how to read hydraulic & electric diagrams
TRANSCRIPT
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Signs & symbols:
How to read hydraulic & electric diagrams
DHOLLANDIA tail lifts, a complete range of tail lifts
4
Main objectives• Learn to speak a “common” technical language
• Understand how DHOLLANDIA diagrams are set up
• Be able to recognize the used symbols, and making the link with the “real world”
• Understand how the principle valves, etc… work in theory
Original: 26/06/2007 ˘ Last update: 24/04/2008
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HYDR. DIAGRAM ELEC. DIAGRAM
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1. Main electric spare parts
Battery switch
Battery 12V-24V
Fuse + AMP
Rotational 3 POS.Selection switchNO - 0 - NO
combined1x NO contact1x Nc contact
2xNO contact
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Starter solenoid
ManipulatorJoy-stick
Electric wire7x1mm²9x1mm²…
Rotational 3 position selection switch2x NO - 0 - 2x NOMid contact is activated when turning switch in either direction.
U+R
I+R
Junction box
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ValveSolenoid
ElectricMotor+Thermalswitch
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2. Main hydraulic spare parts
Oil reservoir
Oil filter
Oil pumpGear pump
Single acting (SA)safety valve
Double acting (DA)safety valve
Check valve
Non-return valve
Pressurecompensatingbreaking valve
K0109on cylinders
V003on power pack
K1279as coupling
K153In logical valve
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Single Acting (SA)electrovalve
Manometercoupling
Pressure relief valveSwitch valve
Logical 3-way valve
PressureCompensatingBreaking valve
Logical valveBlockV096.E orV012.E
Logical valve blockin hydraulicpower pack
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Single acting (SA) lift cylinder, orother SA cylinder without spring
SA Tilt (close)cylinderwith internal spring
Double acting (DA) tilt cylinderNO spring
SA Tilt cylinder (for opening)with external spring
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Tilt cylinder SC10 – type EDS
Tilt cylinder SC09 – type SKSV
Standard SA cylinder – no springs
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HydraulicMemory cylinder
Double acting (DA)Retraction cylinder
Hydromotor with gearwheel
Double acting (DA) hydraulicstabilising leg
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Hydromotor +¾ way valve
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3. Visualizing hydraulic components in actionMECHANICAL VALVES
1- CHECK VALVE NON-RETURN VALVE
Oil can flow freely from 1 to 2.Oil CANNOT flow from 2 to 1.
2- PRESSURE RELIEF VALVE
Is used to set the maximum workingpressure of the hydraulic system, andtherefore the capacity of the lift.
In example: Pmax = 180barAs long as P<Pmax, oil flows from 1 to 2.When Pmax is reached, oil flows from 1 to 3.
3a- BREAKING VALVEFLOW REGULATOR
Oil can flow freely from 1 to 2.When oil flows from 2 to 1, the (opening orlowering) speed is adjusted / reduced.
See checklist in yearly maintenance reports forallowed operating speeds.
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4- SWITCH VALVE LOGICAL 3-WAY VALVE
In neutral position oil can flow freelyfrom 2 to 3.When pump turns oil can flow from1 to 2, and flow from 2 to 3 isinterrupted.
Practical: when valve is in neutral position,oil can flow back from the cylinder (2) tothe oil reservoir (3). The Return to thepump (1) is blocked off.
When the pump turns, the oil can flow fromthe pump (1) to the cylinder (2), and thereturn to the oil reservoir is blocked off.
3b- BREAKING VALVEFLOW REGULATOR(new symbol)
Oil can flow freely from 1 to 2.When oil flows from 2 to 1, the (opening orlowering) speed is adjusted / reduced.
See checklist in yearly maintenance reports forallowed operating speeds.
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4. Visualizing hydraulic components in actionSINGLE ACTING ELECTRIC VALVE Recognition:
2 O-ringsTurn-button
NOT ACTIVATED / DE-ENERGIZED
In neutral de-energized position, the oil can flow from 1 to 2.
The oil CANNOT flow from to 2 to 1. The valve blocks oil from going from 2 to 1.
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SINGLE ACTING ELECTRIC VALVE
ACTIVATED / ENERGIZED
Recognition:
2 O-ringsTurn-button
Reminder from previous page
In neutral de-energized position, the oil can flow from 1 to 2.
The oil CANNOT flow from to 2 to 1. The valve block oil from going from 2 to 1.
When energized / activated, the valve allows flow in both directions.
When activated, oil can flow from 1 to 2, and oil can flow from 2 to 1.
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5. Visualizing hydraulic components in actionDOUBLE ACTING ELECTRIC VALVE Recognition:
3 O-ringsPush-button
In neutral de-energized position, the valve blocks the flow in both directions.
Oil CANNOT flow from 1 to 2.Oil CANNOT flow from 2 to 1.
NOT ACTIVATED / DE-ENERGIZED
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DOUBLE ACTING CONTROL VALVERecognition:
3 O-rings Push-button
ACTIVATED / ENERGIZED
When energized / activated, the valve allows flow in both directions.
When activated, oil can flow from 1 to 2, and oil can flow from 2 to 1.
In neutral de-energized position, the valve blocks the flow in both directions.
Oil CANNOT flow from 1 to 2.Oil CANNOT flow from 2 to 1.
Reminder from previous page
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6. Visualizing hydraulic components in action¾ WAY VALVE WITH CLOSED MID POSITION
NOT ACTIVATED / DE-ENERGIZED
In neutral de-energized position, the valve blocks the flow of oïl in all directions.
Oil can NOT flow from 1 to 2 & 4Oil can NOT flow from 3 to 2 & 4.And inverse.
Recognition:
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¾ WAY VALVE WITH CLOSED MID POSITION
ACTIVATED / ENERGIZED
When U is energized / activated,
The oil can flow from 3 to 4.AndThe oil can flow from 2 to 1.
Reminder from previous page
In neutral de-energized position, the valve blocks the flow of oïl in all directions.
When I is energized / activated,
The oil can flow from 3 to 2.AndThe oil can flow from 4 to 1.