HUSSONG MANUFACTURING CO., INC. - Urban ?· HUSSONG MANUFACTURING CO., INC. ... and assembled by trained…

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  • Hussong Mfg. Co., Inc. CSK-29-G Report No.: 0216GN047S Rev. 01, January 2015

    HUSSONG MANUFACTURING CO., INC.

    Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do

    not use any phone in your building. Leave the building immediately. Immediately call your gas supplier from

    a neighbors phone. Follow the gas suppliers instructions.

    If you cannot reach your gas supplier, call the fire department.

    Installation and service must be performed by a qualified installer, service agency or the gas supplier.

    WARNING:FIRE OR EXPLOSION HAZARDFailure to follow safety warnings exactly could result in serious injury, death, or property damage.

    This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

    INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

    CHASKA 29-GLASSModel #CSK-29-GDirect Vent Gas Fireplace Insert

    Tested &Listed By

    OMNI-Test Laboratories, Inc.

    C US

    PortlandOregon USA

    Installation and Operation Manual

    English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com or scan the QR code for our mobile app.

  • HOMEOWNER REFERENCE 3

    Read this manual before installation or operating this appliance.

    Please retain this owners manual for future reference.

    CONGRATULATIONS!

    We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components

    and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the

    burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging. Our

    commitment to quality and customer satisfaction has remained the same for over 30 years. We offer a complete line of gas and

    wood fireplaces, along with stylish accessories to complement any decor. Adding a fireplace is one of the best ways to increase

    the value of your home, and we are proud to offer a network of dealers throughout the country to help make your experience

    everything you imagine. We pride ourselves in being dedicated not only to functionality and reliability, but also customer

    safety. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy

    Heat gas fireplace.

    Jim HussongPresident

    Dudley HussongBoard Chairman

    Homeowner Reference InformationWe recommend you record the following information:

    Model Name: ___________________________________________

    Serial Number: __________________________________________

    Dealership Purchased from: _______________________________

    Date purchased/installed: _________________________________

    Location of fireplace: _____________________________________

    Dealer phone: ___________________________________________

    Notes: _____________________________________________________________________________________________________________

    ____________________________________________________________________________________________________________________

    ____________________________________________________________________________________________________________________

    ____________________________________________________________________________________________________________________

    ____________________________________________________________________________________________________________________

  • TABLE OF CONTENTS 5

    TABLE OF CONTENTSTABLE OF CONTENTS ...................................................................5

    1.0 INTRODUCTION ......................................................................71.1 Appliance Certification ..................................................................71.2 Requirements for the Commonwealth of Massachusetts ......7

    2.0 SPECIFICATIONS ....................................................................82.1 Appliance Components ................................................................82.2 Heating Specifications ..................................................................82.3 Appliance Dimensions ..................................................................92.4 Part Assembly Overview ...............................................................102.5 Safety Barriers ................................................................................11

    3.0 EXISTING FIREPLACE REQUIREMENTS .............................123.1 Appliance Placement Considerations ........................................123.2 Existing Fireplace Specifications ...............................................12

    4.0 TERMINATION LOCATION .....................................................134.1 Vent Termination Clearances .......................................................13

    5.0 INSTALLATION PREPARATION .............................................145.1 Inspect and Clean Existing Chimney .........................................145.2 Flue Damper ...................................................................................145.3 Gas Line...........................................................................................145.4 Electrical Wiring .............................................................................145.5 Fireplace Conversion ...................................................................14

    6.0 INSTALLATION ........................................................................156.1 Kozy Heat #816-CL Co-Linear Vent System ............................156.2 Remove Air Duct ............................................................................166.3 Run Vent System ............................................................................166.4 Connect Vent Pipe to Air Duct ....................................................176.5 Place and Secure Appliance .......................................................17

    7.0 GAS LINE CONNECTION ........................................................187.1 Gas Conversion (sold separately) ..............................................187.2 Gas Line Installation ......................................................................18

    8.0 FACING AND FINISHING ........................................................198.1 Clearances to Combustibles .......................................................198.2 Shroud Installation .........................................................................208.3 Safety Barrier Installation .............................................................20

    9.0 GAS FIREPLACE INSERT SETUP ..........................................219.1 Glass Assembly ............................................................................219.2 Light Kit ............................................................................................219.3 Glass Media Installation ..............................................................219.4 Control Board Removal and Installation ....................................22

    10.0 ELECTRICAL INFORMATION ...............................................2310.1 Electrical Specifications .............................................................2310.2 Wiring Requirements ...................................................................23

    11.0 OPERATING INSTRUCTIONS ..............................................2411.1 Setup Proflame 2 IFC Module ...................................................2511.2 Initialize the Control System ......................................................2511.3 Reset the System for Manual Operation .................................2511.4 Automatic Safety Restart ............................................................2511.5 Backup Battery Operation ........................................................2511.6 IFC Module Ignition Sequence .................................................2611.7 Additional Diagnostic Information .............................................2611.8 Remote Control Operation ........................................................27

    12.0 ADJUSTMENT .......................................................................3012.1 Pressure Testing ..........................................................................3012.2 Burner Flame Adjustments ........................................................31

    13.0 TROUBLESHOOTING ...........................................................32

    14.0 MAINTENANCE .....................................................................3414.1 Burner and Pilot System ............................................................3414.2 Fans ................................................................................................3414.3 Vent System ..................................................................................3414.4 Glass Assembly ...........................................................................34

    15.0 REPLACEMENT PARTS LIST ...............................................35

    LIMITED WARRANTY .....................................................................37

    LIFETIME WARRANTY ...................................................................39

  • INTRODUCTION 7

    1.1 Appliance CertificationLaboratory: OMNI-Test Laboratories in Portland, Or

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