how methanol turns into olefins
TRANSCRIPT
n e w s o f t h e w e e k 5$$ '
tubule presumably is capped with half of a C36 fullerene, a highly reactive cage.
The limit of energetically stable nanotubes is reached with the 4-Â tubule, which is thought to be helmeted by half of a C20 fullerene. Earlier this year, a German team reported observing the elusive C20 cage in the gas phase [C&EN, Sept. 11, page 5; Nature, 407 , 60 (2000)]. Calculations suggest that "because of the increased curvature energy, nanotubes smaller than 4 A are extremely unstable," Tang notes.
Asked to comment on the Chinese group's paper, Pulickel M. Ajayan, an associate professor of materials science and engineering at Rensselaer Polytechnic Institute in Troy, N.Y., says the synthetic method using the zeolite is attractive. If the tubelike entities observed in their transmission electron microscope (JEM) images are indeed SWNTs, Ajayan tells C&EN, "it is quite amazing that such small structures can form in the pores."
However, he adds, the TEM image published in the Chinese group's paper "is not of good quality," and the objects could, for example, be "two-layer graphite strips" often seen in images of partially graphitized structures, he suggests. "I am still not very convinced that they are SWNTs."
Tang responds that the group did consider the possibility of double sheets of graphite, but that other experimental and image simulation results not reported in the Nature paper eliminated this possibility. "We believe that our results are quite convincing," he says.
Ron Dagani
Chemical Sales Up, Earnings Mixed In Third Quarter
As expected, higher raw materials costs are taking their toll on third-quarter earnings at major chemical companies. Despite rising prices for most chemical products and increased sales at many companies, earnings declined compared with the same quarter in 1999 for eight of the 15 largest U.S. chemical producers.
However, at companies where earnings did increase, the results were often very good. For instance, Eastman Chemical had the largest percentage increase. Earnings from continuing operations, excluding significant unusual items, rose 184% to $77.8 million on a 17% increase in
Sales rose for 10 of 15 but only seven
Air Products Crompton Dow Chemical DuPont Eastman Chemical
FMC W.R. Grace Great Lakes Chemical Hercules IMC Global
Lubrizol Praxair Rohm and Haas Solutia Union Carbide
major chemical companies, reported increased earnings
THIRD-QUARTER 2000
Sales Earnings*
($ millions)
$1,449.1 738.5
5,514.0 6,445.0 1,387.0
919.2 394.7 403.1 815.0 483.4
424.0 1,275.0 1,677.0
774.0 1,637.0
$139.4 21.6
328.0 537.0 77.8
56.5 34.1 25.0 14.0 1.8
22.3 122.0 84.0 25.0 29.0
Change from 1999
Sales Earnings
16% 48 17 0
17
-11 6 8
-2 -7
-2 9 6 6 9
a After-tax earnings from continuing operations, excluding significant nonrecurring earnings as a percentage of salei >.
20% 43
3 -14 184
31 4
-27 -77 -88
-33 9
-6 -59 -41
Profit
2000
9.6% 2.9 5.9 8.3 5.6
6.1 8.6 6.2 1.7 0.4
5.3 9.6 5.0 3.2 1.8
and extraordinary items.
margin6
1999
9.2% 3.0 6.8 9.7 2.3
4.2 8.8 9.1 7.4 2.8
7.8 9.6 5.6 8.3 3.3
b After-tax
sales to $1.39 billion. Earnest W. Deaven-port Jr., the company's chairman and chief executive officer, credited Eastman's ongoing emphasis on cost reductions and increased selling prices for their positive impact on third-quarter earnings. But better markets also played a role, with operating income for the chemical sector up 50% and almost tripling for polymers as the polyethylene terephthalate business improved.
IMC Global represents the other side of the coin. Its earnings fell 88% to just $1.8 million on a 7% drop in sales to $483 million. The company is hampered because most of its products are sold into a relatively poor farm economy. During the quarter, for instance, IMC Global temporarily shut down, then only partially resumed, production of phosphates—its Achilles heel during the three-month period—at its Louisiana operations.
The largest dollar decline was for industry leader DuPont, where earnings fell 14%, or $88 million, to $537 million on $6.45 billion in sales, unchanged from the year-earlier quarter. Segments that suffered during the quarter included seeds, fibers, and pharmaceuticals.
Dow Chemical, the number two chemical company, meanwhile recorded a modest 3% increase in earnings to $328 million. But that was on a 17% rise in sales to $5.51 billion. The company noted that its energy and feedstock costs rose 46% during the quarter.
Union Carbide, the company that Dow is trying to acquire, saw its earnings decline 41% to $29.0 million, despite a 9% improvement in sales to $1.64 billion. Chairman and CEO William H. Joyce put the blame on higher raw materials costs and weakening average selling prices from prior quarter levels for polyethylene and ethylene glycol.
William Storck
How Methanol Turns Into Olefins Like a good mystery? Try explaining this one. A chemist sets up a catalytic reactor and adds a reactant. Nothing happens. A few minutes later, under the same conditions of temperature and pressure, the chemist adds an additional aliquot of reactant to the same catalyst and voilà—100% conversion.
Chemists at the University of Southern California have an explanation. The catalyst, a porous mineral, is undergoing an induction period, they say. Organic reactants diffuse into the material's cavities and react. The newly formed structures then serve as active sites that cause subsequent doses of reactant to undergo catalytic conversion.
Based on studies using a recently developed analytical technique, the USC researchers report that methylbenzenes (up to pentamethylbenzene) are the or-
10 NOVEMBER 6, 2000 C&EN
ganic structures that lie at the center of the mechanism for methanol-to-olefin conversion chemistry on an alumino-phosphate catalyst known as HSAPO-34 [/. Am. Chem. Soc, 122, 10726 (2000)].
The study was conducted by USC chemistry professor James F. Haw, graduate student Weiguo Song, and postdoctoral researcher Catherine S. Heneghan and by John B. Nicholas, a computational chemist at Pacific Northwest National Laboratory (now at Gen-entech, South San Francisco).
Methanol-to-olefin chemistry is on the verge of becoming a key area of the chemical industry because of the enormous demand for polyethylene and other polyolefins, Haw asserts. Ideally, natural gas would be converted to methanol and then to olefins and polyolefins using efficient and environmentally benign procedures. But manufacturers won't take that route until all legs of the trip are well defined.
Understanding the mechanism of methanol conversion to hydrocarbons has remained a key challenge in fundamental catalysis research, Haw says. But thanks to the group's pulse-quench method for analyzing catalysts caught in the act of mediating reactions, pieces of the puzzle are beginning to fall into place.
Using high-speed computer-controlled valves, the USC group delivers methanol to a preheated quantity of HSAPO-34 and then abruptly shuts off the reaction after a preselected period by cooling the catalyst with frigid gas.
The cagelike topology of HSAPO-34, a silico aluminophosphate, is characterized by voids of roughly 1.0 nm by 0.67 nm interconnected through small windows (0.38 nm) that prevent the flow of isobutene and larger molecules. (For clarity, only a skeleton of alternating aluminum and phosphorus is shown.)
The fossilized evidence is then examined with solid-state nuclear magnetic resonance methods.
The researchers find that after a brief induction phase in which methylben-zenes are assembled in a ship-in-a-bottle fashion inside the catalyst's small openings, methanol is efficiently converted to ethylene, propene, and other hydrocarbons. The group also observes that poly-cyclic aromatics deactivate the catalyst.
'The paper is quite thought provoking," says Daniel Raftery, an associate professor of chemistry at Purdue Uni
versity. It's interesting that the intermediate is a much larger molecule than either the reagent or products, he adds.
William S. Millman, a division director in the Department of Energy's Office of Basic Energy Sciences in German-town, Md., notes that it is difficult to predict how the study's results will be applied. "But it is clear that, without a molecular-level understanding of the relationship between desired products and catalyst deactivation products, progress in this area will be haphazard."
Mitch Jacoby
Poultry Antibiotics Pose Human Threat The Food & Drug Administration wants to ban two poultry antibiotics, members of a family of drugs also used in humans, saying their use increases the risk that humans will become infected with resistant bacteria. This is the first time FDA has proposed banning any antibiotic because of bacterial resistance. It is also the first time FDA has proposed withdrawing approval for an antibiotic used in the livestock industry.
The two antibiotics are fluoroquinolones: enrofloxacin made by Bayer Corp. and sarafloxacin made by Abbott Laboratories. Similar fluoroquinolones used in humans, FDA says, are considered "one of the most valuable antimicrobial drug classes because of their spectrum of activity, safety, and ease of administration" when they work. But some strains of bacteria are now resistant to the drugs.
Abbott Laboratories says it will withdraw sarafloxacin from the market immediately. Bayer is considering whether to request a hearing to contest the ban on enrofloxacin.
According to an FDA statement, the agency based its decision on several factors. Most important was that using fluoroquinolones in poultry causes the development of fluoroquinolone-resis-tant pathogens in poultry. These pathogens—Campylobacter bacteria—are transferred to humans when they eat undercooked poultry.
FDA's decision also stems from a risk assessment completed earlier this year that concluded some 11,500 people infected with Campylobacter would have a fluoroquinolone-resistant illness resulting from fluoroquinolone use in poultry. Some of these patients, especially children and the elderly, likely
would have prolonged illness and complications that would be life threatening.
Because treating individual chickens or turkeys with antibiotics is too expensive, fluoroquinolones are added to the drinking water of the entire flock. Ac-
Chickens raised in close quarters commonly are administered antibiotics in water.
cording to FDA's risk assessment, about 24% of chickens being processed are contaminated with fluoroquinolone-resistant bacteria.
Fluoroquinolones were approved for use on poultry and cattle in the mid-1990s, and the incidence of fluoroquinolone-resistant bacterial infections in humans has risen dramatically since then. Polymerase chain reaction techniques have allowed epidemiologists at the Centers for Disease Control & Prevention (CDC), Atlanta, to trace exact subtypes of Campylobacter from chickens to infected hospital patients. Consequently, CDC has been urging FDA for several years to ban fluoroquinolone use in poultry.
Individuals and companies affected by the proposed ban may request a hearing by Dec. 1 and submit data supporting the request by Dec. 31.
Bette Hileman
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