hommel "point of use" gages

HOMMEL-ETAMIC PRESENTATION

CYLINDER BLOCK CENTRALIZED GAGE STATION

Floor supported gage station w/ stainless steel table top and air

filter/regulator input

Seven independent surface gages:

DESCRIPTION MEAS FEATURE

-LV-16 Cylinder Bore plug w/ idle/master nest -Cyl Bore IDs’

-LV-16 Crankbore plug w/ idle/master nest -Crankbore IDs’

-LV-16 Water Pump bore plug/w idle/master nest -Water Pump ID

-LV-16 Thrust face gage w/ idle/master nest -Thrust face

-LV-16 with idle/master nest used with six (6) - Front/rear, PCV,

templates block & lockwidth

faces

-LV-16 with idle/master nest used with two (2) -Bearing ladder &

templates BL lockwidth

-Wave 20 Drive unit with idle/master nest -Joint face

PC with keyboard and monitor mounted onto swivel arm

Hommel T8000 TurboWave software

Multi-plexer

Hommel T8000 operator guided sequence part programming

with automatic drive unit recognition

QS-Stat Output

Total for above Hommel Station………………$ 230,000.00

BUDGET

HOMMEL-ETAMIC SURFACE FINISH SYSTEM

POINT OF USE GAGING

CYLINDER BLOCK-SYSTEM OVERVIEW

Complete, centralized surface roughness

Cylinder Block gage station

Description of components

-Hommel T1000 with standard LV-16 skidded

drive unit

-Standard skidded probe

-Cylinder bore plug with pneumatically actuated

ID clamp pad and pickup retraction

-Idle/master nest complete with surface finish

reference standard

Idle/master nestVarious positions cylinder bore plug


POINT OF USE GAGING

CYLINDER BLOCK-CYLINDER BORE

Idle Master nest

Various positions crankbore plug


POINT OF USE GAGING

CYLINDER BLOCK-CRANKBORE



drive unit


-Crankbore plug with pneumatically actuated

ID clamp pad and pickup retraction


reference standard

Idle Master nestBore plug in gage position


POINT OF USE GAGING

CYLINDER BLOCK-WATER PUMP BORE



drive unit


-Bore size specific water pump bore plug with

mechanically actuated pickup retraction


reference standard

Idle Master nestThrust face gage in position


POINT OF USE GAGING

CYLINDER BLOCK-CRANK THRUST FACE



drive unit


-Thrust face feature specific tooling with



reference standard

Idle Master nestVarious LV-16 templates shown in gage position


POINT OF USE GAGING

CYLINDER BLOCK-FRONT. REAR AND LOCKWIDTH FACES



drive unit


-LV-16 template nest attachment details

-Feature specific templates as required

Note:

Templates can be configured to accept the

LV-16 drive unit in either the vertical or

horizontal orientation


reference standard

Idle Master nest

LV-16 templates shown in

gage position


POINT OF USE GAGING

CYLINDER BLOCK-BEARING CAP SEAT FACES



drive unit




Note:





reference standard

Idle Master nest

Hommel Wave20 shown in various gage positions


POINT OF USE GAGING

CYLINDER BLOCK-JOINT FACE


-Hommel T1000 with standard Waveline 20

skidless drive unit

Note:

Waveline drive incorporates motorized pickup

lower mechanism



reference standard

Hommel-Etamic Presentation 10

Complete, centralized surface

roughness Cylinder Head gage station


POINT OF USE GAGING

CYLINDER HEAD-SYSTEM OVERVIEW

CYLINDER HEAD CENTRALIZED GAGE STATION

Floor supported gage station w/ stainless steel table top with

part riser nest

Fourteen (14) independent surface gages:

DESCRIPTION MEAS FEATURE

-LV-16 cambore plug with master nest -Inboard Cambore IDs

-LV-16 cambore ID plug with master nest - #1 Cambore ID

-LV-16 oil seal plug w/ idle/master nest -Oil Seal

-LV-16 cam thrust face gage/idle nest -Front/rear faces

-LV-16 tappet bore plug w/ idle/master nest -Tappet bores

-LV-16 valve guide (parent) w/ idle master nest -Valve Guide IDs

-LV-16 valve guide plug w/ idle master nest -Valve Guide IDs

-LV-16 intake valve seat w/ idle master nest -Intake valve seats

-LV-16 exhaust valve seat w/ idle master nest -Exhaust valve seats

-LV-16 intake valve pocket w/ idle master nest -Intake valve pockets

-LV-16 exhaust valve pocket w/ idle master nest -Exhaust valve pockets

-LV-16 hole #360 plug w/ idle/master nest -Hole #360

-LV-16 w/ idle/master nest and five (5) -Intake, exhaust, cover

templates front/rear faces

- Wave20 complete with idle/master nest -Joint face



Multi-plexer

Hommel T8000 operator guided sequence part programming

with automatic drive unit recognition

QS-Stat Output


BUDGET


Master nest

Hommel cambore plug shown in various gage

positions


POINT OF USE GAGING

CYLINDER HEAD-CAMBORE ID



drive unit

-Standard offset skidded probe

-Bore size specific cambore plug with



reference standard


Master nest

Hommel cambore #1 plug shown in gage positions


POINT OF USE GAGING

CYLINDER HEAD-CAMBORE #1 ID



drive unit

-Standard offset skidded probe

-Bore size specific cambore plug with



reference standard


Oil seal ID shown in gaging

positionIdle Master nest


POINT OF USE GAGING

CYLINDER HEAD-OIL SEAL



drive unit


-Bore size specific oil seal bore plug with



reference standard


Thrust face gage shown in various gage positions Special Master


POINT OF USE GAGING

CYLINDER HEAD-CAMBORE THRUST FACES



drive unit


-Thrust face feature specific tooling with



reference standard


Tappet bore plug shown in a

typical gaging position

Idle Master nestTappet bore plug


POINT OF USE GAGING

CYLINDER HEAD-OIL TAPPET



drive unit


-Bore size specific tappet bore plug with



reference standard


Valve Guide ID shown in a typical

gaging position

Idle Master nestValve Guide ID bore plug


POINT OF USE GAGING

CYLINDER HEAD-VALVE GUIDE ID (PARENT)



drive unit


-Bore size specific valve guide (parent) bore

plug with mechanically actuated pickup

retraction


reference standard


Valve Guide ID shown in a typical

gaging position

Idle Master nestValve Guide ID bore plug


POINT OF USE GAGING

CYLINDER HEAD-VALVE GUIDE ID



drive unit


-Bore size specific valve guide bore plug with



reference standard


Valve seat gage shown in a typical gaging position

Idle Master nestValve seat gage


POINT OF USE GAGING

CYLINDER HEAD-INTAKE VALVE SEAT



drive unit

-Standard skidded probe for application specific

seat requirement

-Feature specific bore plug with mechanically

actuated pickup retraction


reference standard


Valve seat gage shown in a typical gaging position

Idle Master nestValve seat gage


POINT OF USE GAGING

CYLINDER HEAD-EXHAUST VALVE SEAT



drive unit

-Standard skidded probe for application specific

seat requirement

-Feature specific bore plug with mechanically



reference standard


Idle Master nestValve pocket gage


POINT OF USE GAGING

CYLINDER HEAD-INTAKE VALVE POCKET



drive unit


-Bore size specific valve pocket bore plug with



reference standard


Idle Master nestValve pocket gage


POINT OF USE GAGING

CYLINDER HEAD-EXHAUST VALVE POCKET



drive unit


-Bore size specific valve pocket bore plug with



reference standard


Hole #360 plug shown in gaging position

Idle Master nestHole #360 bore plug


POINT OF USE GAGING

CYLINDER HEAD-HOLE #360



drive unit


-Bore size specific bore plug with mechanically



reference standard

Idle Master nestVarious LV-16 templates shown in gage position


POINT OF USE GAGING

CYLINDER HEAD-INTAKE, EXHAUST, COVER, FRONT and REAR FACES



drive unit




Note:





reference standard


-Hommel T1000 with standard Waveline 20

skidless drive unit

Note:

Waveline drive incorporates motorized pickup

lower mechanism



reference standard

Idle Master nestHommel Wave20 shown in various

gage positions


POINT OF USE GAGING

CYLINDER HEAD-JOINT FACE


Floor supported surface roughness

Crankshaft gage station


POINT OF USE GAGING

CRANKSHAFT-SYSTEM OVERVIEW

CRANKSHAFT CENTRALIZED GAGE STATION

Floor supported gage station w/ stainless steel table

top with air filter/regulator input

Main base plate to support:

- Two (2) part pre-vees

-Retractable center (post end)

-Indexing, retractable center with pin to engage mfg

hole for part rotation (flange end)

-Lateral slide rail (to support OD and thrust face

gage/height stand)

-OD gage with pneumatically actuated pickup retraction

-Thrust face gage with pneumatically actuated pickup

retraction

-Master riser assembly with OD and thrust face specific

reference standards



Multi-plexer

Hommel T8000 operator guided sequence part

programming with automatic drive unit recognition

QS-Stat Output


BUDGET


Thrust wall Gage w/ pneumatic pickup retraction

Shown in gaging position

Master riser detail


POINT OF USE GAGING

CRANKSHAFT-THRUST FACES


OD Gage w/ pneumatic pickup retraction

Shown in gaging position

Master riser detail


POINT OF USE GAGING

CRANKSHAFT-MAINS. PINS, POST and FLANGE OD



POINT OF USE GAGING

INTERFACE OPTIONS-EVAUATION METHODS

2) HOMMEL T1000 with DATAWIN SOFTWARE

1) Hommel T1000 STAND ALONE

3) HOMMEL W55

Hommel T1000

shown with LV-16

Hommel W55 shown with

Wave20



POINT OF USE GAGING

INTERFACE OPTIONS-EVAUATION METHODS

4) HOMMEL SYSTEM with TURBOWAVE

SOFTWARE and OPERATOR GUIDED

SEQUENCE OPERATION (via multi-plexer)

5) HOMMEL SYSTEM with CMZ

SOFTWARE and OPERATOR GUIDED

SEQUENCE OPERATION (via RS-232)

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hommel "point of use" gages

Technology