Hübner Group / 2017

Hübner Group

The Hübner Group has began its activities on 1980 and nowadays is an important supplier of the automotive industry, supplying original equipment manufacturers as well as their systems, besides capital goods industries.

The group has its plants located in Brazil, acting on the foundry, machining and assembly areas. The continuous development on projects, elevated excellence standards and the integration between its enterprises strengthen its position on the acting segment.

Time Line Hübner Group

1980

The Hübner Mechanicalproduction of parts with

starts more

complex. There was need for new machines and expansion of its facilities.

1983

Starts its operations in theautomotive aftermarketwith the launch ofAutoLinea brand.

Changes name to Hübner Mechanical Industry and its Plant to the industrial city of Curitiba with 8,000 m² which later expands to 12,000 m².

1987 1990

Acquisition of the iron foundryFundição Trützschler Ltda. In Ponta

actual HübnerGrossa PR - Fundição Ltda. Acquisition of metals foundry

the non-ferrous- actual Hübner

Fundição de Alumínio Ltda.

2000

Acquisition of the iron foundry Impar in Ponta Grossa - actual Hübner Fundição Ltda – Matriz.With that the group has an increase in its production capacity.

2002 2013

Year that the Hübner Group determined the business focus in mechanical metalindustry. Starts theimplementation of the LeanManufacturing project - Hübner 2016.

Year in which it was founded the Hübner Mechanical in a small shed in the São Pedro Village.

2016

2016 is the year ofimplementation of ISO14001 certification inHübner Machining.

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Portfolio, gray and ductile iron:Axle housing, axle casing, brake support, housings, bogie suspension, covers, engine block, cylinder head, hub, planetary, and supports.

• Employees: 140• 645,835 sq. ft. / 60,000 sqm.• Casting capacity: 800 tons

monthly• Horizontal Molding Lines:• Casting size:

44 to 2,217 lbs. / 20 to 1,000 kg

Iron Foundry – Plant 2 (Ponta Grossa – Brazil)

No Bake Process Manual - Iron Foundry – Plant 2

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Portfolio, gray and ductile iron:

Axle housing, axle casing, brake support, housings, bogie suspension, covers, engine block, cylinder head, hub, planetary, and supports.

• Horizontal Molding Lines:• Molding Set System ( Manual Process )• Casting size:

up to 2,217 lbs. / up to 1.000 kg• Molding steel box size• As customer requirement

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Portfolio, gray and ductile iron:Axle housing, axle casing, brake support, housings, bogie suspension, covers, engine block, cylinder head, hub, planetary, and supports.

Iron Foundry – Plant 3 (Ponta Grossa – Brazil)

• Employees: 236• 3121,534 sq. ft. / 290,400 sqm.• Casting capacity: 1,700 tons

monthly• Horizontal Molding Lines:• Casting size:

44 to 555 lbs. / 20 to 250 kg

Green Sand Molding Machine FDC - Iron Foundry – Plant 3

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Portfolio, gray and ductile iron:

Axle housing, axle casing, brake support, housings, bogie suspension, covers, engine block, cylinder head, hub, planetary, and supports.

• Horizontal Molding Lines:• Molding Set System ( Automatic Process )• Casting size:

up to 177 lbs. / up to 80 kg• Box size• 800x 700 x (250+250) mm

Green Sand Molding Machine Savelli - Iron Foundry – Plant 3

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Portfolio, gray and ductile iron:

Axle housing, axle casing, brake support, housings, bogie suspension, covers, engine block, cylinder head, hub, planetary, and supports.

• Horizontal Molding Lines:• Molding Set System ( Automatic Process )• Casting size:

up to 333 lbs. / up to 150 kg• Box size• 850 x 850 x (300+300) mm

No Bake Process Kkless Molding - Iron Foundry – Plant 3

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Portfolio, gray and ductile iron:

Axle housing, axle casing, brake support, housings, bogie suspension, covers, engine block, cylinder head, hub, planetary, and supports.

• Horizontal Molding Lines:• Molding Set System ( Mechanical Process )• Casting size:

up to 555 lbs. / up to 250 kg• Flaskless mold size• 1.400 x 1.000 x (400+400) mm

Total Melt Capacity

High capacity melting capabilities increases metallurgical consistency and lowers iron cost. 2,500 tons monthly across all foundry facilities.

Alloys

StandardsofCastingsTypesofIron

DUCTILE GREYDUCTILEIRON

GREYIRON

TECHNICALSTAND

DIN1693 1691

GGG-40.3 GGG-40 GGG-42 GGG-50GGG-60 GGG-70 GG-15 GG-20 GG-25 GG-30

ABNT NBR-6916 NBR-6589 FE-38017 FE-38017 FE-42012 FE-50007 FE-

60003FE-70002 FC-150 FC-200 FC-260 FC-300

ASTM A-536 A-48A-159 60-40-18 60-40-18 65-45-

12 80-55-06 100-70-03

25 30 35 40

SAE J-434 J-431 D-4018 D-4018 D-4512 D-5506 D-7003 G-2000 G-2500 G-3000 G-4000

ISO R-1083 R-185 370-17 370-17 400-12 500-7 600-3 700-2 GR-15 GR-20 GR-25 GR-30

Molding Lines

HÜBNER-IronFoundryMoldingLine BoxSize MinimumWeightpermold IdealWeight

permold Examples MaximumWeightofParts Material

FDC 800x700x(250+250)mm 15kg 40kg 04caviLes=3,80kg/part - Grey/DucLleIron

Savelli 850x850x(300+300)mm 20kg 60kg 02caviLes=10kg/part - Grey/DucLleIron

NoBake,FlasklessMolding 1.500x950x(400+400)mm - 120kg 02caviLes=60kg/part - Grey/DucLleIron

NoBake,Manual Ascustomerrequirement - - - Grey1.400kg/DucLle600kg Grey/DucLleIron

HÜBNER-Non-ferrousFoundry

MoldingLine MinimumSize MaximumSizeMinimumWeightofParts

IdealWeightofParts MaximumWeightofParts Material

PermanentMold 300x300x300mm 1000x1000x900mm 0,2kg 1,5kg 15kg Aluminum

NoBake - 1.250x850x(250+250)mm 5,5kg 20kg 100kg Aluminum/Copper/BrassAlloy

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Portfolio, aluminum, copper and brass alloy; Housings, turbocharger compressor housing, rings, manifolds and cylinder heads.

Aluminum Foundry (Blumenau – Brazil)

• Employees: 29• 32,292 sq. ft. / 3,000 sqm;• Casting capacity: 80 tons

monthly;• Horizontal and Vertical Molding

Lines:• Casting size:

0.33 to 441 lbs. / 0,15 to 200 kg

Permanent Mold - Aluminum Foundry

• Horizontal and Vertical Molding Lines:• Molding Set System• Casting size:

up to 33 lbs. / up to 15 kg• Permanent mold size• 700 x 400 x 250 mm

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Portfolio, aluminum, copper and brass alloy;

Housings, turbocharger compressor housing, rings, manifolds and cylinder heads.

No Bake Process Flaskless Molding - Aluminum Foundry

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Portfolio, aluminum, copper and brass alloy;

Housings, turbocharger compressor housing, rings, manifolds and cylinder heads.

• Horizontal Molding Lines:• Molding Set System• Casting size:

up to 441 lbs. / up to 200 kg• Flaskless mold size• As customer requirement (up to 6 ton mold

weight)

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Portfolio, gray and ductile iron:Axle housing, axle casing, brake support, housings, bogie suspension, covers, engine block, cylinder head, hub, planetary, supports, flywheels, weights, brackets, bearings and pulleys.

Machining – (Araucária – Brazil)

• Employees: 221• 96,875 sq. ft. / 9,000 sqm.• Machining capacity: 18,920 hours• Horizontal and Vertical machining:• Machining size:

30 x 40 to 1000 x 1200 mm

Machining Unit

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Portfolio, gray and ductile iron:

Axle front housing, brake support, housing, bogie, covers, engine and short block, cylinder head, connection road, hub, axle casing, planetary, oil pump shaft and support.

• The unit has a large manufacturing facility and high power quality and precision machines such as:

• Horizontal Machining Centers;• Vertical Machining Centers;• Vertical /Horizontal Milling Machine;• Horizontal Lathes;• Vertical Lathes

Machining Unit

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Portfolio, gray and ductile iron: Items SCANIA02 Horizontal Machining Centers;Expansion induction machine for axle assembly on bogie bracket;Assembly press;

Machining Unit

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Shop are certified.ISO 9001:2000 / 9001:2008.ISO TS 16949.ISO 14001.

• The company has laboratories to monitor the quality of its products and equipment.

• The control is carried out at all stages of production, from roughing to finishing of each piece, which ensures total quality of products.

BUSINESS MARKET

Main Costumers

Products

• Application – Compressor Industry

Products

• Application – Railway Industry

Products

• Application - Agricultural Industries

Products

• Application - Construction Equipment

Products

• Application - Automotive

OUR MACHININGDIFFERENCEQUALITY

Preproduction Simulation Tools

QuikCAST® 3-D Solidification ModelingSimulates fluid flow and casting solidification process using a 3D model .• Identifies potential issues prior to production .• It tools assure a reduction on product and process development

lead time

Preproduction Simulation Tools

Digital ImagingInspect and characterize the dimensions of a casting• Ensures our customers’ castings.

Laser Scanned Dimensional Analysis3-D scans of castings

• Ensures dimensional consistency, accurate machining, performance.

Customer point of viewQuality is a raw characteristic on our products, in this way the group certifies its quality based on a rigorous set of inspections, since the raw material up to the final product

Sample Evaluation Tools

LaboratoriesComplete set on metal, sand and raw material characterization Chemical, metallographic and mechanical tests;

Inspect and characterize the microstructure of a casting.• Ensures our customers’ castings are made to specification.

Commitment to Quality Driven By

Culture of excellence and customer service.

Continuously improve & invest in processes and equipment .

Technology, methods, and maintenance.

MDIAFCFEHRINEINNCGE

M A N A G E M E N TSYSTEM

Lean Journey – Hübner Group

Lean Journey – Hübner Group

A3Strategic

A3Productio

n

A3Lean

A3Quality

A3

HumanResources

A3Engineeri

ng

A3Sales

A3LogisticsA3

CostAccountin

g ExecutiveLevel

OperationalLevel

Lean Journey – Hübner Group

Lean Journey – Hübner Group

Lean Journey – Hübner Group

CHARACTERISTICS CORESHOPKANBANBLOCO

KAIZENPAINTING

LOGISTICOPERATION UNIBOX

CELLS NOBAKEMOLD RENK

F1 F2 F3

Production 84,50% 20%

Productivity 178% 100% 14% 14,29% 25,00% 20,00%

WIP -66% -45%

Taktadherence 17%

LeadTime 15,66% 15,56% 18,32% 50%

Area 9% 9% 9% 93%

Freight -25%

Movement 57,4%

Traveleddistance

Average of savings above than 15%

MACHININGOUR DIFFERENCE

Our Difference

The companies Hübner Group administer proactively activities, services and products that can interact with the environment.

Their industrial processes are monitored frequently, enabling the prevention of environmental impacts. The Hübner Group has employees committed to continuous improvement in the use of natural resources, and with respect for the environment.

Our Difference

The artisanal production model, polluter, gives way to a carbonization system, developed by Bricarbras, which uses hand-trained workforce and a higher income in wood processing in charcoal and avoids the emission of pollutants to the environment.

Our Difference

The employee satisfaction brings productivity, quality and pride that is done!

Our Difference

Hübner Group is today a major supplier to the automotive industry.

The development and integration of their companies consolidates the strategy of self- sufficiency and the Hübner Group strengthens its position together the segments in which it operates.

Foundries Machining Assembly

www.grupohubner.com.br

+55 (41) 2108.5000

Rua Pedro Fila, 210 - Thomaz Coelho Araucária – Paraná – Brazil.