honda owner’s manual manuel de l’utilisateur manual gx240 · gx270 · gx340· gx390

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Honda Owners Manual for GX240 · GX270 · GX340· GX390

TRANSCRIPT

  • INTRODUCTION

    CONTENTS

    SAFETY MESSAGES

    EN

    GLI

    SH

    FRA

    N

    AIS

    ES

    PA

    O

    L

    ENGLISH

    OWNERS MANUALMANUEL DE LUTILISATEURMANUAL DEL PROPIETARIO

    DAMAGE PREVENTION MESSAGES

    GX240 GX270 GX340 GX390

    1

    Thank you for purchasing a Honda engine. We want to help you toget the best results from your new engine and to operate it safely.This manual contains information on how to do that; please read itcarefully before operating the engine. If a problem should arise, orif you have any questions about your engine, consult anauthorized Honda servicing dealer.

    This manual should be considered a permanent part of the engineand should remain with the engine if resold.

    The engine exhaust from this productcontains chemicals known to the State ofCalifornia to cause cancer, birth defects

    or other reproductive harm.

    .......................INTRODUCTION .1................SAFETY MESSAGES .1

    ..........SAFETY INFORMATION .2.....SAFETY LABEL LOCATION .2

    COMPONENT & CONTROL................................LOCATION .2................................FEATURES .3

    BEFORE OPERATION....................................CHECKS .3

    ..............................OPERATION .4SAFE OPERATING

    .....................PRECAUTIONS .4......STARTING THE ENGINE .4......STOPPING THE ENGINE .5.....SETTING ENGINE SPEED .6.....SERVICING YOUR ENGINE .7

    THE IMPORTANCE OF....................MAINTENANCE .7

    ......MAINTENANCE SAFETY .7.......SAFETY PRECAUTIONS .7

    MAINTENANCE............................SCHEDULE .7...........................REFUELING .8...........................ENGINE OIL .8

    ............Recommended Oil .8..................Oil Level Check .9

    .........................Oil Change .9.........REDUCTION CASE OIL .9

    ............Recommended Oil .9..................Oil Level Check .9

    .......................Oil Change .10......................AIR CLEANER .10

    ........................Inspection .10..........................Cleaning .10

    All information in this publication is based on the latest productinformation available at the time of printing. Honda Motor Co., Ltd.reserves the right to make changes at any time without notice andwithout incurring any obligation. No part of this publication maybe reproduced without written permission.

    The purpose of these messages is to help prevent damage to yourengine, other property, or the environment.

    Your engine or other property can be damaged if youdont follow instructions.

    This word means:

    You will also see other important messages that are preceded bythe word NOTICE.

    Each message tells you what the hazard is, what can happen, andwhat you can do to avoid or reduce injury.

    You CAN be HURT if you dont followinstructions.

    You CAN be KILLED or SERIOUSLYHURT if you dont follow instructions.

    You WILL be KILLED or SERIOUSLYHURT if you dont follow instructions.

    These signal words mean:

    A safety message alerts you to potential hazards that could hurtyou or others. Each safety message is preceded by a safety alertsymbol and one of three words, DANGER, WARNING, orCAUTION.

    Your safety and the safety of others are very important. We haveprovided important safety messages in this manual and on theengine. Please read these messages carefully.

    We suggest you read the warranty policy to fully understand itscoverage and your responsibilities of ownership. The warrantypolicy is a separate document that should have been given to youby your dealer.

    United States, Puerto Rico, and U.S. Virgin Islands:

    Review the instructions provided with the equipment powered bythis engine for any additional information regarding enginestartup, shutdown, operation, adjustments or any specialmaintenance instructions.

    2007 Honda Motor Co., Ltd. All Rights Reserved

    ..................SEDIMENT CUP .12......................SPARK PLUG .12

    .............SPARK ARRESTER .13.........................IDLE SPEED .13

    HELPFUL TIPS &......................SUGGESTIONS .13

    ...STORING YOUR ENGINE .13................TRANSPORTING .14

    TAKING CARE OF....UNEXPECTED PROBLEMS .15

    ........FUSE REPLACEMENT .15TECHNICAL & CONSUMER

    .......................INFORMATION .16.....Serial Number Location .16

    Battery Connections for....................Electric Starter .16

    .....Remote Control Linkage .16Carburetor Modifications for

    .....High Altitude Operation .16Emission Control System

    .........................Information .17..............................Air Index .18

    .....................Specifications .18........Tuneup Specifications .19

    Quick Reference.........................Information .19

    ................Wiring Diagrams .19.CONSUMER INFORMATION .20

    Distributor/Dealer Locator.........................Information .20

    Customer Service.........................Information .20

    37Z5F60200X37-Z5F-6020

    GX240U1GX270UGX340U1GX390U1

    07/06/08 09:47:21 32Z5F600_001

  • COMPONENT & CONTROL LOCATIONSAFETY INFORMATION

    SAFETY LABEL LOCATION

    ENGLISH

    FUEL TANK

    OIL DRAIN PLUG

    CHOKE LEVER

    ELECTRIC STARTER TYPES

    ENGINE SWITCH

    RECOIL STARTER

    AIR CLEANERMUFFLER

    STARTER GRIP

    ENGINE SWITCH

    THROTTLE LEVER

    OIL FILLER CAP/DIPSTICK

    ENGINE SWITCH

    ELECTRIC STARTER(applicable types)

    FUEL FILLER CAP

    SPARK PLUG

    ENGINE CONTROL TYPES

    FUELVALVE LEVER

    CHOKE ROD (applicable types)

    EXCEPT ELECTRICSTARTER TYPES

    2

    Understand the operation of all controls and learn how to stopthe engine quickly in case of emergency. Make sure the operatorreceives adequate instruction before operating the equipment.

    Your engines exhaust contains poisonous carbon monoxide.Do not run the engine without adequate ventilation, and neverrun the engine indoors.The engine and exhaust become very hot during operation.Keep the engine at least 1 meter (3 feet) away from buildingsand other equipment during operation. Keep flammablematerials away, and do not place anything on the engine while itis running.

    Do not allow children to operate the engine. Keep children andpets away from the area of operation.

    This label warns you of potential hazards that can cause seriousinjury. Read it carefully.If the label comes off or becomes hard to read, contact your Hondadealer for replacement.

    The engine emits toxic poisonous carbonmonoxide gas. Do not run in an enclosed area.

    Gasoline is highly flammable and explosive.Turn engine off and let cool before refueling.

    Read Owners Manual before operation.

    For Canadian types only:French label comes withthe engine.

    06/06/21 16:45:59 32Z5F600_002

  • BEFORE OPERATION CHECKSFEATURES

    IS YOUR ENGINE READY TO GO?

    Check the General Condition of the Engine

    Check the Engine

    OIL ALERT SYSTEM (applicable types)

    CIRCUIT PROTECTOR (applicable types)

    ENGLISH

    CIRCUITPROTECTOR

    ON

    OFF

    3

    For your safety, and to maximize the service life of yourequipment, it is very important to take a few moments before youoperate the engine to check its condition. Be sure to take care ofany problem you find, or have your servicing dealer correct it,before you operate the engine.

    Improperly maintaining this engine, or failure tocorrect a problem before operation, can cause amalfunction in which you can be seriously hurt orkilled.

    Always perform a pre-operation inspection beforeeach operation, and correct any problem.

    Before beginning your pre-operation checks, be sure the engine islevel and the engine switch is in the OFF position.

    Always check the following items before you start the engine:

    Look around and underneath the engine for signs of oil orgasoline leaks.

    Remove any excessive dirt or debris, especially around themuffler and recoil starter.

    Look for signs of damage.

    Check that all shields and covers are in place, and all nuts, bolts,and screws are tightened.

    Check the fuel level (see page ). Starting with a full tank willhelp to eliminate or reduce operating interruptions for refueling.

    Check the engine oil level (see page ). Running the enginewith a low oil level can cause engine damage.

    The Oil Alert system (applicable types) will automatically stopthe engine before the oil level falls below safe limits. However,to avoid the inconvenience of an unexpected shutdown, alwayscheck the engine oil level before startup.

    Check the reduction case oil level on applicable types (see page). Oil is essential to reduction case operation and long life.

    Check the air filter element (see page ). A dirty air filterelement will restrict air flow to the carburetor, reducing engineperformance.

    Check the equipment powered by this engine.

    Review the instructions provided with the equipment poweredby this engine for any precautions and procedures that shouldbe followed before engine startup.

    Push the circuit protector buttonto reset.

    The green indicator inside thecircuit protector will pop out toshow that the circuit protector hasswitched off. If this occurs,determine the cause of theproblem, and correct it beforeresetting the circuit protector.

    The circuit protector protects thebattery charging circuit. A shortcircuit, or a battery connectedwith reverse polarity, will trip thecircuit breaker.

    If the engine stops and will not restart, check the engine oil level(see page ) before troubleshooting in other areas.

    The Oil Alert system is designed to prevent engine damagecaused by an insufficient amount of oil in the crankcase. Beforethe oil level in the crankcase can fall below a safe limit, the OilAlert system will automatically stop the engine (the engine switchwill remain in the ON position).

    1.

    2.

    3.

    4.

    5.

    1.

    2.

    3.

    4.

    8

    9

    9

    10

    9

    Oil Alert is a registered trademark in the United States

    07/06/08 09:47:45 32Z5F600_003

  • OPERATION

    SAFE OPERATING PRECAUTIONS

    STARTING THE ENGINE ELECTRIC STARTER TYPESEXCEPT ELECTRICSTARTER TYPES

    ENGLISH

    OFF

    OONN

    MMAAXX..

    1/3 POSITION

    THROTTLE LEVER

    ENGINE SWITCH

    ON

    MMIINN..

    OOPPEENN

    CLOSED

    CLOSED

    OOPPEENN

    ENGINE SWITCH

    ENGINE SWITCH

    FUEL VALVE LEVER

    OONN

    CCLLOOSSEEDD

    CHOKE LEVER

    ON

    ON

    ON

    ON

    ON

    MMIINN..

    CHOKE ROD (applicable types)

    4

    Before operating the engine for the first time, please review theSAFETY INFORMATION section on page and the BEFOREOPERATION CHECKS on page .

    Review the instructions provided with the equipment powered bythis engine for any safety precautions that should be observedwith engine startup, shutdown or operation.

    Carbon monoxide gas is toxic. Breathing it can causeunconsciousness and even kill you.

    Avoid any areas or actions that expose you to carbonmonoxide.

    Move the fuel valve lever to the ON position.

    To start a cold engine, move the choke lever or choke rod(applicable types) to the CLOSED position.

    Move the throttle lever away from the MIN. position, about 1/3of the way toward the MAX. position.

    Some engine applications use a remote-mounted choke controlrather than the engine-mounted choke lever shown here. Referto the instructions provided by the equipment manufacturer.

    To restart a warm engine, leave the choke lever or choke rod inthe OPEN position.

    Some engine applications use a remote-mounted throttle controlrather than the engine-mounted throttle lever shown here. Refer tothe instructions provided by the equipment manufacturer.

    Turn the engine switch to the ON position.

    3.

    4.

    1.

    2.

    23

    05/02/21 18:27:31 32Z5F600_004

  • ENGLISH

    STOPPING THE ENGINE

    ELECTRIC STARTER TYPESEXCEPT ELECTRICSTARTER TYPES

    THROTTLE LEVER

    OOFFFF

    OFF

    MMIINN..

    MMIINN..

    OOFFFF

    OOFFFF

    OFF

    OOFFFF

    OOFFFF

    ENGINE SWITCH(applicable types)

    SSTTAARRTT

    SSTTAARRTT

    OOFFFF

    CHOKE LEVER

    OPEN

    CLOSED

    CHOKE ROD (applicable types)

    ENGINE SWITCH

    ON

    FUEL VALVELEVER

    OPEN

    OPEN

    CLOSED

    ENGINE SWITCH

    ENGINE SWITCH

    SSTTAARRTTEERR GGRRIIPP DDiirreeccttiioonn ttoo ppuullll

    5

    Turn the engine switch to the OFF position.

    To stop the engine in an emergency, simply turn the engine switchto the OFF position. Under normal conditions, use the followingprocedure. Refer to the instructions provided by the equipmentmanufacturer.

    Move the throttle lever to the MIN. position.

    Some engine applications use a remote-mounted throttlecontrol rather than the engine-mounted throttle lever shownhere.

    Operate the starter.

    If the choke lever or choke rod (applicable types) has beenmoved to the CLOSED position to start the engine, graduallymove it to the OPEN position as the engine warms up.

    Turn the fuel valve lever to the OFF position.

    Pull the starter grip lightly until you feel resistance, then pullbriskly in the direction of the arrow as shown below. Return thestarter grip gently.

    When the engine starts, release thekey, allowing it to return to the ONposition.

    Using the electric starter for more than5 seconds at a time will overheat thestarter motor and can damage it.

    If the engine fails to start within 5seconds, release the key, and wait atleast 10 seconds before operating thestarter again.

    Turn the key to the START position,and hold it there until the engine starts.

    ELECTRIC STARTER (applicable types):

    Do not allow the starter grip to snap back against the engine.Return it gently to prevent damage to the starter.

    1.

    2.

    3.

    5.

    RECOIL STARTER

    6.

    07/06/08 09:48:16 32Z5F600_005

  • ENGLISH

    SETTING ENGINE SPEED

    THROTTLE LEVER

    MMAAXX.. MMIINN..

    MMIINN..

    MMAAXX..

    6

    Position the throttle lever for the desired engine speed.

    Some engine applications use a remote-mounted throttle controlrather than the engine-mounted throttle lever shown here. Refer tothe instructions provided by the equipment manufacturer.

    For engine speed recommendations, refer to the instructionsprovided with the equipment powered by this engine.

    05/02/21 18:28:11 32Z5F600_006

  • ENGLISH

    MAINTENANCE SCHEDULE

    THE IMPORTANCE OF MAINTENANCE

    Maintenance, replacement, or repair of the emission controldevices and systems may be performed by any engine repairestablishment or individual, using parts that are certified toEPA standards.

    MAINTENANCE SAFETY

    Injury from moving parts.

    Burns from hot parts.

    Carbon monoxide poisoning from engine exhaust.

    SAFETY PRECAUTIONS

    SERVICING YOUR ENGINE

    TUBE CLIP

    BREATHER TUBE BREATHER TUBE

    INTERNAL VENTCARBURETOR TYPE

    STANDARD TYPE

    7

    Improper maintenance, or failure to correct aproblem before operation, can cause a malfunction inwhich you can be seriously hurt or killed.

    Always follow the inspection and maintenancerecommendations and schedules in this ownersmanual.

    To help you properly care for your engine, the following pagesinclude a maintenance schedule, routine inspection procedures,and simple maintenance procedures using basic hand tools. Otherservice tasks that are more difficult, or require special tools, arebest handled by professionals and are normally performed by aHonda technician or other qualified mechanic.

    The maintenance schedule applies to normal operating conditions.If you operate your engine under severe conditions, such assustained high-load or high-temperature operation, or use inunusually wet or dusty conditions, consult your servicing dealerfor recommendations applicable to your individual needs and use.

    Some of the most important safety precautions follow. However,we cannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.

    To ensure the best quality and reliability, use only new genuineHonda parts or their equivalents for repair and replacement.

    Remember that an authorized Honda servicing dealer knows yourengine best and is fully equipped to maintain and repair it.

    To reduce the possibility of fire or explosion, be careful whenworking around gasoline. Use only a nonflammable solvent, notgasoline, to clean parts. Keep cigarettes, sparks and flamesaway from all fuel related parts.

    Read the instructions before you begin, and make sure you havethe tools and skills required.

    Do not run the engine unless instructed to do so.

    Let the engine and exhaust system cool before touching.

    Be sure there is adequate ventilation whenever you operatethe engine.

    Make sure the engine is off before you begin any maintenanceor repairs. This will eliminate several potential hazards:

    Failure to properly follow maintenance instructionsand precautions can cause you to be seriously hurt orkilled.

    Always follow the procedures and precautions in thisowners manual.

    Internal vent carburetor with dual element type only.Cyclone type every 6 months or 150 hours.

    Replace paper element type only.Cyclone type every 2 years or 600 hours.

    These items should be serviced by your servicing dealer,unless you have the proper tools and are mechanicallyproficient. Refer to Honda shop manual for service procedures.

    Service more frequently when used in dusty areas.

    For commercial use, log hours of operation to determineproper maintenance intervals.

    Failure to follow this maintenance schedule could result in non-warrantable failures.

    Good maintenance is essential for safe, economical and trouble-free operation. It will also help reduce pollution.

    (1)

    (2)

    (3)

    REGULAR SERVICE PERIOD (3)

    ITEM

    Perform at every

    indicated month or

    operating hour interval,

    whichever comes first.

    Check level

    Change

    Check level

    Change

    Check

    Clean

    Replace

    Clean

    Check-adjust

    Replace

    Clean

    Check-adjust

    Check-adjust

    Clean

    Clean

    Check

    Each

    Use

    First

    Month

    or

    20 Hrs

    Every 3

    Months

    or

    50 Hrs

    (1)

    Every 6

    Months

    or

    100 Hrs

    (1)

    (2)

    Every

    Year

    or

    300 Hrs

    (2)

    (2)

    After every 500 Hrs. (2)

    Every 2 years

    (Replace if necessary) (2)

    Engine oil

    Reduction case

    oil

    ( )

    Air filter

    Sediment cup

    Spark plug

    Spark arrester

    ( )

    Idle speed

    Valve clearance

    Combustion

    chamber

    Fuel tank &

    filter

    Fuel tube

    Refer

    to

    Page

    9

    9

    9

    10

    10

    10 11

    12

    12

    13

    13

    Shop

    manual

    Shop

    manual

    Shop

    manual

    Shop

    manual

    applicable types

    applicable types

    05/02/21 18:28:41 32Z5F600_007

  • ENGLISH

    REFUELING

    Recommended Fuel

    ENGINE OIL

    Recommended Oil

    AMBIENT TEMPERATURE

    (non-strainer type)(strainer type)FUEL TANK TOP

    25 mm(1 inch)

    MAXIMUMFUELLEVEL

    MAXIMUMFUELLEVEL

    8

    Unleaded gasolinePump octane rating 86 or higherResearch octane rating 91 or higherPump octane rating 86 or higher

    U.S.Except U.S.

    Fuel can damage paint and some types of plastic. Be careful not tospill fuel when filling your fuel tank. Damage caused by spilledfuel is not covered under the Distributors Limited Warranty.

    Gasoline is highly flammable and explosive, and youcan be burned or seriously injured when refueling.

    Stop engine and keep heat, sparks, and flame away.Refuel only outdoors.Wipe up spills immediately.

    This engine is certified to operate on unleaded gasoline with apump octane rating of 86 or higher (a research octane rating of 91or higher).Refuel in a well-ventilated area with the engine stopped. If theengine has been running, allow it to cool first. Never refuel theengine inside a building where gasoline fumes may reach flamesor sparks.You may use regular unleaded gasoline containing no more than10% Ethanol (E10) or 5% Methanol by volume. In addition,Methanol must contain cosolvents and corrosion inhibitors. Use offuels with content of Ethanol or Methanol greater than shownabove may cause starting and/or performance problems. It mayalso damage metal, rubber, and plastic parts of the fuel system.Engine damage or performance problems that result from using afuel with percentages of Ethanol or Methanol greater than shownabove are not covered under warranty.

    With the engine stopped and on a level surface, remove the fuelfiller cap and check the fuel level. Refill the tank if the fuel levelis low.

    Add fuel to the bottom of the fuel level limit of the fuel tank. Donot overfill. Wipe up spilled fuel before starting the engine.

    Refuel carefully to avoid spilling fuel. Do not fill the fuel tankcompletely. Fill tank to approximately 25 mm (1 inch) below thetop of the fuel tank to allow for fuel expansion. It may benecessary to lower the fuel level depending on operatingconditions. After refueling, tighten the fuel filler cap securely.

    Keep gasoline away from appliance pilot lights, barbecues,electric appliances, power tools, etc.

    Spilled fuel is not only a fire hazard, it causes environmentaldamage. Wipe up spills immediately.

    Oil is a major factor affecting performance and service life. Use4-stroke automotive detergent oil.

    Use 4-stroke motor oil that meets or exceeds the requirements forAPI service classification SJ or later (or equivalent). Always checkthe API service label on the oil container to be sure it includes theletters SJ or later (or equivalent).

    SAE 10W-30 is recommended for general use. Other viscositiesshown in the chart may be used when the average temperature inyour area is within the indicated range.

    1.

    2.

    3.

    07/06/08 09:48:39 32Z5F600_008

  • ENGLISH

    REDUCTION CASE OIL (applicable types)

    Recommended Oil

    Oil Level Check

    Oil Level Check

    2 : 1 Reduction Case With Centrifugal Clutch

    Oil Change

    WASHER

    OIL LEVEL

    DRAIN PLUG

    OIL FILLER CAP/DIPSTICK

    UPPER LIMITOIL FILLER CAP/DIPSTICK

    LOWER LIMITOIL FILL HOLE(bottom edge)

    LOWER LIMIT

    UPPER LIMIT

    OIL FILLER CAP/DIPSTICK

    9

    Install the oil filler cap/dipstick and tighten securely.

    Use the same oil that is recommended for the engine (see page ).

    Check the reduction case oil level with the engine stopped and in alevel position.

    Remove the oil filler cap/dipstick and wipe it clean.

    Insert and remove the oil filler cap/dipstick without screwing itinto the filler hole. Check the oil level shown on the oil filler cap/dipstick.

    If the oil level is low, add the recommended oil to reach theupper limit mark on the dipstick.

    Screw in the oil filler cap/dipstick and tighten securely.

    Check the engine oil level with the engine stopped and in a levelposition.

    Remove the oil filler cap/dipstick and wipe it clean.

    Insert the oil filler cap/dipstick into the oil filler neck as shown,but do not screw it in, then remove it to check the oil level.

    Reinstall the oil filler cap/dipstick.

    If the oil level is near or below the lower limit mark on thedipstick, fill with the recommended oil (see page ) to theupper limit mark (bottom edge of the oil fill hole). Do not overfill.

    Running the engine with a low oil level can cause engine damage.This type of damage is not covered by the Distributors LimitedWarranty.

    The Oil Alert system (applicable types) will automatically stopthe engine before the oil level falls below the safe limit.However, to avoid the inconvenience of an unexpectedshutdown, fill to the upper limit, and check the oil level regularly.

    Running the engine with a low oil level can cause enginedamage. This type of damage is not covered by the DistributorsLimited Warranty.

    With the engine in a level position, fill with the recommended oil(see page ) to the upper limit mark (bottom edge of the oil fillhole) on the dipstick.

    Please dispose of used motor oil in a manner that is compatiblewith the environment. We suggest you take used oil in a sealedcontainer to your local recycling center or service station forreclamation. Do not throw it in the trash, pour it on the ground,or pour it down a drain.

    Allow the used oil to drain completely, then reinstall the oil drainplug and new washer, and tighten the oil drain plug securely.

    Place a suitable container below the engine to catch the used oil,then remove the oil filler cap/dipstick, oil drain plug and washer.

    Drain the used oil when the engine is warm. Warm oil drainsquickly and completely.

    The Oil Alert system (applicable types) will automatically stop theengine before the oil level falls below the safe limit. However, toavoid the inconvenience of an unexpected shutdown, alwayscheck the engine oil level before startup.

    1.

    2.

    3.

    4.

    3.

    4.

    1.

    2.

    1.

    2.

    3.

    4.

    8

    8

    8

    07/06/08 09:49:14 32Z5F600_009

  • ENGLISH

    AIR CLEANER

    Inspection

    Cleaning

    Dual-Filter-Element Types

    Oil Change

    LOWER LIMIT

    GASKET

    GASKET

    TAB

    GROOVE

    PRECLEANER CAP

    AIR CLEANERCOVER

    PAPER FILTERELEMENT

    FOAM FILTERELEMENT

    WING NUT

    STANDARD DUAL-FILTER-ELEMENT TYPE

    WING NUT

    WING NUT

    DRAIN PLUG

    UPPER LIMIT

    CYCLONE DUAL-FILTER-ELEMENT TYPE

    AIR CLEANER COVER

    WING NUT

    PAPER FILTER ELEMENT

    FOAM FILTER ELEMENT

    AIR GUIDE

    CYCLONE HOUSING

    SPECIAL PAN SCREW (3)

    OIL FILLER CAP/DIPSTICK

    10

    A dirty air cleaner will restrict air flow to the carburetor, reducingengine performance. If you operate the engine in very dusty areas,clean the air filter more often than specified in the MAINTENANCESCHEDULE.

    Operating the engine without an air filter, or with a damaged airfilter, will allow dirt to enter the engine, causing rapid engine wear.This type of damage is not covered by the Distributors LimitedWarranty.

    Refer to pages for instructions that apply to the air cleanerand filter for your engine type.

    Remove the wing nut fromthe air cleaner cover, andremove the cover.

    Remove the wing nut fromthe air filter, and remove thefilter.

    Remove the foam filter fromthe paper filter.

    Inspect both air filterelements, and replace them ifthey are damaged. Alwaysreplace the paper air filterelement at the scheduledinterval (see page ).

    Drain the used oil while the engine is warm. Warm oil drainsquickly and completely.

    Place a suitable container below the reduction case to catch theused oil, then remove the oil filler cap/dipstick, the drain plugand washer.

    Allow the used oil to drain completely, then reinstall the drainplug and a new washer, and tighten it securely.

    Please dispose of used motor oil in a manner that is compatiblewith the environment. We suggest you take used oil in a sealedcontainer to your local recycling center or service station forreclamation. Do not throw it in the trash or pour it on the groundor down a drain.

    Transmission oil capacity: 0.30 (0.32 US qt , 0.26 Imp qt)

    Running the engine with a low transmission oil level can causetransmission damage.

    Screw in the oil filler cap/dipstick and tighten securely.

    Remove the air cleaner cover and inspect the filter elements.Clean or replace dirty filter elements. Always replace damagedfilter elements. If equipped with an oil-bath air cleaner, also checkthe oil level.With the engine in a level position, fill to the upper limit mark on

    the dipstick with the recommended oil (see page ). To checkthe oil level, insert and remove the dipstick without screwing itinto the filler hole.

    1.

    2.

    4.

    3.

    3.

    4.

    9

    1.

    2.

    10 11

    7

    05/02/21 18:30:05 32Z5F600_010

  • ENGLISH

    Oil Bath & Single-Filter-Element Types

    Low Profile Types

    WING NUT CAP

    GRID

    AIRCLEANERCASE

    OIL-BATH TYPE SINGLE-FILTER-ELEMENT TYPE

    AIRCLEANERCOVER

    OIL LEVEL

    STEELWOOL

    WING NUT

    AIRCLEANERCOVER

    FOAMFILTERELEMENT

    GRID

    AIR CLEANER COVERCLIP

    CLIP

    ELEMENT

    FILTERELEMENT

    AIR FILTER ELEMENT

    11

    Reassemble the air cleaner, and tighten the wing nut securely.

    Wash the element in a solution ofhousehold detergent and warmwater, then rinse thoroughly, orwash in non-flammable or highflash point solvent. Allow theelement to dry thoroughly.

    Clean the air filter elements if they are to be reused.

    Paper air filter element: Tap the filter element several times on ahard surface to remove dirt, or blow compressed air [notexceeding 207 kPa (2.1 kgf/cm , 30 psi)] through the filterelement from the inside. Never try to brush off dirt; brushing willforce dirt into the fibers.

    Foam air filter element: Clean in warm soapy water, rinse, andallow to dry thoroughly. Or clean in non-flammable solvent andallow to dry. Dip the filter element in clean engine oil, thensqueeze out all excess oil. The engine will smoke when started iftoo much oil is left in the foam.

    CYCLONE TYPE ONLY: Remove the three pan-head screws fromthe pre-cleaner cap, then remove the cyclone housing and airguide. Wash the parts with water, dry them thoroughly, andreassemble them.

    Be sure to install the air guide as shown in the illustration.

    Install the cyclone housing so the air intake tab fits into thegroove in the pre-cleaner cap.

    Wipe dirt from the inside of the air cleaner case and cover usinga moist rag. Be careful to prevent dirt from entering the air ductthat leads to the carburetor.

    Place the foam air filter element over the paper element, andreinstall the assembled air filter. Be sure the gasket is in placebeneath the air filter. Tighten the air filter wing nut securely.

    Install the air cleaner cover, and tighten the wing nut securely.

    Remove the wing nut, and remove the air cleaner cap and cover.

    Remove the air filter element from the cover. Wash the coverand filter element in warm soapy water, rinse, and allow to drythoroughly. Or clean in non-flammable solvent and allow to dry.

    Dip the filter element in clean engine oil, then squeeze out allexcess oil. The engine will smoke if too much oil is left in thefoam.

    80 cm (2.7 US oz , 2.8 Imp oz)60 cm (2.0 US oz , 2.1 Imp oz)

    Oil capacities:

    OIL BATH TYPE ONLY: Fill the air cleaner case to the OIL LEVELmark with the same oil that is recommended for the engine (seepage ).

    Unsnap the air cleaner cover clips,remove the air cleaner cover, andremove the air filter element.

    Soak the air filter element in cleanengine oil and squeeze out theexcess oil. The engine will smokeduring initial startup if too muchoil is left in the element.

    Reinstall the air filter element andthe cover.

    OIL BATH TYPE ONLY: Empty the used oil from the air cleanercase, wash out any accumulated dirt with non-flammablesolvent, and dry the case.

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    GX240/GX270:GX340/GX390:

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    07/06/08 09:49:43 32Z5F600_011

  • ENGLISH

    SEDIMENT CUP

    Cleaning

    SPARK PLUG

    Recommended Spark Plugs:

    SPARK PLUG WRENCH

    0.70 0.80 mm(0.028 0.031 in)

    SEALINGWASHER

    SIDE ELECTRODEO-RING

    SEDIMENT CUP

    FUEL VALVE LEVER

    OFF

    12

    BPR6ES (NGK)W20EPR-U (DENSO)

    The recommended spark plug has the correct heat range fornormal engine operating temperatures.

    An incorrect spark plug can cause engine damage.

    For good performance, the spark plug must be properly gappedand free of deposits.

    Disconnect the spark plug cap,and remove any dirt fromaround the spark plug area.

    Remove the spark plug with a13/16-inch spark plug wrench.

    Inspect the spark plug.Replace it if damaged orbadly fouled, if the sealingwasher is in poor condition,or if the electrode is worn.

    The gap should be:0.70 0.80 mm (0.028 0.031 in)

    Measure the spark plugelectrode gap with a wire-type feeler gauge. Correct thegap, if necessary, by carefullybending the side electrode.

    Install the spark plug carefully,by hand, to avoid cross-threading.

    When reinstalling the original spark plug, tighten 1/8 1/4 turnafter the spark plug seats to compress the washer.

    When installing a new spark plug, tighten 1/2 turn after the sparkplug seats to compress the washer.

    A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in thecylinder head.

    Attach the spark plug cap to the spark plug.

    Move the fuel valve to the OFF position, then remove the fuelsediment cup and O-ring.

    Place the O-ring in the fuel valve, and install the sediment cup.Tighten the sediment cup securely.

    Move the fuel valve to the ON position, and check for leaks.Replace the O-ring if there is any leakage.

    Gasoline is highly flammable and explosive, and youcan be burned or seriously injured when handlingfuel.

    Handle fuel only outdoors.Stop engine and keep heat, sparks, and flame away.

    Wipe up spills immediately.

    After the spark plug is seated, tighten with a 13/16-inch sparkplug wrench to compress the sealing washer.

    Wash the sediment cup in non-flammable solvent, and dry itthoroughly.

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    07/06/08 09:50:09 32Z5F600_012

  • HELPFUL TIPS & SUGGESTIONS

    STORING YOUR ENGINE

    Storage Preparation

    Cleaning

    Fuel

    SPARK ARRESTER (applicable types)

    Spark Arrester Removal

    Adding a Gasoline Stabilizer to Extend Fuel Storage Life

    Adjustment

    IDLE SPEED

    Spark Arrester Cleaning & Inspection

    ENGLISH

    THROTTLE STOP SCREW

    5 mm SCREWS

    EXHAUSTDEFLECTOR

    SPARK ARRESTER

    MUFFLERPROTECTOR

    SCREEN

    4 mm SCREW

    4 mmSCREWS

    SPARKARRESTER

    MUFFLER8 mm NUTS

    13

    Proper storage preparation is essential for keeping your enginetrouble-free and looking good. The following steps will help tokeep rust and corrosion from impairing your engines function andappearance, and will make the engine easier to start when you useit again.

    If the engine has been running, allow it to cool for at least half anhour before cleaning. Clean all exterior surfaces, touch up anydamaged paint, and coat other areas that may rust with a light filmof oil.

    Using a garden hose or pressure washing equipment can forcewater into the air cleaner or muffler opening. Water in the aircleaner will soak the air filter, and water that passes through theair filter or muffler can enter the cylinder, causing damage.

    Gasoline will oxidize and deteriorate in storage. Deterioratedgasoline will cause hard starting, and it leaves gum deposits thatclog the fuel system. If the gasoline in your engine deterioratesduring storage, you may need to have the carburetor, and otherfuel system components, serviced or replaced.

    The length of time that gasoline can be left in your fuel tank andcarburetor without causing functional problems will vary withsuch factors as gasoline blend, your storage temperatures, andwhether the fuel tank is partially or completely filled. The air in apartially filled fuel tank promotes fuel deterioration. Very warmstorage temperatures accelerate fuel deterioration. Fuel problemsmay occur within a few months, or even less if the gasoline wasnot fresh when you filled the fuel tank.

    Fuel system damage or engine performance problems resultingfrom neglected storage preparation are not covered under theDistributors Limited Warranty.

    You can extend fuel storage life by adding a gasoline stabilizerthat is formulated for that purpose, or you can avoid fueldeterioration problems by draining the fuel tank and carburetor.

    When adding a gasoline stabilizer, fill the fuel tank with freshgasoline. If only partially filled, air in the tank will promote fueldeterioration during storage. If you keep a container of gasolinefor refueling, be sure that it contains only fresh gasoline.

    Add gasoline stabilizer following the manufacturers instructions.

    After adding a gasoline stabilizer, run the engine outdoors for 10minutes to be sure that treated gasoline has replaced theuntreated gasoline in the carburetor.

    Stop the engine.

    The spark arrester may be standard or an optional part, dependingon the engine type. In some areas, it is illegal to operate an enginewithout a spark arrester. Check local laws and regulations. A sparkarrester is available from authorized Honda servicing dealers.

    The spark arrester must be serviced every 100 hours to keep itfunctioning as designed.

    If the engine has been running, the muffler will be hot. Allow it tocool before servicing the spark arrester.

    Remove the two 8 mm nuts and remove the muffler from thecylinder.

    Standard idle speed:

    Turn the throttle stop screw toobtain the standard idle speed.

    Move the throttle lever to itsminimum position.

    Start the engine outdoors, andallow it to warm up to operatingtemperature.

    Install the spark arrester, muffler protector, exhaust deflectorand muffler in the reverse order of disassembly.

    Use a brush to remove carbondeposits from the spark arresterscreen. Be careful not to damagethe screen. Replace the sparkarrester if it has breaks or holes.

    Remove the 4 mm screw from the spark arrester, and removethe spark arrester from the muffler.

    Remove the four 5 mm screws from the muffler protector andremove the muffler protector.

    Remove the three 4 mm screws from the exhaust deflector, andremove the deflector.

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    05/02/21 18:31:29 32Z5F600_013

  • Storage Precautions

    TRANSPORTING

    Removal from Storage

    Engine Oil

    Draining the Fuel Tank and Carburetor

    ENGLISH

    DRAIN BOLT

    FUEL VALVE LEVER

    GASKET

    O-RINGON

    Align notch on pulleywith hole at top of cover.

    SEDIMENT CUP

    14

    If your engine will be stored with gasoline in the fuel tank andcarburetor, it is important to reduce the hazard of gasoline vaporignition. Select a well-ventilated storage area away from anyappliance that operates with a flame, such as a furnace, waterheater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.

    If possible, avoid storage areas with high humidity, because thatpromotes rust and corrosion.

    Keep the engine level in storage. Tilting can cause fuel or oilleakage.

    With the engine and exhaust system cool, cover the engine tokeep out dust. A hot engine and exhaust system can ignite or meltsome materials. Do not use sheet plastic as a dust cover. Anonporous cover will trap moisture around the engine, promotingrust and corrosion.

    Gasoline is highly flammable and explosive, and youcan be burned or seriously injured when handlingfuel.

    Stop engine and keep heat, sparks, and flame away.

    Wipe up spills immediately.

    Place an approved gasoline container below the carburetor, anduse a funnel to avoid spilling fuel.

    If the cylinder was coated with oil during storage preparation, theengine will smoke briefly at startup. This is normal.

    Check your engine as described in the BEFORE OPERATIONCHECKS section of this manual (see page ).

    If equipped with a battery for electric starter types, recharge thebattery once a month while the engine is in storage.This will help to extend the service life of the battery.

    Handle fuel only outdoors.

    Remove the carburetor drain bolt and gasket. Remove thesediment cup and O-ring, then move the fuel valve lever to theON position.

    After all the fuel has drained into the container, reinstall thedrain bolt, gasket, sediment cup and O-ring. Tighten the drainbolt and sediment cup securely.

    Change the engine oil (see page ).

    Pour a tablespoon 5 10 cm (5 10 cc) of clean engine oil intothe cylinder.

    Pull the starter rope several times to distribute the oil in thecylinder.

    Reinstall the spark plug.

    Pull the starter rope slowly until resistance is felt and the notchon the starter pulley aligns with the hole at the top of the recoilstarter cover. This will close the valves so moisture cannot enterthe engine cylinder. Return the starter rope gently.

    Remove the spark plug (see page ). If the engine has been running, allow it to cool for at least 15minutes before loading the engine-powered equipment on thetransport vehicle. A hot engine and exhaust system can burn youand can ignite some materials.

    If the fuel was drained during storage preparation, fill the tank withfresh gasoline. If you keep a container of gasoline for refueling, besure it contains only fresh gasoline. Gasoline oxidizes anddeteriorates over time, causing hard starting.

    Keep the engine level when transporting to reduce the possibilityof fuel leakage. Turn the fuel valve to the OFF position (seepage ).

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    05/02/21 18:32:00 32Z5F600_014

  • TAKING CARE OF UNEXPECTED PROBLEMS

    ENGINE WILLNOT START

    Possible Cause Correction

    ENGINE LACKSPOWER

    Possible Cause Correction

    FUSE REPLACEMENT (applicable types)

    ENGLISH

    FUSECOVER

    ENGINE SWITCHREAR COVER

    6 12 mmSPECIAL SCREW

    FUSE

    15

    Check air filter.

    Check fuel.

    Take engine toan authorizedHondaservicingdealer, or referto shopmanual.

    Electricstarting(applicabletypes):Check batteryand fuse.Check controlpositions.

    Check engineoil level.

    Check fuel.

    Remove andinspect sparkplug.

    Take engine toan authorizedHondaservicingdealer, or referto shopmanual.

    Remove the 6 12 mm screw from the rear cover of the engineswitch box.

    Batterydischarged.

    Fuse burnt out.

    Fuel valve OFF.

    Choke open.

    Engine switchOFF.Engine oil levellow (Oil Alertmodels).

    Out of fuel.Bad fuel; enginestored withouttreating ordraininggasoline, orrefueled withbad gasoline.Spark plug faulty,fouled, orimproperlygapped.Spark plug wetwith fuel(flooded engine).

    Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

    Filter element(s)restricted.

    Bad fuel; enginestored withouttreating ordraininggasoline, orrefueled withbad gasoline.Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

    Remove the fuse cover, then pull out and inspect the fuse.

    Clean or replacefilter element(s)(p. 10 11).Drain fuel tank andcarburetor (p. 14).Refuel with freshgasoline (p. 8).

    Replace or repairfaulty componentsas necessary.

    Recharge battery.

    Replace fuse.(p. 15).

    Move lever to ONposition.Move lever toCLOSED positionunless the engineis warm.Turn engine switchto ON position.Fill with therecommended oilto the proper level(p. 9).Refuel (p. 8).Drain fuel tank andcarburetor (p. 14).Refuel with freshgasoline (p. 8).

    Gap or replacespark plug (p. 12).

    Dry and reinstallspark plug. Startengine withthrottle lever inMAX. position.Replace or repairfaulty componentsas necessary.

    The electric starter relay circuit and battery charging circuit areprotected by a fuse. If the fuse burns out, the electric starter willnot operate. The engine can be started manually if the fuse burnsout, but running the engine will not charge the battery.

    If the fuse is burnt out, discard the burnt-out fuse. Install a newfuse with the same rating as the one that was removed, andreinstall the cover.

    Reinstall the rear cover. Install the 6 12 mm screw and tightenit securely.

    If you have questions regarding the rating of the original fuse,contact your servicing Honda engine dealer.

    Never use a fuse with a rating greater than the one originallyequipped with the engine. Serious damage to the electricalsystem or a fire could result.

    Frequent fuse failure usually indicates a short circuit or anoverload in the electrical system. If the fuse burns out frequently,take the engine to a servicing Honda dealer for repair.

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    06/06/21 16:46:16 32Z5F600_015

  • ENGLISH

    Remote Control Linkage

    TECHNICAL INFORMATION

    Serial Number Location

    Battery Connections for Electric Starter(applicable types)

    Carburetor Modifications for High Altitude Operation

    TECHNICAL & CONSUMER INFORMATION

    POSITIVE ( ) BATTERY CABLE

    NEGATIVE ( )BATTERY CABLE

    REMOTE THROTTLE LINKAGE

    Flexible wire coremounting

    Solid wire coremounting

    WIRE

    5 mmCIRCLIP

    4 mm SCREW

    WIRE HOLDER

    THROTTLELEVER

    OPTIONAL

    REMOTE CHOKE LINKAGE

    SERIAL NUMBER &ENGINE TYPE LOCATION

    STARTER SOLENOID

    RETURN SPRING

    WIRE HOLDER CHOKE LEVER

    THROTTLE LEVERFRICTION NUT

    ELECTRIC STARTER(applicable types)

    16

    The throttle and choke control levers are provided with holes foroptional cable attachment. The following illustrations showinstallation examples for a solid wire cable and for a flexible,braided wire cable. If using a flexible, braided wire cable, add areturn spring as shown.

    It is necessary to loosen the throttle lever friction nut whenoperating the throttle with a remote-mounted control.

    Record the engine serialnumber in the space below. Youwill need this information whenordering parts and whenmaking technical or warrantyinquiries.

    Coat the terminals and cable ends with grease.

    Connect the battery negative ( ) cable to the battery negative( ) terminal as shown.

    Connect the battery positive ( ) cable to the battery positive ( )terminal as shown.

    Connect the battery negative ( ) cable to an engine mountingbolt, frame bolt, or other good engine ground connection.

    Connect the battery positive ( ) cable to the starter solenoidterminal as shown.

    Keep all sparks, open flames, and smoking materialsaway from the battery.

    A battery can explode if you do not follow the correctprocedure, seriously injuring anyone nearby.

    Be careful not to connect the battery in reverse polarity, as this willshort circuit the battery charging system. Always connect thepositive ( ) battery cable to the battery terminal beforeconnecting the negative ( ) battery cable, so your tools cannotcause a short circuit if they touch a grounded part while tighteningthe positive ( ) battery cable end.

    Use a 12-volt battery with an ampere-hour rating of at least 18 Ah.

    Date Purchased: ______ / ______ / ______

    Engine type: ___ ___ ___ ___

    Engine serial number: __ __ __ __ __ __ __ __ __ __ __

    At high altitude, the standard carburetor air-fuel mixture will betoo rich. Performance will decrease, and fuel consumption willincrease. A very rich mixture will also foul the spark plug andcause hard starting. Operation at an altitude that differs from thatat which this engine was certified, for extended periods of time,may increase emissions.

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    05/02/21 18:32:55 32Z5F600_016

  • ENGLISH

    Emission Control System Information

    Source of Emissions

    Tampering and Altering

    Problems That May Affect Emissions

    Replacement Parts

    Maintenance

    The U.S., California Clean Air Acts and Environment Canada

    17

    The combustion process produces carbon monoxide, oxides ofnitrogen, and hydrocarbons. Control of hydrocarbons and oxidesof nitrogen is very important because, under certain conditions,they react to form photochemical smog when subjected tosunlight. Carbon monoxide does not react in the same way, but itis toxic.

    Honda utilizes lean carburetor settings and other systems toreduce the emissions of carbon monoxide, oxides of nitrogen, andhydrocarbons.

    EPA, California and Canadian regulations require allmanufacturers to furnish written instructions describing theoperation and maintenance of emission control systems.

    The following instructions and procedures must be followed inorder to keep the emissions from your Honda engine within theemission standards.

    Tampering with or altering the emission control system mayincrease emissions beyond the legal limit. Among those acts thatconstitute tampering are:

    Removal or alteration of any part of the intake, fuel, or exhaustsystems.Altering or defeating the governor linkage or speed-adjustingmechanism to cause the engine to operate outside its designparameters.

    If you are aware of any of the following symptoms, have yourengine inspected and repaired by your servicing dealer.

    Hard starting or stalling after starting.Rough idle.Misfiring or backfiring under load.Afterburning (backfiring).Black exhaust smoke or high fuel consumption.

    The emission control systems on your Honda engine weredesigned, built, and certified to conform with EPA, California andCanadian emission regulations. We recommend the use ofgenuine Honda parts whenever you have maintenance done.These original-design replacement parts are manufactured to thesame standards as the original parts, so you can be confident oftheir performance. The use of replacement parts that are not of theoriginal design and quality may impair the effectiveness of youremission control system.

    A manufacturer of an aftermarket part assumes the responsibilitythat the part will not adversely affect emission performance. Themanufacturer or rebuilder of the part must certify that use of thepart will not result in a failure of the engine to comply withemission regulations.

    Follow the maintenance schedule on page . Remember that thisschedule is based on the assumption that your machine will beused for its designed purpose. Sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions,will require more frequent service.

    When the carburetor has been modified for high altitude operation,the air-fuel mixture will be too lean for low altitude use. Operationat altitudes below 1,500 meters (5,000 feet) with a modifiedcarburetor may cause the engine to overheat and result in seriousengine damage. For use at low altitudes, have your servicingdealer return the carburetor to original factory specifications.

    Even with carburetor modification, engine horsepower willdecrease about 3.5% for each 300-meter (1,000-foot) increase inaltitude. The effect of altitude on horsepower will be greater thanthis if no carburetor modification is made.

    High altitude performance can be improved by specificmodifications to the carburetor. If you always operate your engineat altitudes above 1,500 meters (5,000 feet), have your servicingdealer perform this carburetor modification. This engine, whenoperated at high altitude with the carburetor modifications forhigh altitude use, will meet each emission standard throughout itsuseful life.

    7

    07/06/08 09:50:29 32Z5F600_017

  • ENGLISH

    SpecificationsAir Index

    Applicable to Emissions DurabilityPeriod

    Descriptive Term

    GX240/GX270 (PTO shaft type S)

    GX340/GX390 (PTO shaft type S)

    18

    355 430 410 mm(14.0 16.9 16.1 in)

    25.0 kg (55.1 lbs)4-stroke, overhead valve, single cylinder

    242 cm (14.8 cu-in)[73.0 58.0 mm (2.9 2.3 in)]

    270 cm (16.5 cu-in)[77.0 58.0 mm (3.0 2.3 in)]

    5.3 kW (7.2 PS, 7.1 bhp) at 3,600 rpm6.0 kW (8.2 PS, 8.0 bhp) at 3,600 rpm

    Forced airTransistor magnetoCounterclockwise

    380 450 443 mm(15.0 17.7 17.4 in)

    31.5 kg (69.4 lbs)4-stroke, overhead valve, single cylinder

    337 cm (20.6 cu-in)[82.0 64.0 mm (3.2 2.5 in)]

    389 cm (23.7 cu-in)[88.0 64.0 mm (3.5 2.5 in)]

    7.1 kW (9.7 PS, 9.5 bhp) at 3,600 rpm8.2 kW (11.1 PS, 11.0 bhp) at 3,600 rpm

    Forced airTransistor magnetoCounterclockwise

    300 hours [0 65 cm (0 65 cc)]500 hours [greater than 65 cm (65 cc)]

    125 hours [0 65 cm (0 65 cc)]250 hours [greater than 65 cm (65 cc)]

    50 hours [0 65 cm (0 65 cc)]125 hours [greater than 65 cm (65 cc)]

    Extended

    Intermediate

    Moderate

    An Air Index Information hang tag/label is applied to enginescertified to an emission durability time period in accordance withthe requirements of the California Air Resources Board.

    The bar graph is intended to provide you, our customer, the abilityto compare the emissions performance of available engines. Thelower the Air Index, the less pollution.

    The durability description is intended to provide you withinformation relating to the engines emission durability period.The descriptive term indicates the useful life period for the enginesemission control system. See your Emission Control SystemWarranty for additional information.

    The Air Index Information hang tag/label must remain on theengine until it is sold. Remove the hang tag before operating theengine.

    5.3 (1.40 US gal , 1.17 Imp gal)1.1 (1.2 US qt , 1.0 Imp qt)

    17.7 Nm (1.80 kgfm, 13.1 lbfft)at 2,500 rpm

    15.3 Nm (1.56 kgfm, 11.3 lbfft)at 2,500 rpm

    6.1 (1.61 US gal , 1.34 Imp gal)1.1 (1.2 US qt , 1.0 Imp qt)

    25.1 Nm (2.56 kgfm, 18.5 lbfft)at 2,500 rpm

    22.1 Nm (2.25 kgfm, 16.3 lbfft)at 2,500 rpm

    The power rating of the engine indicated in this document is thenet power output tested on a production engine for the enginemodel and measured in accordance with SAE J1349 at 3,600rpm (Net Power) and at 2,500 rpm (Max. Net Torque). Massproduction engines may vary from this value.Actual power output for the engine installed in the final machinewill vary depending on numerous factors, including theoperating speed of the engine in application, environmentalconditions, maintenance, and other variables.

    Length WidthHeightDry mass [weight]Engine typeDisplacement[Bore Stroke]

    Net power

    Max. Net torque

    Engine oil capacityFuel tank capacityCooling systemIgnition systemPTO shaft rotation

    Length WidthHeightDry mass [weight]Engine typeDisplacement[Bore Stroke]

    Net power

    Max. Net torque

    Engine oil capacityFuel tank capacityCooling systemIgnition systemPTO shaft rotation

    (in accordancewith SAE J1349 )

    (in accordancewith SAE J1349 )

    (in accordancewith SAE J1349 )

    (in accordancewith SAE J1349 )

    GX270

    GX240

    GX270

    GX240

    GX270

    GX240

    GX340

    GX390

    GX340

    GX390

    GX340

    GX390

    07/06/08 09:50:55 32Z5F600_018

  • ENGLISH

    Wiring Diagrams

    Quick Reference Information

    Tuneup SpecificationsITEM SPECIFICATION MAINTENANCE

    GX240/GX270/GX340/GX390

    With Oil Alert and Electric Starter

    With Oil Alert and Without Electric Starter

    19

    Fuel

    Engine oil

    Reductioncase oilSpark plug

    Maintenance

    SAE 10W-30, API SJ or later, for general use.Refer to page 8.

    Same oil as engine oil, see above (applicabletypes).

    Before each use:Check engine oil level. Refer to page 9.Check reduction case oil (applicable types).Refer to page 9.Check air filter. Refer to page 10.

    First 20 hours:Change engine oil. Refer to page 9.Change reduction case oil (applicable types).Refer to page 10.

    Subsequent:Refer to the maintenance schedule on page 7.

    W20EPR-U (DENSO)BPR6ES (NGK)

    U.S.ExceptU.S.

    Pump octane rating 86 or higherResearch octane rating 91 or higherPump octane rating 86 or higher

    Unleaded gasoline (Refer to page 8)

    Spark plug gap

    Idle speedValve clearance(cold)

    Otherspecifications

    1,400 150 rpmIN: 0.15 0.02 mmEX: 0.20 0.02 mm

    0.70 0.80 mm(0.028 0.031 in)

    Refer to page: 12

    Refer to page: 13See yourauthorizedHonda dealer

    No other adjustments needed.

    (1)(2)(3)(4)(5)(6)(7)

    CONTROL BOXRECTIFIER

    CIRCUIT BREAKERENGINE SWITCHOIL ALERT UNIT

    (8)(9)(10)(11)(12)(13)(14)

    OIL LEVEL SWITCHCHARGING COIL

    SPARK PLUGSTARTER MOTORSTARTER SOLENOIDBATTERY (12 V)

    BlackYellowBlueGreenRedWhite

    BrownOrangeLight blueLight greenPinkGray

    BrOLbLgP

    Gr

    BlY

    BuGRW

    IGNITION COILFUSE

    Type with Oil Alert unit

    ONOFF

    START

    OFF

    ON

    07/06/08 09:51:10 32Z5F600_019

  • Canada:

    United States, Puerto Rico, and U.S. Virgin Islands:

    Distributor/Dealer Locator Information

    CONSUMER INFORMATION

    For European Area:

    Customer Service Information

    United States, Puerto Rico, and U.S. Virgin Islands:

    All Other Areas:

    Hondas Office

    United States, Puerto Rico, and U.S. Virgin Islands:American Honda Motor Co., Inc.

    Canada:Honda Canada, Inc.

    Australia:Honda Australia Motorcycle and Power Equipment Pty. Ltd.

    For European Area:Honda Europe NV.

    All Other Areas:

    ENGLISH20

    or visit our website: www.honda.caCall (888) 9HONDA9

    V isit our website: www.honda-engines.com

    visit our website: http://www.honda-engines-eu.com

    Servicing dealership personnel are trained professionals. Theyshould be able to answer any question you may have. If youencounter a problem that your dealer does not solve to yoursatisfaction, please discuss it with the dealerships management.The Service Manager, General Manager, or Owner can help.Almost all problems are solved in this way.

    If you are dissatisfied with the decision made by the dealershipsmanagement, contact the Honda Regional Engine Distributor foryour area.

    If you are still dissatisfied after speaking with the Regional EngineDistributor, you may contact the Hondas Office as shown.

    If you are dissatisfied with the decision made by the dealershipsmanagement, contact the Hondas Office as shown.

    When you write or call, please provide this information:

    Equipment manufacturers name and model number that theengine is mounted onEngine model, serial number, and type (see page )Name of dealer who sold the engine to youName, address, and contact person of the dealer who servicesyour engineDate of purchaseYour name, address and telephone numberA detailed description of the problem

    Power Equipment DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, GA 30005-8847

    715 Milner AvenueToronto, ONM1B 2K8

    Telephone: (888) 9HONDA9(888) 946-6329(416) 299-3400(416) 287-4776(877) 939-0909(416) 287-4776

    Toll free

    Local Toronto dialing areaLocal Toronto dialing areaToll freeLocal Toronto dialing area

    Facsimile:

    English:French:

    1954 1956 Hume Highway Campbellfield Victoria 3061

    Telephone:Facsimile:

    (03) 9270 1111(03) 9270 1133

    European Engine Center

    http://www.honda-engines-eu.com

    Please contact the Honda distributor in your area for assistance.

    Or telephone: (770) 497-6400, 8:30 am - 7:00 pm EST

    16

    05/02/21 18:34:43 32Z5F600_020

  • INTRODUCTION

    SOMMAIRE

    MESSAGES DE SECURITE

    FRANAIS

    MANUEL DE LUTILISATEUR

    MESSAGES DE PREVENTION DES DOMMAGES

    FRA

    N

    AIS

    GX240 GX270 GX340 GX390

    1

    Nous vous remercions davoir port votre choix sur un moteur Honda.Nous dsirons vous aider faire le meilleur usage de votre nouveaumoteur et lutiliser en scurit. Vous trouverez dans ce manuel desinformations sur la manire dy parvenir; veuillez le lire attentivementavant dutiliser le moteur. En cas de problme ou pour toute question surle moteur, consultez un concessionnaire Honda agr.

    Ce manuel doit tre considr comme faisant partie du moteur etlaccompagner en cas de revente.

    Lchappement du moteur contient dessubstances chimiques dclares

    responsables de cancers, de malformationscongnitales ou dautres anomalies de la

    reproduction par lEtat de Californie.

    Toutes les informations de cette publication sont bases sur les derniresinformations sur le produit disponibles au moment de limpression. HondaMotor Co., Ltd. se rserve le droit dapporter des modifications toutmoment sans avertissement et sans obligation de sa part. Aucune partiede ce document ne peut tre reproduite sans autorisation crite.

    ..............................INTRODUCTION .1.............MESSAGES DE SECURITE .1

    .....INFORMATIONS DE SECURITE .2EMPLACEMENT DE LETIQUETTE

    ...................................DE SECURITE .2EMPLACEMENT DES PIECES ET

    .................................COMMANDES .2............................PARTICULARITES .3

    CONTROLES AVANT................................LUTILISATION .3

    ...................................UTILISATION .4CONSIGNES DE SECURITE

    ............................DUTILISATION .4........DEMARRAGE DU MOTEUR .4

    ...................ARRET DU MOTEUR .5.......6

    ...............ENTRETIEN DU MOTEUR .7......7

    ............SECURITE DENTRETIEN .7........CONSIGNES DE SECURITE .7......PROGRAMME DENTRETIEN .7

    ...............PLEIN DE CARBURANT .8...........................HUILE MOTEUR .8

    ................Huile recommande .8.Vrification du niveau dhuile .9

    ..........Renouvellement dhuile .9HUILE DU CARTER DE

    ................................REDUCTEUR .9................Huile recommande .9

    .Vrification du niveau dhuile .9........Renouvellement dhuile .10

    ..............................FILTRE A AIR .10..................................Contrle .10

    ...............................Nettoyage .10

    Lobjet de ces messages est de vous aider ne pas causer de dommagesau moteur, dautres biens ou lenvironnement.

    Votre moteur ou dautres biens peuvent tre endommags sivous ne suivez pas ces instructions.

    Cette mention signifie:

    Dautres messages importants sont prcds du mot AVIS.

    Chaque message vous indique quel est le danger, ce qui peut arriver et ceque vous pouvez faire pour viter ou rduire les blessures.

    Vous POUVEZ tre BLESSE si vous nesuivez pas ces instructions.

    Vous POUVEZ tre MORTELLEMENT ouGRIEVEMENT BLESSE si vous ne suivezpas ces instructions.

    Vous SEREZ MORTELLEMENT ouGRIEVEMENT BLESSE si vous ne suivezpas ces instructions.

    Ces mots-indicateurs signifient:

    Les messages de scurit vous avertissent de risques potentiels deblessures pour vous et les autres. Chaque message de scurit est prcddun symbole de mise en garde et de lune des trois mentions DANGER,ATTENTION ou PRECAUTION.

    Votre scurit et celle des autres sont trs importantes. Vous trouverez desmessages de scurit importants dans ce manuel et sur le moteur. Veuillezles lire attentivement.

    Nous vous conseillons de lire le bulletin de garantie afin de biencomprendre ltendue de la garantie et vos responsabilits de proprit. Lebulletin de garantie est un document spar que vous avez d en principerecevoir de votre concessionnaire.

    Etats-Unis, Puerto Rico et Iles vierges amricaines:

    Pour de plus amples informations sur le dmarrage, larrt, lutilisation etles rglages du moteur ou pour des instructions sur tout entretien spcial,consultez les instructions accompagnant lquipement command par cemoteur.

    .COUPELLE DE DECANTATION .12......................................BOUGIE .12

    ....................PARE-ETINCELLES .13................REGIME DE RALENTI .13

    CONSEILS ET SUGGESTIONS...........................................UTILES .13

    ..........REMISAGE DU MOTEUR .13..............................TRANSPORT .14

    ...15....15

    INFORMATIONS TECHNIQUES............ET DU CONSOMMATEUR .16

    Emplacement des numros.......................................de srie .16

    Raccordements de la batterie....pour le dmarreur lectrique .16

    Tringlerie de commande................................... distance .16

    .........16Informations sur le systme

    ...............................antipollution .17...............Indice atmosphrique .18

    .........................Caractristiques .18....19.....19

    .................Schmas de cblage .19INFORMATION DU

    ........................CONSOMMATEUR .20

    ........20Informations dentretien

    ..............................pour le client .20

    REGLAGE DU REGIME MOTEUR

    LIMPORTANCE DE LENTRETIEN

    EN CAS DE PROBLEME INATTENDUREMPLACEMENT DES FUSIBLES

    Modifications du carburateur pourune utilisation haute altitude

    Caractristiques de mise au pointInformations de rfrence rapide

    Informations sur le localisateur dedistributeurs/concessionnaires

    07/06/01 17:15:32 33Z5F600_001

  • EMPLACEMENT DES PIECES ET COMMANDESINFORMATIONS DE SECURITE

    EMPLACEMENT DE LETIQUETTE DE SECURITE

    FRANAIS

    BOUCHON DE REMPLISSAGE DESSENCE

    RESERVOIR DESSENCE

    DEMARREUR ELECTRIQUE(types applicables)

    BOUCHON DE VIDANGE DHUILE

    SILENCIEUX FILTRE A AIR

    POIGNEE DE DEMARREUR

    LEVIER DE STARTER

    LEVIER DE ROBINETDESSENCE LEVIER DES GAZ

    SAUF TYPES ADEMARREUR ELECTRIQUE

    CONTACTEUR DARRETMOTEUR

    BOUCHON DE REMPLISSAGE/JAUGE A HUILE

    DEMARREUR A LANCEUR

    TYPES A COMMANDEDU MOTEUR

    CONTACTEUR DARRETMOTEUR

    CONTACTEUR DARRETMOTEUR

    TIRETTE DE STARTER(types applicables)

    TYPES A DEMARREUR ELECTRIQUE

    BOUGIE DALLUMAGE

    2

    Comprenez bien le fonctionnement de toutes les commandes etapprenez comment arrter le moteur rapidement en cas durgence.Veillez ce que loprateur reoive des instructions adquates avantlutilisation de lquipement.

    Le moteur dgage du monoxyde de carbone qui estun gaz toxique. Ne jamais le faire fonctionner dansun endroit clos.

    Lessence est trs inflammable et explosive. Arrterle moteur et le laisser refroidir avant de faire le pleindessence.

    Si ltiquette se dcolle ou devient illisible, sadresser au concessionnaireHonda pour son remplacement.

    Cette tiquette met en garde contre les risques potentiels de blessuresgraves. La lire attentivement.

    Le moteur et les gaz dchappement deviennent trs chauds pendant lefonctionnement. Garder le moteur au moins 1 mtre des btiments etdes autres quipements pendant lutilisation. Ne pas approcher dematires inflammables et ne rien placer sur le moteur pendant sonfonctionnement.

    Les gaz dchappement du moteur contiennent du monoxyde decarbone toxique. Ne pas faire tourner le moteur sans une arationadquate et ne jamais lutiliser lintrieur.

    Ne pas autoriser des enfants utiliser le moteur. Eloigner les enfants etles animaux de la zone dutilisation.

    Une tiquette en franais estprvue sur le moteur.

    Pour les types pour le Canadaseulement:

    Lire le manuel de lutilisateur avant lutilisation.

    06/06/21 16:47:57 33Z5F600_002

  • CONTROLES AVANT LUTILISATIONPARTICULARITES

    LE MOTEUR EST-IL PRET A FONCTIONNER?

    Vrifier ltat gnral du moteur

    Vrifier le moteur

    PROTECTEUR DE CIRCUIT (types applicables)

    Systme Oil Alert (selon type)

    FRANAIS

    PROTECTEUR DECIRCUIT

    MARCHE

    FERME

    3

    Pour la scurit et la longvit de lquipement, il est important deconsacrer quelques instants vrifier ltat du moteur avant lutilisation.Corriger tout problme constat ou confier cette opration auconcessionnaire avant lutilisation.

    Toujours vrifier les points suivants avant de mettre le moteur en marche:

    Vrifier sil ny a pas de traces de fuites dhuile ou dessence autour ousous le moteur.

    Enlever toute salet ou dbris excessifs, tout particulirement autour dusilencieux et du lanceur.

    Vrifier sil ny a pas de signes de dommages.

    Sassurer que tous les protecteurs et couvercles sont en place et quetous les crous, boulons et vis sont serrs.

    Vrifier le niveau de carburant (voir page ). En dmarrant avec unrservoir de carburant plein, on vitera ou rduira les interruptions deservice pour faire le plein.

    Un entretien incorrect de ce moteur ou labsence decorrection dun problme avant lutilisation peut provoquerune anomalie susceptible dentraner des blessures gravesou mortelles.

    Toujours effectuer les contrles avant lutilisation avantchaque utilisation et corriger tout problme.

    Avant de commencer les contrles avant lutilisation, sassurer que lemoteur est lhorizontale et que linterrupteur du moteur se trouve sur laposition ARRET.

    Pour les prcautions et procdures observer avant le dmarrage dumoteur, consulter les instructions accompagnant lquipementcommand par ce moteur.

    Vrifier lquipement command par ce moteur.

    Vrifier llment de filtre air (voir page ). Un lment de filtre airsale limite le passage dair vers le carburateur, ce qui diminue lesperformances du moteur.

    Vrifier le niveau dhuile du carter de rducteur sur les types applicables(voir page ). Lhuile est essentielle au bon fonctionnement et lalongvit du carter de rducteur.

    Le systme Oil Alert (types applicables) arrte automatiquement lemoteur avant que le niveau dhuile ne descende au-dessous du seuil descurit. Toutefois, pour viter linconvnient dun arrt imprvu,toujours vrifier le niveau dhuile du moteur avant le dmarrage.

    Vrifier le niveau dhuile du moteur (voir page ). Lutilisation dumoteur avec un niveau dhuile insuffisant peut provoquer desdommages au moteur.

    Enfoncer le bouton du protecteur decircuit pour le renclencher.

    Lindicateur vert lintrieur duprotecteur de circuit sort pour indiquerque le circuit a t coup. Dans un telcas, rechercher la cause du problmeet la corriger avant de renclencher leprotecteur de circuit.

    Le protecteur de circuit protge lecircuit de charge de la batterie. Uncourt-circuit ou une batterie connectsavec une polarit inverse dclenchele coupe-circuit.

    Si le moteur sarrte et ne redmarre pas, vrifier le niveau dhuile dumoteur (voir page ) avant de rechercher lorigine du problme dansdautres parties.

    Le systme Oil Alert protge le moteur contre les dommages dus aumanque dhuile dans le carter moteur. Avant que le niveau dhuile ducarter moteur ne descende au-dessous du seuil de scurit, le systme OilAlert arrte automatiquement le moteur (linterrupteur du moteur reste surla position MARCHE).

    1.

    2.

    3.

    4.

    5.

    1.

    2.

    3.

    4.

    8

    9

    9

    10

    9

    Oil Alert est une marque dpose aux Etats-Unis

    07/06/01 17:15:57 33Z5F600_003

  • UTILISATION

    CONSIGNES DE SECURITE DUTILISATION

    DEMARRAGE DU MOTEUR TYPES A DEMARREURELECTRIQUE

    SAUF TYPES A DEMARREURELECTRIQUE

    FRANAIS

    MARCHE

    LEVIER DE ROBINET DESSENCE

    FERME

    LEVIER DE STARTER

    FERME

    FERME

    TIRETTE DE STARTER (types applicables)

    OUVERT

    FERME

    LEVIER DES GAZ

    MINI

    MAXI

    POSITION 1/3

    MINI

    CONTACTEUR DARRET MOTEUR

    MARCHE

    MARCHE

    MARCHE

    CONTACTEUR DARRET MOTEUR

    MARCHE

    MARCHE

    MMAARRCCHHEE

    OOUUVVEERRTT

    MMAARRCCHHEE

    CONTACTEUR DARRET MOTEUR

    4

    Avant dutiliser le moteur pour la premire fois, lire la sectionINFORMATIONS DE SECURITE la page et la section CONTROLESAVANT LUTILISATION la page .

    Pour les consignes de scurit observer au dmarrage, lors de larrt dumoteur et pendant lutilisation, consulter les instructions accompagnantlquipement command par ce moteur.

    Le monoxyde de carbone est un gaz toxique. Il risque deprovoquer des vanouissements et dtre mortel.

    Eviter tout endroit et toute activit exposant au monoxydede carbone.

    Placer le levier du robinet de carburant sur la position OUVERT.

    Pour mettre en marche un moteur froid, placer le levier de starter ou latirette de starter (types applicables) sur la position FERME.

    Eloigner le levier des gaz de la position MIN. jusqu 1/3 environ de laposition MAX.

    Certaines applications du moteur utilisent une commande distance destarter plutt que le levier de starter du moteur reprsent ici. Consulterles instructions fournies par le fabricant de lquipement.

    Pour remettre en marche un moteur chaud, laisser le levier de starter oula tirette de starter sur la position OUVERT.

    Certaines applications du moteur utilisent une commande distance desgaz plutt que le levier des gaz du moteur reprsent ici. Consulter lesinstructions fournies par le fabricant de lquipement.

    Placer linterrupteur du moteur sur la position MARCHE.

    3.

    4.

    1.

    2.

    23

    05/02/21 18:41:01 33Z5F600_004

  • FRANAIS

    ARRET DU MOTEUR

    TYPES A DEMARREURELECTRIQUE

    SAUF TYPES A DEMARREURELECTRIQUE

    DEMARRAGE

    CONTACTEURDARRET MOTEUR(types applicables)

    LEVIER DE STARTER

    FERME

    OUVERT

    OUVERT

    FERME

    TIRETTE DE STARTER (types applicables)

    LEVIER DES GAZ

    MINI

    FERME

    FERME

    FERME

    FERME

    FERME

    FERME

    DDEEMMAARRRRAAGGEE

    OOUUVVEERRTT

    MMIINNII

    CONTACTEUR DARRET MOTEUR

    CONTACTEURDARRET MOTEUR

    FFEERRMMEE

    CONTACTEUR DARRET MOTEUR

    FFEERRMMEE

    MMAARRCCHHEE

    LEVIER DE ROBINET DESSENCE

    POIGNEE DEDEMARREUR

    Direction de traction

    5

    Placer linterrupteur du moteur sur la position ARRET.

    Pour arrter le moteur en cas durgence, placer simplement linterrupteurdu moteur sur la position ARRET. Dans des conditions normales, procdercomme il est indiqu ci-dessous. Consulter les instructions fournies par lefabricant de lquipement.

    Placer le levier de commande des gaz sur la position MIN.

    Certaines applications du moteur utilisent une commande distance desgaz plutt que le levier des gaz du moteur reprsent ici.

    Actionner le dmarreur.

    Ne pas laisser la poigne de lancement revenir delle-mme contre lemoteur. Accompagner doucement son mouvement de retour pour nepas risquer dendommager le lanceur.

    Placer le levier du robinet de carburant sur la position ARRET.

    Si lon a plac le levier de starter ou la tirette de starter (typesapplicables) sur la position FERME pour mettre le moteur en marche, lesramener progressivement sur la position OUVERT mesure que lemoteur chauffe.

    Lorsque le moteur dmarre, relcher lacl et la laisser revenir sur la positionMARCHE.

    Ne pas solliciter le dmarreur pendant plusde 5 secondes daffile car ceci le feraitsurchauffer et pourrait lendommager.

    Si le moteur ne part pas dans les 5secondes, relcher la cl et attendre aumoins 10 secondes avant dactionner nouveau le dmarreur.

    Placer la cl sur la position DEMARRAGE etla maintenir sur cette position jusqu ceque le moteur dmarre.

    DEMARREUR ELECTRIQUE (types applicables):

    Tirer doucement la poigne de lancement jusqu ce que lon ressenteune rsistance, puis la tirer dun coup sec dans le sens de la flchecomme sur la figure ci-dessous. Ramener doucement la poigne delancement en arrire. 1.

    2.

    3.

    5.

    DEMARREUR A LANCEUR

    6.

    07/06/01 17:16:28 33Z5F600_005

  • FRANAIS

    REGLAGE DU REGIME MOTEUR

    LEVIER DES GAZ

    MAXI MINI

    MMIINNII

    MMAAXXII

    6

    Placer le levier des gaz sur la position correspondant au rgime moteurdsir.

    Pour les recommandations de rgime moteur, consulter les instructionsaccompagnant lquipement command par ce moteur.

    Certaines applications du moteur utilisent une commande distance desgaz plutt que le levier des gaz du moteur reprsent ici. Consulter lesinstructions fournies par le fabricant de lquipement.

    05/02/21 18:41:39 33Z5F600_006

  • FRANAIS

    ENTRETIEN DU MOTEUR

    LIMPORTANCE DE LENTRETIEN

    SECURITE DENTRETIEN

    Lentretien, le remplacement ou la rparation des dispositifs et systmesantipollution peuvent tre excuts par toute entreprise ou technicien derparation de moteurs utilisant des pices certifies aux normes EPA.

    CONSIGNES DE SECURITE

    Blessures par des pices mobiles.

    Brlures par des pices chaudes.

    Empoisonnement par le monoxyde de carbone de lchappement dumoteur.

    PROGRAMME DENTRETIEN

    TYPE STANDARD

    TUYAU RENIFLARD TUYAU RENIFLARD

    CLIP DE TUYAU

    TYPE A CARBURATEUR AEVENT INTERNE

    7

    Un entretien incorrect ou labsence de correction dunproblme avant lutilisation peut provoquer une anomaliesusceptible dentraner des blessures graves ou mortelles.

    Toujours observer les recommandations et programmes decontrle et dentretien figurant dans ce manuel.

    Le programme dentretien sapplique des conditions dutilisationnormales. Si lon utilise le moteur dans des conditions svres telles quunfonctionnement prolong sous une charge leve ou par hautetemprature, ou dans des conditions anormalement humides oupoussireuses, demander au concessionnaire des recommandations pourdes besoins et un usage particuliers.

    Certaines des consignes de scurit les plus importantes sont indiques ci-dessous. Il ne nous est toutefois pas possible de vous avertir de tous lesdangers imaginables que vous pouvez courir en excutant lentretien.Vous tes seul juge de dcider si vous devez ou non effectuer un travaildonn.

    Pour permettre dentretenir correctement le moteur, on trouvera aux pagessuivantes un programme dentretien, des procdures de contrle deroutine et des procdures dentretien simples pouvant tre effectues avecdes outils main de base. Dautres oprations dentretien plus difficiles oudemandant des outils spciaux seront mieux excutes par desprofessionnels et devront normalement tre confies un technicienHonda ou un autre mcanicien qualifi.

    En nobservant pas correctement les instructions etprcautions dentretien, on sexpose de graves blessuresou un danger de mort.

    Toujours observer les procdures et prcautions de cemanuel.

    Avant de commencer un entretien ou une rparation, sassurer que lemoteur est arrt. Ceci liminera plusieurs risques potentiels:

    Pour diminuer les risques dincendie ou dexplosion, tre prudentlorsquon travaille proximit de lessence. Pour le nettoyage des pices,utiliser uniquement un solvant ininflammable et non de lessence. Nepas approcher de cigarettes, tincelles ou flammes des pices dusystme dalimentation en carburant.

    Lire les instructions avant de commencer et sassurer que lon disposede loutillage et des comptences ncessaires pour effectuer le travail enscurit.

    Ne faire tourner le moteur que si cela est indiqu dans les instructions.

    Attendre que le moteur et le systme dchappement se soientrefroidis avant de les toucher.

    Avant dutiliser le moteur, sassurer que laration est suffisante.

    Linobservation de ce programme dentretien peut entraner desproblmes non couverts par la garantie.

    Pour une utilisation commerciale, consigner le nombre dheures deservice afin de dterminer la priodicit dentretien approprie.

    Confier lentretien de ces points au concessionnaire moins que lonne dispose des outils appropris et ne soit mcaniquement comptent.Pour les procdures dentretien, voir le manuel datelier Honda.

    En cas dutilisation dans des endroits poussireux, augmenter lafrquence dentretien.

    Ne remplacer que le type lment en papier.Type cyclonique tous les 2 ans ou 600 heures.

    Carburateur vent interne avec double lment seulement.Type cyclonique tous les 6 mois ou 150 heures.

    Ne pas oublier que cest le concessionnaire Honda agr qui connat lemieux le moteur et quil est parfaitement outill pour son entretien et sarparation.Pour la meilleure qualit et fiabilit, nutiliser que des pices Hondadorigine neuves ou leur quivalent pour la rparation et le remplacement.

    Un bon entretien est essentiel pour un fonctionnement sr, conomique etsans problme. Il contribue galement rduire la pollution.

    (1)

    (2)

    (3)

    Aprs toutes les 500 h (2)

    Tous les 2 ans

    (Remplacer si ncessaire) (2)

    FREQUENCE DENTRETIEN

    PERIODIQUE (3)

    DESCRIPTION

    Premier

    mois

    ou

    20 h

    Tous les

    3 mois

    ou

    50 h

    (1)

    Tous les

    6 mois

    ou

    100 h

    (1)

    (2)

    Renouveler

    Renouveler

    Vrifier

    Nettoyer

    Remplacer

    Nettoyer

    Vrifier-rgler

    Remplacer

    Nettoyer

    Vrifier-rgler

    Vrifier-rgler

    Nettoyer

    Nettoyer

    Vrifier

    Huile moteur

    Huile de carter de

    rducteur

    (types applicables)

    Filtre air

    Bougie

    Pare-tincelles

    (types applicables)

    Rgime de ralenti

    Jeu aux soupapes

    Chambre de

    combustion

    Tuyau de carburant

    Voir

    page

    9

    9

    9

    10

    10

    10 11

    12

    12

    13

    13

    Manuel

    datelier

    Manuel

    datelier

    Manuel

    datelier

    Manuel

    datelier

    Tous les

    ans

    ou

    300 h

    (2)

    (2)

    A effectuer aprs le nombre de mois ou

    dheures dutilisation indiqu en retenant

    lintervalle le plus court des deux.

    Chaque

    utilisation

    Vrifier le niveau

    Vrifier le niveau

    Coupelle de dcantation

    Rservoir de carburant et

    filtre carburant

    05/02/21 18:42:09 33Z5F600_007

  • FRANAIS

    PLEIN DE CARBURANT

    Carburant recommand

    Huile recommande

    HUILE MOTEUR

    25 mm

    NIVEAU MAXIMUM DECARBURANT

    NIVEAU MAXIMUM DECARBURANT

    (type filtre) (type sans filtre)HAUT DU RESERVOIRDE CARBURANT

    TEMPRATURE AMBIANTE

    8

    Essence sans plombIndice doctane pompe dau moins 86Indice doctane recherche dau moins 91Indice doctane pompe dau moins 86

    Etats-UnisSauf Etats-Unis

    Ce moteur est certifi pour fonctionner sur de lessence sans plomb ayantun indice doctane pompe dau moins 86 (ou un indice doctane recherchedau moins 91).Refaire le plein dans un endroit bien ar avec le moteur arrt. Si lemoteur vient de tourner, le laisser dabord se refroidir. Ne jamais faire leplein lintrieur dun btiment o des vapeurs dessence pourraientatteindre des flammes ou des tincelles.On peut utiliser une essence sans plomb ordinaire ne contenant pas plusde 10% dthanol (E10) ou de 5% de mthanol en volume. Le mthanol doitcontenir des cosolvants et des inhibiteurs de corrosion. Lutilisation decarburants ayant une teneur en thanol ou mthanol suprieure celleindique ci-dessus peut occasionner des problmes de dmarrage et/ouperformances. Elle peut galement endommager les pices mtalliques,en caoutchouc et en plastique du systme dalimentation en carburant. Lesdommages au moteur ou problmes de performance rsultant delutilisation dun carburant avec des pourcentages dthanol ou mthanolsuprieurs ceux qui sont indiqus ci-dessus ne sont pas couverts par lagarantie.

    Faire le plein avec prcaution pour viter de renverser du carburant. Nepas remplir le rservoir de carburant compltement. Remplir le rservoirjusqu environ 25 mm du haut du rservoir pour permettre la dilatationdu carburant. Dans certaines conditions dutilisation, il peut trencessaire de baisser le niveau du carburant. Aprs avoir fait le plein,resserrer le bouchon de remplissage de carburant fond.

    Essuyer immdiatement toutcarburant renvers.

    Ne faire le plein qu lextrieur.

    Arrter le moteur et ne pas autoriser de sources dechaleur, tincelles ou flammes proximit.

    Lessence est trs inflammable et explosive et lon peut sebrler ou se blesser grivement en faisant le plein.

    Garder lessence loin des veilleuses des appareils, barbecues, appareilslectriques, outils lectriques, etc.

    Le carburant renvers ne fait pas seulement courir des risques dincendie;il est galement nuisible pour lenvironnement. Essuyer immdiatementtout carburant renvers.

    Utiliser une huile moteur 4 temps rpondant ou dpassant lesprescriptions pour la classification service API SJ ou ultrieure (ouquivalente). Toujours vrifier ltiquette de service API sur le bidon dhuilepour sassurer quelle porte bien la mention SJ ou ultrieure (ouquivalente).

    Lhuile est un facteur dterminant pour la performance et la dure deservice. Utiliser une huile automobile 4 temps dtergente.

    Une huile SAE 10W-30 est recommande pour lutilisation gnrale. Lesautres viscosits indiques dans le tableau peuvent tre utilises lorsque latemprature moyenne du lieu dutilisation se trouve dans la plage indique.

    Faire le plein jusquau bas de la limite de niveau de carburant durservoir. Ne pas trop remplir. Essuyer tout carburant renvers avant demettre le moteur en marche.

    Avec le moteur arrt et sur une surface horizontale, retirer le bouchonde remplissage de carburant et vrifier le niveau de carburant. Si leniveau de carburant est bas, remplir le rservoir.

    Le carburant peut endommager la peinture et certains types de plastiques.Veiller ne pas renverser de carburant lorsquon remplit le rservoir. Lesdommages causs par du carburant renvers ne sont pas couverts par laGarantie limite du distributeur.

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    07/06/01 17:16:49 33Z5F600_008

  • FRANAIS

    HUILE DU CARTER DE REDUCTEUR (types applicables)

    Huile recommande

    Vrification du niveau dhuile

    Carter de rducteur 2 : 1 avec embrayage centrifuge

    Vrification du niveau dhuile

    Renouvellement dhuile

    BOUCHON DE REMPLISSAGE/JAUGE A HUILE

    RONDELLE

    LIMITE SUPERIEUR

    LIMITE INFERIEURE

    BOUCHON DE REMPLISSAGE/JAUGE A HUILE

    NIVEAU DHUILE

    BOUCHON DE REMPLISSAGE/JAUGE A HUILE

    BOUCHON DE VIDANGE

    LIMITE SUPERIEUR

    LIMITE INFERIEUREORIFICE DE REMPLISSAGE DHUILE(bord infrieur)

    9

    Reposer la jauge/bouchon de remplissage dhuile et la serrer fond.

    Utiliser la mme huile que celle recommande pour le moteur (voir page).

    Vrifier le niveau dhuile du moteur avec le moteur arrt et lhorizontale.

    Retirer la jauge/bouchon de remplissage dhuile et lessuyer.

    Introduire la jauge/bouchon de remplissage dhuile dans le goulot deremplissage dhuile comme sur la figure, sans la visser, puis la retirerpour vrifier le niveau dhuile.

    Si le niveau dhuile est proche du repre de limite minimum de la jaugeou au-dessous, faire lappoint dhuile recommande (voir page )jusquau repre de limite maximum (bord infrieur de lorifice deremplissage dhuile). Ne pas trop remplir.

    Remettre la jauge/bouchon de remplissage dhuile en place.

    Visser la jauge/bouchon de remplissage dhuile et la serrer fond.

    Si le niveau dhuile est bas, faire lappoint dhuile recommandejusquau repre de limite maximum de la jauge.

    Retirer la jauge/bouchon de remplissage dhuile et la remettre danslorifice de remplissage sans la visser. Vrifier le niveau dhuile sur lajauge/bouchon de remplissage dhuile.

    Retirer la jauge/bouchon de remplissage dhuile et lessuyer.

    Vrifier le niveau dhuile du carter de rducteur avec le moteur arrt et lhorizontale.

    Lutilisation du moteur avec un faible niveau dhuile peut provoquer desdommages au moteur. Ce type de dommages nest pas couvert par laGarantie limite du distributeur.

    Le systme Oil Alert (types applicables) arrte automatiquement le moteuravant que le niveau dhuile ne descende au-dessous du seuil de scurit.Toutefois, pour viter linconvnient dun arrt imprvu, toujours vrifier leniveau dhuile du moteur avant le dmarrage.

    Vidanger lhuile use alors que le moteur est chaud. La vidange seffectueplus rapidement et plus compltement lorsque lhuile est chaude.

    Placer un rcipient appropri sous le moteur pour recueillir lhuile use,puis retirer la jauge/bouchon de remplissage dhuile, le bouchon devidange dhuile et la rondelle.

    Vidanger compltement lhuile use, puis remettre le bouchon devidange dhuile en place avec une rondelle neuve et le serrer fond.

    Se dbarrasser de lhuile moteur use dune manire compatible aveclenvironnement. Nous conseil