homag double-sided automatic edgebanding machine, model ... · double-sided automatic edgebanding...

TECHNICAL SPECIFICATIONS PAGE 1 AUGUST 08, 2007

Homag Double-Sided Automatic Edgebanding Machine,

Model KAL 526/7/A12/25/S2

Double-sided machine for edgebanding and post-processing of various coiled edge

materials up to 3 mm (1/8”) thickness. Fixed side on left, movable side on right.

A linear guide way and rolling transports ride on hardened bases.

Continuous machine frame for flexible installation of processing units.

Precision panel conveyor device consisting of rolling conveyor chain, with ball

bearings at running and guiding surfaces, width of chain plates 70 mm (2-3/4").

Dogs manually adjustable for a maximum of four positions 0 mm to 25 mm (0" to 31/32"). Dog height adjustable via four-fold turret. Dog spacing 1000 mm

(39-3/8".) Dogs are selectable for operating with all dogs up, every second set of

dogs up or every third set of dogs up.

Max. panel width in front of dogs 1220 mm (48-1/16").

Motorized height adjustment of top pressure beam with driven V-belts.

Glue roller drive in case of feed stop.

Manual center support with roller guide.

Electronic width adjustment via rapid/slow gear drive with ballscrew spindles for precise positioning. Equipped with ball screw spindles and Cardan drive for

precise, repeatable positioning. Chip channel in machine frame.

Magnetic motor braking of conveyor chain.


Technical Specifications

working height 950 mm (37-13/32")

working width

double-sided

min. 240 mm (9-7/16")

max. 2500 mm (98-7/16")

panel overhang min. 30 mm (1-1/8")

panel thickness min. 9 mm (11/32")

max. 40 mm (1-9/16")

machine feed speed 10 to 32 m/min (32 to 104 ft/min)

overall machine length 9880 mm (32’ 3”)

machine paint color gray RDS 240 80 05

Note: Max. adjusting range is not necessarily the appropriate working speed.

Utility Requirements

Electrical

operating voltage 480 V / 3-phase/ 60 Hz

control voltage 24 V

total connected load 81 kW

nominal current approx. 110 A

recommended fuse 125 A

Dust extraction

air velocity (min.) 28 m/sec (91.84 ft/sec)

static pressure 250 mm/ws (9.84”/ws)

air volume 8880 m³/hr (5226 cfm)

Compressed Air

connection size ¾”

pressure required 7 bar (100 psi)

consumption / volume 1360 sl/min (48.1 cfm)

Foundation requirements according to layout drawing

# 5-226-01-4430

Electrical equipment installed according to UL regulations. Voltage supplied must

not fluctuate in excess of +/- 5% of its stated value.

Control of work safety through the German Wood Trade Association.

In case of variations in technical specifications and capacities between the base machine and working units, the specifications and capacities given for the working

units are to be considered as correct.

Conditions of floor at installation site must be according to foundation plan.


Sub-Assembly Single Machine for Optimat KF/KL 26 Homag Unit #0006 infeed fence manually adjustable to different panel overhangs

includes four (4) inclined driven rollers

electro-pneumatically adjustable

dog counter pressure device with program control

min. panel length 250 mm (9-27/32") long using this device

Adjustable Dogs Homag Unit #0211

dog projection max. 25 mm (31/32")

Adjustable Infeed Fence Homag Unit #0005

with digital mechanical counter

Pre-Milling Unit Homag Unit #3481

with two (2) motors 4 kW, 150 cycle, 9000 rpm

for max. tool diameter of 125 mm (4-15/16")

equipped with trimming column two (2) horizontal and cross slides with spindle adjustment

electro-pneumatic horizontal jump movement of first motor

two (2) dust extraction hoods

air jet for panel cleaning

with two (2) DIA jointing heads 125 x 35 x 30 mm, DKN, Z = 2 x 3

max. workpiece thickness 30 mm (1-1/8")

includes electronic frequency inverter for control of motor speed and braking Noise Protection Stepped Homag Unit #0424

for pre-trimming unit

allows for inlay of long strips

centralized dust extraction port Execution II front loading area prepared for feeding of panels in front of chain dogs

Chain Track Extension

front loading area 1220 mm (48-1/16")


Panel Pre-Heater Homag Unit #2325

for heating of workpiece edge before glue application

max. 45 mm (1-25/32”) panel thickness

for improved edge quality and optimum bonding

QA 34 Quick Melt Gluing Unit Homag Unit #2123 specially designed by Homag - the original innovator of the quick melt system

lower reservoir unit is designed with only seven (7) wearing parts, which

allows for ease of adjustment and reduces maintenance costs ideally suited for quick heat-up time and color changes

one bolt secures lower unit to drive mechanism

special coupling eliminates alignment of universal drive joint digitally displayed thermostat for both upper and lower unit, along with

heated glue roller allow for excellent control of temperature for optimum

bonding results

heated glue roller individual adjustment for front and rear glue gates

upper reservoir for glue granules

glue roller diameter 34 mm (1-11/32") lower melting unit equipped with automatic control of glue level

Glue Roller Drive Homag Unit #2141

eliminates glue charring on the glue roller and lengthens the pot life of the glue

during idle running time of the machine

because it is thermostatically controlled, it activates to keep the glue roller drive continuing when lower unit has reached its melting temperature and

the feed track is stopped

Clamping Device for Glue Pot Homag Unit #2143

electro-pneumatic clamping of glue applicator at panel's trailing edge

Glue Container Back-Off Homag Unit #2145

in case feed track stops


Edge Feed Magazine HL Homag Unit #0000 with infeed angle of 13°

edge thickness 0.4 mm to 12 mm (.016" to 15/32")

edge width 12.7 mm to 65 mm (1/2" to 2-9/16")

max. cross section of edge 360 mm² (0.558 sq in) solid edge material feed

strip feed

Extension of Magazine A6/A12/A20 to six (6) Rolls Homag Unit #2458

instead of single roll

edge thickness 6 x 3 mm (1/8”)

roll diameter 6 x 830 mm (32-21/32”)

automatic or manual roll change

remnant edge length control at 2400 mm (94-15/32”)

Magazine Height Adjustment Homag Unit #2460

with threaded spindle adjustment

adjustable +5 mm to to5 mm (+13/64" to -13/64") Pressure Zone for Gluing Section Type C Homag Unit #2507 (P) one (1) driven pressure roller 200 mm (7-7/8") diameter

six (6) secondary pressure rollers 70 mm (2-3/4") diameter

with pneumatic pressure control for straight edges centralized manual adjustment with digital counter for edgeband thickness

Automatic Pressure Zone Adjustment Homag Unit #2596

for automatic positioning of pressure zone for varying edge thickness

Snipping Unit HL 81 .8kW Homag Unit #3049

for straight and chamfer snipping

with two (2) motors, 0.8 kW, 200 cycle, 1200 rpm

max. edge thickness for straight snipping 12 mm (1/2")

max. edge thickness for chamfer snipping 3 mm (1/8")

max. edge height 65 mm (2-9/16")

with two (2) carbide tipped saws 120 mm (4-23/32") diameter; t = 30


Adjustment Chamfer, Straight Homag Unit #3114

for automatic re-setting from straight snipping to chamfer snipping

manual motor adjustment required in case of modifications of edge thickness

Flush Trimming Unit 1.5 kW Homag Unit #3209

with two (2) motors, positioned one above the other, 1.5 kW, 200 cycle,

12,000 rpm

angle adjustment +/- 1°

with two (2) carbide tipped trimming cutters, 70 mm x 25 mm

(2-3/4” x 31-32”), HSK 25, z = 4

motors running against direction of feed

height adjustment with top pressure beam

2 TCT cutters 70 x 25 mm (2-3/4” x 31/32”), HSK 25, t = 4

includes electronic frequency inverter for control of motor speed and braking

Set of “I” System TCT Flush Trimming Cutters Homag Unit #3900

in place of standard tool

two (2) cutters 70 mm (2-3/4”) x 25 mm (31/32”), t=4, HSK 25 R

with integrated chip collecting system

up to 95 % of chips collected

high processing quality due to improved extraction

station dust extraction volume requirement reduced by as much as 50%

Profile Trimming Unit FF 12 Homag Unit #3503

For crosswise processing of postforming or softforming parts and for rounding

plastic edges at panel front and rear edge on top and bottom

prepared for mounting the processing motors

includes electronic frequency inverter for control of motor speed and braking

per tool type and edge thickness a separate changing device is required

max. edge thickness 6 mm (1/4")

max. panel thickness

o 40 mm (1-9/16") with processing

o 60 mm (2-3/8") without processing

min. panel length

o 120 mm (4-23/32") single-sided

o 80 mm (3-5/32") double-sided

max. feed speed 20 m/min (66 ft/min)

workpiece gap approx. 500 mm (19-11/16”)

without follow up control and without changing device and tools


Automatic Changing and Adjustment Device FF12 Homag Unit #3513

for radius and chamfer trimming with combination tool

four (4) motors, 0.4 kW each, 200 Hz, 12000 l/min

automatic adjusting device via axis on the unit beam for lateral positioning to

different edge thicknesses and for moving away out of the working area

chamfer and radius adjustment automatically adjustable

max. edge thickness for chamfer with radius cutter:

o in case of r = 1.5 0.6 mm

o in case of r = 2.0 0.8 mm o in case of r = 3.0 1.0 mm

chamfering angle approx. 15°

tool chuck HSK25

without tools

Radius Cutter Homag Unit #3562

set of four (4) insert cutters

with ten (10) reversible carbide inserts

70 mm (2-3/4”) x 16 mm (5/8”), HSK 25; t = 4

for r = 3 mm (1/8”)

Continuous Trimming Control Homag Unit #3533

allows profile end trimming station to be used for trimming top and

bottom radius detail as well as corner radii

includes dust extraction hood top and bottom

manual mechanical adjustment at unit required

Profile Scraping Unit Homag Unit #4510

tracing from top, bottom, and side

for chamfering or rounding off of pre-trimmed PVC edges

electro-pneumatic controlled air nozzles

max. edge thickness 5 mm (3/16")

max. lateral adjustment 50 mm (1-31/32")

height adjustment with top pressure

includes suction box for PVC chips

without tooling

Profile Knives for Scraping Unit Homag Unit #4535

for radius 3 mm (1/8”)


Pneumatic Adjustment Homag Unit #4522

for profile scraping unit

for electro-pneumatic lateral movement in and out of processing area

Edge Heating Device Optimat Homag Unit #2355

for removal of overstretch crazing when processing PVC edges top and

bottom

air heater with temperature adjustment

Edge Buffing Unit Homag Unit #4402

top and bottom with oscillation

two (2) motors, 0.25 kW, 60 cycles, 2850 rpm

incline and height adjustable with top pressure

oscillation device enables the utilization of complete disc width,

for top and bottom motor

equipped with two (2) cloth buffing wheels 150 mm x 50 mm x 25 mm

(5-29/32” x 1-31/32” x 31/32”)

Noise Reduction Enclosure Homag Unit #0415/0425

for edge trimming section

with centralized dust extraction ducts with viewing windows

illuminated for ease of operator inspection

Outfeed Transport Conveyor length approx. 400 mm (15-3/4")

Electronic Width Adjustment EB 02 Homag Unit #6263

with rapid and slow gear change-over

adjustment speed:

o rapid gear 3 m/min (9.8 ft/min)

o slow gear 25 mm/min (1 ft/min)


Electronic Control Homag Unit #6202 control with programmable memory (PLC)

indication of all inputs and outputs by means of luminous diodes

integrated line control for remote control of processing units

multi-tasking control of PLC for precise unit operation part number in machine at choice

compatible interface to all Homatic input systems

recommended environmental temperature min. +5° C (41° F), max. +35° C (95° F)

Monitor Input PC 22 Homag Unit #0000 user-friendly operator interface for control and administration of processing

programs of a machine

Hardware Power Control PC22 with PLC control (IEC61131)

modern control system on the basis of an industrial PC with 2 GHz and

512 MByte RAM

one (1) 1 hard disk fixed

one (1) hard disk for data securing

USB connection

TFT flat screen with PC – Keyboard and mouse

digital field bus system for infeed/outfeed and peripheral units

network connection Ethernet and network software

Software

Operating system Windows XP (US) embedded

virus protection 1:1 data securing (cloning) by means of a second hard drive

operation menu-guided with Windows standard

software kit WoodCommander with:

o easy, graphic supported creation and storage of machine programs o administration of tool data by tool macros

o operator guiding system (BDL) for display of necessary manual

adjustments at the machine in case of resets o error message in plain text

Schuler MDE Basic

integrated line control

remote diagnosis via modem


Increased Cooling Capacity for Optimat Homag Unit #6167 (1left; 1 right)

increase of cooling capacity for an environmental temperature of more

than 40 C (104F)

Diagnosis System WoodScout Homag Unit #6383 (1 left)

The WoodScout system systematically eliminates errors, leading to a considerable

decrease in down time. This software provides:

graphic-supported PLC diagnosis displayed in different levels

a data base system that allows the operator to enter the reason for the error as

well as the corrective measures. The next time an error occurs, the procedure to

correct it is displayed. The information is shared by all shifts and written by

customer for ease of understanding.

optimum support for the elimination of machine down-times

Documentation and Control Text: English Homag Unit # 8322

production instructions consisting of operator manual and maintenance

guidelines (hardcopy and CD ROM)

PC 22 on-screen control texts for machine operators

spare parts designations on CD ROM

homag double-sided automatic edgebanding machine, model ... · double-sided automatic edgebanding...

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