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Hydrail Project in Korea 3rd International Hydrail Conference Catawba College, Salisbury, North Carolina August 13~14, 2007 Seky Chang, Ph.D Keun-Yul Yang, Ph.D KRRI Tae-Hee Kim, Ph.D.,P.E. KICTEP

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Page 1: Hydrail Project in Korea33333333 Motive High quality service of public transportation Flexible operation : no overhead wire Scheduled operation : railway service Easy access : platform

Hydrail Project in Korea

3rd International Hydrail ConferenceCatawba College, Salisbury, North Carolina

August 13~14, 2007

Seky Chang, Ph.DKeun-Yul Yang, Ph.D

KRRI

Tae-Hee Kim, Ph.D.,P.E.

KICTEP

Page 2: Hydrail Project in Korea33333333 Motive High quality service of public transportation Flexible operation : no overhead wire Scheduled operation : railway service Easy access : platform

Bimodal Tram

on Virtual Rail

Modular Station

K-AGT(LRT)Local Train

Subway Train

Page 3: Hydrail Project in Korea33333333 Motive High quality service of public transportation Flexible operation : no overhead wire Scheduled operation : railway service Easy access : platform

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Motive

High quality service of public transportation

Flexible operation : no overhead wire

Scheduled operation : railway service

Easy access : platform on the ground

Environment

Zero emission

Energy/Economy

Alternative energy

Page 4: Hydrail Project in Korea33333333 Motive High quality service of public transportation Flexible operation : no overhead wire Scheduled operation : railway service Easy access : platform

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Smog, air pollution

� Fuel cell

Traffic congestion

� Rail system

Oil crisis

� Alternative Energy

Page 5: Hydrail Project in Korea33333333 Motive High quality service of public transportation Flexible operation : no overhead wire Scheduled operation : railway service Easy access : platform

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R&D Structure

the Ministry of Science and Technology

Feasibility study

Basic and core technology

the Ministry of Commerce, Industry and Energy

Develop the major parts

Develop the system for individual use

the Ministry of Construction and Transportation

Integrate the individual technologies

Regulation, Infrastructure, Public transportation

Local Governments

Construct the infrastructure

Manage the operation

Hydrogen and Fuel Cell System for TransportationHydrogen and Fuel Cell System for Transportation

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the Ministry of Science and Technology- 21st century Frontier Project: Study on hydrogen production, storage and utilization at Hydrogen Energy Center since 2003

the Ministry of Commerce, Industry and Energy

- Next Generation Growth Engine Project: Study on the manufacture of fuel cell stack,BOP and Demonstration program ☞ The development of 80 kW and 200 kW fuel cellstack is underway for the use in transportation. The test drive of the onboard vehicle is also underway.

the Ministry of Construction and Transportation

- National Transportation Key Technology R&D project: Develop hybrid bimodal tram with hybrid propulsion system of fuel cell and battery (or super capacitor)

- Plan: Hydrogen based public transportation system, the related infrastructure and regulation, Hydrogen supply system

Hydrogen and Fuel Cell System for TransportationHydrogen and Fuel Cell System for Transportation

National R&D on Fuel Cell

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� Update the plans every five years

� Detailed standard for the structure and material of public vehicle →→→→the Ministry ordinance

� Clause 26①①①①2 : Develop and supply standard no step bus

� Clause 3(Government Duty)①①①①3: Develop and provide environment-

friendly public transportation vehicle

� Update the plans every five years

� Promotion and support: Priority signal, support financially operators and

model cities

Promotion of Public Transportation (1. 2005)Promotion of Public Transportation (1. 2005)

Promotion of Movement of the Weak (12. 2005)Promotion of Movement of the Weak (12. 2005)

The Government Laws

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Approach to Railway with Fuel Cell

1st phase1st phase Tram for city service

2nd phase2nd phase LRT for city service

Local Train

3rd phase3rd phase Compact subway train

Rail/Track TransportationRail/Track Transportation

Page 9: Hydrail Project in Korea33333333 Motive High quality service of public transportation Flexible operation : no overhead wire Scheduled operation : railway service Easy access : platform

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Project 1

- Modular composite body

- Virtual rail - Automated operation- Fuel cell system

Project Flow

- System engineering- Infrastructure standard- Operation system- Maintenance based on

railway system

- Fuel cell propulsion- Hydrogen infrastructure- Regulation- Standardization

Prototype Tram Hydrogen Public Transportation

Bimodal Tram Operation System and Infrastructure

Hydrogen PublicTransportation System

Project 3Project 2

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Independent drive

Independent driveMotor/gear

Independent drive

interior

AGS

CVU

FC propulsion articulation

Fuel cellLi battery

Fuel tank

All Wheel Steering

Bimodal Tram

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Hybrid System

Climate Control

Hybrid Power Plant

HV BatteryLi Polymer

Electric Drive Train

Fuel Cell

Air Supply

Fuel Cell

Operation

Inverter

Heater

FC System

Motor

HV DC/DC Converter

Air

Conditioner

(AUX)

Inverter Motor

(AUX)

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400 kg400 kg400 kg400 kgWeight (g)Weight (g)Weight (g)Weight (g) 412 mm412 mm412 mm412 mmLength (mm)Length (mm)Length (mm)Length (mm) 478 mm478 mm478 mm478 mmWidth (mm)Width (mm)Width (mm)Width (mm) 1,650 mm1,650 mm1,650 mm1,650 mmThickness (mm)Thickness (mm)Thickness (mm)Thickness (mm)DimensionDimensionDimensionDimension ----20 ~ 60 20 ~ 60 20 ~ 60 20 ~ 60 ℃℃℃℃Discharge Discharge Discharge Discharge 0 ~ 40 0 ~ 40 0 ~ 40 0 ~ 40 ℃℃℃℃ChargeChargeChargeChargeOperating Temp.Operating Temp.Operating Temp.Operating Temp. > 1,500 Cycles> 1,500 Cycles> 1,500 Cycles> 1,500 CyclesCycle Life [@ 80% DOD]Cycle Life [@ 80% DOD]Cycle Life [@ 80% DOD]Cycle Life [@ 80% DOD] 598.4 V598.4 V598.4 V598.4 VCutCutCutCut----off Voltageoff Voltageoff Voltageoff Voltage 640.0 A640.0 A640.0 A640.0 APeak CurrentPeak CurrentPeak CurrentPeak Current 400.0 A400.0 A400.0 A400.0 AContinuous CurrentContinuous CurrentContinuous CurrentContinuous CurrentDischarge ConditionDischarge ConditionDischarge ConditionDischarge Condition 739.2 V 739.2 V 739.2 V 739.2 V Voltage Voltage Voltage Voltage 160.0 A160.0 A160.0 A160.0 AMax. CurrentMax. CurrentMax. CurrentMax. CurrentCharge ConditionCharge ConditionCharge ConditionCharge Condition 651.2 V651.2 V651.2 V651.2 VNominal VoltageNominal VoltageNominal VoltageNominal Voltage 80.0 Ah80.0 Ah80.0 Ah80.0 AhTypical CapacityTypical CapacityTypical CapacityTypical Capacity4 modules

BMS

Battery System

22Module (8S1P X 22)

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Project 1

- Modular composite body

- Virtual rail - Automated operation- Fuel cell system

Project Flow

- System engineering- Infrastructure standard- Operation system- Maintenance based on

railway system

- Fuel cell propulsion- Hydrogen infrastructure- Regulation- Standardization

Prototype Tram Hydrogen Public Transportation

Bimodal Tram Operation System and Infrastructure

Hydrogen PublicTransportation System

Project 3Project 2

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Integrated Operation/Information System

Integrated operation (data base)

Operation/information system (data base)

Transit system(traffic control, maintenance, AGS and precise docking)

Central Control Center

Position on the virtual rail, Tram operation condition

Feedback the operation interval, Double-checking system for safety

Information on station-CCC-tram, Separate display module

Interface with the tram control computer

Tram operation computer

Monitor the vehicle, station and operation

Real time monitoring with IP network, CCTV control

Quick response to the unexpected accident, Video multicast

Video monitoring system

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Test Bed

system engineering standard infrastructure operation system

maintenance system refueling system

operational infrastructure

test bed

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Central Control Center

Communication

운정역운정역운정역운정역 4444분분분분후후후후도착예정도착예정도착예정도착예정CCTV Display/Information

(driver/passenger)

Onboard

Computer

Sensor

Monitoring System Station

Information

Drive

Priority Signal

CCTV 차선위반입니다Operation

Computer

VMS

Refueling

Bimodal Tram

Modular

Station

Overpass/Bridge

Information/Guide Tram

Test Bed

Test Bed

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Station and Transit Center

Systematize the transit depending

on the routes, function and

connection

Transit

Passenger safety

Operation information

Fare collect, screen door

Safety from fire/accident

Central monitor and control

Comfortable indoor

Precise docking

Magnetic guidance

Platform size and standard

InformationModular StationGuidance System

ConceptDesign

platform

Emergency door

HVAC system

Screen door

Fare collector

video monitor

Information system

Closed type Semi open type

Open type

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Project 1

- Modular composite body

- Virtual rail - Automated operation- Fuel cell system

Project Flow

- System engineering- Infrastructure standard- Operation system- Maintenance based on

railway system

- Fuel cell propulsion- Hydrogen infrastructure- Regulation- Standardization

Prototype Tram Hydrogen Public Transportation

Bimodal Tram Operation System and Infrastructure

Hydrogen PublicTransportation System

Project 3Project 2

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Hydrogen Tram to Train

Step by Step Goal

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Work Scope

� Standard for safety and designManagement

� Delivery technology like Pipe-line supply

� Integrated network for central deliverySupply system

� Replace substation with fuel cell system

� Technology combined with the existing railway systemProduction and storage

Infrastructure,

Supply and

Safety

� Establish the procedure for the test and evaluation of fuel cell

powered train (reliability, safety, durability)

System integration,

test and evaluation

� FC controller and traction controller Interface fuel cell and

propulsion system

� BOP for the safety and performance of hydrogen trainBOP for rail system

� Traction inverter, motor and controllerPropulsion and control

Fuel cell

propulsion

system

Contents Sub-theme Theme

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Electrical Troubles

Substation to pantograph

38%Between

substations45%

Substation9%

Transmission8% Report on electrified railway

system in Seoul

☞ Most troubles are from substations

and catenary wires.

☞ Need a substitute system

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Initial Cost

--

5 M $/km

Infrastructure*

1.5

1

Vehicle

Estimated in 2007110Fuel Cell AGT

Total extension 12.7 km1.051K-AGT

RemarksTotalPropulsion systemCost (ratio)

Electrified AGTElectrified AGT Fuel Cell AGTFuel Cell AGTvs

* Except the land acquisition cost

Cost of fuel cell system is so noncompetitive at the moment

Nevertheless, the total initial cost is more competitive with FC system

Cost for fuel, maintenance and operation of FC AGT depends on the technology

Durability of fuel cell system needs much improvement

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Korea Construction Fair 2007

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Seky Chang

e-mail: [email protected]

Office: +82-31-460-5381

Seky Chang

e-mail: [email protected]

Office: +82-31-460-5381

Thank you for your attention