horticulture-post harvest banana

33
AGR 452 HORTICULTURE CROP POST HARVEST HANDLING OF BANANA GROUP MEMBERS: NAME ID NUMBER IC NUMBER MUHAMMAD RASHIDI BIN MD YUSOF 2011495944 900719-04-5319 MUHAMMAD AMIRUL BIN JAMALUDIN 2011235438 901218-07-5063 AHMAD JALALUDDIN BIN ABDULLAH ZAWAWI 2011445056 900317-05-5039 CLASS: AT2202A2 LECTURER IN CHARGE: DR MOHD YUSOFF BIN ABDULLAH MADAM NORAZMA BINTI YUSOF

Upload: rashidi-yusof

Post on 09-Sep-2014

319 views

Category:

Documents


5 download

TRANSCRIPT

Page 1: Horticulture-post Harvest Banana

AGR 452 HORTICULTURE CROP

POST HARVEST HANDLING OF

BANANA

GROUP MEMBERS:

NAME ID NUMBER IC NUMBER

MUHAMMAD RASHIDI BIN MD YUSOF 2011495944 900719-04-5319

MUHAMMAD AMIRUL BIN JAMALUDIN 2011235438 901218-07-5063

AHMAD JALALUDDIN BIN ABDULLAH ZAWAWI

2011445056 900317-05-5039

CLASS:

AT2202A2

LECTURER IN CHARGE:

DR MOHD YUSOFF BIN ABDULLAH

MADAM NORAZMA BINTI YUSOF

Page 2: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

2

TABLE OF CONTENT

DESCRIPTION PAGE

INTRODUCTION

Taxonomy,Origin,Varieties,Description Malaysia Banana Scene Why Do We Choose Post Harvest Banana Process?

POST HARVEST PROCESS

Post-Harvest Characteristic At Harvest

Dehanding

Washing, Delatexing And Disease Control

Grading

Packing

Pre-Cooling

Removal Of Air And Ethylene

Storage

Marketing

CASE STUDY MAJOR PROBLEM IN POST-HARVEST HANDLING OF BANANA Crown Rot Anthracnose Early Ripening Before Matured

MINOR PROBLEM IN POST-HARVEST HANDLING OF BANANA

SOLUTION

CONCLUSION

REFERENCE

3

4-6 7-9 10

11-15

16

17-21

22-30

31 32-33

Page 3: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

3

Introduction

TAXONOMY

Bananas and plantains are most extensively grown in Malaysia. It’s belonging to the

order of Zingiberales and family Musacea. Members of this family are large herbs 2-9 meters

tall with an aerial trunk consisting of compacted leaf sheaths which grow directly to the top of

the corm. Musa contains two genera that are Musa and Ensete. Genus of Ensete distributed in a

wild state from Cameroon to Transvaal in South Africa. The genus differs from Musa by being

monocarpic, non-suckering with a distinctively in swollen base and having large sized seed. The

genus Musa contains 30-40 species. The genus is divided into 5 series, based mainly on the

basic chromosome number, orientation and arrangement of flowers in the inflorescent. The

wild species of Musa can reproduces both sexually and asexually, by sucker or corm. Musa

acuminate and Musa balbisiana, both of which have contributed to the origin of the majority of

edible bananas.

ORIGIN

Edible bananas originated in the Indo-Malaysian region reaching to northern Australia.

They were known only in the Mediterranean region in the 3rd Century B.C. It believed to have

been first carried to Europe in the 10th Century A.D. Early in the 16th Century, Portuguese

mariners transported the plant from the West African coast to South America. The types found

in cultivation in the Pacific have been traced to eastern Indonesia from where they spread to

the Marquesas and by stages to Hawaii.

Bananas and plantains are today grown in every humid tropical region and constitute

the 4th largest fruit crop of the world. World production is estimated to be 28 million tons, 65%

from Latin America, 27 % from Southeast Asia, and 7 % from Africa. One-fifth of the crop is

exported to Europe, Canada, the United States and Japan as fresh fruit. India is the leading

banana producer in Asia. The crop from 400,000 acres (161,878 ha) is entirely for domestic

Page 4: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

4

consumption. Indonesia produces over 2 million tons annually, the Philippines about 1/2 million

tons, exporting mostly to Japan. Taiwan raises over 1/2 million tons for export. Ivory Coast and

Somalia grows nearly 9 million tons of bananas each year and exports large quantities to

Europe.

VARIETIES

Bananas come in many varieties, therefore selection of the species should be based on

its demand and yields. The most commonly cultivated bananas in Malaysia are Berangan and

Canvendish and the remaining popular cultivars are Emas, Rastali, Raja Awak, Abu, Nangka and

Tanduk. The schedule below shows the characteristic of the different varieties.

Page 5: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

5

DESCRIPTION

Leaves

The entire above ground portion of the plant is not a true woody trunk, as in other

trees that consist of leaves and their fused petiole bases, referred to as a

pseudostem. The pseudostem supports a canopy consisting of 6–20 or more leaves.

Fruit

Musa fruits are variable in size, shape, and color. They are generally long cylindrical,

3–40 cm long, and 2–8 cm in diameter. The fruit apex is important in variety

identification. It may be tapered, rounded, or blunt. The skin is thin, thick and

leathery, and silver, yellow, green, or red in color. Inside the ripe fruit, the flesh

ranges from starchy to sweet, and in color from white, cream, yellow, or yellow-

orange to orange. Bananas also vary in peel thickness. Some varieties have a thin

peel and are more exposed to damage in transport.

Seeds

Cultivated varieties are typically seedless. When seeds are present, they vary among

species in shape and morphology. Seeds of Musa balbisiana, parent of many

commercial edible banana varieties, are dark brown, ovoid, about 4 mm long, with a

conspicuous white, powdery endosperm.

Rooting habit

Plants have numerous (200–500) fibrous roots. In well drained, deep, and fertile

soils, roots may extend 1.5 m deep and 4.9 m laterally. In dry, shallow, or rocky soils,

roots of Musa may not compete well; otherwise, Musa is an average to good

competitor.

Page 6: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

6

Flowers

Upon flowering, the true stem emerges from the center of the rolled bunch of

leaves. This flower cluster is actually an elongated, plump, purple to green bud. As

the bud elongates, it exposes semicircular layers of female flowers, then neutral

flowers, and finally small, generally male flowers. Each group of flowers is arranged

radially on the stem. Each flower cluster is borne on the stem bearing the fruit

(peduncle) and covered by a modified leaf. About 12–20 flowers are produced per

cluster. The flowering parts and fruit are referred to the bunch. Individual clusters of

fruits are known as hands, and individual fruits are known as fingers.

BANANA HEART

Page 7: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

7

MALAYSIA BANANA SCENE

In Malaysia, banana is the second most widely cultivated fruit .Malaysia produces more

than 170,000 metric tons of bananas per year from a production area of more than 31,000

hectares. About 50% of the banana growing land is cultivated with Pisang Berangan and the

Cavendish type, and the remaining popular cultivars are Pisang Mas, Pisang Rastali, Pisang Raja,

Pisang Awak, Pisang Abu, Pisang Nangka and Pisang Tanduk. The banana production statistics in

year 2000 is given in Table 1. About 30% of the total production is exported mainly to

Singapore, Brunei, Hong Kong and the Middle East, comprising mostly the dessert varieties and

the remainder is for the domestic market. Banana production in 2002 showed a slight decrease

in acreage and the production acreage by states are presented in Table 2. Domestic market

estimates indicates that 90% of the bananas are of the dessert types and 10% comprise the

cooking bananas.

Page 8: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

8

Table 1: Banana Production Statistics (2000)

Production: 179,000 mt

Acreage: 33,600 ha

Av. Yield: 5.33 ton/ha

Export: 31,000 mt (RM 33.02 million)

Import: 300 mt (RM 0.4 million)

Balance of Trade: 30,700 mt (RM32.62 million)

Domestic supply: 148,000 mt

Per capita consumption: 6.3 kg

Source: Balance of trade plan, Department of Agriculture and Agro-based Industry, Malaysia.

Table 2 : Banana Production By States (2002)

States Hecterage:

Johore 8776.5

Kedah 1430.1

Kelantan 2298.0

Malacca 183.6

Negeri Sembilan 503.6

Pahang 1789.2

Perak 3003.8

Perlis 8.6

Penang 600.0

Selangor 2770.1

Terengganu 708.6

West Malaysia (sub-total) 22,072.1

Sabah 4474.5

Sarawak 3616.0

Federal Territory/Labuan 70.0

=TOTAL 31,233.

Source: Department of Agriculture Commodity Statistics.

Page 9: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

9

Below is banana production by country:

ry:

Page 10: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

10

WHY DO WE CHOOSE POST HARVEST BANANA PROCESS?

Banana is one of Malaysia’s major planted in present the horticulture industry after

palm oil. Banana has higher chances to develop because Malaysia has a favorable tropic region

that suitable for growing banana. Even though it is second most planted in Malaysia but it is not

being commercialized seem that most of the farmer come from rural area and their production

are for their own uses. So we need to improve and commercialized the production of the

banana so that we can compete with other main producer country and finally be one of the

exporters of banana in the world. From our observation, we can say that our post harvest is still

behind compare to other country such as Thailand and Philippine because farmer still practicing

traditional method. In order to improve the quality of the banana, a proper handling of post

harvest banana process should take an action by make other main producer country as a model

and practice new method that we have suggested such as banana conveyer, ethylene absorber

and protective pad. Otherwise, we choose this topic to be discussed because of lack of proper

handling from early of stage harvesting banana until to the consumer such as disease, physical

damage that lead to food waste. By a proper precaution we can also minimize the disease such

crown rot and anthracnose that usually happen during the process of post harvest. Besides

that, we also focus on transportation of the banana from the factory or packing shed to the

wholesalers. This is because the mentality of the farmers and other parties, that afraid to invest

more on transportation because their aim is just to get a higher profit. We want to target a

high quality of banana when it delivered to a customer.

Page 11: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

11

POST HARVEST PROCESS

The post-harvest characteristics at harvest essential in the screening of new banana,

cooking banana and plantain hybrids include:

1. Bunch and fruit characteristics

2. Post-harvest quality attributes

Depending on the locality or country, most producers and consumers of banana,

cooking banana and plantain usually prefer large size bunches with large or small size

fingers and long or short fingers. Therefore, assessment of bunch weight and fruit

characteristics such as fruit weight, length, circumference and volume are important in

post-harvest selection criteria. Screening of new Musa hybrids for their fruit

characteristics at harvest may be important for the purpose of packaging of the fruit

which would enhance efficient handling and transportation. It is also important in the

assessment of fruit maturity at harvest. Assessment of the post-harvest quality

attributes such as peel and pulp colour, pulp firmness, total soluble solids, moisture

and dry matter content are important in determining fruit maturation. Screening of new

banana, cooking banana and plantain hybrids for their post-harvest characteristics at harvest

would provide the plant breeder useful information for future breeding work. It would also

enable meaningful comparison of new Musa hybrids to existing cultivars.

POST-HARVEST CHARACTERISTIC AT HARVEST.

By experience and judge largely by the visual appearance of the hanging bunch and

particularly by the angularity of individual finger. Fruit are harvested when the finger of the first

hand of the bunch shows sign of ripening or yellowing or when the finger tips turn black. For

local market fruits are often harvested when fingers are full or rounded. Usually coloured

ribbons are use to provide information regarding bunch weight. Fruit diameter and fruit length

maybe used as criteria to determine when to harvest.

Page 12: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

12

DEHANDING

The bunch is unloaded from the trailer into a shaded holding area. Here, the bunch

covers are removed. The hands are cut smoothly from the peduncle using a sharp knife. The

hands are then placed in dehanding tank water.

WASHING, DELATEXING AND DISEASE CONTROL

The dehanding water tank consist of clean flowing water is used to remove dirt from the

fruit surface and latex from the cut surface of the crown. Fungal spores, if present must also be

removed from the fruit surface because they can cause crown rot.The hands are then broken

into clusters of 4-8 joined fingers. Small and defective fingers are removed. The clusters are

then removed. The clusters are then removed from the water tank dried and transferred to

cluster tanks containing fungicides such as TBZ (Thiabendazole) or Benomyl for 2-10 minutes.

The next operation is to dry the fruits by normal drying method (fan).

Page 13: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

13

GRADING

The fruits are graded based on maturity index. It is divided into 7 types of index colour:

1- Dark green overall. Fruit are immature to harvest.

2- Green with a bit yellowish. Mature fruit and can be harvested for far delivery through

ship.

3- Green yellowish. Mature fruit and not suitable to harvest for far delivery using ship.

4- Yellowish with a bit green. A fruit almost ripe and only suitable for local market.

5- Yellowish with a little bit green colour at the tips of the fruit. Ripe fruit and suitable for

local market only.

6- Yellowish. Ripe fruit and suitable for local market. The best stage to eat fresh.

7- Yellowish orange. Fruit are over ripe and suitable for local market. Short life period.

Page 14: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

14

PACKING

First grade bananas are packed into cardboard cartoons as whole hands, clusters or

singles. The maximum weight of each cartoon should not exceed 12kg. the cartoon is lined with

polyethylene of about 0.04mm. For exports, bananas are removed from the stem and hands

and clusters of the bananas are packed in corrugated boxes. The curved side of the hands is

kept facing upwards making sure that the crown of the upper hands do not damage the banana

underneath.

PRE-COOLING

The temperature of the fruits need to be reduced to the storage temperature (14°C)

using pre-cooling tools of 8-10°C for 70-90 minutes.

Page 15: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

15

REMOVAL OF AIR AND ETHYLENE

The next step is to incorporate ethylene absorbing materials into the cartoons. Ethylene

accelerates fruit ripening and must be removed. The atmosphere in the cartoon is also removed

in order to reduce the rate of respiration of the fruits and hence delays ageing. Vacuum

cleaners can be use for this purpose. The polyethylene film can be secured by tying it up and

the cartoon is closed and labeled.

STORAGE

In the cold storage, bananas are stored at 13-14°C with 90-95% relative humidity

before being transported to market destiny. Under controlled atmospheric conditions, 2-5%

oxygen and 2-5% carbon dioxide should be used to supplement temperature and humidity

management during transport and storage. Maintaining ethylene concentration below 1

ppm can extend postharvest life of mature green bananas. Mature-green bananas can be

stored for up to 3 weeks in ethylene-free air or up to 6 weeks in a controlled atmosphere at

14°C.

MARKETING

For small scaled banana farmers their harvests are sold to the local wholesale buyers or

retailers. Bigger plantations sell their product to big whole sale merchants who in turn market

them in the exporters, wholesale markets, hotel, restaurants or the processors and retailers.

Page 16: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

16

CASE STUDY.

Post-harvest disease can directly give influence to the market structure of banana.

Based on our observations in some supermarkets, such as Tesco and Giant in Shah Alam, we

found that anthracnose and crown rot is the major problem that change the appearance and

thus reduce the market price of fruit. This is because consumer demands on the products that

have a good appearance and free from disease. Continuously if this thing happens, we will face

a big amount of food waste. Other than that, we also found that our country banana producers

are not concern about the step of post-harvest such as transportation. An example, before

transportation, banana should be packed properly to reduce the physical damage, overheating

or any infection of disease. But in our country we can see improper post-harvest handling

occur. Producers do not follow the step that should be followed such as uses of box before

transportation and proper transportation (cold storage transportation).

Page 17: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

17

MAJOR PROBLEM IN POST-HARVEST HANDLING OF BANANA

CROWN ROT

Major losses often occur during shipping of bananas to their final market, mainly

because of ripening during shipping where bananas should reach ripening rooms unripe,

appearance defects, and storage decay such as anthracnose and crown rot that occur during

shipping. Such post-harvest diseases give negative impact to the market value of bananas,

especially when they undergo process of ripening. It contributes to banana quality depreciation

and constraining export trade.

Crown rot affects export bananas in all banana country producers. It is considered to be

one of the main export banana post-harvest diseases. This became a major problem in the

banana industry. Bananas were cut into clusters consist of several banana fruits joined by the

crown tissues (Picture 1) and boxed for shipping. The crown became a target area for infection

by pathogens. The incidence of crown rot periodically increases during the rainy season.

Picture 1

Page 18: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

18

Crown rot affects tissues of the crown, which unites the peduncles. The rot is not visible

when the bananas are boxed, and symptoms generally appear only after shipping. The bananas

may detach from the peduncle in cases of severe infection. Crown rot results from the

development in the crown of several common fungi, which constitute a fungal complex, and

leads to softening and blackening of tissues at the site of the wound left when the cluster was

cut from the bunch. The symptoms develop rapidly during ripening when the fruit undergoes

modifications that facilitate fungal development. Crown rot affects fruit quality because of the

development of necrosis on the fruit, and it can also trigger early ripening of bananas during

shipping. Ripening may be caused by ethylene released by stressed and necrotic tissues, but

also by ethylene produced by mycelia of fungi such as Colletotrichum musae . The disease

cannot be predicted, and it spreads in an irregular pattern on all clusters in a shipping box. The

same box may contain both healthy and infected clusters.

Page 19: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

19

ANTHRACNOSE

Anthracnose and early ripening of fruit are serious problems that decrease the quality of

export bananas. Anthracnose is caused by the fungus Colletotrichum musae, which spreads

from the floral parts to contaminate fruit in plantations. Fungi reach the fruit surface in runoff

rainwater on the banana bunch. Symptoms occur as black or brown, sunken spots of various

sizes on fruits. Spots may have triangular-shaped or angular edges. The pathogen may cause

symptoms on green fruit and may also enter the crowns after fruits are severed from stalks. As

with crown rot, fruits may ripen prematurely. When fruits are wounded, rot develops long

before the fruit ripe. This form of the disease, called wound anthracnose, can cause early fruit

ripening, sometimes seriously damaging fruit when it develops during container transport. Early

ripening of fruit can be due to postharvest disease development. Banana must be harvested

green until reaching the ripening room, where it undergoes an ethylene treatment to induce

ripening. Harvesting fruit too late is also called the green life .These qualitative problems

generally arise during the hot rainy season and especially affect fruit growing in lowland

plantations. Previous studies revealed that bananas grown in lowland areas are more

susceptible to wound anthracnose than those grown in highland zones. Bananas produce more

ethylene in response to wounding than highland-grown bananas, especially during the rainy

season.

Page 20: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

20

EARLY RIPENING BEFORE MATURED

Ripening is a normal phase in the maturation process of fruits and vegetables. Upon its

onset, it only takes about a few days before the fruit or vegetable is considered inedible. This

unavoidable process brings significant losses to both farmers and consumers alike. Ethylene is a

natural plant hormone associated with the growth, development, ripening and aging of many

plants. This is to promote ripening in a variety of fruits including bananas, pineapples,

tomatoes, mangoes, melons, and papayas. It is produced in varying quantities depending on the

type of fruit. Normally, farmers pick their produce while they are still green. The ripening

process is then induced by spraying the fruits with ethylene gas when they reach their

destination. For long period, fruits and vegetables are refrigerated to prevent damage and

delay their ripening. The fruit requires careful handling, rapid transport to ports, cooling, and

refrigerated shipping but without proper handling and cooling, banana is able to produce their

own ethylene from their necrotic tissue. If this happen we not be able to control the ripening

stages, not uniform grade and early ripening will occur. When an early ripening occur it will

lead to post harvest disease such as crown rot and anthracnose.

Page 21: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

21

SOLUTION

The present of ethylene gas in packaging major factor that cause all the problem above.

Ethylene gas is the ripening agent which occurs naturally in nature. It will cause fruits to ripen

and decay. Controlling ethylene gas after picking will extend the life cycle of banana to be held

for a much a longer period of time. Even small amounts of ethylene gas during shipping and

storage causes most fresh produce to deteriorate faster. Banana is sensitive to ethylene gas

and can ripen or mature quicker when exposed to ethylene gas. In Malaysia banana scene

nowadays, they only use vacuum to remove ethylene gas from the packaging. This process will

only effective for a short period because we know that ethylene gas can be produce by fruit

naturally. Based on our observation from other country such as Thailand and United States, we

have found several alternatives to overcome this problem. Both of this country creates a

material called ethylene absorber. It is an Activated Clay-type of desiccants made from natural

mineral Diatomaceous Earth. It is a newly developed desiccant that shows greater water vapor

adsorption capability. It divided into two type, granule and packaging. For granule it use for a

large scale of transportation (warehouse) and packaging use for small scale such as in the box.

PACKAGING GRANULES

Page 22: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

22

MINOR PROBLEM IN POST-HARVEST HANDLING OF BANANA

1. Early damage during harvesting and processing of banana.

The minor problem exists when fruit bunch drop on the ground during

harvesting since most of the banana are planted by the rural people which is

called traditional method. Increases in normal physiological changes can be

caused by high temperature, low atmospheric humidity and physical injury. Such

injury results from careless handling, causing internal bruising, splitting and skin

breaks and rapidly increasing water loss needed by the banana. In order to

minimize the early damage during harvesting, farmers should minimize bruising

fruits such as sleeving the bunches, preventing bunches from dropping to the

ground during harvesting, and avoiding excessive stacking of bunches.

Furthermore, in the packing shed, the procedure for dehanding the bunch,

washing the hands to remove grime and latex, and treating the hands with

fungicide to control crown rot should be done with caution to minimize

bruising.In addition, storage of bananas either green or ripe, not less than 14˚c is

recommended. Lower temperatures will cause chilling injury which the surface

of the banana will scald. Poor quality of local bananas also may result from a lack

of the necessary equipment to handle and pre-condition bananas at some

wholesale outlets. Nowadays, we can see the situation in Malaysia that farmers

practising traditional method in banana harvesting. This can be seen by farmers

using a wheelbarrow to carry the banana to the packing shed which actually

exposed the fresh fruit bunch of the banana to physical damage and can cause or

expose the bunch to the infection of disease. This happen because those fruit

which already have a disease are transferring the disease in the wheelbarrow to

other none disease of when the wheelbarrow is not cleaned after carry the

banana to the packing shed. In order to solve this problem, farmers should take

an action by ensuring that the transport they used is cleaned and free from

disease. Plus, the traditional method only using one harvester to cut and carry

the harvested bunch to the factory or packing shed.

Page 23: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

23

To carry all the bunches at once, this may cause the bunches to have a

physical injury that comes from the pressure of the fruit in the wheelbarrow that

will make the fruit bruising, broken finger and exposed of the disease between

the fruit bunch. For the conclusion, effect from all the problems above which

mainly came from a poor harvesting handling, this may cause food waste and

lower the market outlook of the fresh fruit bunches of the banana.

Finger injury while harvesting

Page 24: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

24

SOLUTION

For the solution in small scale or large scale productionof banana, we suggest that

during harvesting, farmer should practice a new method that requires only a harvester and a

carrier. If we refer the traditional method, we can see that the damaged always happen when

the fruits are fall to the ground because there is only a harvester that doing two things in one

time which require the harvester to cut and carry the harvested bunches of the banana. In

order to solve this problem, we suggest to all the farmer especially for the small scale

production of banana to practice a method that require two person, one as a cutter, and one as

a carrier. Addition to these, the carrier must avoid the bunches from fall to the ground by

placing the bunches on their shoulder. However, the banana or bunches may face some

physical damage due to the pressure on the shoulder. So we suggest to provide the carrier with

a soft liner that are made from fabric, span, or anything that can absorb pressure and put on

their shoulder when carry the bunches of the banana. This method can minimise physical

damage due to the absorption that come from the soft liner.

Page 25: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

25

Otherwise, we are also suggesting putting a protective pad between the clusters of the banana

which means that one protective pad for each layer of the cluster. This method may reduce a

physical damage of the banana during harvesting period. Minimum physical damage also will

reduce the disease and any losses.

For large scale area of banana production, we suggest farmers to practice the method that

called as “banana conveyor” which this system is being introduced from the company named

DOLE origin from Costa Rica. When crops are harvested at some distance from the

packinghouse, the produce must be transported before packing. The gravity driven conveyor

system for bananas illustrated below provides an example of how handling can be minimized

during preparation for market. Harvested bananas are carried to the platforms set up along the

conveyor route, then lifted and hung from hooks attached to the wire. Transport speed is

controlled by workers who lead the produce to the packinghouse at the bottom of the hill. This

conveyor used the concept of cable car, by hanging the bunches up until arrive at the packaging

house. This method may increase the productivity of banana by reducing the physical damage,

more systematic method to transport the bunches from farm to the packaging house. Now

days, Malaysia banana industries still applying the old or conventional method of harvesting

banana, thus, this is why Malaysia banana industry are not develop well.

Page 26: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

26

Banana Conveyor Draft

Implemented Banana Conveyor

With all the suggestion being applied, we believe that the losses of banana fruit, post-

harvest disease and physical damage that usually occur can be minimize . The system of

harvesting also can be improved, more systematically thus this will increase the

production of banana fruits.

Page 27: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

27

2. Transportation

The problems occur when the harvested banana are transfer from factory to the

wholesalers and lastly to the consumer. Otherwise, the problem also exists to

export from our local country to the overseas. For information Malaysia was the

21st banana producer in the world which mainly export banana to the whole

Asian country and banana production in Malaysia was ranked number 2 most

planted in Malaysia. In order to make sure the banana is in well condition during

transportation process, farmer should able to handle the fresh fruit bunches of

banana in a method by which the banana are handle in proper ways starting

from harvesting of the banana, transport the banana to the factory or packing

shed, packaging of the banana and until the banana are arrived properly to the

wholesaler. The problems exist when the farmers stillpack their bananas in

cartons which give pressure to the physiological appearance of the banana. The

mentality of the farmer as a producer either in small or large scale production of

the banana, they only realize that they are a producer only. Their responsible are

just plant, harvest and transport the banana to the factory or to the packing shed

only. To maximise the production of the harvested banana, the farmer usually fill

the banana in the wheelbarrow or any carrier machine at the early stage of the

harvesting process at the maximum bunches, and also they transport to the

factory at the maximum bunches. In addition, transportation form the factory to

the wholesalers at the maximum bunches and some of them are just using a

normal truck without provided with a cold storage is also cause a problem. The

need to maximise the bunches are usually because to minimise their cost in

transportation, uses of the proper transport and to minimise their usage of

workers and usually this problem happen not only from the farmers but also

from the factory and the wholesaler itself. Proper transportation system ensure

the quality, good condition of banana looks, control and minimize the physical or

mechanical damage so that, it reach the consumer, in a good conditions without

any food losses.

Page 28: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

28

SUGGESTION SOLUTION.

From all the problems that exist , especially the problem related to the physical damage,

we come out with some suggestion. First, the arrangement of the banana cluster in the box

should be arrange properly, with the crown being put downward. The latest situation happen in

Malaysia now days, show that some of the banana that being transport experience damaged

when it reach the consumer or wholesaler. This is because, the arrangement of the banana

cluster in the box still allow the movement of the cluster, due to the space exist between it. So,

as a solution to this problem, we suggest that, the arrangement of the cluster to be modified,

by putting some protective sponge pad between the banana cluster to minimize the space and

movement of the cluster during transportation.

Protective sponge pad

Page 29: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

29

Second, to control the movement of the box of banana cluster that may generate the physical

damages of the banana, we can apply the “Seismic Base Isolation System” which is the system

used to avoid the vibration during earthquake. This system being introduced by Japan engineer to

control and minimize the damages during earthquake. Although the system are not specify to

agriculture industry, but, with this idea, we generate the solution for absorb the pressure and

vibration during the transportation process of banana. As we know, the transportation period

expose the banana with many movements and pressure that may cause the banana finger facing

physical damages, thus, will brings to food waste. Seismic isolation system acting to reduce the

potential damage caused by vibration, past methods increased the boxes rigidity by adding shear

walls or braced frames. The "Seismic Base Isolation System" is a flexible approach for isolating

the boxes from the transportation base, reducing seismic shock propagation into the structure. In

addition to reducing the chance of structural damage, the "Seismic Base Isolation System" also

minimizes secondary damage to equipment inside the boxes.The "Seismic Base Isolation

System" is applying between the base and the upper structure of boxes.

The actual concept.

Without Seismic isolation system With Seismic isolation system approach

Page 30: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

30

MODIFICATION OF CONCEPT

Although the concept can absorb most of the vibration, but, it cannot absorb most of

the vibration inside the box and the box still can run off from the track or the basement. So, a

little modification of this concept is made. The space between the basement and the boxes are

placed with one wide rubber base. Rubber base will avoid the arrangement of the boxes from

run off the track or basement, absorb more vibration thus this will minimize the movement,

vibration and pressure toward the banana finger inside the boxes. This concept can be applied

for any general transportation used to transport banana to the consumer, such as truck.

Arrangement of

boxes unit.

The system is a combination seismic

isolation bearing, consisting of two

load plates with matching

sandwiched over a steel ball bearing.

This unique design allows the

platform to roll smoothly and evenly

while accepting input ground

accelerations from any direction.

Using gravity as a restoring force, the

bearing re-centres itself as shaking

intensity decreases.

Page 31: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

31

CONCLUSION

In conclusion, we think that the post-harvest of banana is the topic that has many

problems that can be solved. Seems that banana is the 2nd most planted in Malaysia but this

type of fruit is not being commercialize because the purpose of the planted banana in Malaysia

are just a side-income planted and mostly planted by rural people. They are many types

problem during harvesting banana until reach to the customer. The major problem during post-

harvest of banana comes when the banana are ripening before matured. So, when this case

happens, it will expose to infection and disease. In addition, minor problem such as physical

injury happen during transportation and harvesting process. This minor problem may cause a

lot of food waste and the quality of the banana is low while the market demand for the banana

is also decrease. Based on the problem we stated above, we had list down the solution to

farmers that can be practiced to minimize those problem. For your information, the solution

that we had suggested comes from others country especially from Thailand, Philippine and

Costa Rica which practicing a system during post-harvest. We think that our farmers could

follow their system to get a better quality of banana. Moreover, we also provided a solution

based on our critical and logical thinking. We had been inspired during the process to finish this

assignment through discussion that based from current post-harvest banana in Malaysia.

Finally, we hope that farmers can practicing the solution that we had been suggested to get a

good quality of banana and start to commercialize banana fruit that will lead to healthy

competition among banana producer in the world.

Page 32: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

32

REFERENCES

Books and Joural :

1. SMALL-SCALE POSTHARVEST HANDLING PRACTICES:A MANUAL FOR HORTICULTURAL

CROPS (4TH EDITION)

Lisa Kitinoja and Adel A. Kader

2. ROUTINE POST-HARVEST SCREENINGOF BANANA/PLANTAIN HYBRIDS:CRITERIA AND

METHODS

B.K. Dadzieet J.E. Orchard

3. MUSA PROCESSING BUSINESS IN MALAYSIA: MALAYSIAN AGRICULTURAL RESEARCH

AND DEVELOPMENT INSTITTUTE (MARDI)

NikMasdek, Abu Kasim Ali and Zainun Che Ahamad

4. SPECIES PROFILES FOR PACIFIC ISLAND AGROFORESTRY

Scot C. Nelson, Randy C. Ploetz, and Angela Kay Kepler

5. SIRI PANDUAN KUALITI PISANG

Cawangan Pembangunan Kualiti dan Pengembangan FAMA.

6. PREVENTION OF POST-HARVEST FOOD LOSSES: FRUITS, VEGETABLES, AND ROOT CROP

VOLUME 2

By Food and Agriculture Organization of the United Nations

7. STATUS OF BANANA CULTIVATIONAND DISEASE INCIDENCES IN MALAYSIA

Crop Protection & Plant Quarantine Division

Department of Agriculture, Malaysia

Mokhtarud-din Husain and Robert William

8. ADVANCING BANANA AND PLANTAIN R&D IN ASIA AND THE PACIFIC - VOL. 10

Proceedings of the 10th INIBAP-ASPNETRegional Advisory Committee

A.B. Molina, V.N. Roa and M.A.G. Maghuyop

9. BANANA R&D IN MALAYSIA:UPDATES AND HIGHLIGHTS

Nik Mohd. Masdek bin Nik Hassan

Page 33: Horticulture-post Harvest Banana

POST HARVEST HANDLING OF BANANA

33

Internet :

1. Banana - Wikipedia, the free encyclopedia.htm

2. Banana Cultivation Guide « Banana Planters.htm

3. banana-in-malaysia.html

4. NationMaster - Malaysian Agriculture statistics.htm

5. Synergy Farm - Malaysian Banana Growing gets a Boost.htm

6. facts_7528585_anthracnose-disease-bananas.html

7. Banana Improvement.htm

8. Banana-post harverst.htm

9. Bananas Documents (KIT Library) Commodities Demanding Innovation Dossiers

Home - Knowledge for Development.htm

10. Horticultural Crops.htm

11. Post-harvest handling of bananas ACIAR.htm

Observation :

1. Giant hypermarket

2. Tesco hypermarket