hybrid torque wrench · real-time digital display the lcd permits real-time confirmation of the...

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http://www.adrec-jp.com 1-1-12, Sengari, Kamo, Niigata 959-1327, Japan TEL : +81-256-52-1160 FAX : +81-256-52-1146 E-mail: [email protected] HYBRID TORQUE WRENCH Appropriate tightening to get a tight fit Multipurpose tool!

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Page 1: HYBRID TORQUE WRENCH · Real-time digital display The LCD permits real-time confirmation of the tightening torque. High-function digital torque wrench Range of the tightening can

http://www.adrec-jp.com

1-1-12, Sengari, Kamo, Niigata 959-1327, JapanTEL : +81-256-52-1160 FAX : +81-256-52-1146

E-mail : [email protected]

HYBRID TORQUE WRENCH

Appropriate

tightening

to get a tight fit

Multipurpose

tool!

Page 2: HYBRID TORQUE WRENCH · Real-time digital display The LCD permits real-time confirmation of the tightening torque. High-function digital torque wrench Range of the tightening can

Innovation A variety of functions

3

A variety of functions will back upthe production system.

Real-timedigital displayThe LCD permits real-time confirmation of the tightening torque.

High-function digital torque wrench●Range of the tightening can be set arbitrarily.●Large-capacity memory : 6,000 cases●Work and measuring condition setting : 10 patterns

Bar graphThe bar graph on the LCD permits real-time confirmation of the tightening condition.

Wireless communicationTo allow a plurality of real-time management, and support a variety of systems .

Drip proof & IndicatorIt is possible to work in the outdoor environment regardless of the day and night by LCD lamps and the loud buzzer.

Torque & AngleBy measuring the torque and angle at the same time, it delivers a variety of functions .

Options

2

Full of useful interfaces

Full of interface build cases using the two-way wireless communication(Optional)

USB connection

Two-way wireless real-time data control(*Optional)

RS232C connectionNon-voltage contact converterLAN (*Optional)

Real-time monitor

*The options need separate detailed arrangements.

USB connection Two-way wireless(*Optional)Two-way wireless(*Optiona

NEW Tightening data controlEXCEL.CSV

Past 10 years from the launch

Making further progress,

"HYBRID TORQUE WRENCH" has been reborn.

The biggest feature of adrec products are "digital traceability".

Ultra-lightweight:1/3-1/2 of the weight of conventional tools.

Appreciation by means of the sense of sight, hearing, and touch.

We will help to enhance the customer's traceability management

in a feature-rich.

Tightening management conditions setting

Real-time control display (*Optional)

Tightening data control

Page 3: HYBRID TORQUE WRENCH · Real-time digital display The LCD permits real-time confirmation of the tightening torque. High-function digital torque wrench Range of the tightening can

Strong support for tightening work Traceability Contorol Tools

4 5

Functionality, reliability, and usability are our missions.

Bar graph & LED display, buzzer sound, and vibration stimulate three senses

Twice tightening prevention function

Blue LED

Setting:Lower limit - Upper limit Blue LED light up

*Some models are not supported.

Indicator Specifications function

Big torque wrench

HTWC-400

Drip proof & Indicator

*Some models are not supported.

*Microsoft.NET Framework4.0 or higher is required .

(Drip proof suport IPX6)

Setting:Over the upper limitRed LED light up

Buzzer sound & vibrationRed LED

Standard software (Supplied free)

Real time monitor (Supplied free on angle option)

Optional : [Ang]Angle calibration product

*Operating environment Windows XP SP3 or later , Vista , 7 ,8.1 ,10 and Microsoft.NET Framework3.5 is required.

Visual Studio / Access / Excel name or logo are registered trademarks or trademarks of Microsoft Corporation.

Stage warning Specified value Over torque

4

Indicator Specifications function

Big torque wrench

HTWC-400

Drip proof & Indicator

*Some models are not supported.

(Drip proof suport IPX6)

Stage warning Specified value Over torque

●Simplified commands ●Various events ●Cumbersome process of the communication control [Make library all]

Communication class library Type : HTW-DLL

Application development environment

Available in only References

at

A

Enable communication under Excel macro

Data receiving and completion event

Command executionVarious settings

Optional : [Ang] or [Dch]

If you re-tightening the screw which has already been tightened in specified torque, by monitoring the torque and angle at the same time, you can prevent the twice tightening operation.

PC Tool has a variety of functions . Data setting of the torque wrench.Read and save work data to PC.Excel conversion function.

●It's possible to analyze a relation between the torque (Turning , twisting force) and the angle.

●Easy to realize the measurement of torque and angle, you can easily graph drawing and data collection of the PC.

●You can directly transfer data to the "Excel"

Communication class library supports communication with the torque wrench.Application development environment " Visual Studio " is, of course , available under the "Excel " macro environment of your daily , enables a unique system built by the customer .

It is possible to work in the outdoor environment regardless of the day and night by LCD lamps and the loud buzzer.

It is possible to significantly reduce the development time of system development .It also enables the construction of torque management system

in those unaccustomed to the communication control .

PC tool

Communication class library(DLL)

Real time measurement of the torque and the angle

nt

Page 4: HYBRID TORQUE WRENCH · Real-time digital display The LCD permits real-time confirmation of the tightening torque. High-function digital torque wrench Range of the tightening can

Product details

6 7

High quality is achieved with a design which corresponds to needs.

Angle added (Optional)

Wireless function

Model Description

Common Standard Specifications

█Direction of load

█Measuring accuracy

█Memory Function

█Measurement mode

█Work control Condition setting function

█Power

█ Interface

█Standard accessories

HTW-DLL

█Sleep function/ Auto power OFF function

Total length

Effective lengthg

*The weight of the exchange head is excluded.

*Torque wrench only.The weight of the exchange head and display is excluded.

Options apply List

*100N・m type With all of the optionsModel(ex.) HTW C - 100 Ⅱ P - TI - Ang - ZE

Model

HTWC-10Ⅱ

HTWC-25Ⅱ

HTWC-50Ⅱ

HTWC-100Ⅱ

HTWC-200Ⅱ

HTWC-300Ⅱ

HTWC-400Ⅱ

HTWC-600Ⅱ

Tightening range

2~10N・m

5~25N・m

10~50N・m

20~100N・m

40~200N・m

60~300N・m

80~400N・m

120~600N・m

Min.reading

0.01N・m

0.01N・m

0.01N・m

0.1N・m

0.1N・m

0.1N・m

0.1N・m

0.1N・m

Effective length

226mm

249mm

268mm

321mm

460mm

650mm

875mm

1065mm

Square drive

6.35mm

9.53mm

9.53mm

12.70mm

12.70mm

19.05mm

19.05mm

19.05mm

Total length

291mm

318mm

337mm

394mm

536mm

730mm

955mm

1152mm

Weight

0.19kg*0.22kg*0.29kg*0.42kg*0.77kg*1.19kg*1.65kg*2.33kg*

ZigBee/IEEE 802.15.4(TELEC's work design certification granted)

2.4GHz (2405~2480MHz)

11ch~26ch (All 16ch)

1~15

30m~60m(Changed by the use environment)

Communication class library Model Supported OS Overview

Model

HTWS-1.5Ⅱ

HTWS-3Ⅱ

HTWS-5Ⅱ

ModelHTWC/HTWS

ModelHTWS-1.5・3.0・5.0

HTWC-10・25HTWC-50

HTWC-100・200HTWC-300・400・600

P○○○○

Screw type

TG××○○○

ID×××○○

TI×××○○

Ang×○○○○

Dch×○○○○

ZE○○○○○

Max. torque(     )

Pin typeNothing

P:Pin type

Drip-proof specification(IPX6)Nothing

TG=Drip-proofID:Indicator

TI:Drip-proof & Indicator

AngleNothing

AngDch

WirelessNothing

ZE

Tightening range

0.3~1.5N・m

0.6~3.0N・m

1.0~5.0N・m

Min.reading

0.001N・m

0.001N・m

0.001N・m

Effective length

145mm

145mm

145mm

Square drive

6.35mm

6.35mm

6.35mm

Total length

195mm

195mm

195mm

Weight

0.09kg*0.09kg*0.09kg*

ModelAngDch

Angle calibration○×

Detection start minimum torqueMax.torque 5%~Max.torque 1%~

Decomposition

0.1°

Angle accuracy

±2°+1digit

Measurement range

1°~999°

955mm

1152mm

1.65kg

2.33kg*

Total length Weight

*

Wireless standard

Channel number

Group ID

Equipment specificationI/O:USB Mini B D-Sub 9Pin

Shape:Box type

Size:L67×W67×H28

Characteristic

ZC-101W

I/O:USB A

Shape:Box type

Size:L75×W67×H28

ZC-201W

I/O:USB A

Shape:USB dongle type

Size:L70×W23×H9

ZC-202W

External output options specification

No-voltage output terminal

16 points

[ModeA]OK/NG signal Each 8 -point output (ID:1~8)[ModeB]OK/NG Count management completed signal Torque wrench ID[1~255]

ZC-501W

ZC-501W-IO

*Data communication of output port

will be either the " Ethernet " or " RS-232C " .

▶HTWCⅡ(Exchange Head Type) Series

▶HTWSⅡ(Display Separation/Exchange Head Type)Series

The exchange shank There are two types of the "quick-change type (standard)" , "pin -locking".

Please specify when ordering (The price is the same amount).Model ex. of ordering【HTWC-10ⅡP】

Right and left or one way setting possible.Automatic Detection of tightening direction

±1% +1digit

Max.6,000 cases

Peak hold/Run mode

Setting condition:Max. 10patternsNumber of control times:Continuous~999times

Lithium battery(Built-in)Working hours:About 18 hours(100 times/H:Wired specification)

・QCH ratchet head・Dedicated PC software・USB cable・Charging adapter

RS232C compliant/USB connection

Communication frequency band

Communication distance

Early type,No USB terminal can be connected to

equipment in the " PLC / sequencer ", etc.

Characteristic

Characteristic

It is to ensure the compatibility and ZC-101w ·

ZC-201W, was realized small size, low cost.

It is corresponding to the Ethernet environment ,

also to allow connection to the management PC

(torque wrench dedicated software) and the data

server and the PLC (sequencer) device , you can

further expand the potential of the system

construction .

Operating environment Windows XP SP3 or later ,

Vista ,7, 8.1,10 and Microsoft.

NET Framework3.5 is required.

It will be offered at the "Com object ".

When you do reference setting

in the development environment,

it is available .

Characteristic

It is to ensure compatibility with the ZC-101W, is equipped with a connection terminal that can withstand the harsh environment of the manufacturing site. And low-cost implementation .

I/O Specification

USB port

Mini B 1port

Baud rate115,200

LAN connector

 10/100BASE-T 1port*RS232CD-SUB 9 pin(male)*Baud rate

9,600・19,200・38,400・115,200

Wireless receiver

Applicable model: ZC-101W/ZC-201W/ZC-202W/ZC-501W

Applicable model: ZC-101W/ZC-201W/ZC-202W/ZC-501W/ZC-501W-IO

Page 5: HYBRID TORQUE WRENCH · Real-time digital display The LCD permits real-time confirmation of the tightening torque. High-function digital torque wrench Range of the tightening can

QCH10

QCH25

QCH50

QCH100

QCH200

QCH300.400

QCH600Square drive

HCH25

HCH50

HCH100

HCH200

2.5

4

6

8

3

5

8

10

4

6

10

12

5

8

12

14

6

10

14

17

45

55

65

80

10

12

15

18

HTWS-1.5/3/5 HTWC-10/25

HTWC-50

HTWC-100

HTWC-200

8

QCH ratchet head

6.35(1/4)

9.53(3/8)

12.7(1/2)

19.0(3/4)

19.0(3/4)

24

31

32

39

46

54

68

19 7.5 12

15.5

16

19.5

23

27

34

55

65

80

100

125

12

15

18

22

30

HTWS-1.5/3/5/ HTWS-10

HTWC-25

HTWC-50

HTWC-100

HTWC-200

HTWC-300.400

HTWC-600

HCH hexagon Model Width W L1 φD1 Applicable torque wrench

RCH50

RCH100

RCH200

8

55

65

80

12

15

18

7

11

12

17

8

11

17

12

17

24

17

24

32

8

13

19

10

12

19

13

19

27

19

27

36

9

14

22

13

22

14

21

30

22

30

41

10

24

14

21

31

HTWS-1.5/3/5 HTWC-10/25

RCH ring head Model L1TS φD1 Applicable torque wrench

SCH300

SCH400

HTWS-1.5HTWS-3HTWS-5

HTWC-10HTWC-25

5.56789

1011129

101112131416121314161718191718192122241718192122232426272122232426272930

1112141618202224182022242628322426283234363834363844485034

36.538.5424446485254424446

48.552545860

3.23.54

4.54.55

5.56

4.55

5.56

6.57

7.56

6.57

7.58

8.598

8.59

13141617181921

17181921222427212224273032

2730323641

293032353638414650323536384146505460

26283234363842

34363842444854424448546064

5662667484

5860647072768292100647072768292100108120

6.57

7.58

8.5910

88.5910101112101011121314

1213141517

45

55

65

80

100

125

10

12

15

18

22

30

16

18

24

26

32

42

SCH spanner head Model Width WWidth W S T S T L1 D2φD1 Applicable torque wrench

Model Square drive S H G R L1 φD1 Applicable torque wrench

15

19

HTWC-50

HTWC-100

HTWC-200

HTWC-300/400

HTWC-600

12

12

17

15

SCH25

SCH50

SCH100

SCH200

SCH600

10

13

15

45 10

HTWC-50

HTWC-100

HTWC-200

RCH2518

19

32

25

34

42

35

45

58

31

33

43

49.5

25 11

14

20

20

45 10

Fig-2

Fig-1

10

11

Width W

Standardhead

Made-toorderheads

H287×W200

Special exchange headsfor HTWC / HTWS

Silicone jacketUsed exclusively for HTW/HTWC/

HTWS/HTW2·I/HTW2·IC/HTW2·IS