Holemaking

• Increased metal removal rates.

• Significantly lower costs per hole.

• High surface quality and hole straightness.

• Increased body and insert tool life.

• Extremely versatile across all materials.

• Comprehensive insert and tool body portfolio.

• Available in 2 x D, 3 x D, and 4 x D length-to-diameter ratios.

• Ideal for short-hole applications.

The Drill Fix™ DFS™ SquareIndexable Drilling Platform

To place your order, contact Kennametal or your Authorized Kennametal Distributor, or visit www.kennametal.com.

New from Kennametal!The Drill Fix DFS drill combines the economical squared outboard insert with the superior centeringcapabilities of the trigon inboard insert.

DISTRIBUTED BY:

Markets and ApplicationsThe new DFS™ drill can be used in nearly all short-holeapplications and materials in a diameter range of25,0mm–55,0mm (.984"–2.165").

Use the DFS drill for drilling depths of 2 x D, 3 x D, and 4 x D in steel, cast iron, stainless steel, aluminum,and hard-to-machine materials.

Featured Application: Operation: Drilling

Workpiece: Sleeve

Material: Steel, 900 MPa — 1.5094

Solution: Kennametal DFS™ drillResults: • Increased hole production by 75%

• Increased chip removal rate by more than 65%

0

200

400

300

100

Holes per Tool

— KC7815drill diameter: 41,0mm (1.61") 41,0mm (1.61")speed: 250 m/min (850 sfm) 167 m/min (548 sfm)feed: 0,28 mm/rev (.01 ipr) 0,25 mm/rev (.01 ipr)drill depth: 66,0mm (2.60") 66,0mm (2.60")coolant: internal internaltool life: 200 holes 350 holes

COMPETITOR KENNAMETAL

Body Design• High feed rates due to a robust and stable body design

(more/advanced material between the inserts).• High metal removal rates, long tool body life, and excellent

chip evacuation due to advanced chip flutes and non-central and increased cooling channels.

• Robust pocket seat design requires only one wrench to change the inserts.

Inserts• Squared outboard insert delivers four economic cutting edges

and increased wear resistance for interrupted cuts.• Trigon (DFT™) inboard insert delivers superior centering

capabilities and smooth entry.

Tailored Grades and Geometries• Different geometries and grades available as standard for high cutting

parameters in multiple applications.• Boost your productivity with individual selection of the grades and

geometries needed for your application. For example, KC7815™ gradesfeature multi-layer CVD coatings for improved performance in steel.

X Offset Design• Extend diameter ranges and narrow tolerances on lathes

and machining centers with an eccentric chuck, reducing required inventory.

Key Features and Benefits

Technical Information

2

75% More Holes per Tool!

0 250 500 750 1,000 1,250 1,500

Chip Removal Rate (mm3/min)

70% Better Chip Removal Rate!

Competitor Kennametal

Competitor

DFS

Design Features

3

Higher feed rates.Four economical edges where needed most.

Square outboard insert.

Superior centering capabilities.Soft initial cut.

Trigon inboard insert.

Prevent chip welding.

Advanced body clearance.

Increased coolant volume.Lower temperature at cutting edge.

30% larger coolant channels.

Increased chip evacuation.

Larger chip flutes.

More stable tool body.Increased metal between inserts.MQL capable.

Decentralized coolant.

Increased tool life.

High-quality base material.

Key Advantages• Longer tool life.• Higher feed rates.• Increased hole quality.

Indexable Drills • Drill Fix™ DFS™ Bodies

4

� 2 x D Whistle Notch™ WD Shank • Metric

D1mm

D1 maxmm

D1in order number catalog number

gage insertoutside

gage insertinside D L1 L4 max LS CS

24,0 25,0 .945 3765197 DFS240R2WD32M SPGX070304.. DFT05T308.. 32 80,0 48,0 58 R 1/425,0 26,0 .984 3765198 DFS250R2WD32M SPGX070304.. DFT05T308.. 32 83,0 50,0 58 R 1/4

26,0 27,0 1.024 3765199 DFS260R2WD32M SPPX09T308.. DFT05T308.. 32 86,0 52,0 58 R 1/427,0 28,0 1.063 3765200 DFS270R2WD32M SPPX09T308.. DFT05T308.. 32 89,0 54,0 58 R 1/4

28,0 29,0 1.102 3765201 DFS280R2WD32M SPPX09T308.. DFT05T308.. 32 91,0 56,0 58 R 1/429,0 30,0 1.142 3765202 DFS290R2WD32M SPPX09T308.. DFT05T308.. 32 94,0 58,0 58 R 1/4

30,0 31,0 1.181 3765713 DFS300R2WD32M SPPX09T308.. DFT05T308.. 32 97,0 60,0 58 R 1/431,0 32,0 1.220 3765714 DFS310R2WD32M SPPX09T308.. DFT05T308.. 32 100,0 62,0 58 R 1/4

32,0 33,0 1.260 3765715 DFS320R2WD32M SPPX09T308.. DFT05T308.. 32 103,0 64,0 58 R 1/433,0 34,0 1.299 3765716 DFS330R2WD32M SPPX120408.. DFT06T308.. 32 105,0 66,0 58 R 1/4

34,0 35,0 1.339 3765717 DFS340R2WD32M SPPX120408.. DFT06T308.. 32 108,0 68,0 58 R 1/435,0 36,0 1.378 3765718 DFS350R2WD32M SPPX120408.. DFT06T308.. 32 111,0 70,0 58 R 1/4

36,0 37,0 1.417 3765719 DFS360R2WD32M SPPX120408.. DFT06T308.. 32 114,0 72,0 58 R 1/437,0 38,0 1.457 3765720 DFS370R2WD32M SPPX120408.. DFT06T308.. 32 117,0 74,0 58 R 1/4

38,0 39,0 1.496 3765721 DFS380R2WD32M SPPX120408.. DFT06T308.. 32 119,0 76,0 58 R 1/439,0 40,0 1.535 3765722 DFS390R2WD32M SPPX120408.. DFT06T308.. 32 122,0 78,0 58 R 1/4

40,0 41,0 1.575 3765723 DFS400R2WD32M SPPX120408.. DFT06T308.. 32 125,0 80,0 58 R 1/441,0 42,0 1.614 3765724 DFS410R2WD32M SPPX120408.. DFT070408.. 32 128,0 82,0 58 R 1/4

42,0 43,0 1.654 3765725 DFS420R2WD32M SPPX120408.. DFT070408.. 32 131,0 84,0 58 R 1/443,0 44,0 1.693 3765726 DFS430R2WD32M SPPX120408.. DFT070408.. 32 133,0 86,0 58 R 1/4

44,0 45,0 1.732 3793820 DFS440R2WD32M SPPX15T508.. DFT070408.. 32 135,0 88,0 58 R 1/445,0 46,0 1.772 3793821 DFS450R2WD40M SPPX15T508.. DFT070408.. 40 137,0 90,0 68 R 1/4

46,0 47,0 1.811 3793822 DFS460R2WD40M SPPX15T508.. DFT070408.. 40 140,0 92,0 68 R 1/447,0 48,0 1.850 3793923 DFS470R2WD40M SPPX15T508.. DFT070408.. 40 142,0 94,0 68 R 1/4

48,0 49,0 1.890 3793924 DFS480R2WD40M SPPX15T508.. DFT070408.. 40 144,0 96,0 68 R 1/449,0 50,0 1.929 3793925 DFS490R2WD40M SPPX15T508.. DFT090508.. 40 146,0 98,0 68 R 1/4

50,0 51,0 1.969 3793926 DFS500R2WD40M SPPX15T508.. DFT090508.. 40 148,0 100,0 68 R 1/451,0 52,0 2.008 3793927 DFS510R2WD40M SPPX15T508.. DFT090508.. 40 150,0 102,0 68 R 1/4

52,0 53,0 2.047 3793928 DFS520R2WD40M SPPX15T508.. DFT090508.. 40 152,0 104,0 68 R 1/453,0 54,0 2.087 3793929 DFS530R2WD40M SPPX15T508.. DFT090508.. 40 154,0 106,0 68 R 1/4

54,0 55,0 2.126 3793930 DFS540R2WD40M SPPX15T508.. DFT090508.. 40 156,0 108,0 68 R 1/455,0 56,0 2.165 3793931 DFS550R2WD50M SPPX15T508.. DFT090508.. 50 158,0 110,0 68 R 1/4

D1 ± 0,2mm

5

• Drill shipped with insert screws and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

� Spare Parts

order number catalog numberTorx

wrenchTorx

wrench size3765197 DFS240R2WD32M 170.028 T83765198 DFS250R2WD32M 170.028 T8

3765199 DFS260R2WD32M 170.024 T93765200 DFS270R2WD32M 170.024 T9

3765201 DFS280R2WD32M 170.024 T93765202 DFS290R2WD32M 170.024 T9

3765713 DFS300R2WD32M 170.024 T93765714 DFS310R2WD32M 170.024 T9

3765715 DFS320R2WD32M 170.024 T93765716 DFS330R2WD32M 170.025 T15

3765717 DFS340R2WD32M 170.025 T153765718 DFS350R2WD32M 170.025 T15

3765719 DFS360R2WD32M 170.025 T153765720 DFS370R2WD32M 170.025 T15

3765721 DFS380R2WD32M 170.025 T153765722 DFS390R2WD32M 170.025 T15

3765723 DFS400R2WD32M 170.025 T153765724 DFS410R2WD32M 170.025 T15

3765725 DFS420R2WD32M 170.025 T153765726 DFS430R2WD32M 170.025 T15

3793820 DFS440R2WD32M 170.025 T153793821 DFS450R2WD40M 170.025 T15

3793822 DFS460R2WD40M 170.025 T153793923 DFS470R2WD40M 170.025 T15

3793924 DFS480R2WD40M 170.025 T153793925 DFS490R2WD40M 170.025 T15

3793926 DFS500R2WD40M 170.025 T153793927 DFS510R2WD40M 170.025 T15

3793928 DFS520R2WD40M 170.025 T153793929 DFS530R2WD40M 170.025 T15

3793930 DFS540R2WD40M 170.025 T153793931 DFS550R2WD50M 170.025 T15

outboard insert screw

192.432192.432

192.433192.433

192.433192.433

192.433192.433

inboard/outboard insert screw

191.924191.924

191.924191.924

191.924191.924

191.924191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

192.433192.433

192.433192.433

192.433192.433

inboard insert screw

193.491193.491

191.698191.698

191.698191.698

191.698

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

Indexable Drills • Drill Fix™ DFS™ Bodies

6

� 3 x D Whistle Notch™ WD Shank • Metric

D1mm

D1 maxmm

D1in order number catalog number

gage insertoutside

gage insertinside D L1 L4 max LS CS

24,0 25,0 .945 3114341 DFS240R3WD32M SPGX070304.. DFT05T308.. 32 104,0 72,0 58 R 1/425,0 26,0 .984 3093085 DFS250R3WD32M SPGX070304.. DFT05T308.. 32 108,0 75,0 58 R 1/4

26,0 27,0 1.024 3093086 DFS260R3WD32M SPPX09T308.. DFT05T308.. 32 112,0 78,0 58 R 1/427,0 28,0 1.063 3114342 DFS270R3WD32M SPPX09T308.. DFT05T308.. 32 116,0 81,0 58 R 1/4

28,0 29,0 1.102 3114453 DFS280R3WD32M SPPX09T308.. DFT05T308.. 32 119,0 84,0 58 R 1/429,0 30,0 1.142 3114454 DFS290R3WD32M SPPX09T308.. DFT05T308.. 32 123,0 87,0 58 R 1/4

30,0 31,0 1.181 3114455 DFS300R3WD32M SPPX09T308.. DFT05T308.. 32 127,0 90,0 58 R 1/431,0 32,0 1.221 3114456 DFS310R3WD32M SPPX09T308.. DFT05T308.. 32 131,0 93,0 58 R 1/4

32,0 33,0 1.260 3093087 DFS320R3WD32M SPPX09T308.. DFT05T308.. 32 135,0 96,0 58 R 1/433,0 34,0 1.299 3093088 DFS330R3WD32M SPPX120408.. DFT06T308.. 32 138,0 99,0 58 R 1/4

34,0 35,0 1.339 3114457 DFS340R3WD32M SPPX120408.. DFT06T308.. 32 142,0 102,0 58 R 1/435,0 36,0 1.378 3114458 DFS350R3WD32M SPPX120408.. DFT06T308.. 32 146,0 105,0 58 R 1/4

36,0 37,0 1.417 3114459 DFS360R3WD32M SPPX120408.. DFT06T308.. 32 150,0 108,0 58 R 1/437,0 38,0 1.457 3114460 DFS370R3WD32M SPPX120408.. DFT06T308.. 32 154,0 111,0 58 R 1/4

38,0 39,0 1.496 3114461 DFS380R3WD32M SPPX120408.. DFT06T308.. 32 157,0 114,0 58 R 1/439,0 40,0 1.535 3114462 DFS390R3WD32M SPPX120408.. DFT06T308.. 32 161,0 117,0 58 R 1/4

40,0 29,0 1.575 3093089 DFS400R3WD32M SPPX120408.. DFT06T308.. 32 165,0 120,0 58 R 1/441,0 42,0 1.614 3114463 DFS410R3WD32M SPPX120408.. DFT070408.. 32 169,0 123,0 58 R 1/4

42,0 43,0 1.654 3114464 DFS420R3WD32M SPPX120408.. DFT070408.. 32 173,0 126,0 58 R 1/443,0 44,0 1.693 3114465 DFS430R3WD32M SPPX120408.. DFT070408.. 32 176,0 129,0 58 R 1/4

44,0 45,0 1.732 3793932 DFS440R3WD32M SPPX15T508.. DFT070408.. 32 179,0 132,0 58 R 1/445,0 46,0 1.772 3793933 DFS450R3WD40M SPPX15T508.. DFT070408.. 40 182,0 135,0 68 R 1/4

46,0 47,0 1.811 3793934 DFS460R3WD40M SPPX15T508.. DFT070408.. 40 186,0 138,0 68 R 1/447,0 48,0 1.850 3793935 DFS470R3WD40M SPPX15T508.. DFT070408.. 40 189,0 141,0 68 R 1/4

48,0 49,0 1.890 3793936 DFS480R3WD40M SPPX15T508.. DFT070408.. 40 192,0 144,0 68 R 1/449,0 55,0 1.929 3793937 DFS490R3WD40M SPPX15T508.. DFT090508.. 40 195,0 147,0 68 R 1/4

50,0 51,0 1.969 3766217 DFS500R3WD40M SPPX15T508.. DFT090508.. 40 198,0 150,0 68 R 1/451,0 52,0 2.008 3793938 DFS510R3WD40M SPPX15T508.. DFT090508.. 40 201,0 153,0 68 R 1/4

52,0 53,0 2.047 3793939 DFS520R3WD40M SPPX15T508.. DFT090508.. 40 204,0 156,0 68 R 1/453,0 54,0 2.087 3793940 DFS530R3WD40M SPPX15T508.. DFT090508.. 40 207,0 159,0 68 R 1/4

54,0 55,0 2.126 3793941 DFS540R3WD40M SPPX15T508.. DFT090508.. 40 210,0 162,0 68 R 1/455,0 56,0 2.165 3793942 DFS550R3WD50M SPPX15T508.. DFT090508.. 50 213,0 165,0 68 R 1/4

D1 ± 0,2mm

7

• Drill shipped with insert screws and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

� Spare Parts

order number catalog numberTorx

wrenchTorx

wrench size3114341 DFS240R3WD32M 170.028 T83093085 DFS250R3WD32M 170.028 T8

3093086 DFS260R3WD32M 170.024 T93114342 DFS270R3WD32M 170.024 T9

3114453 DFS280R3WD32M 170.024 T93114454 DFS290R3WD32M 170.024 T9

3114455 DFS300R3WD32M 170.024 T93114456 DFS310R3WD32M 170.024 T9

3093087 DFS320R3WD32M 170.024 T93093088 DFS330R3WD32M 170.025 T15

3114457 DFS340R3WD32M 170.025 T153114458 DFS350R3WD32M 170.025 T15

3114459 DFS360R3WD32M 170.025 T153114460 DFS370R3WD32M 170.025 T15

3114461 DFS380R3WD32M 170.025 T153114462 DFS390R3WD32M 170.025 T15

3093089 DFS400R3WD32M 170.025 T153114463 DFS410R3WD32M 170.025 T15

3114464 DFS420R3WD32M 170.025 T153114465 DFS430R3WD32M 170.025 T15

3793932 DFS440R3WD32M 170.025 T153793933 DFS450R3WD40M 170.025 T15

3793934 DFS460R3WD40M 170.025 T153793935 DFS470R3WD40M 170.025 T15

3793936 DFS480R3WD40M 170.025 T153793937 DFS490R3WD40M 170.025 T15

3766217 DFS500R3WD40M 170.025 T153793938 DFS510R3WD40M 170.025 T15

3793939 DFS520R3WD40M 170.025 T153793940 DFS530R3WD40M 170.025 T15

3793941 DFS540R3WD40M 170.025 T153793942 DFS550R3WD50M 170.025 T15

outboard insert screw

192.432192.432

192.433192.433

192.433192.433

192.433192.433

inboard/outboard insert screw

191.924191.924

191.924191.924

191.924191.924

191.924191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

192.433192.433

192.433192.433

192.433192.433

inboard insert screw

193.491193.491

191.698191.698

191.698191.698

191.698

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

Indexable Drills • Drill Fix™ DFS™ Bodies

8

� 4 x D Whistle Notch™ WD Shank • Metric

D1mm

D1 maxmm

D1in order number catalog number

gage insertoutside

gage insertinside D L1 L4 max LS CS

24,0 25,0 .945 3765727 DFS240R4WD32M SPGX070304.. DFT05T308.. 32 128,0 96,0 58 R 1/425,0 26,0 .984 3765728 DFS250R4WD32M SPGX070304.. DFT05T308.. 32 133,0 100,0 58 R 1/4

26,0 27,0 1.024 3765729 DFS260R4WD32M SPPX09T308.. DFT05T308.. 32 138,0 104,0 58 R 1/427,0 28,0 1.063 3765730 DFS270R4WD32M SPPX09T308.. DFT05T308.. 32 143,0 108,0 58 R 1/4

28,0 29,0 1.102 3765731 DFS280R4WD32M SPPX09T308.. DFT05T308.. 32 147,0 112,0 58 R 1/429,0 30,0 1.142 3765732 DFS290R4WD32M SPPX09T308.. DFT05T308.. 32 152,0 116,0 58 R 1/4

30,0 31,0 1.181 3765733 DFS300R4WD32M SPPX09T308.. DFT05T308.. 32 157,0 120,0 58 R 1/431,0 32,0 1.220 3765734 DFS310R4WD32M SPPX09T308.. DFT05T308.. 32 162,0 124,0 58 R 1/4

32,0 33,0 1.260 3765735 DFS320R4WD32M SPPX09T308.. DFT05T308.. 32 167,0 128,0 58 R 1/433,0 34,0 1.299 3765736 DFS330R4WD32M SPPX120408.. DFT06T308.. 32 171,0 132,0 58 R 1/4

34,0 35,0 1.339 3765737 DFS340R4WD32M SPPX120408.. DFT06T308.. 32 176,0 136,0 58 R 1/435,0 36,0 1.378 3765738 DFS350R4WD32M SPPX120408.. DFT06T308.. 32 181,0 140,0 58 R 1/4

36,0 37,0 1.417 3765739 DFS360R4WD32M SPPX120408.. DFT06T308.. 32 186,0 144,0 58 R 1/437,0 38,0 1.457 3765740 DFS370R4WD32M SPPX120408.. DFT06T308.. 32 191,0 148,0 58 R 1/4

38,0 39,0 1.496 3765741 DFS380R4WD32M SPPX120408.. DFT06T308.. 32 195,0 152,0 58 R 1/439,0 40,0 1.535 3765742 DFS390R4WD32M SPPX120408.. DFT06T308.. 32 200,0 156,0 58 R 1/4

40,0 41,0 1.575 3765743 DFS400R4WD32M SPPX120408.. DFT06T308.. 32 205,0 160,0 58 R 1/441,0 42,0 1.614 3765744 DFS410R4WD32M SPPX120408.. DFT070408.. 32 210,0 164,0 58 R 1/4

42,0 43,0 1.654 3765745 DFS420R4WD32M SPPX120408.. DFT070408.. 32 215,0 168,0 58 R 1/443,0 44,0 1.693 3765746 DFS430R4WD32M SPPX120408.. DFT070408.. 32 219,0 172,0 58 R 1/4

44,0 45,0 1.732 3793943 DFS440R4WD32M SPPX15T508.. DFT070408.. 32 223,0 176,0 58 R 1/445,0 46,0 1.772 3793944 DFS450R4WD40M SPPX15T508.. DFT070408.. 40 227,0 180,0 68 R 1/4

46,0 47,0 1.811 3793945 DFS460R4WD40M SPPX15T508.. DFT070408.. 40 232,0 184,0 68 R 1/447,0 48,0 1.850 3793946 DFS470R4WD40M SPPX15T508.. DFT070408.. 40 236,0 188,0 68 R 1/4

48,0 49,0 1.890 3793947 DFS480R4WD40M SPPX15T508.. DFT070408.. 40 240,0 192,0 68 R 1/4

D1 ± 0,2mm

9

� Spare Parts

order number catalog numberTorx

wrenchTorx

wrench size3765727 DFS240R4WD32M 170.028 T83765728 DFS250R4WD32M 170.028 T8

3765729 DFS260R4WD32M 170.024 T93765730 DFS270R4WD32M 170.024 T9

3765731 DFS280R4WD32M 170.024 T93765732 DFS290R4WD32M 170.024 T9

3765733 DFS300R4WD32M 170.024 T93765734 DFS310R4WD32M 170.024 T9

3765735 DFS320R4WD32M 170.024 T93765736 DFS330R4WD32M 170.025 T15

3765737 DFS340R4WD32M 170.025 T153765738 DFS350R4WD32M 170.025 T15

3765739 DFS360R4WD32M 170.025 T153765740 DFS370R4WD32M 170.025 T15

3765741 DFS380R4WD32M 170.025 T153765742 DFS390R4WD32M 170.025 T15

3765743 DFS400R4WD32M 170.025 T153765744 DFS410R4WD32M 170.025 T15

3765745 DFS420R4WD32M 170.025 T153765746 DFS430R4WD32M 170.025 T15

3793943 DFS440R4WD32M 170.025 T153793944 DFS450R4WD40M 170.025 T15

3793945 DFS460R4WD40M 170.025 T153793946 DFS470R4WD40M 170.025 T15

3793947 DFS480R4WD40M 170.025 T15

• Drill shipped with insert screws and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard/outboard insert screw

191.924191.924

191.924191.924

191.924191.924

191.924191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

outboard insert screw

192.432192.432

192.433192.433

192.433192.433

192.433

inboard insert screw

193.491193.491

191.698191.698

191.698191.698

191.698

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

Indexable Drills • Drill Fix™ DFS™ Bodies

10

D1in mm D1 max order number catalog number

gage insertoutside

gage insertinside D L1 L4 max LS CF CS

1.000 25,40 1.031 3799672 DFS1000R2SSF100 SPGX070304.. DFT05T308.. 1.000 3.25 2.00 3.00 1/8-27 NPT R1/4-18 NPT1.000 25,40 1.031 3800163 DFS1000R2SSF125 SPGX070304.. DFT05T308.. 1.250 3.25 2.00 3.25 1/8-27 NPT R1/4-18 NPT

1.000 25,40 1.031 3800164 DFS1000R2SSF150 SPGX070304.. DFT05T308.. 1.500 3.25 2.00 3.75 1/8-27 NPT R1/4-18 NPT1.031 26,19 1.063 3800165 DFS1031R2SSF125 SPPX09T308.. DFT05T308.. 1.250 3.44 2.06 3.25 1/8-27 NPT R1/4-18 NPT

1.063 27,00 1.094 3800166 DFS1063R2SSF125 SPPX09T308.. DFT05T308.. 1.250 3.50 2.13 3.25 1/8-27 NPT R1/4-18 NPT1.094 27,79 1.125 3800167 DFS1094R2SSF125 SPPX09T308.. DFT05T308.. 1.250 3.56 2.19 3.25 1/8-27 NPT R1/4-18 NPT

1.125 28,58 1.156 3800168 DFS1125R2SSF125 SPPX09T308.. DFT05T308.. 1.250 3.75 2.25 3.25 1/8-27 NPT R1/4-18 NPT1.156 29,36 1.188 3800169 DFS1156R2SSF125 SPPX09T308.. DFT05T308.. 1.250 3.81 2.31 3.25 1/8-27 NPT R1/4-18 NPT

1.188 30,18 1.219 3800170 DFS1188R2SSF125 SPPX09T308.. DFT05T308.. 1.250 3.88 2.38 3.25 1/8-27 NPT R1/4-18 NPT1.219 30,96 1.250 3800171 DFS1219R2SSF125 SPPX09T308.. DFT05T308.. 1.250 4.06 2.44 3.25 1/8-27 NPT R1/4-18 NPT

1.219 30,96 1.281 3800172 DFS1219R2SSF150 SPPX09T308.. DFT05T308.. 1.500 4.06 2.44 3.75 1/8-27 NPT R1/4-18 NPT1.250 31,75 1.281 3800173 DFS1250R2SSF125 SPPX09T308.. DFT05T308.. 1.250 4.13 2.50 3.25 1/8-27 NPT R1/4-18 NPT

1.250 31,75 1.281 3800174 DFS1250R2SSF150 SPPX09T308.. DFT05T308.. 1.500 4.13 2.50 3.75 1/8-27 NPT R1/4-18 NPT1.281 32,54 1.313 3800175 DFS1281R2SSF125 SPPX09T308.. DFT05T308.. 1.250 4.19 2.56 3.25 1/8-27 NPT R1/4-18 NPT

1.281 32,54 1.313 3800176 DFS1281R2SSF150 SPPX09T308.. DFT05T308.. 1.500 4.19 2.56 3.75 1/8-27 NPT R1/4-18 NPT1.313 33,35 1.375 3800177 DFS1313R2SSF125 SPPX120408.. DFT06T308.. 1.250 4.25 2.63 3.25 1/8-27 NPT R1/4-18 NPT

1.313 33,35 1.375 3800178 DFS1313R2SSF150 SPPX120408.. DFT06T308.. 1.500 4.25 2.63 3.75 1/8-27 NPT R1/4-18 NPT1.375 34,93 1.406 3800179 DFS1375R2SSF125 SPPX120408.. DFT06T308.. 1.250 4.38 2.75 3.25 1/8-27 NPT R1/4-18 NPT

1.375 34,93 1.406 3800180 SPPX120408.. DFT06T308.. 1.500 4.38 2.75 3.75 1/8-27 NPT R1/4-18 NPT1.406 35,71 1.438 3800181 DFS1406R2SSF125 SPPX120408.. DFT06T308.. 1.250 4.44 2.81 3.25 1/8-27 NPT R1/4-18 NPT

1.406 35,71 1.438 3800182 DFS1406R2SSF150 SPPX120408.. DFT06T308.. 1.500 4.44 2.81 3.75 1/8-27 NPT R1/4-18 NPT1.438 36,53 1.469 3800183 DFS1438R2SSF125 SPPX120408.. DFT06T308.. 1.250 4.63 2.88 3.25 1/8-27 NPT R1/4-18 NPT

1.438 36,53 1.469 DFS1438R2SSF150 SPPX120408.. DFT06T308.. 1.500 4.63 2.88 3.75 1/8-27 NPT R1/4-18 NPT1.469 37,31 1.500 3800185 DFS1469R2SSF125 SPPX120408.. DFT06T308.. 1.250 4.69 2.94 3.25 1/8-27 NPT R1/4-18 NPT

1.469 37,31 1.500 3800186 DFS1469R2SSF150 SPPX120408.. DFT06T308.. 1.500 4.69 2.94 3.75 1/8-27 NPT R1/4-18 NPT1.500 38,10 1.531 3800187 DFS1500R2SSF125 SPPX120408.. DFT06T308.. 1.250 4.75 3.00 3.25 1/8-27 NPT R1/4-18 NPT

1.500 38,10 1.531 3800188 DFS1500R2SSF150 SPPX120408.. DFT06T308.. 1.500 4.75 3.00 3.75 1/8-27 NPT R1/4-18 NPT1.531 38,89 1.563 3800189 DFS1531R2SSF125 SPPX120408.. DFT06T308.. 1.250 4.81 3.06 3.25 1/8-27 NPT R1/4-18 NPT

1.531 38,89 1.563 3800190 DFS1531R2SSF150 SPPX120408.. DFT06T308.. 1.500 4.81 3.06 3.75 1/8-27 NPT R1/4-18 NPT1.563 39,70 1.625 3800191 DFS1563R2SSF125 SPPX120408.. DFT06T308.. 1.250 4.88 3.13 3.25 1/8-27 NPT R1/4-18 NPT

1.563 39,70 1.625 3800192 DFS1563R2SSF150 SPPX120408.. DFT06T308.. 1.500 4.88 3.13 3.75 1/8-27 NPT R1/4-18 NPT1.625 41,28 1.688 3800193 DFS1625R2SSF125 SPPX120408.. DFT070408.. 1.250 5.00 3.25 3.25 1/8-27 NPT R1/4-18 NPT

1.625 41,28 1.688 3800194 DFS1625R2SSF150 SPPX120408.. DFT070408.. 1.500 5.00 3.25 3.75 1/8-27 NPT R1/4-18 NPT1.688 42,88 1.750 3800195 DFS1688R2SSF125 SPPX120408.. DFT070408.. 1.250 5.13 3.38 3.25 1/8-27 NPT R1/4-18 NPT

1.688 42,88 1.750 3800196 DFS1688R2SSF150 SPPX120408.. DFT070408.. 1.500 5.13 3.38 3.75 1/8-27 NPT R1/4-18 NPT1.750 44,45 1.813 3800197 DFS1750R2SSF150 SPPX15T508.. DFT070408.. 1.500 5.25 3.50 3.75 1/8-27 NPT R1/4-18 NPT

1.813 46,05 1.875 3800198 DFS1813R2SSF150 SPPX15T508.. DFT070408.. 1.500 5.50 3.63 3.75 1/8-27 NPT R1/4-18 NPT1.875 47,63 1.938 3800199 DFS1875R2SSF150 SPPX15T508.. DFT070408.. 1.500 5.63 3.75 3.75 1/8-27 NPT R1/4-18 NPT

1.938 49,23 2.000 3800200 DFS1938R2SSF150 SPPX15T508.. DFT090508.. 1.500 5.88 3.88 3.75 1/8-27 NPT R1/4-18 NPT2.000 50,80 2.125 3800201 DFS2000R2SSF150 SPPX15T508.. DFT090508.. 1.500 6.00 4.00 3.75 1/8-27 NPT R1/4-18 NPT

2.000 50,80 2.125 3800202 DFS2000R2SSF200 SPPX15T508.. DFT090508.. 2.000 6.00 4.00 4.00 1/8-27 NPT R1/4-18 NPT2.125 53,98 2.156 3800203 DFS2125R2SSF150 SPPX15T508.. DFT090508.. 1.500 6.38 4.25 3.75 1/8-27 NPT R1/4-18 NPT

2.125 53,98 2.156 3800204 DFS2125R2SSF200 SPPX15T508.. DFT090508.. 2.000 6.38 4.25 4.00 1/8-27 NPT R1/4-18 NPT

� 2 x D Flange Shank • Inch

D1 ± .008"

(two) flats 90˚ apart

3800184

DFS1375R2SSF150

11

� Spare Parts

order number catalog numberTorx

wrenchTorx

wrench size3799672 DFS1000R2SSF100 170.028 T83800163 DFS1000R2SSF125 170.028 T8

3800164 DFS1000R2SSF150 170.028 T83800165 DFS1031R2SSF125 170.024 T9

3800166 DFS1063R2SSF125 170.024 T93800167 DFS1094R2SSF125 170.024 T9

3800168 DFS1125R2SSF125 170.024 T93800169 DFS1156R2SSF125 170.024 T9

3800170 DFS1188R2SSF125 170.024 T93800171 DFS1219R2SSF125 170.024 T9

3800172 DFS1219R2SSF150 170.024 T93800173 DFS1250R2SSF125 170.024 T9

3800174 DFS1250R2SSF150 170.024 T93800175 DFS1281R2SSF125 170.024 T9

3800176 DFS1281R2SSF150 170.024 T93800177 DFS1313R2SSF125 170.025 T15

3800178 DFS1313R2SSF150 170.025 T153800179 DFS1375R2SSF125 170.025 T15

3800180 DFS1375R2SSF150 170.025 T153800181 DFS1406R2SSF125 170.025 T15

3800182 DFS1406R2SSF150 170.025 T153800183 DFS1438R2SSF125 170.025 T15

3800184 DFS1438R2SSF150 170.025 T153800185 DFS1469R2SSF125 170.025 T15

3800186 DFS1469R2SSF150 170.025 T153800187 DFS1500R2SSF125 170.025 T15

3800188 DFS1500R2SSF150 170.025 T153800189 DFS1531R2SSF125 170.025 T15

3800190 DFS1531R2SSF150 170.025 T153800191 DFS1563R2SSF125 170.025 T15

3800192 DFS1563R2SSF150 170.025 T153800193 DFS1625R2SSF125 170.025 T15

3800194 DFS1625R2SSF150 170.025 T153800195 DFS1688R2SSF125 170.025 T15

3800196 DFS1688R2SSF150 170.025 T153800197 DFS1750R2SSF150 170.025 T15

3800198 DFS1813R2SSF150 170.025 T153800199 DFS1875R2SSF150 170.025 T15

3800200 DFS1938R2SSF150 170.025 T153800201 DFS2000R2SSF150 170.025 T15

3800202 DFS2000R2SSF200 170.025 T153800203 DFS2125R2SSF150 170.025 T15

3800204 DFS2125R2SSF200 170.025 T15

• Drill shipped with insert screws, side pipe plug, and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard/outboard insert screw

191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916

192.433192.433

192.433192.433

192.433

inboard insert screw

193.491193.491

191.698191.698

outboard insert screw

192.432192.432

192.432

192.433

192.433192.433

193.491

191.698

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

Indexable Drills • Drill Fix™ DFS™ Bodies

12

� 3 x D Flange Shank • Inch

D1in mm D1 max order number catalog number

gage insertoutside

gage insertinside D L1 L4 max LS CF CS

1.000 25,40 1.031 3804908 DFS1000R3SSF100 SPGX070304.. DFT05T308.. 1.000 4.25 3.00 3.00 1/8-27 NPT R1/4-18 NPT1.000 25,40 1.031 3804912 DFS1000R3SSF125 SPGX070304.. DFT05T308.. 1.250 4.25 3.00 3.25 1/8-27 NPT R1/4-18 NPT

1.000 25,40 1.031 3804914 DFS1000R3SSF150 SPGX070304.. DFT05T308.. 1.500 4.25 3.00 3.75 1/8-27 NPT R1/4-18 NPT1.031 26,19 1.063 3804917 DFS1031R3SSF125 SPPX09T308.. DFT05T308.. 1.250 4.47 3.09 3.25 1/8-27 NPT R1/4-18 NPT

1.063 27,00 1.094 3804918 DFS1063R3SSF125 SPPX09T308.. DFT05T308.. 1.250 4.56 3.19 3.25 1/8-27 NPT R1/4-18 NPT1.094 27,79 1.125 3804920 DFS1094R3SSF125 SPPX09T308.. DFT05T308.. 1.250 4.66 3.28 3.25 1/8-27 NPT R1/4-18 NPT

1.125 28,58 1.156 3804923 DFS1125R3SSF125 SPPX09T308.. DFT05T308.. 1.250 4.88 3.38 3.25 1/8-27 NPT R1/4-18 NPT1.156 29,36 1.188 3804925 DFS1156R3SSF125 SPPX09T308.. DFT05T308.. 1.250 4.97 3.47 3.25 1/8-27 NPT R1/4-18 NPT

1.188 30,18 1.219 3804927 DFS1188R3SSF125 SPPX09T308.. DFT05T308.. 1.250 5.06 3.56 3.25 1/8-27 NPT R1/4-18 NPT1.219 30,96 1.250 3804929 DFS1219R3SSF125 SPPX09T308.. DFT05T308.. 1.250 5.28 3.66 3.25 1/8-27 NPT R1/4-18 NPT

1.219 30,96 1.281 3804932 DFS1219R3SSF150 SPPX09T308.. DFT05T308.. 1.500 5.28 3.66 3.75 1/8-27 NPT R1/4-18 NPT1.250 31,75 1.281 3804934 DFS1250R3SSF125 SPPX09T308.. DFT05T308.. 1.250 5.38 3.75 3.25 1/8-27 NPT R1/4-18 NPT

1.250 31,75 1.281 3804937 DFS1250R3SSF150 SPPX09T308.. DFT05T308.. 1.500 5.38 3.75 3.75 1/8-27 NPT R1/4-18 NPT1.281 32,54 1.313 3804939 DFS1281R3SSF125 SPPX09T308.. DFT05T308.. 1.250 5.47 3.84 3.25 1/8-27 NPT R1/4-18 NPT

1.281 32,54 1.313 3804941 DFS1281R3SSF150 SPPX09T308.. DFT05T308.. 1.500 5.57 3.84 3.75 1/8-27 NPT R1/4-18 NPT1.313 33,35 1.375 3804943 DFS1313R3SSF125 SPPX120408.. DFT06T308.. 1.250 5.52 3.94 3.25 1/8-27 NPT R1/4-18 NPT

1.313 33,35 1.375 3804946 DFS1313R3SSF150 SPPX120408.. DFT06T308.. 1.500 4.25 2.63 3.75 1/8-27 NPT R1/4-18 NPT1.375 34,93 1.406 3804948 DFS1375R3SSF125 SPPX120408.. DFT06T308.. 1.250 5.75 4.13 3.25 1/8-27 NPT R1/4-18 NPT

1.375 34,93 1.406 3804950 DFS1375R3SSF150 SPPX120408.. DFT06T308.. 1.500 5.75 4.13 3.75 1/8-27 NPT R1/4-18 NPT1.406 35,71 1.438 3804953 DFS1406R3SSF125 SPPX120408.. DFT06T308.. 1.250 5.84 4.22 3.25 1/8-27 NPT R1/4-18 NPT

1.406 35,71 1.438 3804955 DFS1406R3SSF150 SPPX120408.. DFT06T308.. 1.500 5.84 4.22 3.75 1/8-27 NPT R1/4-18 NPT1.438 36,53 1.469 3804957 DFS1438R3SSF125 SPPX120408.. DFT06T308.. 1.250 6.06 4.31 3.25 1/8-27 NPT R1/4-18 NPT

1.438 36,53 1.469 3804960 DFS1438R3SSF150 SPPX120408.. DFT06T308.. 1.500 6.06 4.31 3.75 1/8-27 NPT R1/4-18 NPT1.469 37,31 1.500 3804962 DFS1469R3SSF125 SPPX120408.. DFT06T308.. 1.250 6.16 4.41 3.25 1/8-27 NPT R1/4-18 NPT

1.469 37,31 1.500 3804964 DFS1469R3SSF150 SPPX120408.. DFT06T308.. 1.500 6.16 4.41 3.75 1/8-27 NPT R1/4-18 NPT1.500 38,10 1.531 3804966 DFS1500R3SSF125 SPPX120408.. DFT06T308.. 1.250 6.25 4.50 3.25 1/8-27 NPT R1/4-18 NPT

1.500 38,10 1.531 3804969 DFS1500R3SSF150 SPPX120408.. DFT06T308.. 1.500 6.25 4.50 3.75 1/8-27 NPT R1/4-18 NPT1.531 38,89 1.563 3804971 DFS1531R3SSF125 SPPX120408.. DFT06T308.. 1.250 6.34 4.59 3.25 1/8-27 NPT R1/4-18 NPT

1.531 38,89 1.563 3804973 DFS1531R3SSF150 SPPX120408.. DFT06T308.. 1.500 6.34 4.59 3.75 1/8-27 NPT R1/4-18 NPT1.563 39,70 1.625 3804976 DFS1563R3SSF125 SPPX120408.. DFT06T308.. 1.250 6.44 4.69 3.25 1/8-27 NPT R1/4-18 NPT

1.563 39,70 1.625 3804978 DFS1563R3SSF150 SPPX120408.. DFT06T308.. 1.500 6.44 4.69 3.75 1/8-27 NPT R1/4-18 NPT1.625 41,28 1.688 3804980 DFS1625R3SSF125 SPPX120408.. DFT070408.. 1.250 6.63 4.88 3.25 1/8-27 NPT R1/4-18 NPT

1.625 41,28 1.688 3804982 DFS1625R3SSF150 SPPX120408.. DFT070408.. 1.500 6.63 4.88 3.75 1/8-27 NPT R1/4-18 NPT1.688 42,88 1.750 3804985 DFS1688R3SSF125 SPPX120408.. DFT070408.. 1.250 6.81 5.06 3.25 1/8-27 NPT R1/4-18 NPT

1.688 42,88 1.750 3804987 DFS1688R3SSF150 SPPX120408.. DFT070408.. 1.500 6.81 5.06 3.75 1/8-27 NPT R1/4-18 NPT1.750 44,45 1.813 3804989 DFS1750R3SSF150 SPPX15T508.. DFT070408.. 1.500 7.00 5.25 3.75 1/8-27 NPT R1/4-18 NPT

1.813 46,05 1.875 3804992 DFS1813R3SSF150 SPPX15T508.. DFT070408.. 1.500 7.31 5.44 3.75 1/8-27 NPT R1/4-18 NPT1.875 47,63 1.938 3804994 DFS1875R3SSF150 SPPX15T508.. DFT070408.. 1.500 7.50 5.63 3.75 1/8-27 NPT R1/4-18 NPT

1.938 49,23 2.000 3804996 DFS1938R3SSF150 SPPX15T508.. DFT070408.. 1.500 7.81 5.81 3.75 1/8-27 NPT R1/4-18 NPT2.000 50,80 2.125 3804998 DFS2000R3SSF150 SPPX15T508.. DFT070408.. 1.500 8.00 6.00 3.75 1/8-27 NPT R1/4-18 NPT

2.000 50,80 2.125 3805001 DFS2000R3SSF200 SPPX15T508.. DFT070408.. 2.000 8.00 6.00 4.00 1/8-27 NPT R1/4-18 NPT2.125 53,98 2.156 3805003 DFS2125R3SSF150 SPPX15T508.. DFT070408.. 1.500 8.50 6.38 3.75 1/8-27 NPT R1/4-18 NPT

2.125 53,98 2.156 3805005 DFS2125R3SSF200 SPPX15T508.. DFT070408.. 2.000 8.50 6.38 4.00 1/8-27 NPT R1/4-18 NPT

D1 ± .008"

(two) flats 90˚ apart

13

� Spare Parts

order number catalog numberTorx

wrenchTorx

wrench size3804908 DFS1000R3SSF100 170.028 T83804912 DFS1000R3SSF125 170.028 T8

3804914 DFS1000R3SSF150 170.028 T83804917 DFS1031R3SSF125 170.024 T9

3804918 DFS1063R3SSF125 170.024 T93804920 DFS1094R3SSF125 170.024 T9

3804923 DFS1125R3SSF125 170.024 T93804925 DFS1156R3SSF125 170.024 T9

3804927 DFS1188R3SSF125 170.024 T93804929 DFS1219R3SSF125 170.024 T9

3804932 DFS1219R3SSF150 170.024 T93804934 DFS1250R3SSF125 170.024 T9

3804937 DFS1250R3SSF150 170.024 T93804939 DFS1281R3SSF125 170.024 T9

3804941 DFS1281R3SSF150 170.024 T93804943 DFS1313R3SSF125 170.025 T15

3804946 DFS1313R3SSF150 170.025 T153804948 DFS1375R3SSF125 170.025 T15

3804950 DFS1375R3SSF150 170.025 T153804953 DFS1406R3SSF125 170.025 T15

3804955 DFS1406R3SSF150 170.025 T153804957 DFS1438R3SSF125 170.025 T15

3804960 DFS1438R3SSF150 170.025 T153804962 DFS1469R3SSF125 170.025 T15

3804964 DFS1469R3SSF150 170.025 T153804966 DFS1500R3SSF125 170.025 T15

3804969 DFS1500R3SSF150 170.025 T153804971 DFS1531R3SSF125 170.025 T15

3804973 DFS1531R3SSF150 170.025 T153804976 DFS1563R3SSF125 170.025 T15

3804978 DFS1563R3SSF150 170.025 T153804980 DFS1625R3SSF125 170.025 T15

3804982 DFS1625R3SSF150 170.025 T153804985 DFS1688R3SSF125 170.025 T15

3804987 DFS1688R3SSF150 170.025 T153804989 DFS1750R3SSF150 170.025 T15

3804992 DFS1813R3SSF150 170.025 T153804994 DFS1875R3SSF150 170.025 T15

3804996 DFS1938R3SSF150 170.025 T153804998 DFS2000R3SSF150 170.025 T15

3805001 DFS2000R3SSF200 170.025 T153805003 DFS2125R3SSF150 170.025 T15

3805005 DFS2125R3SSF200 170.025 T15

• Drill shipped with insert screws, side pipe plug, and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard insert screw

193.491

193.491

191.698

191.698191.698

193.491

inboard/outboard insert screw

191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916

192.433192.433

192.433192.433

192.433

outboard insert screw

192.432192.432

192.432

192.433

192.433192.433

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

Indexable Drills • Drill Fix™ DFS™ Bodies

14

D1in mm D1 max order number catalog number

gage insertoutside

gage insertinside D L1 L4 max LS CF CS

1.000 25,40 1.031 3800362 DFS1000R4SSF100 SPGX070304.. DFT05T308.. 1.000 5.25 4.00 3.00 1/8-27 NPT 1/4-18 NPT1.000 25,40 1.031 3800363 DFS1000R4SSF125 SPGX070304.. DFT05T308.. 1.250 5.25 4.00 3.25 1/8-27 NPT 1/4-18 NPT

1.000 25,40 1.031 3800364 DFS1000R4SSF150 SPGX070304.. DFT05T308.. 1.500 5.25 4.00 3.75 1/8-27 NPT 1/4-18 NPT1.031 26,19 1.063 3800365 DFS1031R4SSF125 SPPX09T308.. DFT05T308.. 1.250 5.50 4.12 3.25 1/8-27 NPT 1/4-18 NPT

1.063 27,00 1.094 3800366 DFS1063R4SSF125 SPPX09T308.. DFT05T308.. 1.250 5.63 4.25 3.25 1/8-27 NPT 1/4-18 NPT1.094 27,79 1.125 3800367 DFS1094R4SSF125 SPPX09T308.. DFT05T308.. 1.250 5.75 4.38 3.25 1/8-27 NPT 1/4-18 NPT

1.125 28,58 1.156 3800368 DFS1125R4SSF125 SPPX09T308.. DFT05T308.. 1.250 6.00 4.50 3.25 1/8-27 NPT 1/4-18 NPT1.156 29,36 1.188 3800369 DFS1156R4SSF125 SPPX09T308.. DFT05T308.. 1.250 6.12 4.62 3.25 1/8-27 NPT 1/4-18 NPT

1.188 30,18 1.219 3800370 DFS1188R4SSF125 SPPX09T308.. DFT05T308.. 1.250 6.25 4.75 3.25 1/8-27 NPT 1/4-18 NPT1.219 30,96 1.250 3800371 DFS1219R4SSF125 SPPX09T308.. DFT05T308.. 1.250 6.50 4.88 3.25 1/8-27 NPT 1/4-18 NPT

1.219 30,96 1.281 3800372 DFS1219R4SSF150 SPPX09T308.. DFT05T308.. 1.500 6.50 4.88 3.75 1/8-27 NPT 1/4-18 NPT1.250 31,75 1.281 3800374 DFS1250R4SSF125 SPPX09T308.. DFT05T308.. 1.250 6.63 5.00 3.25 1/8-27 NPT 1/4-18 NPT

1.250 31,75 1.281 3800375 DFS1250R4SSF150 SPPX09T308.. DFT05T308.. 1.500 6.63 5.00 3.75 1/8-27 NPT 1/4-18 NPT1.281 32,54 1.313 3800376 DFS1281R4SSF125 SPPX09T308.. DFT05T308.. 1.250 6.75 5.12 3.25 1/8-27 NPT 1/4-18 NPT

1.281 32,54 1.313 3800377 DFS1281R4SSF150 SPPX09T308.. DFT05T308.. 1.500 6.75 5.12 3.75 1/8-27 NPT 1/4-18 NPT1.313 33,35 1.375 3800378 DFS1313R4SSF125 SPPX120408.. DFT06T308.. 1.250 6.88 5.25 3.25 1/8-27 NPT 1/4-18 NPT

1.313 33,35 1.375 3800379 DFS1313R4SSF150 SPPX120408.. DFT06T308.. 1.500 6.88 5.25 3.75 1/8-27 NPT 1/4-18 NPT1.375 34,93 1.406 3800380 DFS1375R4SSF125 SPPX120408.. DFT06T308.. 1.250 7.13 5.50 3.25 1/8-27 NPT 1/4-18 NPT

1.375 34,93 1.406 3800381 DFS1375R4SSF150 SPPX120408.. DFT06T308.. 1.500 7.13 5.50 3.75 1/8-27 NPT 1/4-18 NPT1.406 35,71 1.438 3800383 DFS1406R4SSF125 SPPX120408.. DFT06T308.. 1.250 7.25 5.62 3.25 1/8-27 NPT 1/4-18 NPT

1.406 35,71 1.438 3800384 DFS1406R4SSF150 SPPX120408.. DFT06T308.. 1.500 7.25 5.62 3.75 1/8-27 NPT 1/4-18 NPT1.438 36,53 1.469 3800385 DFS1438R4SSF125 SPPX120408.. DFT06T308.. 1.250 7.50 5.75 3.25 1/8-27 NPT 1/4-18 NPT

1.438 36,53 1.469 DFS1438R4SSF150 SPPX120408.. DFT06T308.. 1.500 7.50 5.75 3.75 1/8-27 NPT 1/4-18 NPT1.469 37,31 1.500 3800387 DFS1469R4SSF125 SPPX120408.. DFT06T308.. 1.250 7.63 5.88 3.25 1/8-27 NPT 1/4-18 NPT

1.469 37,31 1.500 3800388 DFS1469R4SSF150 SPPX120408.. DFT06T308.. 1.500 7.63 5.88 3.75 1/8-27 NPT 1/4-18 NPT1.500 38,10 1.531 3800389 DFS1500R4SSF125 SPPX120408.. DFT06T308.. 1.250 7.75 6.00 3.25 1/8-27 NPT 1/4-18 NPT

1.500 38,10 1.531 3800390 DFS1500R4SSF150 SPPX120408.. DFT06T308.. 1.500 7.75 6.00 3.75 1/8-27 NPT 1/4-18 NPT1.531 38,89 1.563 3800391 DFS1531R4SSF125 SPPX120408.. DFT06T308.. 1.250 7.87 6.12 3.25 1/8-27 NPT 1/4-18 NPT

1.531 38,89 1.563 3800392 DFS1531R4SSF150 SPPX120408.. DFT06T308.. 1.500 7.87 6.12 3.75 1/8-27 NPT 1/4-18 NPT1.563 39,70 1.625 3800393 DFS1563R4SSF125 SPPX120408.. DFT06T308.. 1.250 8.00 6.25 3.25 1/8-27 NPT 1/4-18 NPT

1.563 39,70 1.625 3800394 DFS1563R4SSF150 SPPX120408.. DFT06T308.. 1.500 8.00 6.25 3.75 1/8-27 NPT 1/4-18 NPT1.625 41,28 1.688 3800395 DFS1625R4SSF125 SPPX120408.. DFT070408.. 1.250 8.25 6.50 3.25 1/8-27 NPT 1/4-18 NPT

1.625 41,28 1.688 3800396 DFS1625R4SSF150 SPPX120408.. DFT070408.. 1.500 8.25 6.50 3.75 1/8-27 NPT 1/4-18 NPT1.688 42,88 1.750 3800397 DFS1688R4SSF125 SPPX120408.. DFT070408.. 1.250 8.50 6.75 3.25 1/8-27 NPT 1/4-18 NPT

1.688 42,88 1.750 3800398 DFS1688R4SSF150 SPPX120408.. DFT070408.. 1.500 8.50 6.75 3.75 1/8-27 NPT 1/4-18 NPT1.750 44,45 1.813 3800399 DFS1750R4SSF150 SPPX15T508.. DFT070408.. 1.500 8.75 7.00 3.75 1/8-27 NPT 1/4-18 NPT

1.813 46,05 1.875 3800400 DFS1813R4SSF150 SPPX15T508.. DFT070408.. 1.500 9.13 7.25 3.75 1/8-27 NPT 1/4-18 NPT1.875 47,63 1.938 3800401 DFS1875R4SSF150 SPPX15T508.. DFT070408.. 1.500 9.38 7.50 3.75 1/8-27 NPT 1/4-18 NPT

1.938 49,23 2.000 3800402 DFS1938R4SSF150 SPPX15T508.. DFT070408.. 1.500 9.75 7.75 3.75 1/8-27 NPT 1/4-18 NPT2.000 50,80 2.125 3800403 DFS2000R4SSF150 SPPX15T508.. DFT070408.. 1.500 10.00 8.00 3.75 1/8-27 NPT 1/4-18 NPT

2.000 50,80 2.125 3800404 DFS2000R4SSF200 SPPX15T508.. DFT070408.. 2.000 10.00 8.00 4.00 1/8-27 NPT 1/4-18 NPT2.125 53,98 2.156 3800406 DFS2125R4SSF150 SPPX15T508.. DFT070408.. 1.500 10.63 8.50 3.75 1/8-27 NPT 1/4-18 NPT

2.125 53,98 2.156 3800407 DFS2125R4SSF200 SPPX15T508.. DFT070408.. 2.000 10.63 8.50 4.00 1/8-27 NPT 1/4-18 NPT

� 4 x D Flange Shank • Inch

D1 ± .008"

(two) flats 90˚ apart

3800386

15

� Spare Parts

order number catalog numberTorx

wrenchTorx

wrench size3800362 DFS1000R4SSF100 170.028 T83800363 DFS1000R4SSF125 170.028 T8

3800364 DFS1000R4SSF150 170.028 T83800365 DFS1031R4SSF125 170.024 T9

3800366 DFS1063R4SSF125 170.024 T93800367 DFS1094R4SSF125 170.024 T9

3800368 DFS1125R4SSF125 170.024 T93800369 DFS1156R4SSF125 170.024 T9

3800370 DFS1188R4SSF125 170.024 T93800371 DFS1219R4SSF125 170.024 T9

3800372 DFS1219R4SSF150 170.024 T93800374 DFS1250R4SSF125 170.024 T9

3800375 DFS1250R4SSF150 170.024 T93800376 DFS1281R4SSF125 170.024 T9

3800377 DFS1281R4SSF150 170.024 T93800378 DFS1313R4SSF125 170.025 T15

3800379 DFS1313R4SSF150 170.025 T153800380 DFS1375R4SSF125 170.025 T15

3800381 DFS1375R4SSF150 170.025 T153800383 DFS1406R4SSF125 170.025 T15

3800384 DFS1406R4SSF150 170.025 T153800385 DFS1438R4SSF125 170.025 T15

3800386 DFS1438R4SSF150 170.025 T153800387 DFS1469R4SSF125 170.025 T15

3800388 DFS1469R4SSF150 170.025 T153800389 DFS1500R4SSF125 170.025 T15

DFS1500R4SSF150 170.025 T153800391 DFS1531R4SSF125 170.025 T15

3800392 DFS1531R4SSF150 170.025 T153800393 DFS1563R4SSF125 170.025 T15

3800394 DFS1563R4SSF150 170.025 T153800395 DFS1625R4SSF125 170.025 T15

3800396 DFS1625R4SSF150 170.025 T153800397 DFS1688R4SSF125 170.025 T15

3800398 DFS1688R4SSF150 170.025 T153800399 DFS1750R4SSF150 170.025 T15

3800400 DFS1813R4SSF150 170.025 T153800401 DFS1875R4SSF150 170.025 T15

3800402 DFS1938R4SSF150 170.025 T153800403 DFS2000R4SSF150 170.025 T15

3800404 DFS2000R4SSF200 170.025 T153800406 DFS2125R4SSF150 170.025 T15

3800407 DFS2125R4SSF200 170.025 T15

• Drill shipped with insert screws, side pipe plug, and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard insert screw

193.491193.491

193.491

191.698

191.698191.698

inboard/outboard insert screw

191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.924

191.924191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916191.916

191.916

192.433192.433

192.433192.433

192.433

outboard insert screw

192.432192.432

192.432

192.433

192.433192.433

3800390

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

Indexable Drills • Drill Fix™ DFS™ Bodies

16

D1mm

D1 maxmm

D1in order number catalog number

gage insertoutside

gage insertinside

Dmm

L1mm

L4 maxmm

25,0 26,0 .984 3870850 KM40DFS250R3M SPGX070304.. DFT05T308.. 40 116,0 75,027,0 28,0 1.063 3870851 KM40DFS270R3M SPPX09T308.. DFT05T308.. 40 122,0 81,0

29,0 30,0 1.142 3870852 KM40DFS290R3M SPPX09T308.. DFT05T308.. 40 128,0 87,031,0 32,0 1.221 3870853 KM40DFS310R3M SPPX09T308.. DFT05T308.. 40 139,0 93,0

order number catalog numberinboard

insert screwTorx

wrenchTorx

wrench size3870850 KM40DFS250R3M 170.028 T83870851 KM40DFS270R3M 170.024 T9

3870852 KM40DFS290R3M 170.024 T93870853 KM40DFS310R3M 170.024 T9

� 3 x D KM40™ Shank • Metric

� Spare Parts

• Drill shipped with insert screws and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard/outboard insert screw

outboard insert screw

192.432193.491191.924

191.924

—

—

—

—

—

—

—

191.924

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

17

order number catalog numberinboard/outboard

insert screwTorx

wrenchTorx

wrench size3870804 KM40DFS1000R3 192.432 170.028 T83870805 KM40DFS1125R3 191.924 170.024 T9

3870806 KM40DFS1250R3 191.924 170.024 T9

• Drill shipped with insert screws, side pipe plug, and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

� 3 x D KM40™ Shank • Inch

� Spare Parts

D1in

D1 maxin

D1mm order number catalog number

gage insertoutside

gage insertinside

Dmm

L1in

L4 maxin

1.000 1.031 25,40 3870804 KM40DFS1000R3 SPGX070304.. DFT05T308.. 40 4.50 3.001.125 1.156 28,58 3870805 KM40DFS1125R3 SPPX09T308.. DFT05T308.. 40 4.88 3.38

1.250 1.281 31,75 3870806 KM40DFS1250R3 SPPX09T308.. DFT05T308.. 40 6.38 3.75

outboard insert screw

inboard insert screw

193.491—

—

—

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

Indexable Drills • Drill Fix™ DFS™ Bodies

18

D1mm

D1 maxmm

D1in order number catalog number

gage insertoutside

gage insertinside

Dmm

L1mm

L4 maxmm

25,0 26,0 .984 3870854 KM50DFS250R3M SPGX070304.. DFT05T308.. 50 120,0 75,027,0 28,0 1.063 3870855 KM50DFS270R3M SPPX09T308.. DFT05T308.. 50 126,0 81,0

29,0 30,0 1.142 3870856 KM50DFS290R3M SPPX09T308.. DFT05T308.. 50 132,0 87,031,0 32,0 1.221 3870857 KM50DFS310R3M SPPX09T308.. DFT05T308.. 50 143,0 93,0

33,0 34,0 1.299 3870858 KM50DFS330R3M SPPX120408.. DFT06T308.. 50 149,0 99,035,0 36,0 1.378 3870859 KM50DFS350R3M SPPX120408.. DFT06T308.. 50 155,0 105,0

38,0 39,0 1.496 3870860 KM50DFS380R3M SPPX120408.. DFT06T308.. 50 174,0 114,0

order number catalog numberinboard

insert screwTorx

wrenchTorx

wrench size3870854 KM50DFS250R3M 170.028 T83870855 KM50DFS270R3M 170.024 T9

3870856 KM50DFS290R3M 170.024 T93870857 KM50DFS310R3M 170.024 T9

3870858 KM50DFS330R3M 170.025 T153870859 KM50DFS350R3M 170.025 T15

3870860 KM50DFS380R3M 170.025 T15

� 3 x D KM50™ Shank • Metric

� Spare Parts

inboard/outboard insert screw

outboard insert screw

• Drill shipped with insert screws and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

192.432193.491

191.924

191.916

191.916

—

—

—

—

—

—

—

—

—

—

—

—

—

191.924191.924

191.916

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

19

order number catalog numberinboard/outboard

insert screwTorx

wrenchTorx

wrench size3870807 KM50DFS1000R3 192.432 170.028 T83870808 KM50DFS1125R3 191.924 170.024 T9

3870809 KM50DFS1250R3 191.924 170.024 T93870810 KM50DFS1313R3 191.916 170.025 T15

3870811 KM50DFS1375R3 — 170.025 T153870812 KM50DFS1438R3 — 170.025 T15

3870813 KM50DFS1500R3 191.916 170.025 T153870814 KM50DFS1563R3 170.025 T15

� 3 x D KM50™ Shank • Inch

� Spare Parts

D1in

D1 maxin

D1mm order number catalog number

gage insertoutside

gage insertinside

Dmm

L1in

L4 maxin

1.000 1.031 25,40 3870807 KM50DFS1000R3 SPGX070304.. DFT05T308.. 50 4.63 3.001.125 1.156 28,58 3870808 KM50DFS1125R3 SPPX09T308.. DFT05T308.. 50 5.00 3.38

1.250 1.281 31,75 3870809 KM50DFS1250R3 SPPX09T308.. DFT05T308.. 50 5.50 3.751.313 1.375 33,35 3870810 KM50DFS1313R3 SPPX120408.. DFT06T308.. 50 5.69 3.94

1.375 1.406 34,93 3870811 KM50DFS1375R3 SPPX120408.. DFT06T308.. 50 6.00 4.131.438 1.469 36,53 3870812 KM50DFS1438R3 SPPX120408.. DFT06T308.. 50 6.19 4.31

1.500 1.531 38,10 3870813 KM50DFS1500R3 SPPX120408.. DFT06T308.. 50 6.38 4.501.563 1.625 39,70 3870814 KM50DFS1563R3 SPPX120408.. DFT06T308.. 50 6.56 4.69

• Drill shipped with insert screws, side pipe plug, and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

193.491

outboard insert screw

inboard insert screw

—

—

—

—

—

—

—

—

—

—

—

—

—

191.916

191.916

191.916

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

Indexable Drills • Drill Fix™ DFS™ Bodies

20

D1mm

D1 maxmm

D1in order number catalog number

gage insertoutside

gage insertinside

Dmm

L1mm

L4 maxmm

25,0 26,0 .984 3870871 KM63UTDFS250R3M SPGX070304.. DFT05T308.. 63 124,0 75,027,0 28,0 1.063 3870872 KM63UTDFS270R3M SPPX09T308.. DFT05T308.. 63 130,0 81,0

29,0 30,0 1.142 3870873 KM63UTDFS290R3M SPPX09T308.. DFT05T308.. 63 136,0 87,031,0 32,0 1.221 3870874 KM63UTDFS310R3M SPPX09T308.. DFT05T308.. 63 147,0 93,0

33,0 34,0 1.299 3870875 KM63UTDFS330R3M SPPX120408.. DFT06T308.. 63 153,0 99,035,0 36,0 1.378 3870876 KM63UTDFS350R3M SPPX120408.. DFT06T308.. 63 159,0 105,0

38,0 39,0 1.496 3870877 KM63UTDFS380R3M SPPX120408.. DFT06T308.. 63 178,0 114,041,0 42,0 1.614 3870878 KM63UTDFS410R3M SPPX120408.. DFT070408.. 63 187,0 123,0

44,0 45,0 1.732 3870879 KM63UTDFS440R3M SPPX15T508.. DFT070408.. 63 196,0 132,047,0 48,0 1.850 3870880 KM63UTDFS470R3M SPPX15T508.. DFT070408.. 63 205,0 141,0

catalog number insert screwTorx

wrenchTorx

wrench size3870871 KM63UTDFS250R3M 193.491 170.028 T83870872 KM63UTDFS270R3M — 170.024 T9

3870873 KM63UTDFS290R3M 170.024 T93870874 KM63UTDFS310R3M — 170.024 T9

3870875 KM63UTDFS330R3M — 170.025 T153870876 KM63UTDFS350R3M — 170.025 T15

3870877 KM63UTDFS380R3M 170.025 T153870878 KM63UTDFS410R3M — 170.025 T15

3870879 KM63UTDFS440R3M 191.698 170.025 T153870880 KM63UTDFS470R3M 191.698 170.025 T15

� 3 x D KM63UT™ Shank • Metric

� Spare Parts

D1MAX

L1

L4

D1

L5

CSMS

• Drill shipped with insert screws and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard/outboard insert screw

outboard insert screw

192.432

191.924

191.916

192.433192.433

order number

—

—

—

191.924

191.924

191.916

191.916

191.916

—

—

—

—

—

—

—

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

21

D1in

D1 maxin

D1mm order number catalog number

gage insertoutside

gage insertinside

Dmm

L1in

L4 maxin

1.000 1.031 25,40 3870827 KM63UTDFS1000R3 SPGX070304.. DFT05T308.. 63 4.88 3.001.125 1.156 28,58 3870828 KM63UTDFS1125R3 SPPX09T308.. DFT05T308.. 63 5.25 3.38

1.250 1.281 31,75 3870829 KM63UTDFS1250R3 SPPX09T308.. DFT05T308.. 63 5.63 3.751.313 1.375 33,35 3870830 KM63UTDFS1313R3 SPPX120408.. DFT06T308.. 63 5.94 3.94

1.375 1.406 34,93 3870831 KM63UTDFS1375R3 SPPX120408.. DFT06T308.. 63 6.13 4.131.438 1.469 36,53 3870832 KM63UTDFS1438R3 SPPX120408.. DFT06T308.. 63 6.31 4.31

1.500 1.531 38,10 3870833 KM63UTDFS1500R3 SPPX120408.. DFT06T308.. 63 6.50 4.501.563 1.625 39,70 3870834 KM63UTDFS1563R3 SPPX120408.. DFT06T308.. 63 6.81 4.69

1.625 1.688 41,28 3870835 KM63UTDFS1625R3 SPPX120408.. DFT070408.. 63 7.00 4.871.688 1.750 42,88 3870836 KM63UTDFS1688R3 SPPX120408.. DFT070408.. 63 7.19 5.06

1.750 1.813 44,45 3870837 KM63UTDFS1750R3 SPPX15T508.. DFT070408.. 63 7.38 5.251.875 1.938 47,63 3870838 KM63UTDFS1875R3 SPPX15T508.. DFT070408.. 63 7.88 5.63

order number catalog numberinboard

insert screwTorx

wrenchTorx

wrench size3870827 KM63UTDFS1000R3 193.491 170.028 T83870828 KM63UTDFS1125R3 170.024 T9

3870829 KM63UTDFS1250R3 170.024 T93870830 KM63UTDFS1313R3 170.025 T15

3870831 KM63UTDFS1375R3 170.025 T153870832 KM63UTDFS1438R3 170.025 T15

3870833 KM63UTDFS1500R3 170.025 T153870834 KM63UTDFS1563R3 170.025 T15

3870835 KM63UTDFS1625R3 170.025 T153870836 KM63UTDFS1688R3 170.025 T15

3870837 KM63UTDFS1750R3 191.698 192.433 170.025 T153870838 KM63UTDFS1875R3 191.698 192.433 170.025 T15

� 3 x D KM63UT™ Shank • Inch

� Spare Parts

D1MAX

L1

L4

D1

L5

CSMS

• Drill shipped with insert screws, side pipe plug, and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard/outboard insert screw

outboard insert screw

192.432

191.924

191.916

191.916

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

191.924

191.916

191.916

191.916

191.916

191.916

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

order number catalog numberinboard

insert screwTorx

wrenchTorx

wrench size3870861 KM63XMZDFS250R3YM 193.491 170.028 T83870862 KM63XMZDFS270R3YM — 170.024 T9

3870863 KM63XMZDFS290R3YM 170.024 T93870864 KM63XMZDFS310R3YM 170.024 T9

3870865 KM63XMZDFS330R3YM 170.025 T153870866 KM63XMZDFS350R3YM 170.025 T15

3870867 KM63XMZDFS380R3YM 170.025 T153870868 KM63XMZDFS410R3YM 170.025 T15

3870869 KM63XMZDFS440R3YM 191.698 170.025 T153870870 KM63XMZDFS470R3YM 191.698 170.025 T15

� 3 x D KM63XMZ™ Shank • Metric

� Spare Parts

D1mm

D1 maxmm

D1in order number catalog number

gage insertoutside

gage insertinside

Dmm

L1mm

L4 maxmm

25,0 26,0 .984 3870861 KM63XMZDFS250R3YM SPGX070304.. DFT05T308.. 63 122,0 75,027,0 28,0 1.063 3870862 KM63XMZDFS270R3YM SPPX09T308.. DFT05T308.. 63 128,0 81,0

29,0 30,0 1.142 3870863 KM63XMZDFS290R3YM SPPX09T308.. DFT05T308.. 63 134,0 87,031,0 32,0 1.221 3870864 KM63XMZDFS310R3YM SPPX09T308.. DFT05T308.. 63 145,0 93,0

33,0 34,0 1.299 3870865 KM63XMZDFS330R3YM SPPX120408.. DFT06T308.. 63 151,0 99,035,0 36,0 1.378 3870866 KM63XMZDFS350R3YM SPPX120408.. DFT06T308.. 63 157,0 105,0

38,0 39,0 1.496 3870867 KM63XMZDFS380R3YM SPPX120408.. DFT06T308.. 63 176,0 114,041,0 42,0 1.614 3870868 KM63XMZDFS410R3YM SPPX15T508.. DFT070408.. 63 185,0 123,0

44,0 45,0 1.732 3870869 KM63XMZDFS440R3YM SPPX15T508.. DFT070408.. 63 194,0 132,047,0 48,0 1.850 3870870 KM63XMZDFS470R3YM SPPX15T508.. DFT070408.. 63 203,0 141,0

Indexable Drills • Drill Fix™ DFS™ Bodies

22

• Drill shipped with insert screws and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard/outboard insert screw

outboard insert screw

191.924191.924

191.916191.916

191.916191.916

192.432

192.433192.433

—

—

—

—

—

—

—

191.924

—

—

—

—

—

—

—

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

23

D1in

D1 maxin

D1mm order number catalog number

gage insertoutside

gage insertinside

Dmm

L1in

L4 maxin

1.000 1.031 25,40 3870815 KM63XMZDFS1000R3Y SPGX070304.. DFT05T308.. 63 4.75 3.001.125 1.156 28,58 3870816 KM63XMZDFS1125R3Y SPPX09T308.. DFT05T308.. 63 5.13 3.38

1.250 1.281 31,75 3870817 KM63XMZDFS1250R3Y SPPX09T308.. DFT05T308.. 63 5.63 3.751.313 1.375 33,35 3870818 KM63XMZDFS1313R3Y SPPX120408.. DFT06T308.. 63 5.81 3.94

1.375 1.406 34,93 3870819 KM63XMZDFS1375R3Y SPPX120408.. DFT06T308.. 63 6.00 4.131.438 1.469 36,53 3870820 KM63XMZDFS1438R3Y SPPX120408.. DFT06T308.. 63 6.19 4.31

1.500 1.531 38,10 3870821 KM63XMZDFS1500R3Y SPPX120408.. DFT06T308.. 63 6.50 4.501.563 1.625 39,70 3870822 KM63XMZDFS1563R3Y SPPX120408.. DFT06T308.. 63 6.69 4.69

1.625 1.688 41,28 3870823 KM63XMZDFS1625R3Y SPPX120408.. DFT070408.. 63 6.88 4.881.688 1.750 42,88 3870824 KM63XMZDFS1688R3Y SPPX120408.. DFT070408.. 63 7.06 5.06

1.750 1.813 44,45 3870825 KM63XMZDFS1750R3Y SPPX15T508.. DFT070408.. 63 7.38 5.251.875 1.938 47,63 3870826 KM63XMZDFS1875R3Y SPPX15T508.. DFT070408.. 63 7.75 5.63

order number catalog numberinboard

insert screwTorx

wrenchTorx

wrench size3870815 KM63XMZDFS1000R3Y 193.491 170.028 T83870816 KM63XMZDFS1125R3Y 170.024 T9

3870817 KM63XMZDFS1250R3Y 170.024 T93870818 KM63XMZDFS1313R3Y 170.025 T15

3870819 KM63XMZDFS1375R3Y 170.025 T153870820 KM63XMZDFS1438R3Y 170.025 T15

3870821 KM63XMZDFS1500R3Y 170.025 T153870822 KM63XMZDFS1563R3Y 170.025 T15

3870823 KM63XMZDFS1625R3Y 170.025 T153870824 KM63XMZDFS1688R3Y 170.025 T15

3870825 KM63XMZDFS1750R3Y 191.698 170.025 T153870826 KM63XMZDFS1875R3Y 191.698 170.025 T15

� 3 x D KM63XMZ™ Shank • Inch

� Spare Parts

• Drill shipped with insert screws, side pipe plug, and Torx wrench.

• When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

inboard/outboard insert screw

outboard insert screw

192.432191.924

191.916

——

——

192.433192.433

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

191.924

191.916

191.916

191.916

191.916

191.916

191.916

—

—

WARNINGDuring through-hole operations, a slug or disc is produced as the

tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck bycentrifugal force. Provide adequate shielding to protect bystanders.

24

P � � � �

M � � �

K � � � �

N � � �

S � � �

H

catalog number KC

7140

KC

7210

KC

7215

KC

7815

� Drill Fix™ DFS™ Square Inserts

SPGX07030431 � �

SPGX12040831 � �

SPGX070304FP � � �

SPPX09T308FP � � �

SPPX120408FP � � �

SPPX15T508FP � � �

SPGX070304MD � � �

SPPX09T308MD � �

SPPX120408MD � �

SPPX15T508MD � �

SPGX070304RHP � � �

SPPX09T308RHP � � �

SPPX120408RHP � � �

SPPX15T508RHP � � �

P � �

M � �

K � �

N � �

S � � �

H

catalog number KC

7140

KC

7215

KM

F

� Drill Fix™ DFT™ Trigon Inserts

DFT05T308MD �

DFT06T308MD �

DFT070408MD �

DFT090508MD �

DFT05T308HP � � �

DFT06T308HP � � �

DFT070408HP � � �

DFT090508HP � � �

80º º

D

DR S

N2

N

FP

HPMD

HPMD

-31

� first choice

� alternate choice

� first choice

� alternate choice

Speeds and Feeds

25

insert

dia.

sfm

m/min

SPPX09DFT05

SPPX12DFT06/...07

SPPX15DFT07/...09

Co

ndit

ion

Po

cket

Sea

tI =

Inb

oar

dO

= O

utb

oar

d

Geo

met

ry

Gra

de

Sta

rtin

g P

t.

.866"–1.023"

22,00mm–25,99mm

1.024"–1.299"

26,00mm–32,99mm

1.300"–1.732"

33,00mm–43,99mm

1.733"–2.165"

44,00mm–55,00mm

DFS

310

1017

340

1116

ipr

mm

.004 - .007

0,100 - 0,180

sfm

m/min

325

1066S O MD/-31 KC7815

I MD KC7140

.006 - .010

0,140 - 0,250

.006 - .012

0,160 - 0,300

.007 - .012

0,180 - 0,300

150

455

200

250

300

350

500

750

1000

606

758

909

1061

1515

2273

3030

100

805030

303

242

152

91

120

364 SPGX07

DFT05

S = Stable cutting conditionsU = Unstable cutting conditionsI = Interrupted cutting conditions

Cutting Speed Feed Rate by Insert Size

ipr

mm

sfm

m/min

sfm

m/min

U O MD/-31 KC7215

I MD KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

200

656

220

722

215

705

ipr

mm

I O MD/-31 KC7140

I MD KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

140

459

130

427

135

443

ipr

mm

310

1017

340

1116

ipr

mm

.004 - .007

0,100 - 0,180

sfm

m/min

sfm

m/min

sfm

m/min

325

1066S O FP KC7815

I HP KC7140

U O HP KC7215

I HP KC7140

.006 - .010

0,140 - 0,250

.006 - .012

0,160 - 0,300

.007 - .012

0,180 - 0,300

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

200

656

220

722

215

705

ipr

mm

I O HP KC7140

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

140

459

130

427

135

443

ipr

mm

260

853

310

1017

ipr

mm

.004 - .007

0,100 - 0,180

sfm

m/min

sfm

m/min

sfm

m/min

285

935S O HP KC7815

I HP KC7140

U O HP KC7215

I HP KC7140

.006 - .010

0,140 - 0,250

.006 - .012

0,160 - 0,300

.007 - .012

0,180 - 0,300

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

180

591

210

689

195

640

ipr

mm

I O HP KC7140

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

130

427

110

361

120

394

*1 MPa = 145 psi

P1 Low-Carbon Steels, Long Chipping Content: C <.25% Tensile Strength RM (MPa*): <530 Hardness (HB): <125

P2 Low-Carbon Steels, Free Machining, and Short Chipping Content: C <.25% Tensile Strength RM (MPa*): <650 Hardness (HB): <220

P3 Medium- and High-Plain Carbon Steels, Low-Alloyed Content: C >.25% Tensile Strength RM (MPa*): 600–850 Hardness (HB): <330

(continued)

Speeds and Feeds

26

Cutting Speed Feed Rate by Insert Size

insert

dia.

ipr

mm

sfm

m/min

SPPX09DFT05

SPPX12DFT06/...07

SPPX15DFT07/...09

Co

ndit

ion

Po

cket

Sea

tI =

Inb

oar

dO

= O

utb

oar

d

Geo

met

ry

Gra

de

Sta

rtin

g P

t.

.866"–1.023"

22,00mm–25,99mm

1.024"–1.299"

26,00mm–32,99mm

1.300"–1.732"

33,00mm–43,99mm

1.733"–2.165"

44,00mm–55,00mm

DFS

220

722

280

919

ipr

mm

.004 - .007

0,100 - 0,180

sfm

m/min

sfm

m/min

sfm

m/min

250

820S O HP KC7815

I HP KC7140

U O HP KC7215

I HP KC7140

.006 - .010

0,140 - 0,250

.006 - .012

0,160 - 0,300

.007 - .012

0,180 - 0,300

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

150

492

210

689

180

591

ipr

mm

I O HP KC7140

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

130

427

9029

5

110

361

150

455

200

250

300

350

500

750

1000

606

758

909

1061

1515

2273

3030

100

805030

303

242

152

91

120

364

ipr

mm

180

591

220

722

ipr

mm

.004 - .007

0,100 - 0,180

sfm

m/min

sfm

m/min

sfm

m/min

200

656S O HP KC7815

I HP KC7140

U O HP KC7215

I HP KC7140

.006 - .010

0,140 - 0,250

.006 - .012

0,160 - 0,300

.007 - .012

0,180 - 0,300

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

150

492

120

394

135

443

ipr

mm

I O HP KC7140

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

100

328

7023

0

8527

9

ipr

mm

220

722

280

919

ipr

mm

.004 - .007

0,100 - 0,180

sfm

m/min

sfm

m/min

sfm

m/min

250

820S O HP KC7815

I HP KC7140

U O HP KC7215

I HP KC7140

.006 - .010

0,140 - 0,250

.006 - .012

0,160 - 0,300

.007 - .012

0,180 - 0,300

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

150

492

210

689

180

591

ipr

mm

I O HP KC7140

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

130

427

9029

5

110

361

SPGX07DFT05

P4 Alloyed and Tempered Carbon Steels, Tool Steels Content: C >.25% Tensile Strength RM (MPa*): 800–1100 Hardness (HB): 350–450

P5 Ferritic, Martensitic, and PH Stainless Steels Content: < .4% Tensile Strength RM (MPa*): 600–850 Hardness (HB): <330

P6 High-Strength Ferritic, Martensitic, and PH Stainless Steels Content: .1–.6% Tensile Strength RM (MPa*): 900–1350 Hardness (HB): 350–450

(continued)

S = Stable cutting conditionsU = Unstable cutting conditionsI = Interrupted cutting conditions

*1 MPa = 145 psi

100

328

140

459

100

328

6019

7

9029

5

150

492

100

328

150

492

150

492

100

328

150

492

6019

7

9029

5

27

Cutting Speed Feed Rate by Insert Size

insert

dia.

ipr

mm

sfm

m/min

SPPX09DFT05

SPPX12DFT06/...07

SPPX15DFT07/...09

Co

ndit

ion

Po

cket

Sea

tI =

Inb

oar

dO

= O

utb

oar

d

Geo

met

ry

Gra

de

Sta

rtin

g P

t.

.866"–1.023"

22,00mm–25,99mm

1.024"–1.299"

26,00mm–32,99mm

1.300"–1.732"

33,00mm–43,99mm

1.733"–2.165"

44,00mm–55,00mm

DFS

200

656

ipr

mm

.003 - .006

0,080 - 0,150

sfm

m/min

sfm

m/min

sfm

m/min

175

574S O MD/-31 KC7140

I MD KC7140

U O MD/-31 KC7140

I MD KC7140

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

.002 - .004

0,050 - 0,090

.003 - .005

0,070 - 0,130

.003 - .006

0,080 - 0,160

.004 - .008

0,100 - 0,200

125

410

ipr

mm

I O MD/-31 KC7140

I MD KC7140

.002 - .004

0,050 - 0,090

.003 - .005

0,070 - 0,130

.003 - .006

0,080 - 0,160

.004 - .007

0,100 - 0,180

7524

6

150

455

200

250

300

350

500

750

1000

606

758

909

1061

1515

2273

3030

100

805030

303

242

152

91

120

364

ipr

mm

200

656

ipr

mm

.003 - .006

0,080 - 0,150

sfm

m/min

sfm

m/min

sfm

m/min

175

574S O MD/-31 KC7140

I MD KC7140

U O MD/-31 KC7140

I MD KC7140

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

.002 - .004

0,050 - 0,090

.003 - .005

0,070 - 0,130

.003 - .006

0,080 - 0,160

.004 - .008

0,100 - 0,200

125

410

ipr

mm

I O MD/-31 KC7140

I MD KC7140

.002 - .004

0,050 - 0,090

.003 - .005

0,070 - 0,130

.003 - .006

0,080 - 0,160

.004 - .007

0,100 - 0,180

7524

6

ipr

mm

ipr

mm

.003 - .006

0,080 - 0,150

sfm

m/min

sfm

m/min

sfm

m/min

120

394S O MD/-31 KC7140

I MD KC7140

U O MD/-31 KC7140

I MD KC7140

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

.002 - .004

0,050 - 0,090

.003 - .005

0,070 - 0,130

.003 - .006

0,080 - 0,160

.004 - .008

0,100 - 0,200

8026

2

9029

5

ipr

mm

I O MD/-31 KC7140

I MD KC7140

.002 - .004

0,050 - 0,090

.003 - .005

0,070 - 0,130

.003 - .006

0,080 - 0,160

.004 - .007

0,100 - 0,180

7026

2

6019

7SPGX07DFT05

M3 Duplex Stainless Steels Content: C = .05–.2% Tensile Strength RM (MPa*): <900 Hardness (HB): 135–275

M2 High-Strength Austenitic Stainless and Cast Stainless Steels Content: C = .05–.15% Tensile Strength RM (MPa*): 500–700 Hardness (HB): 150–230

M1 Austenitic Stainless Steels Content: C = .05–.15% Tensile Strength RM (MPa*): <650 Hardness (HB): 130–200

S = Stable cutting conditionsU = Unstable cutting conditionsI = Interrupted cutting conditions

*1 MPa = 145 psi

5016

4

120

394

260

853

120

394

170

558

260

853

120

394

190

623

280

919

Speeds and Feeds

28

Cutting Speed Feed Rate by Insert Size

insert

dia.

ipr

mm

sfm

m/min

SPPX09DFT05

SPPX12DFT06/...07

SPPX15DFT07/...09

Co

ndit

ion

Po

cket

Sea

tI =

Inb

oar

dO

= O

utb

oar

d

Geo

met

ry

Gra

de

Sta

rtin

g P

t.

.866"–1.023"

22,00mm–25,99mm

1.024"–1.299"

26,00mm–32,99mm

1.300"–1.732"

33,00mm–43,99mm

1.733"–2.165"

44,00mm–55,00mm

DFS

200

656

ipr

mm

.005 - .008

0,120 - 0,200

sfm

m/min

sfm

m/min

sfm

m/min

240

787S O FP KC7815

I HP KC7215

U O HP KC7140

I HP KC7140

.006 - .011

0,160 - 0,280

.007 - .013

0,180 - 0,320

.008 - .013

0,200 - 0,340

.003 - .006

0,080 - 0,150

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

120

394

155

509

ipr

mm

I O HP KC7140

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

8026

2

100

328

150

455

200

250

300

350

500

750

1000

606

758

909

1061

1515

2273

3030

100

805030

303

242

152

91

120

364

ipr

mm

180

591

ipr

mm

.005 - .008

0,120 - 0,200

sfm

m/min

sfm

m/min

sfm

m/min

220

722S O FP KC7815

I HP KC7215

U O HP KC7140

I HP KC7140

.006 - .011

0,160 - 0,280

.007 - .013

0,180 - 0,320

.008 - .013

0,200 - 0,340

.003 - .006

0,080 - 0,150

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

110

361

140

459

ipr

mm

I O HP KC7140

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

8026

2

100

328

ipr

mm

180

591

ipr

mm

.005 - .008

0,120 - 0,200

sfm

m/min

sfm

m/min

sfm

m/min

220

722S O HP KC7815

I HP KC7215

U O HP KC7140

I HP KC7140

.006 - .011

0,160 - 0,280

.007 - .013

0,180 - 0,320

.008 - .013

0,200 - 0,340

.003 - .006

0,080 - 0,150

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

170

558

110

361

140

459

ipr

mm

I O HP KC7140

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

8026

2

100

328

SPGX07DFT05

K3 High-Strength Ductile and Austempered Ductile Irons Tensile Strength RM (MPa*): 600–900 Hardness (HB): 180–350

K2 Low- and Medium-Strength Compacted Graphite and Ductile Irons Tensile Strength RM (MPa*): 400–600 Hardness (HB): 130–260

K1 Cast and Low-Strength Ductile Irons Tensile Strength RM (MPa*): 150–400 Hardness (HB): 120–290

S = Stable cutting conditionsU = Unstable cutting conditionsI = Interrupted cutting conditions

*1 MPa = 145 psi

350

1148

250

820

300

984

450

1476

350

1148

350

1148

250

820

300

984

600

1969

350

1148

250

820

300

984

400

1212

29

Cutting Speed Feed Rate by Insert Size

insert

dia.

ipr

mm

sfm

m/min

SPPX09DFT05

SPPX12DFT06/...07

SPPX15DFT07/...09

Co

ndit

ion

Po

cket

Sea

tI =

Inb

oar

dO

= O

utb

oar

d

Geo

met

ry

Gra

de

Sta

rtin

g P

t.

.866"–1.023"

22,00mm–25,99mm

1.024"–1.299"

26,00mm–32,99mm

1.300"–1.732"

33,00mm–43,99mm

1.733"–2.165"

44,00mm–55,00mm

DFS

600

1969

ipr

mm

.005 - .008

0,120 - 0,200

sfm

m/min

sfm

m/min

sfm

m/min

500

1641S O HP KC7215

I HP KMF

U O HP KC7215

I HP KMF

.006 - .011

0,160 - 0,280

.007 - .013

0,180 - 0,320

.008 - .013

0,200 - 0,340

.003 - .006

0,080 - 0,150

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

500

1641

400

1312

ipr

mm

I O HP KC7215

I HP KMF

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

300

984

150

455

200

250

300

350

500

750

1000

606

758

909

1061

1515

2273

3030

100

805030

303

242

152

91

120

364

ipr

mm

400

1312

ipr

mm

.005 - .008

0,120 - 0,200

sfm

m/min

sfm

m/min

sfm

m/min

500

1641S O HP KC7215

I HP KMF

U O HP KC7215

I HP KMF

.006 - .011

0,160 - 0,280

.007 - .013

0,180 - 0,320

.008 - .013

0,200 - 0,340

.003 - .006

0,080 - 0,150

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

500

1641

480

1312

ipr

mm

I O HP KC7215

I HP KMF

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

300

984

ipr

mm

ipr

mm

.005 - .008

0,120 - 0,200

sfm

m/min

sfm

m/min

sfm

m/min

400

1312S O HP KC7215

I HP KC7140

U O HP KC7215

I HP KC7140

.006 - .011

0,160 - 0,280

.007 - .013

0,180 - 0,320

.008 - .013

0,200 - 0,340

.003 - .006

0,080 - 0,150

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

400

1312

350

1148

ipr

mm

I O HP KC7215

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

300

984

SPGX07DFT05

N3 Cast Aluminums Content: Si >12.2% Tensile Strength RM (MPa*): 200–300 Hardness (HB): 60–120

N2 Cast Aluminums Content: Si >12.2% Tensile Strength RM (MPa*): 350 Hardness (HB): 70–100

N1 Wrought Aluminum Alloys Tensile Strength RM (MPa*): <520

(continued)

S = Stable cutting conditionsU = Unstable cutting conditionsI = Interrupted cutting conditions

*1 MPa = 145 psi

300

984

400

1312

350

1148

450

1476

500

400

400

1312

200

659

350

1148

400

1312

Speeds and Feeds

30

Cutting Speed Feed Rate by Insert Size

insert

dia.

ipr

mm

sfm

m/min

SPPX09DFT05

SPPX12DFT06/...07

SPPX15DFT07/...09

Co

ndit

ion

Po

cket

Sea

tI =

Inb

oar

dO

= O

utb

oar

d

Geo

met

ry

Gra

de

Sta

rtin

g P

t.

.866"–1.023"

22,00mm–25,99mm

1.024"–1.299"

26,00mm–32,99mm

1.300"–1.732"

33,00mm–43,99mm

1.733"–2.165"

44,00mm–55,00mm

DFS

300

984

ipr

mm

.005 - .008

0,120 - 0,200

sfm

m/min

sfm

m/min

sfm

m/min

350

1148S O HP KC7215

I HP KC140

U O HP KC7215

I HP KC7140

.006 - .011

0,160 - 0,280

.007 - .013

0,180 - 0,320

.008 - .013

0,200 - 0,340

.003 - .006

0,080 - 0,150

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

250

820

300

984

ipr

mm

I O HP KC7215

I HP KC7140

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

300

984

250

820

150

455

200

250

300

350

500

750

1000

606

758

909

1061

1515

2273

3030

100

805030

303

242

152

91

120

364

ipr

mm

ipr

mm

.005 - .008

0,120 - 0,200

sfm

m/min

sfm

m/min

sfm

m/min

450

1476S O HP KC7215

I HP KMF

U O HP KC7215

I HP KMF

.006 - .011

0,160 - 0,280

.007 - .013

0,180 - 0,320

.008 - .013

0,200 - 0,340

.003 - .006

0,080 - 0,150

.005 - .008

0,120 - 0,200

.006 - .010

0,140 - 0,250

.006 - .011

0,160 - 0,280

400

1312

ipr

mm

I O HP KC7215

I HP KMF

.002 - .004

0,060 - 0,100

.004 - .006

0,090 - 0,150

.004 - .007

0,110 - 0,180

.005 - .010

0,130 - 0,250

350

1148

SPGX07DFT05

N5 Copper and Copper Alloys Tensile Strength RM (MPa*): 200–650 Hardness (HB): 60–200

N4 MMCs (Aluminum-Based Metal Matrix Composites) Tensile Strength RM (MPa*): 600–900 Hardness (HB): 180–350

(continued)

S = Stable cutting conditionsU = Unstable cutting conditionsI = Interrupted cutting conditions

*1 MPa = 145 psi

4013

150

164

7023

0

4013

140

131

6019

7

31

Cutting Speed Feed Rate by Insert Size

DFS

insert

dia.

ipr

mm

sfm

m/min

SPPX09DFT05

SPPX12DFT06/...07

SPPX15DFT07/...09

Co

ndit

ion

Po

cket

Sea

tI =

Inb

oar

dO

= O

utb

oar

d

Geo

met

ry

Gra

de

Sta

rtin

g P

t.

.866"–1.023"

22,00mm–25,99mm

1.024"–1.299"

26,00mm–32,99mm

1.300"–1.732"

33,00mm–43,99mm

1.733"–2.165"

44,00mm–55,00mm

ipr

mm

.002 - .004

0,050 - 0,100

sfm

m/min

sfm

m/min

sfm

m/min

7524

6

7023

0S O HP KC7215

I HP KC7140

U O HP KC7215

I HP KC7140

.003 - .005

0,080 - 0,120

.004 - .006

0,100 - 0,150

.005 - .007

0,120 - 0,180

.001 - .002

0,030 - 0,050

.002 - .002

0,040 - 0,060

.002 - .003

0,050 - 0,080

.002 - .004

0,060 - 0,100

6019

7

ipr

mm

I O HP KC7215

I HP KC7140

.001 - .002

0,030 - 0,050

.002 - .002

0,040 - 0,060

.002 - .003

0,050 - 0,080

.002 - .004

0,060 - 0,100

2582

3098

150

455

200

250

300

350

500

750

1000

606

758

909

1061

1515

2273

3030

100

805030

303

242

152

91

120

364 SPGX07

DFT0550

164

ipr

mm

ipr

mm

.002 - .004

0,050 - 0,100

sfm

m/min

sfm

m/min

sfm

5016

4

6019

7S O HP KC7215

I HP KC7140

U O HP KC7215

I HP KC7140

.003 - .005

0,080 - 0,120

.004 - .006

0,100 - 0,150

.005 - .007

0,120 - 0,180

.001 - .002

0,030 - 0,050

.002 - .002

0,040 - 0,060

.002 - .003

0,050 - 0,080

.002 - .004

0,060 - 0,100

3098

ipr

mm

I O HP KC7215

I HP KC7140

.001 - .002

0,030 - 0,050

.002 - .002

0,040 - 0,060

.002 - .003

0,050 - 0,080

.002 - .004

0,060 - 0,100

2582

3098

4013

1

m/min

S2 Heat-Resistant Alloys, Nickel-Based or Cobalt-Based Tensile Strength RM (MPa*): 1000–1450 Hardness (HB): 250–450

S1 Heat-Resistant Alloys, Iron-Based Tensile Strength RM (MPa*): 500–1200 Hardness (HB): 160–260

(continued)

S = Stable cutting conditionsU = Unstable cutting conditionsI = Interrupted cutting conditions

*1 MPa = 145 psi

5016

470

230

9529

5

5016

470

230

7023

0

Speeds and Feeds

Cutting Speed Feed Rate by Insert Size

DFS

ipr

mm

ipr

mm

.002 - .004

0,050 - 0,100

sfm

m/min

sfm

m/min

sfm

m/min

7023

0

8026

2S O HP KC7215

I HP KC7215

U O HP KC7215

I HP KC7215

.003 - .005

0,080 - 0,120

.004 - .006

0,100 - 0,150

.005 - .007

0,120 - 0,180

.001 - .002

0,030 - 0,050

.002 - .002

0,040 - 0,060

.002 - .003

0,050 - 0,080

.002 - .004

0,060 - 0,100

5016

4

ipr

mm

I O HP KC7215

I HP KC7215

.001 - .002

0,030 - 0,050

.002 - .002

0,040 - 0,060

.002 - .003

0,050 - 0,080

.002 - .004

0,060 - 0,100

3098

4013

160

197

insert

dia.

sfm

m/min

SPPX09DFT05

SPPX12DFT06/...07

SPPX15DFT07/...09

Co

ndit

ion

Po

cket

Sea

tI =

Inb

oar

dO

= O

utb

oar

d

Geo

met

ry

Gra

de

Sta

rtin

g P

t.

.866"–1.023"

22,00mm–25,99mm

1.024"–1.299"

26,00mm–32,99mm

1.300"–1.732"

33,00mm–43,99mm

1.733"–2.165"

44,00mm–55,00mm15

045

520

025

030

035

050

075

010

00

606

758

909

1061

1515

2273

3030

100

805030

303

242

152

91

120

364 SPGX07

DFT05

ipr

mm

ipr

mm

.002 - .004

0,050 - 0,100

sfm

m/min

sfm

m/min

sfm

m/min

9029

5

8026

2S O HP KC7215

I HP KC7215

U O HP KC7215

I HP KC7215

.003 - .005

0,080 - 0,120

.004 - .006

0,100 - 0,150

.005 - .007

0,120 - 0,180

.001 - .002

0,030 - 0,050

.002 - .002

0,040 - 0,060

.002 - .003

0,050 - 0,080

.002 - .004

0,060 - 0,100

5016

4

ipr

mm

I O HP KC7215

I HP KC7215

.001 - .002

0,030 - 0,050

.002 - .002

0,040 - 0,060

.002 - .003

0,050 - 0,080

.002 - .004

0,060 - 0,100

3098

4013

160

197

© 2009 Kennametal Inc., Latrobe, PA | All rights reserved. | Printed in the USA. | A-09-02154

S4 Titanium Alloys Tensile Strength RM (MPa*): 900–1600 Hardness (HB): 300–400

S3 Titanium Tensile Strength RM (MPa*): 900–1600 Hardness (HB): 300–400

For more information or to place your order, contact Kennametal or your Authorized Kennametal Distributor, or visit www.kennametal.com.

(continued)

S = Stable cutting conditionsU = Unstable cutting conditionsI = Interrupted cutting conditions

*1 MPa = 145 psi