hpb brochure 0708

Wellhead Equipment & Controls


HYDRO PNEUMATIC designs and

manufactures a complete line of wellhead

and production safety equipment, including

Safety Valves.

The company’s Safety Shutdown Systems

have found extensive use in wellhead,

production, pipeline and process systems

applications.

HYDRO PNEUMATIC was established in

1968 and since its establishing, the

company has been well known for its design

and engineering, quality and reliable

products which are the cornerstones of

HYDRO PNEUMATIC’S continuing effort to

provide the highest customer value to

today’s demanding of oil and gas industry.

In 2006 HYDRO PNEUMATIC has changed its

name to HYDRO PNEUMATIC BONETTI

(HPB), maintaining the same structure,

product portfolio and business style.

Mailing Address: Via Luigi Bonati – 29017

Fiorenzuola (PC) – ITALY

Phone: + 39 0523 982731

Fax: + 39 0523 983252

E Mail :[email protected]

Web:http://www.hydropneumatic-it.com

Products

� Choke Valves, API/ANSI, manual and

automatic control

� API 6A Gate Valves, manual and

automatic up to 4.1/16”

� API 6D Gate Valves, manual and

automatic up to 6”

� ANSI Gate Valves 1” and 1 ½” class

150 up to 2500

� Linear Actuators, Hydraulic and

Pneumatic Single and Double Acting

type, Wire Cutting and Non Wire

Cutting type, Diaphragm type

� Control Valves for high pressure

separator

� Wellhead safety system: Shutdown

Control Panels

� Control Panels for control and

monitoring of Actuators

� Air/Gas driven Injection Pump and

skidded Units for Methanol, Glycol,

Inhibitor and BOP Test Unit up to

10.000 PSI

� Pilots, relays and accessories for

Safety System - Fire Sensors

� Repair and Maintenance Services

with certified Spare Parts

CERTIFICATIONS

HYDRO PNEUMATIC’ s quality

management system meets

international standards:

� Quality System in conformity

with UNI EN ISO 9001

� Quality System in conformity

with API-Q1, VALVES DESIGN

API-6A/6D

� PED Conformity Certificate

� ATEX - Certification for electrical

instrumentation

� ATEX - Certification for non

electrical instrumentation.

Hydro Pneumatic in Fiorenzuola (PC)


HP actuators are Linear, Hydraulic and

Pneumatic Single and Double Acting type,

Wire Cutting and Non Wire Cutting type,

Diaphragm type

ACTUATORS:

Valve size up to 16” - Pressure rating up to

15.000 PSI.

SSV - SDV - BDV Actuated gate valves with

“OFS” series

Compact Quick Disconnected Actuator

Pneumatic Actuators

4. 1/16” 6650 PSI

Wire cutting and not wire

cutting

Quick Disconnect HY/PN Actuators HP actuators are characterized by many

features to allow the easy dismount of the

actuator from the valve :

. quick opening of the actuator and splitting in the components for easier maintenance

. actuators are designed to be fail-safe and fail-close

. hydraulic actuator is recommended for use in high pressure and/or large-bore

applications

. pneumatic actuator is used for low/medium pressure and7or small bone

applications.


Gate valves are linear motion valves in

which a flat closure element slides into the

flow stream to provide shut-off. Gate valves

are designed to minimize pressure drop

across the valve in the fully opened position

and stop the flow of fluid completely.

Manufactured to API specification 6A, 19th

edition, PSL 1-4 Material for H2S and CO2

service in accordance with NACE MR-01-75,

latest edition.

Available in API Material Classes AA through

HH, Temp. Classification L through U. Other

end connections, size and material classes

on request.

API 6A VALVES:

Size 1 13/16” through 6 3/8” - Pressure

rating up to 15.000 PSI.

API 6D VALVES:

Size 2” through 6” - Class 150 through 2500

ANSI VALVES:

Size 1” and 1 ½” - Class 150 through 2500

6” - 2500, Line Pressure

Activated, spring assisted.

Middle East

Production Manifolds

GATE VALVE 4” 600

with Pneumatic Actuator

3. 1/8” 5.000 GATE VALVE with

Hydraulic Actuator

High Temperature

Actuated Gate Valve


Manual adjustable type “Plug & Cage”

series “VR” external & internal sleeve.

A

B

C

∅ D

ANSI VALVES (ASME/ANSI B16.34 -1996)

VALVE SIZE

CLASS & FACE

Work. Press. -20 °F to 100 °F A B

PSI BAR mm mm

600 RJ 1480 102 250 199

/2” 900 RJ 2200 153 250 212

1500 RJ 3705 256 250 212

2500 RJ 6000 414 293 237

600 RJ 1480 102 250 212

2 1/2” 900 RJ 2200 153 288 238

1500 RJ 3705 256 288 238

2500 RJ 6000 414 305 292

600 RJ 1480 102 245 230

3” 900 RJ 2200 153 250 235

1500 RJ 3705 256 250 235

2500 RJ 6000 414 335 305

600 RJ 1480 102 264 264

4” 900 RJ 2200 153 271 271

1500 RJ 3705 256 280 280

2500 RJ 6000 414 335 335

600 RJ 1480 102 292 292

5” 900 RJ 2200 153 306 306

1500 RJ 3705 256 334 334

2500 RJ 6000 414 412 412

600 RJ 1480 102 335 335

6” 900 RJ 2200 153 357 357

1500 RJ 3705 256 390 390

2500 RJ 6000 414 495 495

Other sizes available on request

Adjustable Choke

Plug & Cage 3 1/8” 3.000

API VALVES (API 6A 19TH EDITION)

VALVE SIZE


PSI BAR mm Mm

1 13/16” 10000 690 246 208

2000 138 250 199

2 1/16” 3000 207 250 212

5000 345 250 212

10000 690 288 238

2000 138 250 212

2 9/16” 3000 207 288 238

5000 345 288 238

10000 690 288 238

2000 138 245 230

3 1/8” 3000 207 250 235

5000 345 250 235

3 1/16” 10000 690 328 288

2000 138 264 264

4 1/16” 3000 207 271 271

5000 345 280 280

10000 690 335 305

2000 138 292 292

5 1/8” 3000 207 306 306

5000 345 334 334

10000 690 370 370


Manual adjustable choke type Rotating Discs series “A2H”. API 6A – ANSI from 2” up to 6”. Pressure

Rating up to 15.000 PSI.

“P1-H” & “A2-H” SERIES Available with orifices from 1/4” up to 1”

“P1-H” & “A2-H” SERIES Available with orifices from 1/4” up to 1”

Other sizes available on request

ANSI VALVES (ASME/ANSI B16.34 )

VALVE

SIZE CLASS & FACE


Max Orifice

PSI BAR mm mm

600 RJ 1480 102 250 199

2” 900 RJ 2200 153 250 212 3/4”

1500 RJ 3705 256 250 212

2500 RJ 6000 414 293 237

600 RJ 1480 102 250 212 3/4”

240 225 1”

900 RJ 2200 153 288 238 3/4”

2 1/2” 245 230 1”

1500 RJ 3705 256 288 238 3/4”

245 230 1”

2500 RJ 6000 414 328 273

600 RJ 1480 102 288 238 3/4”

240 225 1”

900 RJ 2200 153 288 238 3/4”

3” 240 225

1500 RJ 3705 256 250 235 1”

2500 RJ 6000 414 335 305

600 RJ 1480 102 250 235

4” 900 RJ 2200 153 306 270 1”

1500 RJ 3705 256 316 280

2500 RJ 6000 414 385 349

- Dimensions “A” & “B” are accurate to within ± 3 mm.

- Available orifices: 1/4” - 3/8” - 1/2” - 3/4” - 1”

API VALVES

VALVE SIZE

Work. Press. -20 °F to 250 °F

A B Max

Orifice

PSI BAR mm mm

1 13/16” 10000 690 246 208 3/4”

2000 138 250 199

2 1/16” 3000 207 250 212 3/4”

5000 345 250 212

10000 690 288 238

2000 138 250 212 3/4”

240 225 1”

3000 207 288 238 3/4”

2 9/16” 245 230 1”

5000 345 288 238 3/4”

245 230 1”

10000 690 288 238 3/4”

250 235 1”

2000 138 288 238 3/4”

240 225 1”

3 1/8” 3000 207 288 238 3/4”

240 225 1”

5000 345 250 235

3 1/16” 10000 690 324 288 1”

2000 138 250 235

4 1/16” 3000 207 306 270 1”

5000 345 316 280

10000 690 335 305


The main advantage of choke valves is that

they can be designed to be totally linear in

their flow rate, HP valves may be equipped

with pneumatic, hydraulic and electrical

actuators.

Stepping actuators, both pneumatic and

hydraulic, are designed to provide precise

and incremental steps from open to close.

Continuous control actuators piston type,

both pneumatic and hydraulic, are of

extremely compact design and provide a

continuous control from open to close.

Other features for valve actuators include

over torque protection, local position

indication, and integral pushbuttons and

controls.

Travel stops or limit stops restrict linear or

rotary motion.

6” G2H Plug & Cage

with electrical actuator

Choke Valve 8” 2500x600 / 2” 600x150

External Sleeve type prearranged to receive

the hydraulic or pneumatic actuator.


Solid Block Dual Valve Control for High

Pressure Separator

Discharge Valves

DIMENSIONAL DATA ANSI FLANGED END

VALVE

SIZE

SERIES & FACE

W.P. PSI

A B

600 RTJ/RF

1.440 376 141

1” 900 RTJ 2.160 387 151

1.500 RTJ 3.600 387 151

2.500 RTJ 6.000 393 163

300 RTJ/RF

720 418 173

600 RTJ 1.440 421 175

2” *

900 RTJ 2.160 450 204

* 1.500 RTJ 3.600 450 204

* 2500 RTJ 6.000 475 223

(*) - This sizes are not standard manufacture.

Dimension “A” & “B” are accurate to within ± 1,6 mm.

400

B

A

492 with stem protector or stroke counter

550 with electrical lim

it switch

Control Panel

Type 8434Shut-Down Valve(Fail-Safe Close)

Type 7953 FC/PNSynaptaLevel Control Valve

Type "FM-2C"Electrical Limit SwitchAssy No. 8519(Optional)

Stroke CounterAssy No. 9059(Optional)

LCV SDV

PROCESS FLUID

INLET

Left-Hand orRight-Handto be specified

Discharge Valve

“LCV” ORIFICES AVAILABLE

STANDARD EXTRA STD

mm 3 4 5 6 7 8 10 12 14 16 19

Cv 0.3 0.7 1.1 1.5 2.5 3.5 5.3 7.2 8.8 10.5 14.5


Hydro Pneumatic is available to design and

manufacture a large variety of control

panels from signle-well (containing essential

functions for safety shut-in of the well-head

and download valves, dust and rain proof).

Up to multi-well panels with extended

automatic control to a number of wells from

a single location.

BOP Test Unit 10.000

Skid Unit with Hydro Pneumatic Pumps

Chemical Injection Pumps are specially

designed and manufactured to operate with

specific fluid handling requirements. These

requirements depend on the specific fluid,

temperature, and pressure which the

injection pump will be operating.

Minimax Pump 180 DSP


Series “AZ-2” Pressure Sensors

The new “AZ-2” Pressure Sensor uses an

advanced spool concept, designed for long

service life of the spool seals.

This feature also allow for increased

instrument pressure flow capacity than

other common sensors with the benefit of

faster response time.

Increased flow capacity makes the “AZ-2”

Sensor suitable for use in either pneumatic

or Hydraulic instrument systems.

The Sensor may be used to detect High or

Low pressure in a safety system and

transmitting a signal to perform a specific control function.

Type “ M80-HY/R “ Hydraulic Relay

The Hydro Pneumatic type “M80-HY/R” Relay

is a normally closed block-and-bleed hydraulic

valve. Due to its balanced stem and the free

piston mechanism, the presence of pressure

at the pilot section would have no effect on

the closed position of the valve until the

handle is pulled outward for manual reset

(Pull to Open).

The Relay will stay in this position until

instrument pressure is removed or the handle

is pushed inward manually (Push to Close)

independently from the presence of pilot

pressure. Any of this two actions will return

the Relay to its normally closed position,

providing downstream pressure from the

outlet to flow to the exhaust port.

SE�SI�G RA�GE SE�SI�G HEAD

BAR PSI WORKI�G PRESS.

1 - 10 15 - 145 5000 PSI

5 - 34 72 - 490 (345 BAR)

17 - 68 248 - 986

30 - 137 435 - 1987

120 - 275 1740 - 3988 10000 PSI

180 - 390 2610 - 5656 (690 BAR)

310 - 535 4496 - 7760

420 - 690 6090 - 10000

530 - 1034 7687 - 15000 15000 PSI


HYDRO PNEUMATIC’s quality management

system meets international standards:

. Quality System in conformity with UNI EN

. Quality System in conformity with API-Q1, VALVES DESIGN API-6A/6D

. PED Conformity Certificate

. ATEX - Certification for electrical instrumentation

. ATEX - Certification for non electrical instrumentation.

. ISO 9001

hpb brochure 0708

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