PressurePSI
Min Bend RadiusInches
Weight LBS/100FT
3/8 3000 12000 2 19
Super Heated Water 350°F @ 350psi (Super Heated Water)
RECOMMENDED FOR:Hot and cold high pressure cleaning equipment where heavy dutyservice is required. Thorburn’s “Aqua Therm-C” model TPWHTwas specially designed for applications that require cleaning withsuper-heated water at 350° at 350 psi.
ConstructionTube: Black EPDM heat resistant synthetic rubberReinforcement: High tensile braided steel wire Cover: Hypalon cover which provides abrasion,ozone and oil resistanceTemperature: -40° F to 350° F.
(-40° C to 177° C)Lengths: Up to 150 ft. available
WARNING: Not recommended for steam service
Couplings: “Crimp Type” See below.Bend restrictors recommended to extend service.
Rigid Male NPT
Code MP
Male Swivel
Code MPX
37° Female Swivel
Code FJX
Karcher (M22 x 1.51)Swivel
Code KX
Female Coupling
Code QCF
Female Nipple
Code QNF
Bend Restrictor
Code BR
Typical Crimp Couplings Plated Steel
Typical PressureWasher Quick Coupling Brass also available in Carbon Steel &Stainless Steel
Couplings also available in stainless steel.
Markets ApplicationsIndustrial CleaningMarkets
Pressure wash engines, equipment, tanks, buildings, androof cleaning, etc.
Food Industry Wash down of food processingfacilities and equipment.
Construction Industry High pressure cleaning and degreasing.
Marine Boat Cleaning
Agriculture Pressure wash engines, farmequipment, tanks and buildings
How to order Thorburn Pressure Washer Hose Assembly
Hose Size
TPWHT06 MPXC MPC 50 BR
1st Material 2nd Material O.A.L. ft. Options
Description of Hose AssemblyThorburn Model TPWHT06 at 3/8" size c/w 3/8" Male RigidSwivel 50' O.A.L.c/w Bend Restrictor.
Material Codes316SS = S6Carbon Steel = C
38
Pressure Washer Hose Assemblies
&� �������D ����� ����*������Thorburn's Model N23TWX elastomeric hose assemblies are designedfor extremely high pressure water cleaning equipment. Thorburn testseach N23TWX assembly to 15000 psi, tags and serializes for completetraceability. At Thorburn, we say "Quality goes in before the name goeson". Thorburn Model N23TWX hose assemblies are registered for10,000 psi service as per ASME B31.1. Their elastomeric materialshave a radiation resistance of 6 x 107 Roentgens. This hose is to beused for waterblast purposes only.
Temperature range: -40ºF to 212ºF -40ºC to 100ºC
CONSTRUCTIONTube: Special blend of smooth black Butadiene Acrylo-Nitrilesynthetic rubber.Reinforcement: Four layers of high tensile spiraled steel wirewith one high tensile braided wire over a layer of calenderedpolyester.Cover: Black Polychlorprene blend providing excellent abrasion and ozone resistance.Couplings: Factory assembled crimp type quick coupling incarbon steel or stainless steel.
WARNING: IT IS NOT RECOMMENDEDTO USE NPT THREADS GREATERTHAN 10,000 PSI SERVICE
Part NumberHose IDInches
N23TWX04N23TWX06N23TWX08
0.790.811.16
Hose ODInches
Design PressurePSI
Min Burst PressurePSI
Min Bend RadiusInches
Weight LBS/100FT
1/43/81/2
100001000010000
400004000040000
568
5560115
HOW TO ORDER THORBURN N23TWX HOSE ASSEMBLIES
HOSE SIZE1ST END
COUPLING SIZE1ST END
MATERIAL2ND END
COUPLING SIZE2ND END
MATERIALLENGTHINCHES
N23TWX08 8MP S6 8MP S6 600
For carbon steelmaterial code C
Above 10,000 psi Thorburn recommends male cone andthreaded or reverse high pressure connections.
Description:1/2" N23TWX hose c/w 1/2" male pipe NPT in 316SS, other end 1/2" male pipe NPT in 316SS, 600" overall length.Also available with quick couplings.
N23TWX Ultra High Pressure Hose
39
Special Purpose Hose Assemblies
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Part NumberHose IDInches
T46-4 / T47-4T46-5 / T47-5T46-6 / T47-6T46-8 / T47-8T46-10 / T47-10T46-12 / T47-12T46-16 / T47-16
.31
.38
.44
.54
.63
.761.01
Hose ODInches
Design Press PSIHydraulic Steam
Min Burst Press PSI Min Bend RadiusInches
Weight LBS/FT
3/161/4
5/1613/32
1/25/87/8
1500150015001000800800800
10000900080006000600050003500
2.003.004.005.256.507.759.00
.07
.10
.11
.13
.17
.19
.28
Thorburn T series is an ideal hose that solves demandingproblems in diverse applications such as chemical transfer,steel processing, paint spraying, fuel and lubricant handling,hydraulic systems, plastic molding machines, food process-ing, marine and transportation industries.Hose ConstructionGeneral purpose assembliesThorburn T46 series A has a smooth innercore of extrudedwhite Teflon resin with type 304 stainless steel wire braidreinforcement. Meets SAE 100R14AConductive assembliesThorburn T47 series B has a precisely controlled amountof carbon black added to the inner 15% of the Teflon inner-core. This homogeneous material provides a continuousconductive path to the metal end fittings, to bleed off staticelectricity in high flow applications. Meets SAE 100R14B
Temperature Range-65oF to 450oF (-54oC to 232oC) for continuousservice. -100oF to 500oF (-73oC to 260oC) for intermit-tent service only.StandardsMeets requirements of SAE 100R14A, SAE 100R14BAccepted by U.S. and Canadian Coast Guard.Rating PressureSizes through 5/8" I.D. Full vacuumLong LengthsUp to 2000 feet upon requestSpecial note: PTFE standard core, PFA, FEP tefloncore construction available upon request.
SMOOTH BORET46-SAE (100R14A)T47-SAE (100R14B)
200200200200200200200
,*��8H��&��&�*��������$�A 0!�90!�0��������(���������� �A 9������������?������L�#��$������$�A ,9����;(��E,B��������F#��$����*�����8�CA ����������@�����6��(��������������E&�������"���F#����������� �A ������������������6��(���(�����E&�������"���F*�����������A +���������E��������������F*������� �.� ����� �������A 5���L��������
7&I �(, *�(G&&-*�,�&�06A 0!�0��������9A ������������?���A ,����������(����:3"9A /�(�����9����������?�:%"9A 456�#*&����� ����9����������?�356A �������;�����8��L5A ���L��������������
0�������������������(����8������;/������
HOSE TYPEHose Size
in 1/16”1ST END 2ND END
AssemblyLength (in)
AdditionalFractional
Length in 1/8”
T46 8 70-8 71-8 036 3
CouplingType
R
Coupling Assembly No. & ConnectionSize in 1/16” for each end
How to Order Thorburn T46/T47 Hose Assemblies
40
Special Purpose Hose Assemblies
#��$����>���$��� �,��$�����*������
Part NumberHose Size
T200-4-2RMPT200-4-4RMPT200-5-4RMPT200-6-4RMPT200-6-6RMPT200-6-8RMPT200-8-8RMPT200-8-10RMPT200-12-12RMPT200-16-16RMP
2444688
101216
ConnSize
ThreadNPTF
HexD
HexE F
44566688
1216
1/8-271/4-181/4-181/4-183/8-183/8-181/2-141/2-143/4-14
1-11 1/2
0.560.560.620.690.690.880.881.001.121.38
0.560.560.620.690.690.880.881.001.121.38
N/AN/AN/AN/AN/AN/AN/AN/AN/AN/A
1.381.541.581.661.661.852.102.132.262.50
A
0.921.081.071.141.131.221.461.461.611.87
CutFactor B
0.160.160.230.280.280.380.380.460.580.83
Nom IDC
Male PipeAssembly No. 70
Part NumberHoseSize
T200-4-4RFJXT200-5-5RFJXT200-6-6RFJXT200-6-8RFJXT200-8-8RFJXT200-10-10RFJXT200-12-12RFJXT200-16-16RFJX
45688
101216
ConnSize
ThreadNPTF
HexD
HexE F
45668
101216
7/16-201/2-20
9/16-183/4-163/4-167/8-14
1 1/16-121 5/16-12
0.560.620.690.880.881.001.251.50
0.560.620.690.690.881.001.121.38
N/AN/AN/AN/AN/AN/AN/AN/A
1.581.681.761.851.982.222.332.54
A
1.121.171.241.331.361.551.681.91
CutFactor B
0.160.230.280.280.380.460.580.83
Nom IDC
JIC 37º Flare SwivelAssembly No. 71
Part NumberHose Size
T200-4-4RFJX45T200-5-5RFJX45T200-6-6RFJX45T200-6-8RFJX45T200-8-8RFJX45T200-10-10RFJX45T200-12-12RFJX45T200-16-16RFJX45
45688
101216
ConnSize
ThreadNPTF D
HexE
HexF
45668
101216
7/16-201/2-20
9/16-183/4-163/4-167/8-14
1 1/16-121 5/16-12
0.330.360.390.550.550.640.780.89
0.560.620.690.690.810.941.121.38
0.560.620.690.880.881.001.251.50
1.511.621.722.122.272.462.863.12
A
1.051.111.201.591.641.792.212.50
CutFactor B
0.160.230.280.280.380.460.580.83
Nom IDC
45º Elbow JIC 37ºFlare SwivelAssembly No. 72
Part NumberHose Size
T200-4-4RFJX90T200-5-5RFJX90T200-6-6RFJX90T200-6-8RFJX90T200-8-8RFJX90T200-10-10RFJX90T200-12-12RFJX90T200-16-16RFJX90
45688
101216
ConnSize
ThreadNPTF D
HexE
HexF
45668
101216
7/16-201/2-20
9/16-183/4-163/4-167/8-14
1 1/16-121 5/16-12
0.680.770.851.091.091.231.822.14
0.560.620.690.690.810.941.121.38
0.560.620.690.880.881.001.251.50
1.411.521.621.842.032.162.823.10
A
0.951.001.101.251.411.492.172.49
CutFactor B
0.160.230.280.280.380.460.580.83
Nom IDC
90º Elbow JIC 37ºFlare SwivelAssembly No. 73
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41
Special Purpose Hose Assemblies
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Part NumberHose Size
T245-4-4RFJXT245-5-5RFJXT245-6-6RFJXT245-6-8RFJXT245-8-8RFJXT245-10-10RFJXT245-12-12RFJX
45688
1012
ConnSize
ThreadSize
HexD
HexE
HexF
45668
1012
7/16-201/2-205/8-183/4-163/4-167/8-14
1 1/16-14
0.160.230.280.280.380.460.58
0.560.620.750.880.881.001.25
N/AN/AN/AN/AN/AN/AN/A
1.381.541.581.661.661.852.10
A
1.581.681.801.851.982.222.33
CutFactor B
1.121.171.281.331.361.551.67
Nom IDC
SAE 45º Flare SwivelAssembly No. 74
45º Elbow SAE45º Flare SwivelAssembly No. 75
90º Elbow SAE45º Flare SwivelAssembly No. 76
Part NumberHose Size
T270-8-8RJTT270-8-10RJTT270-10-10RJTT270-12-12RJT
8101012
ConnSize
ThreadSize D
HexE F
88
1012
11/16-2013/16-1813/16-18
1-18
N/AN/AN/AN/A
0.810.810.941.00
N/AN/AN/AN/A
2.082.082.162.42
A
1.441.441.491.76
CutFactor B
0.380.380.460.58
Nom IDC
Straight TubeAssembly No. 77
Part NumberHose Size
T245-4-4RFJX45T245-5-5RFJX45T245-6-6RFJX45T245-6-8RFJX45T245-8-8RFJX45T245-10-10RFJX45T245-12-12RFJX45
45688
1012
ConnSize
ThreadSize
HexD
HexE F
45668
1012
7/16-201/2-205/8-183/4-163/4-167/8-14
1 1/16-14
0.330.360.390.550.550.640.78
0.560.620.690.690.810.941.12
0.560.620.750.880.881.001.25
1.511.621.722.122.272.462.86
A
1.051.111.201.591.641.792.21
CutFactor B
0.160.230.280.280.380.460.58
Nom IDC
Part NumberHose Size
T245-4-4RFJX90T245-5-5RFJX90T245-6-6RFJX90T245-6-8RFJX90T245-8-8RFJX90T245-10-10RFJX90T245-12-12RFJX90
45688
1012
ConnSize
ThreadSize D
HexE
HexF
45668
1012
7/16-201/2-205/8-183/4-163/4-167/8-14
1 1/16-14
0.680.770.851.091.091.231.82
0.560.620.690.690.810.941.12
0.560.620.750.880.881.001.25
1.411.521.621.842.032.162.80
A
0.951.001.101.251.411.492.19
CutFactor B
0.160.230.280.280.380.470.59
Nom IDC
Part NumberHose Size
T270-8-8RCMT270-10-8RCMT270-10-10RCMT270-12-12RCM
88
1012
ConnSize
ThreadSize D
HexE
HexF
8101012
11/16-2011/16-2013/16-18
1-18
N/AN/AN/AN/A
0.810.940.941.06
N/AN/AN/AN/A
1.681.791.852.08
A
1.041.121.181.42
CutFactor B
0.380.460.460.58
Nom IDC
Compression AirBrake MaleAssembly No. 78
Tube accepts Spherical Sleeve No. 1211 and Air Brake Nut No. 4035 per SAE J246
Use with Spherical Sleeve No. 1211 and Air Brake Nut No. 4035 per SAE J246
:��������������������;�1��I����������
42
Special Purpose Hose Assemblies
#��$����>���$��� �,��$�����*������
Part NumberHose Size
T265-4-4RIMT265-5-5RIMT265-6-5RIMT265-6-6RIMT265-8-8RIMT265-10-10RIMT265-12-12RIM
45568
1012
ConnSize
ThreadNPTF D
HexE
HexF
45668
1012
7/16-241/2-201/2-205/8-183/4-187/8-18
1 1/16-16
0.560.620.620.660.740.800.88
0.440.500.500.620.750.881.06
0.560.620.690.690.810.941.12
2.122.172.212.212.562.783.03
A
1.661.661.691.691.842.112.37
CutFactor B
0.160.220.280.280.380.460.58
Nom IDC
SAE 45º InvertedFlare SwivelAssembly No. 74
45º Elbow SAE 45ºInverted Flare SwivelAssembly No. 80
90º Elbow SAE 45º Inverted Flare SwivelAssembly No. 81
Part NumberHoseSize
T265-4-4RIM45T265-5-5RIM45T265-6-5RIM45T265-6-6RIM45T265-8-8RIM45T265-10-10RIM45T265-12-12RIM45
45568
1012
ConnSize
ThreadNPTF D
HexE
HexF
45668
1012
7/16-241/2-201/2-205/8-183/4-187/8-18
1 1/16-16
0.940.940.940.940.941.021.02
0.440.500.500.620.750.881.06
0.560.620.690.690.810.941.12
2.472.452.492.502.702.953.12
A
1.991.941.961.962.042.282.46
CutFactor B
0.160.220.280.280.380.460.58
Nom IDC
Part NumberHoseSize
T265-4-4RIM90T265-5-5RIM90T265-6-5RIM90T265-6-6RIM90T265-8-8RIM90T265-10-10RIM90T265-12-12RIM90
45568
1012
ConnSize
ThreadNPTF D
HexE
HexF
45668
1012
7/16-241/2-201/2-205/8-183/4-187/8-18
1 1/16-16
1.651.641.651.691.782.172.17
0.440.500.500.620.750.881.06
0.560.620.690.690.810.941.12
2.042.082.122.122.322.662.83
A
1.571.571.601.601.691.992.17
CutFactor B
0.160.220.280.280.380.460.58
Nom IDC
2 Hole Swivel FlangeAssembly No. 82
Part NumberHoseSize
T250-6-12RFLT250-12-12RFL
1212
ConnSize Flange D
HexE
HexF
612
2 7/8-1 21/322 7/8-1 21/32
0.440.44
1.001.06
0.691.12
1.782.08
A
1.261.42
CutFactor B
0.280.56
Nom IDC
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44
Thorburn’s CNC lathe technology providesunparalleled manufacturing quality.
Leak & destructive testing up to 150,000 psi
Impulse testing up to 10,000 psi @ 400ºF
Flex & seismic testing
l
l
l
Thorburn’s commitment to development is reinforced through the use of CAD(Computer Aided Design) system technology and finite engineering analysis, which permits us to pinpointpotential critical areas and provide sound engineered solutions.
ISO 9001 registered quality assuranceprogram
Materials: ASME Section II
l
l
In-House Product Development & Testing
Total Quality Control
������������
In-House Product Development & Testing
Total Quality Control
ISO 9001 registered quality assuranceprogram
Materials: ASME Section II
l
l
Leak & destructive testing up to 150,000 psi
Impulse testing up to 10,000 psi @ 400ºF
Flex & seismic testing
l
l
l
Thorburn’s commitment to development is reinforced through the use of CAD(Computer Aided Design) system technology and finite engineering analysis, which permits us to pinpointpotential critical areas and provide sound engineered solutions.
45
NT82 Quick Couplings
STRAIGHT-THROUGH
� Sizes 1/4” to 2”.
� Proven ball-lock mechanism provides positive connections.
� Sockets and plugs interchangeable with other manufacturersthat conform to ISO 7241 Series B couplings such as Hansen STStraight-Through Series
� Thorburn's NT82 series can be designed, manufactured andregistered to ASME B31.1, and ASME Section III, class I, II or III services.
� Standard material - Brass (ASTM B16/B21)Stainless Steel springs balls and retaining rings
THORBURN NT82 SERIES Quality you can depend on!
Dimensional Information
A D
B
H H2
1/43/81/23/41
1 1/41 1/2
2
ASIZE
COUPLER
1.501.591.922.062.332.442.883.08
B0.941.131.301.631.992.503.123.74
H0.811.001.121.501.752.002.623.00
C1.501.631.882.002.182.342.883.25
H10.620.680.881.121.381.752.252.75
D0.651.692.032.252.532.723.313.50
H20.680.81
11.121.62
22.252.75
MPT FPT
PLUG
BRASS
PRESSURE RATING (PSI)
DESIGN37001950160012501000100010001000
PROOF
166508775720056254500450045004500
SS 316DESIGN
40003500200012501250100010001000
PROOF
1800015750900056255625450045004500
A
B
H1 H1
8�9' #B6���� #B6��(��� 36B���' .,B&������/0 GBC��� 1�B1�����1���� 8B��((�� 39B��"' �,B2����/0 �B3��� ����
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HOW TO ORDER
��$� � ���� � #��$����� �> �� �
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NT82 12 C S6 FP B SL
Note:Proof pressures listed were taken at the point at which failure made the coupling inoperative. Burst pressure is 5times design.
WARNING:Over-pressurization could result in a sudden failure of the coupling, causing severe bodily injury or death. Be sureto select the proper coupling for your application and use it only within the specified service pressure range.
Flow Charts
�,,A���,���
�#A���# $
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46
T61 Quick Couplings
ISO Series A Interchange
■ Designed to meet or exceed ISO 7241-1 Series A■ 4-1 safety Factor■ Proven ball-lock mechanism provides positive con-
nection■ Poppet style shut-off■ Interchangeable with other manufacturers that
conform to ISO 7241-1A
3/4 T61-DP6 T61-DC61/2 T61-DP8 T61-DC8
���,����6%�,
���# $�6%�#
HOW TO ORDER
Pressure Ratings
Dimensional Information
ACCESSORIES
���' !�%% ��!%% � %��"' !%%% ��%%% �%%
�� � ����� ������� � @����,����� ���� #������
$� $� ��� ��
Flow Chart
1009080706050
40
30
20
109876
5
4
3
2
1� " � ! � # � $ �% "% �% !% % �%
FLOW RATE (US/gpm)
PR
ES
SU
RE
LO
SS
(P
SI)
3:5��
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The example shown here: SeriesT61 Coupler with 3/4” threadswith a Female NPT end and BunaN seal.All fittings are carbon steel with corrosion-resistant plating
Note: Burst pressures listed were taken at the point at which failuremade the coupling inoperative. Burst pressure is 4 times design. Proofpressure is 2 times design and test pressure is 1-1/2 times design.
��!' "��" %��� ���� %�# �� � ��%" %�# %������' "�� ���� ���# ��%% ���% ��"! %��� %�$���"' ��%� ���� ��# ��" "��% ���! ���� ��"!��!' ���� ��# "��" �� % "�!# ��#$ ���� �� ��' !�"� "�%% "� % ��# "�$� "�%! ���� ��#$
�� � * � # � & . � �
�6% #B6���� #B6��(��� 30B��!' .,B&������/0 GBC��� 1�B1�����1���� 8B��((�� 36B���' �,B2����/0 �B3��� ����
�B3���� 39B��"' &B7/:2�6B1������� %'B��!'
1������� %6B�'
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T61 C C 12 FP B SL
The example shown here:Series NT72 Coupler with a3/4” Female NPT end in316SS with Buna N seal.
47
NT72 Quick Couplings
ISO Series B Interchange
Flow Chart
��!' "�"� %��� ���# %�# �� " ��%" %��# %�# ���' "� � ��%% ��!" ��%% ��#� ��"! ��%� %�����"' "�$� ��"� ���� ��" "�%� ���! ���% ������!' ��!� �� � "�"" �� % "��� ��#$ �� " �����' !��� ���� "��� ��# "��! "�%! ���� ����
�� � * � # � & . � �
■ Designed to meet or exceed ISO 7241 Series B.
■ Sizes 1/4” to 2” for Brass, Steel & 316SS stainless steel material.
■ Proven ball-lock mechanism provides positive connections.
■ Poppet style double shut-off.
■ Sockets and plugs interchangeable with other manufacturersthat conform to ISO 7241 Series B couplings (includingHansen HK series two way shutoff).
■ Thorburn’s NT72 series can be designed, manufactured andregistered (c/w CRN) to ASME B31.1, CSA B51.
FLOW RATE (US/gpm) – HYDRAULIC OIL AT 100ºF
THORBURN NT 72 SERIESQuality you can depend on!
��$� � ���� � #��$���� �� �&��.������ �� � ($����� �> ��$�
HOW TO ORDER
NT72 12 C S6 FP B SL
Flow Capabilities
Dimensional Information
3:5��
:&����
6) �%�:5��
.��@�:5�� ��6
� 7&97�������
Note: Burst pressures listed were taken at the point at which failuremade the coupling inoperative. Burst pressure is 4 times design.
PR
ES
SU
RE
DR
OP
- P
SI
�0#"9%!�0#"9%��0#"9%��0#"9�"�0#"9���0#"9"%�0#"9"!�0#"9�"
�����$��"��"���!���$"!�% %�%
"�"!�%#��"��%���%�$�$��$�%"�"�%
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6B6��(����B��((��:/ B:���/���:6B:���6�(
61B6����/����1����
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Pressure Ratings
��!' !"%% ��$%% "%%% $%%%���' !"%% ��$%% � %% �# %��"' � %% � # % � %% �# %��!' � %% � # % � %% �# %�' ""%% $$%% �%%% ! %%���!' ��%% � % %% "" %���"' ��%% � % %% "" %"' ��%% � % %% "" %
�� ���������5%6�� �� �����$� ����$� �����$� ����$�
Size
3:5��
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�:5�� ��6
� 7
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�� � * � # & � �
48
Flush Face Quick Couplings
3000
2000
1000900800700600500
400
300
.1 .2 .3 .4 .5 .6 .7 .8 .9
200
1009080706050
10987654
3
2
1
40
30
20
1 2 3 4 5 6 7 8 9 10 4020 30 50 60 70 80 90 100
200
400
500
600
700
800
900
100030
0
2000
3000
T71 Series: Flush Face/Dry Break Couplings
■ Flush Face/Dry Break – Air inclusion andfluid loss are held to a minimum to preventspillage and contamination of systems
■ Push-to-Connect – Ideal on-hand operationwhen one half is mounted. Simply insert thenipple into the coupler and push-to-connect.To disconnect, retract the sleeve; and thecoupling halves disconnect.
■ Rugged – Heavy duty construction is ideallysuited for high impulse applications.
■ Pressure Capability – Designed for up to3000 psi operating pressures.
■ Versatile – Available in 316 stainless steel,carbon steel and other materials. Specialseals for troublesome media are available;consult Thorburn for details.
■ Available sizes – 1/4", 3/8", 1/2", 3/4", 1", 11/2", 2".■ Superior flow and low pressure drop.■ Sleeve lock – Designed to provide
protection against accidental disconnection.5 ! 9;% ! 0;% ! 9; 1%! ';+
2;
1;&
1%! 0;
% ! '; 3 / 4”
#��$����*�����
Flow Pressure Drop
,�&��H�&�(���$��
#��$��� 8�$$��HOW TO ORDER THORBURN T71 SERIES
&�� ������
.�(D�*�& ��$��
2 =1/8"4 =1/4"6 =3/8"8 =1/2"
12 =3/4"16 =1"20 =11/8"24 =11/2"32 =2
�*-��H��&#(��&8�&�.�(D�*�&.(�%!0;�(';
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.
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������ ���� �#��$����#��$����&��.�������� � ($����� �> �� �
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3 B 3��C B C���H7 B 7/:2
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Dimensional Information
SPILLAGE, AIR INCLUSION,PRESSURE RATINGS
* Hex dimensions are taken from flat or hex and not across corners.Note:Dimensions are for reference only and are subject to change
without notice.
1/8” 2.71 .69 .81 .94 1.75 1.55 .591/4” 3.27 .81 .94 1.19 1.96 1.84 .533/8” 4.00 1.00 1.19 1.56 2.36 2.32 .681/2” 4.43 1.50 1.50 1.88 2.77 2.38 .723/4” 5.13 1.75 1.75 2.25 3.05 2.96 .88
1” 5.60 1.88 2.25 2.63 3.32 3.23 .9511/4” 6.22 2.00 2.25 2.63 3.67 3.50 .9511/2” 7.60 3.25 3.38 4.50 6.21 4.50 3.212” 7.60 3.25 3.38 4.50 6.21 4.50 3.21
�� � * ����@�J #���@�J ���� C� & . �
1/8” .12 0.02 3000 125001/4” .01 0.005 3000 125003/8” .07 0.05 3000 125001/2” .09 0.11 3000 125003/4” .10 0.13 3000 12500
1” .20 0.40 2500 1000011/4” .20 0.40 2500 1000011/2” 5.25 30.50 1500 60002” 5.25 30.50 1500 6000
�� � �$��� �� *�� � @CD��=��� ���C����J�������� $����� $�����
���C� ���� ���� $� $�
The example shown here:Stainless Steel Series T71Coupler with 3/8” threads withFemale NPT end with EPDM seal.
Note: Burst pressures listed were taken at thepoint at which failure made the coupling inop-erative. Burst pressure is 4 times design. Proofpressure is 2 times design and test pressure is1-1/2 times design.
&
1�B1���������
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49
Quick Couplings
T75 Series: High Pressure Couplings
Dependabilities at high pressures. Heavy duty.Thorburn T75 high pressure couplings are designed for ruggedhydrostatic drive applications in the mining and oil industries.
DESIGN FEATURES
■ Excellent flow characteristics for continuous dutyapplication. See flow chart.
■ High strength steel poppet guides prevent breakup andwashout of coupling valving during high surge and shockconditions.
■ Exclusive four point support design of poppet guideprovides positive alignment of valving during high surging flowconditions.
■ Flat crested stub-acme threads and all steel constructionwithstand storage and rig-up damage.
■ Protective treatment equal to industry standards for SAEsteel hose fittings.
■ Structurally compatible with weight of 5,000 psi flex-hoseand system induced shockloads.
OPERATING LIMITS
■ 5,000 psi operating pressure– all sizes20,000 psi minimum burst– coupled
■ Vacuum to 28” Hg■ Standard seal– temperature range -65°F to +250°F■ Buna-N seals– standard
SPILLAGE & AIR INCLUSION (at 0 psig)
1(������E��F 8 16 31 64 141���5������E��F 12 25 48 98 205
�� � 3/4” 1” 11/4” 11/2” 2”
#��$����*�����
Pressure Drop vs. Flow (USGPM) - Coupling
,�&�
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:
Dimensional Information
3/4” 4.85 – 1.87 2.84 1.75 1.35 3.27 13/4”-81” 6.04 4.25 2.75 3.45 2.25 1.77 4.17 21/4”-611/4” 7.76 4.75 3.25 4.40 2.62 2.14 5.36 25/8”-611/2” 8.70 5.75 3.75 5.04 3.24 2.50 5.97 31/4”-42” 10.05 6.75 4.75 6.07 4.00 3.25 7.05 4”-4
�� � * � #��� � � &��� C� . � *����
& &7 3
HOW TO ORDER
12 =3/4"16 =1"20=11/4"24 =11/2"32 =2"
Special Note: Nominal hose & coupling sizes listed in 1/16";i.e. 12 = 3/4", 6 = 3/8", etc.
�:1 1������������������������#B6����������6B���11
#B6��(���8B��((���,B:���/����#B:���6�(
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806040
30
20
10
6
4
3
2
1
.6
.4
.2
.1� " ! � �% "% !% �% �%% "%% !%% �%%
,� ���� $��,"�#
,� ���$�����,"�,
*�����������$�����*"�,
*������������ $��*"�#
Sizes 1/4" t0 2"Sizes 1/4" t0 1"
The example shown here:Carbon Steel SeriesT75Coupler with 3/4” threads witha Female NPT end with Buna Nseal and a sleeve lock.
5000 psi all sizes
��$� � ���� � #��$����� �> �� �
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T75 12 C S6 FP B SL
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50
Thorburn warrants its products to be free from any defectsof workmanship and material.Thorburn's warranty shall onlycover the components of such assemblies manufactured byThorburn. Should any such defects be discovered withinthree (3) months from the date of purchase by the end user,the questionable part should be returned to Thorburn. If,upon inspection, the part proves to be defective, Thorburnwill furnish a replacement, or, at its option, repair the part.
This warranty shall not apply to any part or parts of hoseproducts if it has been installed, altered, repaired or mis-used, through negligence or otherwise, in a way that inthe opinion of Thorburn affects the reliability of, or detractsfrom, the performance of the product. Nor does this war-ranty cover replacements or repairs necessitated by lossof damage resulting from any cause beyond the control of
Thorburn, including but not limited to acts of God, acts ofgovernment, floods and fires.
The obligation of Thorburn under this warranty is limited tomaking a replacement part available or the repair of thedefective part, and does not include the furnishing of anylabor involved or connected therewith, such as thatrequired to diagnose trouble or to remove or install anysuch product, nor does it include responsability for anytransportation expenses or any damages or lossesincurred in transportation in connection therewith.
The foregoing is in lieu of any other warranties,expressed, implied or statutory, and Thorburn neitherassumes nor authorizes any person to assume forThorburn any other obligation or liability in connectionwith the sale of its products.
THORBURN'S WARRANTY
Thorburn Flex IncFlexible Piping Specialist
“O” SEAL HOSECOUPLINGS
JIC 37° Removal
“O” SEAL TECHNOLOGY
“O” Seal Removal
Attached
Coupling must be moved awayfrom adapter.
Retractable nut pushes back andcoupling can be moved to the side
Detached
FEATURES
■ Sizes 1/8” to 2”
■ Design pressuresvacuum to 6000 psi
■ Materials: SA182/SA479type 316
No more leaks withThorburn 316SS O-Seal™ technology
Make connections easy with
THORBURN’s problem-solving adapters
and couplings!
■ THORBURN is a world leader in the design and
manufacture of stainless steel hose couplings.
■ THORBURN adaptersmake connections easy!
In-house design, manufacturingand testing capabilities.
Impulse testing up to 10,000 psi.Burst testing up to 150,000 psi.
In-house crimping.1/8” to 3” pipe size.
Design pressures to 6,000 psi
Sizes 1/8” to 2” ID
THORCRIMP BENEFITS■ 360° blow-off proof crimp,
better holding power and
reliability.
■ Smaller finished crimp;
streamlined assemblies.
■ High flow orifice, low
pressure drop.
Attached
Detached
Thorburn Flex IncFlexible Piping Specialist
MONTREAL HEAD OFFICEMARITIMES / WESTERN CANADA
THORBURN FLEX INC.Manufacturing Division
173 Oneida Drive
Pointe-Claire, Quebec, Canada H9R 1A9
Tel.: (514) 695-8710 Fax: (514) 695-1321
UNITED STATESTHORBURN FLEX INC.151 New Park Avenue
Hartford, Connecticut, USA 06106
Tel.: 1-800-363-6613
Fax: (514) 695-8716
TORONTO / ONTARIOTHORBURN FLEX INC.49-6A The Donway West, Suite 815
Don Mills, Ontario M3C 2E8
Tel.: (905) 715-7013
Fax: (905) 715-7816
CALL NOW — LET US HELP YOU!
Toll free: 1-800-363-6613