holding down bolt details for type 5 & 9 mast arms … · holding down bolt details to as 1275...

71
VC002-38L.dgn 26/2/2009 15:02:30 PM IN EACH ITEM 2 2 HOLES 031 REDRA WN. T Y P ADDED T C2346/T C2699 PL AN ON WEL DI NG SY MBOL S AND 8 F I LLET WA S EB ’I’ I SSUE 19- 04- 95 RV C BWT REFERENCE DRAWINGS VC002-52 SUPPLY CATALOGUE NO 18234157 FOOTINGS ALL DIMENSIONS IN MILLIMETRES 4 RODS (ITEM 1) 353.6 (REF) ROADS AND TRAFFIC AUTHORITY OF NSW TRAFFIC SIGNALS DRAWN AND TYPE 6 POST ITEM DESCRIPTION MATERIAL 1 2 3 4 MILD STEEL MILD STEEL MILD STEEL MILD STEEL SCALE ISSUE APPROVED: CHECKED PASSED QTY REMARKS 4 8 4 8 1 : 10 B TAYLOR 21-11-84 IA RB 22-11-1984 F HULSCHER VC002-38 FINISH SUPERSEDES: ISSUE H I MANAGER EQUIPMENT & STDS 500 + 1 SUGGESTED LOCATION ITEM 1 353. 6 ( RE F ) TOLERANCE ON DIMENSIONS (EXCEPT WHERE OTHERWISE STATED): - UP TO AND INCLUDING 50 TO BE +1 - OVER 500 TO BE +4 - OVER 50 & UP TO AND INCLUDING 500 TO BE +2 NOTES 1. ALL WELDING SHALL BE IN ACCORDANCE WITH AS 1554 PART 1. 2. 3. 4. THE GALVANISING SURFACE SHALL BE FREE FROM SHARP PROJECTIONS, DROSS & DAGS. MANUFACTURER’S IDENTIFICATION & DATE OF MANUFACTURE TO BE LEGIBLY AND DURABLY MARKED. AFTER WELDING, ITEMS 1 & 2 TO BE HOT DIP GALVANISED IN ACCORDANCE WITH AS 1650 AND THREADED ENDS OF ITEM 1 IN ACCORDANCE WITH AS 1214. 5. 6. 2 100 REFER NOTE 3 TYP 8 1 3 1000 DIMETRIC VIEW 450 M30 x 3.5 THREAD 4 130 SI DES. NOTE 6 ADDED. SHOWN ON BOT H J I SSUE 09- 11- 98 J I T C2716 I TEM 4 NOW L A RGE SERI ES RV C J EQUI-SPACED ON 500 PCD 3 x 45 BWT 5 ITEMS 3, 4 & 5 SHALL BE SUPPLIED & FITTED (AS SHOWN) BY THE MANUFACTURER. REFER NOTES 1 & 2 REFER NOTES 1 & 2 REFER TO NOTE 3 REFER TO NOTE 3 4 REFER TO NOTE 3 MILD STEEL 5 FOR TYPE 5 & 9 MAST ARMS K K I SSUE 1999- 05- 13 J /I T C2972 I TE M 4 QT Y WA S 4. ADDE D I TE M 5. ADDE D T Y PE 9 MA T O T I TLE . I TE M 1 T HRE AD WA S 100 L G. I H BWT L FOR MARKING (SEE NOTE 4) 8 HOLDING DOWN BOLT DETAILS TO AS 1275 25 TYP GALV TO AS 4680 GALV TO AS 4680 GALV TO AS 1214 GA L V T O A S 4680 SPRING WASHER 030 TO AS 1937 FLAT WASHER 030 LARGE SERIES TO AS 1237 HEX NUT M30 TO AS 1112 FLAT BAR 50 x 10 TO AS 3679 ROD 030 TO AS 3679 L I SSUE: I TEM 2 WA S CROSS BRA CED. F . P. 23. 02. 09 BWT

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Page 1: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

VC002-38L.dgn 26/2/2009 15:02:30 PM

IN EACH ITEM 2

2 HOLES 031

RE

DR

AW

N.

TYP

AD

DE

D

TC2346/

TC2699

PL

AN

ON

WE

LDIN

G

SY

MB

OLS

AN

D 8

FIL

LE

T

WAS

EB

’I’ IS

SU

E 19-

04-

95

RV

CB

WT REFERENCE DRAWINGS

VC002-52

SUPPLY CATALOGUE NO

18234157

FOOTINGS

ALL DIMENSIONS IN MILLIMETRES

4 RODS (ITEM 1)

353.6 (REF)

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

AND TYPE 6 POST

ITEM DESCRIPTION MATERIAL

1

2

3

4

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

SCALE

ISSUE

APPROVED:

CHECKED

PASSED

QTY REMARKS

4

8

4

8

1 : 10

B TAYLOR

21-11-84

IA

RB

22-11-1984

F HULSCHER

VC002-38

FINISH

SUPERSEDES: ISSUE H

I

MANAGER EQUIPMENT & STDS

500 +1

SUGGESTED LOCATION

ITEM 1

353.6 (R

EF)

TOLERANCE ON DIMENSIONS (EXCEPT WHERE OTHERWISE STATED):

- UP TO AND INCLUDING 50 TO BE +1

- OVER 500 TO BE +4

- OVER 50 & UP TO AND INCLUDING 500 TO BE +2

NOTES

1. ALL WELDING SHALL BE IN ACCORDANCE WITH AS 1554 PART 1.

2.

3.

4.

THE GALVANISING SURFACE SHALL BE FREE FROM SHARP PROJECTIONS, DROSS & DAGS.

MANUFACTURER’S IDENTIFICATION & DATE OF MANUFACTURE TO BE LEGIBLY AND

DURABLY MARKED.

AFTER WELDING, ITEMS 1 & 2 TO BE HOT DIP GALVANISED IN ACCORDANCE WITH

AS 1650 AND THREADED ENDS OF ITEM 1 IN ACCORDANCE WITH AS 1214.

5.

6.

2

100

REFER NOTE 3

TYP8

1

3

1000

DIMETRIC VIEW

450

M30 x 3.5 THREAD

4

130

SID

ES.

NO

TE 6

AD

DE

D.

SH

OW

N

ON

BO

TH

’J’ IS

SU

E 09-

11-

98

JI

TC2716 IT

EM 4

NO

W

LA

RG

E

SE

RIE

S

RV

C

J

EQUI-SPACED

ON 500 PCD

3 x 45

BW

T

5

ITEMS 3, 4 & 5 SHALL BE SUPPLIED & FITTED (AS SHOWN) BY THE MANUFACTURER.

REFER NOTES 1 & 2

REFER NOTES 1 & 2

REFER TO NOTE 3

REFER TO NOTE 3

4 REFER TO NOTE 3MILD STEEL5

FOR TYPE 5 & 9 MAST ARMS

K

K IS

SU

E 1999-

05-

13

J/I

TC2972

ITE

M 4

QT

Y

WAS 4.

AD

DE

D IT

EM 5.

AD

DE

D

TYP

E 9

MA

TO

TIT

LE. IT

EM 1

TH

RE

AD

WAS 100

LG.

IH

BW

T

L

FOR MARKING (SEE NOTE 4)

8

HOLDING DOWN BOLT DETAILS

TO AS 1275

25 TYP

GALV TO AS 4680

GALV TO AS 4680

GALV TO AS 1214

GALV TO AS 4680

SPRING WASHER 030 TO AS 1937

FLAT WASHER 030 LARGE SERIES TO AS 1237

HEX NUT M30 TO AS 1112

FLAT BAR 50 x 10 TO AS 3679

ROD 030 TO AS 3679

L IS

SU

E:

ITE

M 2

WAS

CR

OS

S

BR

AC

ED.

F.P. 23.0

2.0

9

BW

T

Page 2: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

C IS

SU

E 08-

12-

99

J/I

TC2390

PL

AN

REFERENCE PLANS

SUPPLY CATALOGUE NO

POST FOOTING

18234173

353.6 (REF)

TRAFFIC SIGNALS

DRAWN

ITEM DESCRIPTION MATERIAL

1

2

3

4

HOLDING DOWN BOLT ASSEMBLY

FOR TYPE 2 POST

ISSUE

APPROVED:

CHECKED

PASSED

FINISH QTY

4

8

4

8

VC002-50

C

SUPERSEDES: ISSUE B

SCALE

OR AS SHOWN

1 : 10

IN EACH ITEM 2

2 HOLES 22

353.6 (R

EF)

SUGGESTED LOCATION

21 : 2

NOTES

1.

2.

ACCORDANCE WITH AS 1214.

AFTER WELDING, ITEMS 1 & 2 TO BE HOT DIP GALVANISED IN

3.

THE MANUFACTURER.

ITEMS 3 & 4 SHALL BE SUPPLIED & FITTED (AS SHOWN) BY

4. MANUFACTURERS IDENTIFICATION & DATE OF MANUFACTURE TO

BE MARKED CLEARLY, INDELIBLY & WATERPROOF.

5.

PROJECTIONS, DROSS AND DAGS.

THE GALVANISING SURFACE SHALL BE FREE FROM SHARP

DIMETRIC VIEW

635

TYP

190

5

5

400

1

4

REFER NOTE 3

3

M20

ON 500 PCD

EQUI-SPACED

4 RODS (ITEM 1)

MILD STEEL GALVANISED TO AS/NZS 4680

ALL WELDING SHALL BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

ACCORDANCE WITH AS/NZS 4680 & THREADED ENDS OF ITEM 1 IN

HEX NUT M20 TO AS/NZS 1112 GALVANISED TO AS/NZS 1214

GALVANISED TO AS/NZS 4680

GALVANISED TO AS/NZS 4680

MILD STEEL

MILD STEEL

MILD STEEL

FLAT BAR 40 X 6 TO AS/NZS 3679

GC 26-09-84

RB 25-10-84

BWT 10-02-86

10-02-1986

DIMENSIONS ARE IN MILLIMETRES

A

DETAIL A

FLAT WASHER M20 LARGE SERIES TO AS 1237

RE

DR

AW

N.

WAS

HE

R

100

2 x 45

6. TOLERANCE: _2mm UNLESS OTHERWISE INDICATED.

500 +1 (T

YP)

(IT

EM 4) IS

NO

W

LA

RG

E

SE

RIE

S.

QU

AN

TIT

Y

WAS 4. BW

T

NO

TE 6

AD

DE

D.

ROD O20 STEEL ROUND TO AS/NZS 3679

+

RV

C

FR HULSCHER

SUPERVISING ENGINEER

D

FOR MARKING (SEE NOTE 4)

20 TYP

F.P.

19.0

2.0

9

BW

T

BR

AC

ED.

ITE

M 2

WAS

CR

OS

S

D IS

SU

E:

ROADS AND MARITIME SERVICES

E

IH

BW

T

DE

LE

TE

D

FR

OM

TIT

LE.

’ALTE

RN

ATIV

E

ME

TH

OD’

E IS

SU

E 10-

03-

2016

VC002-71

Page 3: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 4: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DRAWN

SCALE

AISSUE

SUPERSEDES:

CHECKED

PASSED

MANAGER EQUIPMENT & STDS

A

ORIGIN

AL IS

SU

E

TRAFFIC SIGNALS

M.S.

M.S.

M.S.

M.S. GALV. to AS/NZS 4680

GALV. to AS/NZS 4680

GALV. to AS/NZS 1214

GALV. to AS/NZS 4680

4

8

8

8

FLAT BAR 40x6 TO AS/NZS 3679

HEX. NUT M20 TO AS/NZS 1112

FLAT WASHER M20 NORMAL SERIES TO AS 1237

ACCORDANCE WITH AS/NZS 4680 AND THREADED ENDS OF ITEM 1

+

N.T.S.

3

4

1

5

5

SUGGESTED LOCATION

FOR MARKING (REFER

NOTE 4)

2

1

2

IN EACH ITEM

No.2

SCALE 1:5

SCALE 1:5

SCALE 1:2

M20

NOTES:

DIMETRIC VIEW

PLAN

DETAIL 'A'

ELEVATION

IN ACCORDANCE WITH AS 1214.

THE MANUFACTURER.

PROJECTIONS, DROSS AND DAGS.

BE MARKED CLEARLY, INDELIBLY AND WATERPROOF.

DESCRIPTIONITEM

2

1

4

3

QTYMATERIAL FINISH

AS SHOWN

VC002-60

1

REFERENCE DRAWINGS APPROVED: -

25-02-09

SUNIL SRIVASTAVA

20

TYP

ON 200 PCD

EQUI-SPACED

4 RODS (ITEM 1)

B

AP

BW

T

200

PC

D.

180,

NO

W

CH

AN

GE

D

TO

BO

LT

CE

NT

RES

WE

RE

B IS

SU

E 25.1

1.0

9

C

A

K.

B.W.T.

SE

RIE

S.

IT

EM 4

WAS

LA

RG

E

C: IS

SU

E 5-

11-

2010

18234549

D

LC.

BW

T.

CA

T

No

AD

DE

D.

TYP

E 8

PO

ST

AD

DE

D.

D IS

SU

E 08-

07-

13

REFER NOTE 3

TYPICAL

REFER DETAIL 'A'

80

10

150

600

F.P. 19/02/09

Post Footing VC002-59

Post Type 7 VM202-15

SUPPLY CATALOGUE No. I.H. 22/02/09

25-02-09

B TAYLORFOR TYPE 7 & 8 POSTS

HOLDING DOWN BOLT ASSEMBLYPost Type 8 VM202-25 E

ROADS AND MARITIME SERVICES

100 (MIN)

100 (

MIN)

1. ALL WELDING SHALL BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

2. AFTER WELDING, ITEMS 1 & 2 TO BE HOT DIPPED GALVANIZED IN

3. ITEMS 3 & 4 SHALL BE SUPPLIED AND FITTED (AS SHOWN) BY

4. MANUFACTURER'S IDENTIFICATION AND DATE OF MANUFACTURE TO

5. THE GALVANIZING SURFACE SHALL BE FREE FROM SHARP

6. TOLERANCE: _ 2mm UNLESS OTHERWISE INDICATED.

BEND BELLMOUTH O.D.

THE INSTALLATION OF AN 80mm HEAVY DUTY CONDUIT

7. THE SPACE BETWEEN THE FLAT BARS SHALL ALLOW FOR

IH

BW

T

BA

RS.

NO

TE 7

AD

DE

D.

AD

DE

D

BE

TW

EE

N

FL

AT

CRITIC

AL 100

mm

DIM

E IS

SU

E 16-

05-

18

Page 5: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DRAWN

SCALE

AISSUE

SUPERSEDES:

CHECKED

PASSED

MANAGER EQUIPMENT & STDS

A

ORIGIN

AL IS

SU

E

ROADS AND TRAFFIC AUTHORITY OF NSWTRAFFIC SIGNALS

REFERENCE DRAWINGS

M.S.

M.S.

M.S.

M.S. GALV. to AS/NZS 4680

GALV. to AS/NZS 4680

GALV. to AS/NZS 1214

GALV. to AS/NZS 4680

4

8

8

8

FLAT BAR 40x6 TO AS/NZS 3679

HEX. NUT M20 TO AS/NZS 1112

FLAT WASHER M20 NORMAL SERIES TO AS 1237

AFTER WELDING, ITEMS 1 & 2 TO BE HOT DIPPED GALVANIZED IN

ACCORDANCE WITH AS/NZS 4680 AND THREADED ENDS OF ITEM 1

ITEMS 3 & 4 SHALL BE SUPPLIED AND FITTED (AS SHOWN) BY

TOLERANCE: _ 2mm UNLESS OTHERWISE INDICATED.+6.

5.

4.

3.

2.

1.

N.T.S.

3

4REFER NOTE 3

1

5

5TYPICAL

REFER DETAIL ’A’

SUGGESTED LOCATION

FOR MARKING (REFER

NOTE 4)

200 PCD

EQUI-SPACED ON

4 RODS (ITEM 1)

2

1

2IN EACH ITEM

No.2

SCALE 1:5

SCALE 1:5

SCALE 1:2

M20

NOTES:

DIMETRIC VIEW

PLAN

DETAIL ’A’

ELEVATION

180

180

80

10

150

500

ALL WELDING SHALL BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

IN ACCORDANCE WITH AS 1214.

THE MANUFACTURER.

THE GALVANIZING SURFACE SHALL BE FREE FROM SHARP

PROJECTIONS, DROSS AND DAGS.

BE MARKED CLEARLY, INDELIBLY AND WATERPROOF.

DESCRIPTIONITEM

2

1

4

3

QTYMATERIAL FINISH

T.K. 02/07/03

Post Footing VC002-66

Post Type 13 VM202-20

PUSH BUTTON POST

FOR TYPE 13

HOLDING DOWN BOLT ASSEMBLY

18234156

SUPPLY CATALOGUE No.

AS SHOWN

VC002-67

IH 2003-10-02

1

MANUFACTURER’S IDENTIFICATION AND DATE OF MANUFACTURE TO

2003-11-25

B. TAYLOR

S. SRIVASTAVA

APPROVED: 2003-11-27

B

A

K.

B.W.T.

LA

RG

E

SE

RIE

S.

IT

EM 4

WAS

DA

TE:

2-

11-

2010

B: IS

SU

E,

Page 6: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

UNDERGROUND FUSE BOX

ASSEMBLY FOR TRAFFIC SIGNALS

2

1

1 & 2SEE NOTES

DANGER 240Vac

TRAFFIC SIGNALS 3

ELEVATION

VE500-11

VC007-4

DATE

APPROVED

CHECKED

DRAWNREFERENCE DRAWINGS

REG NO

A2

SUPERSEDES

SHEET SIZE

ISSUE H

SCALEFILE NO

TRAFFIC SIGNALS

ROADS AND MARITIME SERVICES

----

STANDARDS & QUALITY

4

5Ø2 HOLES

4.5

CM

32

F

32

AM

P

660

VA

C

5

6

7

5Ø2 HOLES

FUSE-HOLDER MOUNTING BRACKET

FUSE-HOLDER (SEE NOTE 2)

FUSE-LINK (SEE NOTE 1)

1

1

2

OF COVER IN 3 PLACES(10mm HIGH) ADHERED TO INSIDELABEL WITH BLACK LETTERING

ITEM 2, FUSE HOLDER MOUNTING BRACKETMATERIAL: LEXAN EXELL D POLYCARBONATE

OF COVER IN 3 PLACES(10mm HIGH) ADHERED TO INSIDELABEL WITH RED LETTERING

(SEE NOTE 4)LABEL ATTACHED TO BRACKETMANUFACTURER'S IDENTIFICATION

NOTES

1

2

3

4

ITEM DESCRIPTION

1

QTY

5

6

7

2

2

1

AS 60269.2.1 AND SUITABLE FOR ITEM 4.

COOPER BOSSMANN CAMASTER No. CM32F IN ACCORDANCE WITH

FUSE HOLDER (ITEM 3) SHALL BE THE FRONT CONNECTED TYPE;2.

AND DATE OF MANUFACTURE.

MARKED TO INDICATE MANUFACTURER'S IDENTIFICATION

FUSE ENCLOSURE TO BE CLEARLY AND INDELIBLY3.

RMS CATALOGUE No. 70020480.d)

RMS ORDER No.; ANDc)

MANUFACTURER'S IDENTIFICATION;b)

DESCRIPTION OF CONTENTS;a)

IN TRANSPORT AND CLEARLY MARKED EXTERNALLY WITH:

FUSE ENCLOSURE TO BE INDIVIDUALLY PACKED FOR PROTECTION4.

HOLES TO BE PLACED IN A PLASTIC BAG INSIDE THE ENCLOSURE.

Ø10mm CABLE ENTRYFOR TWO SPARE GLAND INSERTS WITH

ALL ITEMS TO BE SUPPLIED FITTED BY MANUFACTURER EXCEPT5.

Ø6mm CABLE ENTRY HOLES.WITH INSERTS WITH

THE ENCLOSURE TO BE SUPPLIED FITTED WITH TWO GLANDS6.

VE500-10

19.5

(NTS) (NTS)

WITH AS 60269.2.1.

(GENERAL PURPOSE TYPE) RATED AT 32AMPS, IN ACCORDANCE

FUSE LINK (ITEM 4) SHALL BE BOLTED CONNECTION TYPE A2, gG1.

G.C. 31-10-1986

RCV 22-09-1989

PASSED

B.TAYLOR 10-10-1989

D.VIEYRA

11-10-1989

2

END VIEW (COVER REMOVED)

AS SHOWN

ISSUE G

INSTALLATION

PJ BOX

SUPPORT CRADLE

RMS SUPPLY CAT. No.

VM052-5

70020483

150

16

13

6

60

50

8

15

HEX. NUT M5 STAINLESS STEEL

ROUND HEAD SCREW M5x15 STAINLESS STEEL PHILLIPS DRIVE

SELF TAPPER SCREW 6x12 STAINLESS STEEL ROUND HEAD PHILLIPS DRIVE

SCALE 1:1

80

IH/

DB

BW

T.

RE

VIS

ED

BO

X

EN

CL

OS

UR

E.

PL

AN

RE

DR

AW

N

TO

SUIT

ISS

UE

H 09-

02-

2016

I

240

100 180

ENCLOSURE WITH TRANSPARENT COVER, AGD SYSTEMS PART No. BL2/S/1SS4CLLO/C

IH/

DB

BW

T.

AD

DE

D.

DIM

EN

SIO

NS

OF IT

EM

No.1

CO

RR

EC

TIO

N.

OV

ER

ALL

ITE

M

No.1

SU

PP

LIE

RS

NA

ME

ISS

UE I 02-

02-

2017

Page 7: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

1.5PROOF

4

WEATHER

40

22

(CSK INSIDE)

10

30

118

10 6 10 x 90

25695

20 1 : 1

12 13 14 15

18

96

3

23

27

11

SURFACE TO

BE FLUSH

90

302.5

2 x 27

22 22

1131

25

13

11

2 x 12

M5

TAPPED

6

2220_110 25_1

2 4535 9

+ +

10

15050

10

10

8

90

20-70TYP IN 4 PLACES

2.550

12

240

A A

5

SEE NOTE 6

6 10

16 13 15 19

117

21

ITEM DESCRIPTION DRG NOMATERIAL/

1 BASE 2.5mm THICK

2

3

4

5

6

7

BASE MOUNTING PLATE 2.5mm THICK

BASE FIXING STRAP 25mm x 6mm THICK

8

9

10

11

12

13

14

ROOT NUT M5

ROOT NUT M4

COUNTERSUNK SCREW M4 TO SUIT ITEM 7

COUNTERSUNK SCREW M5 TO SUIT ITEM 5

COUNTERSUNK SCREW M5 x 12

HEX NUT M5

COVER 1.6mm THICK

FLAT WASHER M5

AS1427

AS1427

AS1427

AS1112

AS1237

SHORT LINK CHAIN 2mm

CHEESE HEAD SCREW M5 x 12

RETROREFLECTIVE LABEL

CONDUIT TERMINATOR (25mm CLIPSAL; CAT NO 269/25)

15 SPRING WASHER M5

FLAT WASHER M10

16

17

18

19

20

21

AS1968

AS1427

AS1237

AS1393COACH SCREW M10 x 50

FUSE-LINK (SEE NOTE 5)

FUSE-HOLDER (SEE NOTE 5)

ALLOY 5052

TO AS 3000NEUTRAL LINK (90Amp, 5 terminal with 2 screws each)

FINISH QTY

5251 H34

ALUMINIUM

H34 OR

1

1

1

1

1

1

1

1

1CR STL

CR STL

CR STL

CR STL

CR STL

2

2

2

2

2

STL

STL

RISLAN

NYLON 11 BLACK

SEMI-GLOSS

PLASDIP P/L OR

PETER SNELL P/L

SEE NOTE 2

NATURAL

NATURAL

NATURAL

NATURAL

NATURAL

Zn PLT

Zn PLT

316 CR STL

316 CR STL

1

1

NYLON 2

VM007-3

STL

STL

CR STL

2

2

1 x 370

NATURAL

GALV

GALV

NATURAL

NATURAL 2

BY THE MANUFACTURERS OF RISLAN.

(c) APPLICATION OF A SUITABLE PRIMER.

THESE PROCESSES ARE TO BE DONE TO GUIDELINES SET OUT BY THE

(b) MECHANICAL OR CHEMICAL ETCHING.

MANUFACTURER'S IDENTIFICATION AND DATE OF MANUFACTURE.

7.

(a) DESCRIPTION OF CONTENTS.

(b) MANUFACTURER'S IDENTIFICATION.

(c) RTA ORDER NO.

THE FOLLOWING PROCESSES ARE TO BE CARRIED OUT ON THE ITEMS8.

(a) DEGREASE.

PRIOR TO COATING WITH RISLAN:

(d) RTA CATALOGUE NO. 70010496

FUSE BOXES TO BE INDIVIDUALLY PACKED FOR PROTECTION IN

3. ALL THREADED HOLES TO BE PROTECTED DURING THE COATING PROCESS.

ALL ITEMS ARE TO BE SUPPLIED FITTED BY MANUFACTURER EXCEPT

OF ITEM 1.

4.

5.

2. NEUTRAL LINK TYPE SHALL BE FEDERAL CAT NO 90L5 OR SIMILAR.

6.

UNLESS OTHERWISE STATED. GENERAL TOLERANCE _1.0.

17 & 18 TO BE PLACED IN A PLASTIC BAG AND SECURED TO THE INSIDE

FUSE BOX BASE TO BE CLEARLY AND INDELIBLY MARKED TO INDICATE

1. TOLERANCES: BETWEEN HOLE CENTRES AND HOLE DIAMETERS _0.3MM

TRANSPORT AND CLEARLY MARKED EXTERNALLY WITH:

+

+

NOTES

COVER(ITEM 4)

SECTION A - A

DATE

APPROVED

CHECKED

PASSED

DRAWNREFERENCE DRAWINGS

B. TAYLOR

24-12-82

70010496 F HULSCHER

16-02-1983

RTA LOGO LABEL

RTA CATALOGUE NO.

GENERAL ARRANGEMENT VE500-1

VM007-3

A. DIXON

REG NO

SHEET SIZE

VM007-2POLE MOUNTING FUSE BOX

ISSUE

SHEET NOSCALEFILE NO

1 : 2TRAFFIC SIGNALSRB 20-12-82

VSUPERSEDES: ISSUE U

A1

BASE ASSEMBLY

(ITEMS 1,2,3,9 & 10)

DIMENSIONS IN MILLIMETRES

CABLE TIE BAR

IH

BT

AD

DE

D

CA

BLE

TIE

BA

R.

ITE

M 4

WAS 212

LO

NG.

ITE

M 2

WAS 115

LO

NG.

ITE

M 1

WAS 196

LO

NG.

PL

AN

WAS

ON

A2

SH

T.

V IS

SU

E 22-

05-

2008 ROADS AND MARITIME SERVICES

W

FUSE-LINK (ITEM 6) SHALL BE THE BOLTED CONNECTION TYPE A2, gG (GENERAL

PURPOSE TYPE) RATED AT 32 AMPS, IN ACCORDANCE WITH AS 60269.2.1.

AND SUITABLE FOR ITEM 6.

BUSSMANN - CAMASTER (CAT No. CM32F), IN ACCORDANCE WITH AS 60269.2.1

FUSE-HOLDER (ITEM 5) SHALL BE THE FRONT CONNECTED TYPE, COOPER

IH

BT

ST

D

WAS

AS 2005.2

1.2.

AD

DE

D. IN

NO

TE 5,

AU

ST

FU

SE

HO

LD

ER)

DE

TAIL

S

ITE

M 5 (C

OO

PE

R

BU

SS

MA

NN

W IS

SU

E 02-

12-

2015

Page 8: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DRAWN

TRAFFIC SIGNAL LANTERNS

STRAPS FOR MOUNTINGAPPROVED:

SUPERSEDES:

CHECKED

PASSED BWT 01-11-82

ISSUE J

FR HULSCHER

01-03-1983

R20

3 HOLES 14

40

MATERIAL THICKNESS T

20

FINISH:

MATERIAL:

NOTES

HOT DIP GALVANISED TO AS 1650.

5

6 400

350 6

6 18230410

18230577

FIG 1

FIG 2

R20

2 HOLES 14

MATERIAL THICKNESS T

3

4

0

1

2

SIZE

40

300

260

20

6 18230569 FIG 1

FIG 25 18230550

NOL T CAT NO

120 18230305

200

150

5

18230534

18230542

FIG 1

FIG 1

FIG 1

DIMENSIONS SUPPLY FIG

RB

A ROBSON

7

8 600

500 6

6 18230412

18230411 FIG 3

1.

2.

3.

DIMENSIONS ARE IN MILLIMETRES

4. TOLERANCE:

UNLESS STATED OTHERWISE +1.

L

L

THE SIZE 7 & 8 STRAPS ARE NOT IN

ACCORDANCE WITH AS 2339.

R20

3 HOLES 14

40

20L

200

FOR STRAP SIZE 7

5

5

TO AS 3679.

LOW CARBON (MILD) FLAT STEEL BAR

5. ALL BURRS & SHARP EDGES TO BE

REMOVED BEFORE GALVANISING.

FOR STRAP SIZES 0, 1, 2, 4 AND 6

FOR STRAP SIZES 3 AND 5

REG NO

A2SIGNALSTRAFFIC

SHEET SIZE

SUPERSEDES ISSUE D

VM012-7

ISSUE

SHEET NOSCALEFILE NO

1 : 2

K

R20

3 HOLES 14

40

MATERIAL THICKNESS T

20L

FOR STRAP SIZE 8

260

MATERIAL THICKNESS T

Y.B

BT

IN

CE

NT

RE.

HO

LE

AD

DE

D

FO

R

SIZ

E 3

& 5

SIZ

E 3 "L"

WAS 250.

EX

TR

A

J/I

TC2000

PL

AN

RE

DR

AW

N.

K IS

SU

E 30-

06-

92

RV

C

BT

AN

D

NO

TE 4

AD

DE

D.

2

REF

TO

AS 3679

AD

DE

D

AD

DE

D

TO

TA

BLE. IN

NO

TE

J/I

TC2952

SIZ

ES 7

& 8

L IS

SU

E 13-

08-

98

RC

V

BW

T

LA

NTE

RN

S

HO

LE

FO

R

DU

AL

PE

D/

BIC

YC

LE

SUIT

SIZ

E 7

ST

RAP

WIT

H

EX

TR

A

J/I

487

FIG 3

AD

DE

D

TO

M IS

SU

E 28-

08-

02

IH

BW

T

WAS 3

mm.

THIC

KN

ES

S

OF

SIZ

E 0

& 1

N IS

SU

E 23-

09-

07

LC.

BW

T.

NO

TE 5

AD

DE

D.

FL

AT

BA

R

AD

DE

D

TO

NO

TE 2.

O IS

SU

E 06-

05-

13

& QUALITY

MNGR STANDARDS

L M N O P

ROADS AND MARITIME SERVICES

FIG. 4

FIG. 3

FIG. 2

FIG. 1

FIG 4

DB.

BW

T.

SH

EE

T

SIZ

E

WAS

A3.

ST

RAP.

FIG.

4

AD

DE

D

TO

SUIT.

EX

TR

A

HO

LE

AD

DE

D

TO

SIZ

E 8

P IS

SU

E 25-

02-

2016 REFERENCE DRAWINGS

Page 9: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

4 x 40 = 160

JI

TC

23

52

BR

AC

KE

T

RE

DE

SIG

NE

D T

O S

UIT

NE

W L

AN

TE

RN

S A

ND

LO

CK

WA

SH

ER

S.

RV

C

C I

SS

UE

9

-1

0-9

6

BW

T REFERENCE DRAWINGS

ITEM 2

VM012-12

FIXED Z BKT 300mm VM012-13

FIXED Z BKT 200mm

225

45

SUPPLY CAT NO

18230631

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWNDRAWN

SUPERSEDES:

CHECKED

PASSED

1

ITEM

2

3

4

5

HEX NUT M10

BRACKET ITEM 2 40 X 5 FLAT

BRACKET ITEM 1 40 X 5 FLAT

TO AS 1112

TO AS 1978

TO AS 3679

TO AS 3679

TO AS 1111HEX HEAD SCREW M10 X 30

SPRING WASHER M10

ADJUSTABLE ’Z’ BRACKET

FOR 200mm LANTERNS

DESCRIPTION

SCALE

ISSUE

APPROVED:

CHECKED

PASSED

1 : 2

ISSUE B

C

VM012-8

15-03-1985

ACTING MANAGER STDS & QLTY

LG 22-10-84

RB 23-10-84

BT 11-12-84

QTY

1

1

2

2

2STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL NATURAL

NATURAL

NATURAL

HD GALV TO AS 1650

HD GALV TO AS 1650

G LAKE

MATERIAL FINISH

MILD STEEL

MILD STEEL

5 HOLES 11

13

5

15

5

R5

6 T0 AS 1237FLAT WASHER M10 STAINLESS STEEL

DIMENSIONS ARE IN MILLIMETRES

1. DEBURR AND REMOVE SHARP CORNERS AND EDGES.

2.

3. ITEMS 1 & 2 TO BE GALVANISED IN ACCORDANCE WITH AS 1650.

4.

THE MANUFACTURER.

5. ITEMS 1 AND 2 TOLERANCED IN ACCORDANCE WITH AS 3679.

GENERAL TOLERANCE _2 AND FOR HOLE CENTRES & HOLES _0.5.

ALL ITEMS SHALL BE SUPPLIED & FITTED (AS SHOWN ABOVE) BY

NOTES

4NATURAL

4 x 40 = 160

ITEM 1

220

40

R20 TYP

2

’Z’ BRACKET ASSEMBLED

5 HOLES 11

851 HOLE

14 65

R5

R20 TYP

1 5 63 4

1 HOLE 14

+ +

Page 10: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

ROADS AND TRAFFIC AUTHORITY OF NSW

MECHANICAL DETAILS

FOR 200mm LANTERNS

OF FIXED "Z" BRACKET

VM012-12

R20

SIZE

1

2

4

3

200

SUPPLY CAT NODIMENSION A

18230322

18230331240

18230357360

18230349280

R20

1.

FINISH : HOT DIPPED GALVANISED2.

TO AS1650

3. TOLERANCE : _1mm

2 HOLES

14

20

R5

65

5

40

20

A

+

B

B IS

SU

E 20/

8/

12

Z

BR

AC

KE

T

SIZ

E

LC.

BW

T.

No 1,

DIM ’A’

WAS 160.

120

A

ORIGIN

AL IS

SU

E

TRAFFIC SIGNALS

DIMENSIONS IN MILLIMETRES

AISSUE

SCALE

DRAWN

CHECKED

PASSED

SUPERSEDES:

APPROVED:

REFERENCE DRAWINGS

MANAGER EQUIPMENT & STDS

RVC 03-10-96

1 : 2

VM012-3

Z BKT 300 LANTERN VM012-13

16-10-1996

T CARIOLA

B TAYLOR

15-10-96

BWT

C

BAR TO AS3679

MATERIAL : GRADE 250 FLAT STEEL

NOTES

4. ALL BURRS & SHARP EDGES TO BE

REMOVED BEFORE GALVANISING

C IS

SU

E 07/

5/

13

TO

NO

TE 1.

NO

TE

FL

AT

BA

R

AD

DE

D

4

AD

DE

D.

LC.

BW

T.

Page 11: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A

ORIGIN

AL IS

SU

E

ROADS AND TRAFFIC AUTHORITY OF NSWTRAFFIC SIGNALS

MECHANICAL DETAILS

DIMENSIONS IN MILLIMETRES

OF FIXED "Z" BRACKET

FOR 300mm LANTERNS

AISSUE

SCALE

DRAWN

CHECKED

PASSED

SUPERSEDES:

APPROVED:

REFERENCE DRAWINGS

MANAGER EQUIPMENT & STDS

1 : 2

VM012-3

Z BKT 200 LANTERN VM012-12

RVC 08-10-96

VM012-13

BWT

16-10-1996

B TAYLOR

15-10-96

T CARIOLA

SIZE

1

2

3

R20

(TYP)

SUPPLY CAT NODIMENSION A

160

240

2 HOLES

14

18230323

18230332

18230350320

300

TO AS3679

1.

FINISH : HOT DIPPED GALVANISED 2.

TO AS1650

3. TOLERANCE : +1mm

20

40

5

R5

85 20

A

B

NOTES

B IS

SU

E 7-

5-

13

FL

AT

BA

R

AD

DE

D

TO

NO

TE 1.

NO

TE

4

AD

DE

D.

LC.

BW

T.

MATERIAL : GRADE 250 FLAT STEEL BAR

4. ALL BURRS & SHARP EDGES TO BE

REMOVED BEFORE GALVANISING.

Page 12: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A O

RIG

INA

L I

SS

UE

DIMENSIONS IN MILLIMETRES

REFERENCE DRAWINGS

VM200-27

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

DESCRIPTIONITEM

1

2

3

STAINLESS STEEL

ISSUE

APPROVED:

SUPERSEDES:

CHECKED

PASSED

MATERIAL FINISH

1

2

TO AS 4680

GALVANISED

A

QTY

SCALE

1

2

RVC 20-04-99

4

5 1

VM012-14

(DETAIL ASSEMBLY)

1 : 2

3 HOLES 14

20

260

MILD STEELHEXAGON HEAD BOLT M12 X 50 TO AS 1111

HEXAGON HEAD NUT M12 TO AS 1112 GALVANISED

TO AS 1214

STAINLESS STEEL6 1

NATURAL

FLAT WASHER M12 LARGE SERIES TO AS 1237

2

1

3 4

5

ASSEMBLY DETAILS

VM200-24

VM200-29

SIDE VIEW

R20 (TYP)

20

STEEL FLAT BAR 40 X 5 TO AS 3679

NOTES

1. DEBURR AND REMOVE SHARP EDGES AND CORNERS.

4. LOCK WASHERS TO BE MANUFACTURED TO RTA PLANS

RTA CAT NO

6

SPECIAL LOCK WASHER

STD LOCK WASHER

VM012-15TEE-BAR 300mm LANT

SPECIAL LOCK WASHER (SEE PLAN VM200-29)

STANDARD LOCK WASHER (SEE PLAN VM200-24)

5. TOLERANCE: +1mm

FOR DUAL 200mm LANTERNS

BLACK

18230543

3. THE SPECIAL LOCK WASHER (ITEM 6) TO BE FITTED TO

THE STRAP WITH THE STANDARD LOCK WASHER (ITEM 5),

DIMPLE TO DIMPLE.

MANAGER EQUIPMENT & STDS

VM200-24 AND VM200-29.

TEE-BAR STRAP

2. ALL ITEMS SHALL BE SUPPLIED AND FULLY ASSEMBLED

(AS SHOWN) BY THE MANUFACTURER.

BWT 30-04-99

B TAYLOR

30-04-99

03-05-99

T YUNG

12

Page 13: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A O

RIG

INA

L I

SS

UE

DIMENSIONS IN MILLIMETRES

REFERENCE DRAWINGS

VM200-27

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

DESCRIPTIONITEM

1

2

3

STAINLESS STEEL

ISSUE

APPROVED:

SUPERSEDES:

CHECKED

PASSED

MATERIAL FINISH

1

2

TO AS 4680

GALVANISED

A

QTY

SCALE

1

2

RVC 03-05-99

4

5 1

VM012-15

(DETAIL ASSEMBLY)

1 : 2

3 HOLES 14

20

350

MILD STEELHEXAGON HEAD BOLT M12 X 50 TO AS 1111

HEXAGON HEAD NUT M12 TO AS 1112 GALVANISED

TO AS 1214

STAINLESS STEEL6 1

NATURAL

FLAT WASHER M12 LARGE SERIES TO AS 1237

2

1

3 4

5

ASSEMBLY DETAILS

VM200-24

VM200-29

SIDE VIEW

R20 (TYP)

20

STEEL FLAT BAR 40 X 5 TO AS 3679

NOTES

1. DEBURR AND REMOVE SHARP EDGES AND CORNERS.

4. LOCK WASHERS TO BE MANUFACTURED TO RTA PLANS

RTA CAT NO

6

SPECIAL LOCK WASHER

STD LOCK WASHER

VM012-14TEE-BAR 200mm LANT

SPECIAL LOCK WASHER (SEE PLAN VM200-29)

STANDARD LOCK WASHER (SEE PLAN VM200-24)

5. TOLERANCE: +1mm

FOR DUAL 300mm LANTERNS

BLACK

18230570

3. THE SPECIAL LOCK WASHER (ITEM 6) TO BE FITTED TO

THE STRAP WITH THE STANDARD LOCK WASHER (ITEM 5),

DIMPLE TO DIMPLE.

MANAGER EQUIPMENT & STDS

VM200-24 AND VM200-29.

TEE-BAR STRAP

2. ALL ITEMS SHALL BE SUPPLIED AND FULLY ASSEMBLED

(AS SHOWN) BY THE MANUFACTURER.

BWT 03-05-99

B TAYLOR

03-05-99

03-05-1999

T YUNG

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Page 15: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 16: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DIMENSIONS IN MILLIMETRES

DATE

APPROVED

CHECKED

PASSED

DRAWNREFERENCE DRAWINGS

TERM BOX ASSEMBLY

TERM BLOCK ASS'Y

REG NO

A2

SUPERSEDES

SHEET SIZE

SCALE

ISSUE

SHEET NOSCALEFILE NO

51

1 HOLE 7

(SEE NOTE 4)

(X)

3

3

X

YY

R10

X

102

1 DRAIN HOLE 6

B

ALUMINIUM ALLOY

TYP

25

CSK TO 13

FROM OUTSIDE

SECTION B-B

WELDED AS SHOWN,

ON EACH SIDE OF

BOX

D

1. BOX IS TO BE OF FOLDED & WELDED CONSTRUCTION.

NOTES

OTHERWISE STATED.

2.

3.

WEATHERPROOF.

EXTERNAL WELDS TO BE GROUND FLUSH, SMOOTH &

4. ALL SHARP CORNERS TO BE REMOVED & EDGES OF

CUTOUTS TO BE ROUNDED.

5.

(DRILLING DETAILS SHOWN IN SECTION B-B).

6. THE AREA SURROUNDING THE 6 X 8 HOLES (Y) AND THE

7 HOLE IN THE BOTTOM OF THE BOX TO BE FREE OF

TOLERANCE: UNLESS OTHERWISE SHOWN

OF SUCH A COATING IS SUBJECT TO APPROVAL

INSIDE OF THE BOX TO ENSURE EARTH CONTINUITY.

1 HOLE 7

SLIDING COVER DETAILS

19

22

_0.4mm UP TO AND INCLUDING 120

_0.8mm ABOVE 120

POWDER COATING/OVERSPRAY TO A DIA OF 15mm ON THE

A

PLATED MILD

STEEL M6

INSERTS

IN REAR OF BOX

ROOT NUTS

OR THREADED

33

SECTION A-A

Y Y

Y Y

B

A

20

16

63

40

150

41

40

(SEE NOTE 5)

S

SST

50-150TYP

(SEE NOTE 5)

24 HOLES 5 (S)

8 HOLES 22 (T)

1 : 1

16

SECTION C-C

CABLE CLAMPING STRAP DETAILS

50um MINIMUM THICKNESS. THE COATING HAS TO

ALUMINIUM CHROMATED & DRIED BEFORE THE

MATERIAL TO BE THOROUGHLY CLEANED, ETCHED,FINISH:

APPLICATION OF A POLYESTER POWDER COATING OF

MATERIAL:

UNLESS OTHERWISE STATED.

35

13

CSK TO 13

2 HOLES 7

3mm ALUMINIUM ALLOY 5052 H34 OR 5152 H34,

1 : 1

DETAIL D

8

3 HOLES 8

MECHANICAL DETAILS OF TERMINAL BOX

TRAFFIC SIGNALS

ALL WELDING TO BE 3mm CONTINUOUS FILLET, UNLESS

HAVE A SATIN-SILVER FINISH & THE FULL PROCESS

NECESSARY ON EXTERNAL SURFACES.

BY THE AUTHORITY. THE POWDER COATING IS ONLY

THREADED HOLES AND STUDS ARE TO BE PROTECTED

DURING THE COATING PROCEDURE.

+

+

+

150

150

S

ST

S

S

ST

S

S

ST

S

FOUR CABLE ENTRIES TO BE IN EACH SIDE OF BOX

A-

NTS. - UNLESS STATED OTHERWISE

ROADS & MARITIME SERVICES, NSW

FOR A TYPE 8 POST

20 20

20

25

LC. 12-07-13

BWT.15-07-13

BWT.16-07-13

S. SRIVASTAVA

16-07-13

VM015-43

VM015-42

135

55 55

20

QUANTITY REQUIRED: 1 PER BOX

117

735

187

93.5

135

10

50

735

200

60

3 ZINC

55 55

70

6 HOLES 8 (Y)

ANGLES 16 x 20 x 3

(716 LONG), TACK

X

C

C3

45

20

CL

347.5 _

0.4

+347.5 _

0.4

+347.5 _

0.4

495

VM015-41

100 x 703 HOLES 7

30

70

3

1 CUTOUT

B

DB

BW

T

REFE

RE

NC

E

WAS

VM

216-

15.

TE

RMIN

AL

BL

OC

K

ASS

EM

BL

Y

B IS

SU

E 23-

08-

2016

A

ORIGIN

AL IS

SU

E

Page 17: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

VM015-42

A

NTS

TO VM015-41

TO VM015-41

L. CLAY

BWT.

10-07-13

12-07-2013

S.SRIVASTAVA

18234552

ALDRIDGE TRAFFIC

TRAFFIC

AVAILABLE FROM

3

3

23

11

18

3

1

d) RMS SUPPLY CATALOGUE NUMBER 18234552.

c) RMS ORDER NUMBER.

TERMINAL BOX FOR TYPE 8 POST

ASSEMBLY DETAILS OFB

ROADS AND MARITIME SERVICES

IH

BW

T

TIT

LE.

MAS

T

AR

MS

DE

LE

TE

D

FR

OM

B IS

SU

E 08-

12-

2015

DATE

APPROVED

PASSED

MECH DETAIL OF BOX

DRAWN

CHECKEDTERMINAL BLOCK

BWT

OR BOB PANICH

REFERENCE DRAWINGS

SUPPLY CAT NO

REG NO

A2

SUPERSEDES

SHEET SIZE

ISSUE

SHEET NOFILE NO

OR AS SHOWN

SCALE

QTY REMARKS

TERMINAL BOX COVER OMITTED

SCALE 1 : 1

ROOT NUT

117 10

102 & 5

SCALE 1 : 1

ROOT NUT

7 11

SCALE 1 : 1

MATERIALITEM

1

2

3

4

5

6

7

8

9

TERMINAL BOX

CABLE OUTLET COVER

CABLE OUTLET GASKET

HEX NUT M6

CHEESE HEAD SCREW M6 x 16

TERMINAL BLOCK ASSEMBLY

SPRING WASHER FOR M610

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

CONDUIT SADDLE/CLAMP

CHEESE HEAD SCREW M6 x 50

FLAT WASHER FOR M6

HEX NUT M4

FLAT WASHER FOR M4

SPRING WASHER FOR M4

HEX HEAD SET SCREW M6 x 20

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

11

12

13

14

15

16

17

DESCRIPTION

AS PER DWG

COUNTERSUNK HEAD SCREW M6 x 16

CHEESE HEAD SCREW M4 x 30

ATS TYPE PM0513 OR APPROVED EQUIV

WITH COVER IN PLACE

STAINLESS STEEL18

19

COUNTERSUNK HEAD SCREW M6 X 65

STAINLESS STEELFLAT WASHER FOR M8

CABLE CLAMPING STRAP

1096 11

EARTH STUD

(SEE NOTE 5)

5. THE CONTACT SURFACE UNDER THE EARTH SCREW (ITEM 6) AND ASSOCIATED WASHERS

COATING ON THE INSIDE OF THE BOX TO ENSURE ELECTRICAL CONTINUITY.

6.

BACK OF THE BOX WITH WATERPROOF SEALING COMPOUND AND LEAVE FLUSH.

AS WELL AS THE 6 X BOX MOUNTING SCREWS AND WASHERS SHALL BE FREE OF POWDER

STAINLESS STEELSHAKEPROOF WASHER EXTERNAL TOOTH20

20

BEFORE ASSEMBLY, COAT THE M6 SCREW HEADS (ITEM 18) AND CSK HOLES ON THE

NATURAL

NATURAL

NATURAL

NATURAL

1

1

8

8

8

2

TO AS1112

TO AS1427

TO AS1427

TO AS1427

NATURAL TO AS1968

ATS TYPE PG0105 OR APPROVED EQUIV

ATS TYPE PM0511 OR APPROVED EQUIV

NATURAL

NATURAL

NATURAL

NATURAL

NATURAL

NATURAL

24

6

40

40

24

TO AS1111

TO AS1968

TO AS1237

TO AS1112

TO AS1237

TO AS1427

1

FINISH

AS PER DWG

NATURAL TO AS1427

TO AS1237NATURAL

NATURAL 1 TO AS1969

13

12

5

12

3

4

16

11

SEE

NOTES

SCALE 1 : 1

SUGGESTED LOCATION

OF MARKING

SEE NOTE 32

TERMINAL BOX

COVER

b) MANUFACTURER'S IDENTIFICATION.

a) DESCRIPTION OF CONTENTS.

1. SCREWS ON THE COVER TO BE FITTED AFTER THE COVER HAS BEEN INSERTED INTO THE

GUIDE RAILS IN THE BOX.

2. TERMINAL BOXES SHALL BE SUPPLIED FULLY ASSEMBLED AS SHOWN, EXCEPT 6 ONLY

TAPED AND BOUND SECURELY TO THE INSIDE OF THE TERMINAL BOX.

OF EACH ITEM 10, 11 & 16 TO BE PACKED TOGETHER INTO ONE PLASTIC BAG AND

3.

INDELIBLY AND WEATHER RESISTANT.

MANUFACTURERS IDENTIFICATION & DATE OF MANUFACTURE SHALL BE MARKED CLEARLY,

4. EACH TERMINAL BOX SHALL BE SUPPLIED INDIVIDUALLY PACKED FOR PROTECTION IN

TRANSPORT AND CLEARLY MARKED EXTERNALLY WITH:

GUIDE RAIL

SCALE 1 : 1

15

14 15

14

13

117 1911189 11

SCALE 1 : 1

COVER 8 9 10 11

(SEE NOTE 6)

TRAFFIC SIGNALS

SECTION C-C

SECTION A-A

SECTION H-H

DETAIL D

D

FRONT OF TERMINAL BOX

FRONT ELEVATION

A

B

C

A

SECTION B-B

DETAIL E

G

H

H

DETAIL G

NOTES

B

E

F

F SECTION F-F

-

A

ORIGIN

AL IS

SU

E

VM015-41

VM015-43

AS PER DWG TO VM015-43

DB

BW

T

REFE

RE

NC

E

WAS

VM

216-

15.

TE

RMIN

AL

BL

OC

K

ASS

EM

BL

Y

C IS

SU

E 23-

08-

2016

C

Page 18: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 19: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 20: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 21: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

NOT TO SCALE

DETAIL OF RAISED ARROW

SINGLE ARROW

NOTES:

DOUBLE ARROW

ROADS AND TRAFFIC AUTHORITY OF NSW

DIRECTION ARROW/TRANSDUCER DISC

PEDESTRIAN PUSH-BUTTON ASSEMBLY

FULL SIZE FR HULSHER

K

VM041-32

J IS

SU

E:- 01/

02/

00

K IS

SU

E:- 31/

07/

18

REF

ER

EN

CE

TO

RM

S

CA

TE

LO

GU

E

No'S

DE

LE

TE

D.

LC.

BW

T.

(SEE NOTE 3)

INCLUDING CAST METAL FILLER

(SEE NOTE 1)

FIXED WITH SUITABLE ADHESIVE

MATERIAL: ALUMINIUM SHEET 0.8mm THICK.

FINISH: GLOSS ANODISE.

COLOUR RANGE RICH BLUE (B11)

COLOUR: (1) ARROW - CLEAR.

(2) SURROUND - TO BE WITHIN THE

TO ROYAL BLUE (B12) - AS 2700.

24

30

6

5

1. CAST METAL FILLER UNDERNEATH ALL RAISED ARROWS

EXCEPT IN AUDIO TACTILE APPLICATIONS.

2. ANODISING SHALL CONFORM TO AS 1231 CLASS AA15.

5

45

22

74

42

34

58

45

97

17

48

39 4

SEE DETAIL

22

VISIBLE AREA O100

14

DRAWN

SCALE

JISSUE

SUPERSEDES:

CHECKED

PASSEDA

ORIGIN

AL IS

SU

E

TRAFFIC SIGNALS

J/I

TC2180

VM041-30

VM041-31

NO

TE 3

AD

DE

D.

PL

AN

RE

DR

AW

N.

PB CASE DIE CASTING

PB ASSEMBLY ISSUE I SUPERVISING ENGINEER

NEILSEN DESIGN

APPROVED: 20-08-1992

PW RB 18-08-92

20-08-1992

BW TAYLOR

REFERENCE PLANS

2 _

0.2

+

TO SUIT CASTING

OUTSIDE DIAMETER

+TOLERANCE: _0.5mm UNLESS OTHERWISE INDICATED.

JP

G/IH

TO

LE

RA

NC

E

AD

DE

D.

BW

T

3. THE COLOUR REFERENCES ARE 287C - 288C

IN THE PANTONE MATCHING SYSTEM.

Page 22: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 23: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DIMENSIONS IN MILLIMETRES

H I

SS

UE

17

-1

0-9

6

JI T

C 2

79

7

PL

AN

AL

TE

RE

D.

IT

EM

8 &

NO

TE

5 A

DD

ED

.

BR

AC

KE

T R

ED

ES

IGN

ED

TO

SU

IT L

OC

K W

AS

HE

R

ITE

M 7

WA

S 4

0 L

ON

G.

ITE

M 2

WA

S 5

0 L

ON

G.

RV

CB

WT

REFERENCE DRAWINGS

VM015-16

VM015-21

ITEM

2

3

4

1

VM200-24

SUPPLY CAT NO

18230518

LOCK WASHER

LOWER LANT ASSY

ON WOODEN POLES

TERMINAL BOX ASSY

ON WOODEN POLES

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWNLANTERN MOUNTING BRACKET FOR

WOODEN POLES

DESCRIPTION

SPRING WASHER M12 TO AS 1968 SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

HEX NUT M12 TO AS 1112 MILD STEEL

MOUNTING BRACKET 40 x 5 FLAT TO AS 3679

FLAT WASHER M12 TO AS 1237

HEX HD SCREW M12 x 60 TO AS 1111

ISSUE

MANAGER STANDARDS & QUALITY

APPROVED:

CHECKED

PASSED

QTY

1

1

1

1

H

VM200-10

SUPERSEDES: ISSUE G

30-09-81

MATERIAL

SCALE

FULL SCALE

RB

BT 29-09-81

CC 11-09-81

2

FINISH

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

F R HULSCHER

1 TAPPED HOLE M12

7

8

5

6

20

65 4.

3.

2. ALL BURRS, SHARP EDGES AND WELDING SCALE TO BE REMOVED BEFORE GALVANISING.

1.

ITEM HOT DIP GALVANISED IN ACCORDANCE WITH AS 1650.

5. A PAIR OF LOCK WASHERS (ITEM 8) SHALL BE FITTED TO EACH LUG ASSEMBLY (DIMPLE TO

ON DELIVERY ALL ITEMS TO BE FULLY ASSEMBLED AS SHOWN EXCEPT COACH BOLTS AND FLAT

WASHERS (ITEM 6 & 7) TO BE PLACED INTO A STRONG BAG AND SECURELY ATTACHED TO

EACH ASSEMBLY PRIOR TO DELIVERY.

TOLERANCE _1 EXCEPT THAT THE FLAT STEEL OF BRACKET IS TO COMPLY WITH AS 3679.

DIMPLE). LOCK WASHERS ARE AVAILABLE FROM BOB PANICH CONSULTANCY RYDE OR

ALDRIDGE ELECTRICAL INDUSTRIES RHODES.

LOCK WASHER (REFER TO PLAN VM200-24) STAINLESS STEEL

MILD STEEL

MILD STEEL

NOTES

FLAT WASHER M10 TO AS 1237 (SEE NOTE 4)

HEX HD COACH SCREW M10 x 50 TO AS 1393 (SEE NOTE 4) 2

2

2

NATURAL

GALV TO AS 1214

GALV TO AS 1650

ASSEMBLY

80

35

R5 TYP

1

30

2 3 4 5

82 HOLES 11

+

20

Page 24: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DATE

APPROVED

DRAWNREFERENCE DRAWINGS

REG NO

A2

SUPERSEDES

SHEET SIZE

ISSUE U

SHEET NOSCALEFILE NO

TRAFFIC SIGNALS

ROADS AND TRAFFIC AUTHORITY OF NSW

50

31

20

10

ITEM

1 MOUNTING BRACKET

2

3

4

DESCRIPTION

MILD STEEL

MILD STEEL

U-BOLT

HEX NUT M10 TO AS 1112

12 FLAT WASHER TO AS 1237

10 MS ROD

FINISH QUANTITY

1 2

1

4

2

-

-

6

MATERIAL

HD GALV TO AS 1650

HD GALV TO AS 1214

HD GALV TO AS 1214

2

2 HOLES 13

R57.5

164 +0.5

1

2 HOLES 13

+1.0

40

21

MIN

STR

AIG

HT

SID

E

(REFER TO NOTE 8)

SUGGESTED

MARKING

LOCATION FOR

-0.5

+1.0

5

6

7 MILD STEEL

MILD STEEL

MILD STEEL 10 FLAT WASHER TO AS 1237

HEX NUT M12 TO AS 1112

8 LOCK WASHER REFER DWG VM200-24 ST STEEL

11.

10.

9.

d) RTA SUPPLY CAT NO.

IF MULTIPLE UNITS OF BRACKETS ARE SUPPLIED BOXED (IN ADDITION TO NOTE 10),

THE BOX IS TO BE CLEARLY MARKED EXTERNALLY WITH:

c) RTA ORDER NO.

a) DESCRIPTION OF CONTENTS.

b) MANUFACTURERS’ IDENTIFICATION.

HEX HD SET SCREW M12 x 60 TO AS 1111

4

2

-

12

6HD GALV TO AS 1214

HD GALV TO AS 1214

HD GALV TO AS 1650

NATURAL

2

POIN

T

4

POIN

T

RT

A

SU

PP

LY

CA

T

NO

1823 0461

RT

A

SU

PP

LY

CA

T

NO

1823 0470

AS

SE

MB

LY

AS

SE

MB

LY

4 8

DIMENSIONS IN MILLIMETRES

8 MIN

01

164+0.5

+1.0

190

11

MIN

M10 THREAD

R90

R57.5

R10+1

R5+1

7.

8.

5.

6.

4. TOLERANCE OF ALL DIMENSIONS UNLESS OTHERWISE INDICATED:

- UP TO AND INCLUDING 100mm TO BE +0.5mm.

- OVER 100mm TO BE +1mm.

- ANGULAR TOLERANCE +1 .

2

NOTES

3.

1.

2.

REMOVE ALL BURRS, SHARP EDGES & CORNERS.

MATERIAL: ITEM 1, ALUMINIUM ALLOY, TO AS 1874.37

+1

30

+1

ALUMINIUM ALLOY (REFER NOTE 2)

45

18.5 +0.3

R5 +1

9 NATURALRUBBER 2 4

05-12-85

S ELLIS

CHECKED RB 18-12-85

PASSED B TAYLOR

12-02-86

F R HULSCHER

13-02-1986

LOCK WASHER VM200-24

MOUNTING BRACKET

TRAFFIC SIGNAL LOWER

VM200-14

1 : 2

ISSUE T

9 4 6 7 8

ITEM 1 IS TO BE THOROUGHLY CLEANED, ETCHED, ALUMINIUM CHROMATED & DRIED BEFORE THE APPLICATION

OF A POLYESTER-POWER COATING, (DULUX) SATIN SILVER COLOUR.

ITEMS SHALL BE SUPPLIED FULLY ASSEMBLED AS TWO POINT OR FOUR POINT UNITS. REFER TO QUANTITY

A PAIR OF LOCK WASHERS (ITEM 8) SHALL BE FITTED TO EACH LUG ASSEMBLY (DIMPLE TO DIMPLE).

THE MOUNTING BRACKET SHALL HAVE SUFFICIENT STRENGTH FOR THE M10 U-BOLT NUTS TO BE TIGHTENED

MANUFACTURERS’ IDENTIFICATION & DATE OF MANUFACTURE TO BE MARKED CLEARLY, INDELIBLY AND

WEATHER RESISTANT.

ITEM 1 SHALL BE CAPABLE OF WITHSTANDING THE IMPACT TEST AS SHOWN ON DWG VM411-61.

THE 2 POINT & 4 POINT ASSEMBLIES ARE TO BE PACKED INDIVIDUALLY INTO STRONG, SEALED CLEAR

UNLESS STATED OTHERWISE

2 3 5

3.2

3.2

’O’ RING 3/8 INCH (INTERNAL DIA)

COLUMN IN THE MATERIAL LIST. THE ’O’ RING (ITEM 9) TO BE FITTED OVER THE SET SCREW (ITEM 7)

AND UNDER THE LOCK WASHER (ITEM 8) ON ASSEMBLY.

PLASTIC BAGS WITH A LABEL ATTACHED INDICATING THE RELEVANT RTA SUPPLY CAT NO.

V

WITH A TORQUE OF 25 Nm.

A.K.

B.W.T.

WAS 60

Nm.

IN

NO

TE 7

TH

E

TO

RQ

UE

V IS

SU

E 25-

08-

2011

U IS

SU

E 25-

08-

98

JI

TC2957

PL

AN

RE

DR

AW

N. IT

EM 9

AD

DE

D

WIT

H

NO

TE 5

ALTE

RE

D

TO

REF

LE

CT

ITS

US

E.

RV

CB

WT

Page 25: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 26: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 27: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 28: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

X IS

SU

E 27-

04-

92

J/I

TC 2364

PL

AN

RE

DR

AW

N

SE

CTIO

N

C-

C

FIL

LE

T

DIM ’X’

WAS ’A’

DIMENSIONS IN MILLIMETRES

ITE

MS 5

& 6

AD

DE

D

IN

NO

TE 3

MA

RKIN

G

DE

TAIL

S

DE

LE

TE

D

PR

ES

EN

T

DE

TAIL

S

AD

DE

D

EB

WE

LD 4

WAS 6

BW

TR

VC

REFERENCE DRAWINGS

440

AN ALTERNATIVE BASE PLATE CORNER PROFILE

AS SHOWN IN DETAIL A MAY BE USED.

TO BE WITHIN _1 OF TRUE POSITION.

FOOTING

P.C.D. LOCATION & ALIGNMENT OF HOLES

TRAFFIC SIGNALS

DRAWN

DESCRIPTIONITEM

1

2

3

4 HEX NUT M6

MS GRADE 250BASE PLATE

STEELSTEEL TUBE DN 100 - MEDIUM

TYPE 2 POST

MECHANICAL DETAILS

CSK HEAD SCREW M6 x 30

STAINLESS STEEL

ISSUE

MANAGER STANDARDS & QUALITY

APPROVED:

SUPERSEDES:

CHECKED

PASSED

ISSUE W

MATERIAL FINISH

1 TO AS 1074

1

1

TO AS 1112

TO AS 1427

HOT DIP

TO AS 1650GALVANISED

VM202-1

X

REMARKSQTY

SCALE

1:10OR AS SHOWN

3

1NATURAL

RB

8-05-84

F. HULSCHER

LP 28-03-83

440

353.6

REF

315

315

353.6 REF

WHEN ALTERNATIVE

PROFILE (DETAIL A)

IS USED

DRILL 4 HOLES 25 EQUISPACED ON 500mm

C

B B

1 HOLE 10 REQD ONLY

21. MANUFACTURE OF POST SHALL BE IN

2.

SMOOTH & FREE FROM DAGS OR SHARP PROJECTIONS

3.

NOTES:

CAUSED BY THE GALVANISING PROCESS.

ACCORDANCE WITH SPEC P/6 & AS 2339.

THE SURFACE OF THE TUBULAR SECTION SHALL BE

POSTS TO BE SUPPLIED WITH ITEMS 3, 4, 5 & 6

FITTED AS SHOWN IN SECTION B-B.

HEAD OF ITEM 3 TO BE FLUSH WITH POST

AFTER GALVANISING.

5

6

ALTERNATIVE PROFILE

R10

DETAIL A

1 : 2

18233940

3 TO AS 1237

TO AS 1968

DIM

X

LOCATION OF MARKING

SUGGESTED

1

800 (N.T.S.)

C 25

3 4 5 6

(SEE NOTE 3)

4

5200

4600

3200

4100

DIM X

SECTION C-C

1 : 2

R12.5

1 : 1

SECTION B-B

10

16

6

18233983

18233975

18234009

SUPPLY CAT NO

POST REQUIRED

DRILL 1 HOLE 7

ITEM 3

& CSK TO SUIT

(SEE SECTION B-B)

1 HOLE 10

(FOR GALVANISING

PURPOSES ONLY)

25

+

FLAT WASHER 06

SPRING WASHER 06

VC002-71

ROADS AND MARITIME SERVICES

Page 29: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

REFERENCE DRAWINGS

ITEM

2

3

1

SUPPLY CAT NO

18231751

TRAFFIC SIGNALS

DRAWN

DESCRIPTION

MILD STEEL

MILD STEEL

MILD STEEL

HEX NUT M20 TO AS 1112 MILD STEEL

ISSUE

APPROVED:

CHECKED

PASSED

QTY

4

B

VM202-10

MATERIAL

SCALE

LP 18-06-84

FINISH

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

GALV TO AS 12144

2.

NOTES

MGR STANDARDS & QUALITY

1 : 5

TO SUIT

1.

- UP TO AND INCLUDING 100mm TO BE +0.5mm.

- OVER 100mm TO BE +2mm.

DIMENSIONS ARE IN MILLIMETRES

ADAPTOR PLATE FOR A TYPE 2 POST

3.

32 4

A

OR A TYPE 6 POST FOOTING

ON A TYPE 5 MAST ARM FOOTING

30-07-1984

F HULSCHER

SUPERSEDES: ISSUE A

3x45

EQUISPACED ON

EQUISPACED ON

4 HOLES 035

1 HOLE 0110

(353.6)

TYP

(353.6) TYP

1SECTION A-A

CHAMFER

ALL BURRS, SHARP EDGES AND WELDING SCALE TO BE REMOVED

BEFORE GALVANISING.

B IS

SU

E 30-

09-

98

JI

TC2471

PL

AN

RE

DR

AW

N.

CA

T

NO

&

NO

TE 6

AD

DE

D.

TOLERANCE: HOLE CENTRES TO BE WITHIN +1mm OF TRUE POSITION

AND UNLESS INDICATED ELSEWHERE, THE TOLERANCE OF

500 PCD

500 PCD

ALL OTHER DIMENSIONS ARE AS FOLLOWS:

O600

20

BWT 30-07-84

R BEULKE

ADAPTOR PLATE TO AS 3678

A

FLAT WASHER M20 (LARGE SERIES) TO AS 1237

RV

C

PL

ATE

SH

AP

E

WAS

OC

TA

GO

NA

L.

BW

T

(45 )

TYP

4 HOLES TAPPED M20

SEE NOTE 3

ITEMS 2, 3 AND 4 TO BE SUPPLIED FULLY ASSEMBLED AS SHOWN.

12

16

M20 X 100 LONG HEX SET SCREW TO AS 1111

C

C IS

SU

E 02-

07-

12

4x

DIA 20

HO

LES

CH

AN

GE

D

TO

TAP

PE

D

M20.

WE

LDIN

G

DE

TAIL

DE

LE

TE

D.I

TE

M 2

WAS

90

LO

NG

TH

RE

AD

ED

ST

UD.N

OTES

RE

VIS

ED.

QU

AN

TITIE

S

RE

VIS

ED.

LC.

BW

T.

ROADS AND MARITIME SERVICESVC002-71

VC002-72FOOTING T5 & 6 POSTS

FOOTING TYPE 2 POST

Page 30: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

VM202-15C.dgn 1/12/2009 11:58:38 AM

DIMENSIONS IN MILLIMETRES

ROADS AND TRAFFIC AUTHORITY OF NSW

DESCRIPTIONITEM

1

2

3

4

MECHANICAL DETAILS

TYPE 7 POST

MATERIAL FINISH REMARKSQTY

VM202-15

F HULSCHER

C

NOTES:

5

6

DETAIL A

1 : 2

1C

3 4 5 6

4

DIM X

SECTION C-C

1 : 2

1 : 1

SECTION B-B

6

POST REQUIRED

25

LOCATION FOR MARKING

SUGGESTED

(SEE SECTION B-B)

ITEM 3

& CSK TO SUIT

DRILL 1 HOLE 7 1 HOLE 10

(FOR GALVANISING

PURPOSES ONLY)

DIM

X

800 (N.T.S.) (SEE NOTE 3)

200

200

MANUFACTURE OF POST SHALL BE IN

ACCORDANCE WITH SPEC P/6 & AS 2339.

THE SURFACE OF THE TUBULAR SECTION SHALL BE

SMOOTH & FREE FROM DAGS OR SHARP PROJECTIONS

CAUSED BY THE GALVANISING PROCESS.

POSTS TO BE SUPPLIED WITH ITEMS 3, 4, 5 & 6

FITTED AS SHOWN IN SECTION B-B.

HEAD OF ITEM 3 TO BE FLUSH WITH POST

3.

2.

1.

AFTER GALVANISING.

HEX NUT M6

CSK HEAD SCREW M6 x 30

BASE PLATE

STEEL TUBE DN 100 - MEDIUM

STAINLESS STEEL NATURAL

MS GRADE 350

STEEL TO AS 1650GALVANISEDHOT DIP

TO AS 1237

TO AS 1968

TO AS 1112

TO AS 1427

TO AS 10741

1

1

3

1

3

APPROVED: 1994-03-03

MANAGER STANDARDS & QUALITY

SCALE

1:10OR AS SHOWN

SUPERSEDES:

DRAWN

CHECKED RVC 94-02-28

EB

PASSEDB TAYLOR

1994-03-01

ISSUEA

TRAFFIC SIGNALS

REFERENCE DRAWINGS

FOOTING

HOLDING BOLTS VC002-60

VC002-59

A

ORIGIN

AL IS

SU

E

B

4.

MANUFACTURE SHALL BE LEGIBLY & DURABLY MARKED.

MANUFACTURERS IDENTIFICATION & DATE OF

(SEE NOTE 4)

SUPPLY CAT NO

B IS

SU

E:

NO

TE 4

AD

DE

D.

BAS

E

PL

ATE

WAS

330x330.

’O115

HO

LE IN

BAS

EP

LA

TE’

NO

TE

AD

DE

D.

F.P.

19.0

2.0

9

BW

T

14

20

3100

4000

C

DRILL 4 HOLES O25 EQUISPACED

ON 200mm PCD. LOCATION AND

ALIGNMENT OF HOLES TO BE

WITHIN 1 OF TRUE POSITION.

REFER TO DETAIL A.

O115 HOLE IN BASEPLATE

TO SUIT ITEM 1.

DEBURR & REMOVE SHARP

EDGE OF HOLE IN PLATE

& TUBE.

2

B B

1 HOLE O10 REQUIRED

FOR GALVANISING

-+

25 WIDE SLOTS

LOCATION & ALIGNMENT OF HOLES

TO BE WITHIN 1 OF TRUE POSITION.

25

R12.5

C IS

SU

E:

25.1

1.0

9

BAS

E

PL

ATE

SIZ

E

WAS

250x250,

MA

TE

RIA

L

WAS 16

THIC

K

MS

250

GR

AD

E.

MF

BW

T

FLAT WASHER M6

SPRING WASHER M6

Page 31: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 32: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 33: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DIMENSIONS IN MILLIMETRES

REFERENCE DRAWINGS

TO BE WITHIN _1 OF TRUE POSITION.

FOOTING

P.C.D. LOCATION & ALIGNMENT OF HOLES

SUPPLY CAT NO.

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

DESCRIPTIONITEM

1

2

3 DOME 3mm THICK

MATERIAL

BASE PLATE

STEEL

MS GRADE 250

MS GRADE 250

100 NB PIPE, MEDIUM

ISSUE

MANAGER STANDARDS & QUALITY

CHECKED

PASSED

FINISH

1 TO AS 1074

1 TO AS 2338

1

QTY

SCALE

1:10

REMARKS

OR AS SHOWN

GALVANISED

HOT DIP

TO AS 1650

B

0115 HOLE IN BASE TO SUIT ITEM 1

DEBURR AND REMOVE SHARP EDGES OF

HOLE IN PLATE AND TUBE DETAIL A

1 : 2

THE SURFACE OF TUBULAR SECTION SHALL BE

SMOOTH & FREE FROM DAGS OR SHARP PROJECTIONS

3. MANUFACTURERS IDENTIFICATION & DATE OF MANUFACTURE

CAUSED BY THE GALVANISING PROCESS.

SHALL BE LEGIBLY AND DURABLY MARKED.

REMOVE ALL BURRS & SHARP EDGES FROM HOLES.

1.

NOTES

SPECIFICATION P/6.

ALL WORK TO BE DONE IN ACCORDANCE WITH

2.

(SEE NOTE 3)

SUGGESTED

1

800

B

2

4

6

1 : 2

SECTION B-B

12

SECTION C-C

1 : 2

20 C

3

C

G

LC

6

+

1 HOLE 026

1 HOLE 010 REQUIRED FOR GALVANISING200

200DRILL 4 HOLES 025 EQUISPACED ON 200mm

REFER TO DETAIL A

1360

1190

VM202-20

SUPERSEDES:

G.BRENNAN 7-3-03

18233992

VC002-66

HOLDING DOWN BOLT VC002-67

ADAPTOR PLATE VM202-21 TYPE 13 PUSH BUTTON POST

(TO SUIT 200mm PCD HOLDING

DOWN BOLT CENTRES)

I. HAYES 11-3-03

2003-03-11

B. TAYLOR

S. SRIVASTAVA

APPROVED: 2003-03-11

A

A

ORIGIN

AL IS

SU

E

B

25

R12.5

R8

IH

BT

10 IN

DE

TAIL

A.

WE

RE

O20.

RA

DIU

S

WAS

4

HO

LES IN IT

EM 2

B IS

SU

E 2003-

11-

12

4. ALL THREADS TO BE CLEARED AFTER GALVANISING.

100

32

C

DRILLED & TAPPED

2 HOLES M10

LC

BW

T

NO

TE 4

AD

DE

D.

2x

M10

TAP

PE

D

HO

LES

C IS

SU

E 20-

09-

12.

MARKING

LOCATION FOR

Page 34: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A

ORIGIN

AL IS

SU

E

SECTION 1

3

4

5

2

REFER NOTE 3

SCALE 1:5

116

PLAN

NOTE 1)

FOR MARKING (REFER

SUGGESTED LOCATION

EQUISPACED ON 200 PCD.

4 HOLES TAPPED M20

OF HOLES TO BE WITHIN

_ 1mm OF TRUE POSITION+

ON 500 PCD. LOCATION AND

ALIGNMENT OF HOLES TO BE

WITH IN _ 1mm OF TRUE

POSITION. REFER DETAIL ’A’

+

SCALE 1:5

1 1

LOCATION AND ALIGNMENT

440

440

DETAIL A

R10

R12.5

SCALE 1:2

25

SPRING WASHER M20

FLAT WASHER M20 (LARGE SERIES) TO AS/NZS 1237

ADAPTOR PLATE

DESCRIPTIONITEM

2

1

4

3 GALV. to AS/NZS 4680

QTYMATERIAL

M.S. 250 GRADE

M.S. GALV. to AS/NZS 1214

GALV. to AS/NZS 4680

FINISH

4

1

M.S.

SPRING STEEL GALV. to AS/NZS 4680 4

8

5 NUT, HEX. M20 TO AS/NZS 1112 M.S. GALV. to AS/NZS 1214 8

BE LEGIBLY AND DURABLY MARKED.

THE MANUFACTURER.

M20x80 LONG HEX. SET SCREW TO AS/NZS 1111

NOTES

1. MANUFACTURERS IDENTIFICATION AND DATE OF MANUFACTURE SHALL

2. ALL BURRS, SHARP EDGES TO BE REMOVED BEFORE GALVANSING.

3. ITEMS 2, 3, 4 & 5 SHALL BE SUPPLIED AND FITTED (AS SHOWN) BY

DRAWN

SCALE

AISSUE

SUPERSEDES:

CHECKED

PASSED

MANAGER EQUIPMENT & STDS

TRAFFIC SIGNALS

REFERENCE DRAWINGS

T.K. 04/07/03

Post Type 13 VM202-20

VM202-21

AS SHOWN

SUPPLY CATALOGUE No.

18231752

IH 2003-08-15

2003-11-25

B. TAYLOR

S. SRIVASTAVA

APPROVED: 2003-11-27ROADS AND MARITIME SERVICES

A TYPE 2 FOOTING

7, 8 & 13 POSTS ON

ADAPTOR PLATE FOR TYPESPost Type 7

Post Type 8

VM202-15

VM202-25 B

IH

BW

T

DW

GS.

TIT

LE

BL

OC

K

&

REF

PO

STS

AD

DE

D

TO

THIC

K.

TYP

ES 7

& 8

ITE

M 1

WAS 12

mm

B IS

SU

E 24-

06-

15

Page 35: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

APPROVED

DRAWNREFERENCE DRAWINGS

HEX FULL NUT M12

2

3

1 BASE PLATE

DIMENSIONS IN MILLIMETRES

SPRING WASHER FOR M12

FLAT WASHER 012 NORMAL SERIES

MECHANICAL AND ASSEMBLY DETAILS

SUPPLY CATALOGUE NO.

ITEM

HEX HEAD SCREW M12 x 60

ISSUE

REG NO

SHEET NO

A1

NO OF SHEETSSHEET SIZE FILE NO

SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

TO AS1968

TO AS1111

TO AS1237

TO AS1112

TO AS3679

TO AS1163

1

1

1

GALV TO AS1650

GALV TO AS1650

GALV TO AS1214

GALV TO AS1650

GALV TO AS1214

REFER TO NOTES

3 & 4

TO AS3678

DESCRIPTION QTYFINISHMATERIAL

12

SUGGESTED LOCATION

FOR MARKING

1

SURFACE. MOUNTING SURFACES OF LUGS TO BE AT 90 _0.5 IN RELATION TO POST WALLS.

FOR THE GENERAL TOLERANCE OF THE BASE PLATE DRILLING, REFER TO AS1798.

- ANGULAR TOLERANCE: _1

- FOR DIMENSIONS OVER 2000: _4

LOCK WASHER (REFER PLAN VM200-24)

ST STEEL NATURAL 24

45 TYP

TAPPED M6

ELLIPTICAL

CUT OUT

6 HOLES

5TYP

860

580

1100 2

TYPICAL

2. TOLERANCE OF ALL POST DIMENSIONS UNLESS INDICATED OTHERWISE:

WITH AS 1554 PART 1.

REFER DETAIL ‘C’

DETAIL A

40 10

TAPPED M12

R5 TYP

65

45

NOTES

DETAIL C

1 : 2

ATO A TOLERANCE OF _0.3

END OF ITEM 2 TO BE CUT SQUARE

25

TRAFFIC SIGNALS

1. UNLESS OTHERWISE STATED, ALL WELDS TO BE CONTINUOUS FILLET AND IN ACCORDANCE.

3. ALL BURRS, SHARP EDGES & WELDING SCALE TO BE REMOVED BEFORE GALVANISING.

4. ALL THREADS TO BE CLEARED AFTER GALVANISING.

- FOR DIMENSIONS UP TO AND INCLUDING 200: _1

- FOR DIMENSIONS OVER 200 AND UP TO AND INCLUDING 2000: _2

+

+

+

+

+

+

+

+

+

+

2450

ASUPERSEDES ISSUE -

VM202-25

NTS. UNLESS OTHERWISE STATEDSCALE:

OF THE TYPE 8 POST

ROADS & MARITIME SERVICES, NSW LC. 15-07-13

CHECKED BWT 16-07-13

S. SRIVASTAVA

PASSED BWT 16-07-13

DATE 17-07-13

1823 4551

FOOTING DETAILS VC002-59

TERMINAL BOX

LOCK WASHER VM200-24

VM015-42

A

ORIGIN

AL IS

SU

E

M.S. C350

STEEL C250

MOUNTING LUG (SEE NOTE 5)

GALVABONDSQUARE TUBE POST CAP 100x100 DOWNEE K100 MS GB4

5 24

6 12

7

8 12

9

5. THREADED HOLE IN MOUNTING LUG (ITEM 3) TO BE 90 _0.5 IN RELATION TO MOUNTING

8. MANUFACTURERS IDENTIFICATION AND DATE OF SUPPLY TO BE LEGIBLY & DURABLY MARKED.

6. REFER TO SPECIFICATION P/6 FOR OTHER REQUIREMENTS FOR THE POST.

DETAIL B

5

6

7

8

9 6

4

6

B

DETAIL D

25

45o

200 PC

D

25 WIDE SLOTS

LOCATION & ALLIGNMENT OF

TRUE POSITION

HOLES TO BE WITHIN + 1 OF-

3AND NOTE 5

4

R 10

R 12.5

70 _0.4

347.5 _

0.4

70

347.5 _

0.4

100

10 4

000 _ 20

+

20

200

200

1 x 10 O HOLE

FOR GALVANISING

DRILL 4 x 25 O HOLES EQUISPACED

ON 200PCD LOCATION & ALLIGNMENT

TO BE WITHIN _ 1 OF TRUE POSITION

REFER TO DETAIL D

+

7. BEFORE DELIVERY ITEMS 4,5,6,7,8 & 9 TO BE SUPPLIED AND FITTED AS SHOWN.

12

(ITEM 3) SEE NOTE 5

POST, 100 x 100 x 4.0 SHS

SEE NOTE 8

Page 36: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A

ORIGIN

AL IS

SU

E

SECTION 1

3

4

5

2

REFER NOTE 3

SCALE 1:5

PLAN

NOTE 1)

FOR MARKING (REFER

SUGGESTED LOCATION

EQUISPACED ON 200 PCD.

4 HOLES TAPPED M20

OF HOLES TO BE WITHIN

_ 1mm OF TRUE POSITION+

ON 500 PCD. LOCATION AND

ALIGNMENT OF HOLES TO BE

WITH IN _ 1mm OF TRUE

POSITION. REFER DETAIL 'A'

+

SCALE 1:5

1 1

LOCATION AND ALIGNMENT

440

440

DETAIL A

R10

R12.5

SCALE 1:2

25

SPRING WASHER M20

FLAT WASHER M20 (NORMAL SERIES) TO AS/NZS 1237

ADAPTOR PLATE

DESCRIPTIONITEM

2

1

4

3 GALV. to AS/NZS 4680

QTYMATERIAL

M.S. 250 GRADE

M.S. GALV. to AS/NZS 1214

GALV. to AS/NZS 4680

FINISH

4

1

M.S.

SPRING STEEL GALV. to AS/NZS 4680 4

8

5 NUT, HEX. M20 TO AS/NZS 1112 M.S. GALV. to AS/NZS 1214 8

BE LEGIBLY AND DURABLY MARKED.

THE MANUFACTURER.

M20x80 LONG HEX. SET SCREW TO AS/NZS 1111

NOTES

1. MANUFACTURERS IDENTIFICATION AND DATE OF MANUFACTURE SHALL

2. ALL BURRS, SHARP EDGES TO BE REMOVED BEFORE GALVANSING.

3. ITEMS 2, 3, 4 & 5 SHALL BE SUPPLIED AND FITTED (AS SHOWN) BY

DRAWN

SCALE

AISSUE

SUPERSEDES:

CHECKED

PASSED

MANAGER EQUIPMENT & STDS

TRAFFIC SIGNALS

REFERENCE DRAWINGS

Post Type 7 VM202-15

VM202-26

AS SHOWN

SUPPLY CATALOGUE No.

APPROVED:

200

200

R 5.0 TYP.

100

16

16

66

6TYP.

4TYP.

100x100x4 SHS.

1

S. SRIVASTAVA

24-11-10

AK.

B.W.T.

24-11-10

B. TAYLOR

B

Post Type 8 VM202-25

18234550

B IS

SU

E:

09-

07-

13

TYP

E 7

PO

ST

AD

DE

D.

CA

T

No

AD

DE

D.

LC.

BW

T.

C

4TYP.

5mm THICK4x STIFFENER PLATES

Post Type 13 VM202-20

ROADS AND MARITIME SERVICES

POSTS ON A TYPE 2 FOOTING

TYPE 7, 8 AND 13

ADAPTOR STOOL FOR

DB

BW

T

BL

OC

K.

AD

DE

D

TO

TIT

LE

AD

DE

D.

TYP

E 13

STIF

FE

NE

R

PL

ATES

C IS

SU

E:

18-

10-

16

Page 37: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

MECHANICAL SUB-ASSEMBLY OF MAST ARM

2

400

REF

ER

TO

NO

TE 6

DATE

APPROVED

SIGNALSTRAFFIC

REFERENCE DRAWINGS

DIMENSIONS IN MILLIMETRES ITEM

1

2

3

4

5

6

7

MAST ARM

MAST-LOWER, 165 OD, 150 ID PIPE

BASE PLATE

GUSSET

MOUNTING CHANNEL, 150x75x6

CONCENTRIC REDUCER 150x100 (EXTRA STRONG)

VM215-6

MAST-UPPER, 115 OD, 100 ID PIPE

ISSUE

REG NO

SHEET SIZE SCALE SHEET NOFILE NO

A1

ROADS AND TRAFFIC AUTHORITY NSW

DESCRIPTION

MECHANICAL DETAILS OF TYPE 4

VM203-26

ESUPERSEDES ISSUE D

AS SHOWN

FINISHMATERIAL

REFER

QTY

1

1

4

1

2

1

1TO AS1074

TO AS1074

800

4370

3420

2450

900

C C

3

1

6050

8

9

10

11

12

13

10111213

5.

6.

7.

8.

PAINT INSIDE AND OUTSIDE WITH "LITHOFORM NO 2" OR "GALVAPREP", WASH WITH WATER

BEFORE DELIVERY.

LOWER 400mm OF POST TO BE TREATED AS FOLLOWS:

& APPLY ONE COAT OF DULUX AMERLOCK 400 BLACK OR GREY, OR AN APPROVED EQUIVALENT

MANUFACTURERS IDENTIFICATION AND DATE OF SUPPLY TO BE LEGIBLY & DURABLY MARKED.

REFER TO SPECIFICATION P/6 FOR OTHER REQUIREMENTS FOR THE POST.

DETAIL B

14

1 : 5

MILD STEEL

MILD STEEL

MILD STEEL

SPRING STEEL

24

1

12

12

12

12

24

65

45

40

R5 TYP

305

6

7

R610

1524

362

+0.4

362

+0.4

235

235

114

900

CUT OUT

ITEMS 1&4

R10 TYP

4

3

114ALL THREADS TO BE CLEARED AFTER GALVANISING.

ALL BURRS, SHARP EDGES & WELDING SCALE TO BE REMOVED BEFORE GALVANISING.3.

4.

2. TOLERANCE OF ALL POST DIMENSIONS UNLESS INDICATED OTHERWISE:

1.

WITH AS 1554 PART 1.

UNLESS OTHERWISE STATED, ALL WELDS TO BE CONTINUOUS FILLET AND IN ACCORDANCE.

10

- FOR DIMENSIONS OVER 2000: _4

- FOR DIMENSIONS UP TO AND INCLUDING 200: _1

- FOR DIMENSIONS OVER 200 AND UP TO AND INCLUDING 2000: _2

NOTES

114

88

102 +0.4

5

+0.5

CUT OUT

ITEMS 1&4

SEE DETAIL A

4

TO AS3678

TO AS3678

TO AS3679

TO AS3678

TO AS3678

TO AS3679

TO AS1111

TO AS1968

TO AS1237

TO AS1112HEX NUT

SPRING WASHER FOR M12

HEX HEAD SET SCREW M12 x 60

SEE DETAIL B

DRAWN

CHECKED

PASSED

CHRISTIE

RB

BWT 11-12-81

D CLARK

15-12-81

6 HOLES M6

FOR MARKING

SUGGESTED

LOCATION

TYP

OUTER EDGES OF CHANNEL

TO HAVE 3mm RADIUS (TYP)

& INNER EDGES OF MAST ARM

STAINLESS STEEL NATURAL

MILD STEEL

NOTES 1,

3 AND 4

GALVANISED

HOT DIP

GALV TO AS1650

GALV TO AS1214

GALV TO AS1214

GALV TO AS1214

1 : 20

580

860

860

TYP

TO BE WITHIN +1 OF TRUE POSITION._

4 HOLES 25 EQUISPACED ON 500 PCD.

LOCATION AND ALIGNMENT OF HOLES

4

10

100

130

4

20

DETAIL A

1 : 2

1 : 5

SECTION D-D

6TYP

TYP2 HOLES 8 IN LOWER

PLATE FOR DRAINAGE

1 : 5

SECTION C-C

9

500

D

35

500

D

12

353.6 (REF)

353.6 (R

EF)

100

4

(BOLTS NOT SHOWN)

15 1MILD STEEL

(BASE PLATE ONLY SHOWN)

9.

10.

FLAT WASHER FOR M12

BEFORE DELIVERY ITEMS 10, 11, 12, 13 & 14 TO BE SUPPLIED AND FITTED AS SHOWN.

14

TAPPED M12

1 : 2

A PAIR OF LOCK WASHERS (ITEM 14) TO BE FITTED TO EACH LUG ASSEMBLY (DIMPLE TO DIMPLE).

LOCK WASHER (REFER TO PLAN VM200-24)

‘E’ IS

SU

E 2006-

05-

15

SUPPORT

UPPER LANTERN

VM200-24LOCK WASHER

FLANGE HOOD CHS 88.9 x 4 TO AS1163 HOT DIPPED GALV

TO AS/NZS4680

UPPER MOUNTING PLATE (REFER DETAIL "A")

MOUNTING LUG (REFER DETAIL "C")

PLATE, 3 THICK (REFER DETAIL "B")

ITEM 9

DETAIL C

(SEE NOTE 9)

SEE DETAIL C

160 _

0.5

+

+

+

+

+

8

1.0

3

70.7

100

3

1 HOLE 85

15

10

160 _0.5+

+

280

5°1

ON 226 PCD

4x18 SLOTS

IH

BW

T

AD

DE

D. IT

EM 15

AD

DE

D.

TO

SUIT.

NO

TES 9

& 10

ITE

MS 10-

14

CH

AN

GE

D

AD

DE

D.

QU

AN

TITIE

S

OF

EX

TR

A 4

MT

G

LU

GS

8)

DESIG

N

CH

AN

GE

D.

UP

PE

R

MT

G

PL

ATE (IT

EM

MT

G

LU

G

WAS 2370.

BAS

EP

LA

TE

TO

LO

WE

R

DIM.

FR

OM

BO

TT

OM

OF

PL

AN

RE

DR

AW

N.

J/I

TC 2474 F

LC.

BW

T.

VM

211-

25.

LA

NTE

RN

SU

PP

OR

T

WAS

REF

ER

EN

CE

FO

R

UP

PE

R

F IS

SU

E 11-

03-

13

Page 38: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

ROADS AND TRAFFIC AUTHORITY OF NSW

ITEM

JI

TC

2338. P

LA

N

RE

DR

AW

N O

N C

AD

.

EB

E I

SS

UE

06

-0

6-9

4

BW

TR

VC

TARGET BOARD MOUNTING BRACKET

TRAFFIC SIGNALS

DESCRIPTION

ISSUE

SCALE

DRAWN

CHECKED

PASSED

SUPERSEDES:

APPROVED:

REFERENCE DRAWINGS

VM206-14

70010160

13-05-1983

SUPERVISING ENGINEER

E

VM206-13

1 : 2

LG 03-03-83

RB 07-03-83

BWT 13-03-83

FINISH QTY

TARGET BRD 200

ISSUE E

SUPPLY CATALOGUE NO

REMARKS

F.R. HULSCHER

1 MOUNTING BRACKET

2 CUP HEAD SQUARE NECK BOLT M10 x 30

3 HEX NUT M10

4

5 SPRING WASHER 10

FLAT WASHER 10

1

1 TO AS 1390

1

1

1

TO AS 1112

TO AS 1237

NATURAL

MATERIAL

TO AS 1968

DIMENSIONS IN MILLIMETRES

60

40NOTES

1.

2. DEBURR & REMOVE ALL SHARP EDGES & CORNERS.

11

30

14

52

TOLERANCE: (a) GENERAL _1.R2 TYP

1

2

70

3

4

5

+

+

F

VM206-21TARGET BRD 300

FOR SIGNAL LANTERNS

14

3.

(b) HOLE CENTRES _0.5.

4.

ON DELIVERY ITEMS 2,3,4 & 5 TO BE ASSEMBLED TO

ITEM 1 AS INDICATED & EACH ASSEMBLY TO BE PACKED

THE SUPPLY OF THE MOUNTING BRACKET SHALL BE IN

ACCORDANCE WITH THE RELEVANT REQUIREMENTS OF

SPEC VL/11.

NATURAL

NATURAL

NATURAL

F I

SS

UE

10-03-04

ITE

MS

1,2

,3 A

ND

4

WE

RE

MIL

D S

TE

EL

GA

LV

.

1 HOLE 14

2.5

S.STEEL 316

S.STEEL 316

S.STEEL 316

S.STEEL 316

S.STEEL 316

14 H

OL

E D

EL

ET

ED

.

INTO A SEPARATE PLASTIC BAG OR SHRINK PACK.

BLACK

G.B

.

B.W

.T.

Page 39: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

J/I

TC 2428,

TC2711.

PL

AN

RE

DR

AW

N

ON

CA

D.

REIN

FO

RCIN

G

ST

RAP

LE

NG

TH

PU

T

ON

PL

AN.

WHIT

E

BO

RD

ER

TO

BE

BA

KE

D.

DIM

EN

SIO

NS

FO

R

SIN

GLE

AS

PE

CT

TA

RG

ET

BO

AR

D

AD

DE

D.

DIMENSIONS IN MILLIMETRES

TO

LE

RA

NC

ES

CL

ARIFIE

D.

RV

C

‘P’ IS

SU

E 01-

03-

96

BW

T

DATE

APPROVED

PASSED

DRAWNREFERENCE DRAWINGS

RB 14-10-85

DH 10-10-85

CHECKED

BWT 21-10-85

TARGET BRD BRKT

TARGET BRD 0300

VM206-13

VM206-21

BLANKING DISC VM208-39

22-10-1985

FR HULSCHER

RTA SUPPLY CAT NO

3+3 ASPECT: 70010712

ROADS AND TRAFFIC AUTHORITY NSW

REG NO

A2

SUPERSEDES

SHEET SIZE

TARGET BOARD DETAILS

TRAFFIC SIGNAL LANTERN

ISSUE O

FOR 0200 MM

ISSUE

SHEET NOFILE NO

P

VM206-14

SCALE

1:10

OR AS SHOWN

BOTH REINFORCING

STRAPS TO BE

RIVETTED IN 2 PLACES

SCALE 1 : 2

FRONT FACE

15

ALL CORNERS TO BE R5 NOMINAL, EXCEPT WHERE OTHERWISE SHOWN.

5. REMOVE ALL SHARP EDGES AND BURRS.

2. PACKING DETAILS:

1. MANUFACTURER’S IDENTIFICATION AND DATE OF SUPPLY SHALL BE MARKED CLEARLY,

PROTECTION DURING TRANSPORT AND STORAGE.

BECOME DETACHED WHEN A BOARD IS REMOVED FROM ITS BOX OR BUNDLE.

(i) RIBBED CARDBOARD OR SIMILAR PROTECTIVE PACKING TO BE APPLIED TO THE FRONT

(ii) BUNDLES SHALL BE SECURELY PACKAGED AND BOUND TO PROVIDE ADEQUATE

SURFACE AND EDGES OF EACH TARGET BOARD INDIVIDUALLY. THIS PACKING SHALL NOT

INDELIBLY AND WEATHER RESISTANT.

(iii) THE MAXIMUM NUMBER OF BOARDS PER BOX OR BUNDLE IS 8 FOR THE 1 & 3 ASPECT

e) THE TARGET BOARD SHALL BE DELIVERED COMPLETELY ASSEMBLED, INCLUDING M5 x 12

MINIMUM THICKNESS. THE COATING HAS TO HAVE A BLACK SEMI-GLOSS FINISH

c) FINISH: MATERIAL TO BE THOROUGHLY CLEANED, ETCHED, ALUMINIUM-CHROMATED &

& THE FULL PROCESS OF SUCH A COATING IS SUBJECT TO APPROVAL BY THE AUTHORITY.

THE TARGET BOARD IS THEN TO BE BAKED DRY TO ACHIEVE MAXIMUM ADHERENCE.

DRIED BEFORE THE APPLICATION OF A POLYSTER-POWDER COATING OF 50um

ETCHED AND A 20mm WHITE BORDER APPLIED USING A SUITABLE PAINT.

b) REINFORCING STRAPS: 228mm LONG FOR THE 3 & 4 ASPECTS AND 484mm LONG FOR THE

THE OUTER FRONT EDGE OF THE FRONT FACE OF THE TARGET BOARD SHALL BE CLEANED,

- UP TO AND INCLUDING 100mm TO BE _0.5mm

- OVER 100mm TO BE _1mm

5.5

DETAIL A

SCALE 1 : 1

10

70

MOUNTING HOLES

LOCATION

OF MARKING

70

40

150

(REFER NOTE 1)

SUGGESTED

(S

EE

NO

TE 4)

1

AS

PE

CT (256)

3

AS

PE

CT (764)

3

AS

PE

CT 1064

1

AS

PE

CT 556

REINFORCING STRAP

15

150

R140

(SEE NOTE 4)

(SEE NOTE 4)

(S

EE

NO

TE 4)

260BOTH REINFORCING

STRAPS TO BE

RIVETTED IN 4 PLACES

R140

15

40

A

75200 160

460

75

31

TRAFFIC SIGNALS

11 _0.3 IN BOTH REINFORCING+

+

+

11 _0.3 IN BOTH REINFORCING+

‘Q’ IS

SU

E 10-

03-

04

GA

LV

ANIS

ED.

G.B.

Q

B.W.T.

R

’R’ IS

SU

E:- 21-

02-

11

4+

4

AS

PE

CT

TA

RG

ET

BO

AR

D

DE

TAIL

S

AD

DE

D.

LC.

BW

T.

AND 6 FOR THE 4, 3+3 & 4+4 ASPECTS.

APERTURE WITHIN WHICH THE LANTERNS MUST FIT.

AND 510 x 764 OR 510 x 1020 (3+3 & 4+4 ASPECT T/BOARDS) REFER TO THE RECTANGULAR

4+4 ASPECT: 70010723

4 ASPECT: 70010739

3 ASPECT: 70010690

1 ASPECT: 70010682

POSITIONS SHOWN. (RIVET BODY AT THE REAR OF TARGET BOARD)

5251N34 & RIVETTED TO THE TARGET BOARD WITH NON CORROSIVE 04 RIVETS IN THE

3+3 & 4+4 ASPECT TARGET BOARDS. STRAPS TO BE MADE FROM 40 X 3mm AL. ALLOY

d) TOLERANCE OF ALL DIMENSIONS UNLESS INDICATED OTHERWISE:

3+3 & 4+4 ASPECT

3

AS

PE

CT (764)

4

AS

PE

CT (1020)

REIN

FO

RCIN

G

ST

RAP

S

WE

RE

MIL

D

STE

EL

BA

R

&

(INCLUDES 3+3 & 4+4 ASPECT TARGET BOARDS)

TYPICAL MOUNTING HOLE DETAIL & ORIENTATION

3

AS

PE

CT 1064

4

AS

PE

CT 1320

S

25

4

AS

PE

CT 1320

4

AS

PE

CT (1020)

550

250150

810

150 510

3. REFER TO SPECIFICATION R3452 FOR OTHER REQUIREMENTS FOR THE TARGET BOARD.

4. THE DIMENSIONS 250 x 256, 250 x 764 OR 250 x 1020 (1, 3 & 4 ASPECT T/BOARDS)

2 OFF, 05.0 ID x 012.7 OD FLAT WASHERS.

STAINLESS STEEL PAN HEAD, PHILLIPS DRIVE SCREWS, NYLOC NUTS & FOR EACH SCREW,

’S’ IS

SU

E:- 05-

03-

13

DIM

EN

SIO

NS

RE

VIS

ED

FO

R

ST

AN

DA

RDIS

ATIO

N.

LC.

BW

T.

T

’T’ IS

SU

E:- 26-

03-

13

TYP

E 5052

H34

AD

DE

D

TO

MA

TE

RIA

L

DE

TAIL

S.

LC.

BW

T.

PANELS AND 2mm THICK FOR THE UPPER & LOWER SEGMENTS.

a) MATERIAL: ALUMINIUM ALLOY SHEET 5251 H34 OR 5052 H34, 1.6mm THICK FOR THE SIDE

( SCALE 1:2 )

NOTES

TARGET BOARD

3 & 4 ASPECT

VIEW C

MATERIAL & FINISH

TARGET BOARD

C

B

DETAIL B

1x SQUARE HOLE

STRAPS & PANEL ON SAME CENTRES

2x SQUARE HOLES

STRAPS & PANELS ON SAME CENTRES

U

’U’ IS

SU

E:- 29-

08-

13

BO

TT

OM

PA

NE

LS

CH

AN

GE

D

DIA 15

HO

LES IN

TO

P

&

TO 11

mm

SQ

UA

RE

HO

LES

TO

MA

TC

H

TH

E

REIN-

FO

RCIN

G

ST

RAP

S.

LC.

BW

T.

Page 40: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

I IS

SU

E 2000-

03-

07

DATE

APPROVED

CHECKED

PASSED

DRAWNREFERENCE DRAWINGS

TARGET BOARD FORVM206-14

VM206-13

RTA SUPPLY CAT No’S:

3 ASPECT: 70010135

3+3 ASPECT: 70010119

ROADS AND TRAFFIC AUTHORITY NSW

REG NO

A2

SUPERSEDES

SHEET SIZE

TARGET BOARD DETAILS

TRAFFIC SIGNAL LANTERNS

FOR 0300

JB 23-11-81

RB 23-11-81

ISSUE I ISSUE

SHEET NOSCALEFILE NO

VM206-21

I

OR AS SHOWN

1 : 10

5.5

10

TYPICAL MOUNTING HOLE & FOLDING DETAIL

SCALE 1 :1

DETAIL A

3 ASPECT TARGET BOARD

(REAR VIEW)

2. PACKING DETAILS:

4. THE DIMENSIONS 352 x 1020 (3 ASPECT TARGET BOARDS) AND 704 x 1020 (3+3 ASPECT

INDELIBLY AND WEATHER RESISTANT.

PROTECTION DURING TRANSPORT AND STORAGE.

1. MANUFACTURER’S IDENTIFICATION AND DATE OF SUPPLY SHALL BE MARKED CLEARLY,

(i) RIBBED CARDBOARD OR SIMILAR PROTECTIVE PACKING TO BE APPLIED TO THE FRONT

5. REMOVE ALL SHARP EDGES AND BURRS. ALL CORNERS TO BE R5 NOMINAL, EXCEPT

TARGET BOARDS) REFER TO THE RECTANGULAR APERTURE WITHIN WHICH LANTERNS MUST FIT.

WHERE OTHERWISE SHOWN.

NOTES:

3+3 ASPECT TARGET BOARD

(REAR VIEW)

DRIED BEFORE THE APPLICATION OF A POLYESTER-POWDER COATING OF 50um

& THE FULL PROCESS OF SUCH A COATING IS SUBJECT TO APPROVAL BY THE AUTHORITY

APPLIED AROUND THE OUTER FRONT FACE EDGE OF THE TARGET BOARD.

MINIMUM THICKNESS. THE COATING HAS TO HAVE A BLACK SEMI-GLOSS FINISH

d) THE TARGET BOARD SHALL BE DELIVERED COMPLETELY ASSEMBLED USING 8 ONLY

MATERIAL & FINISH:

40

70

(S

EE

NO

TE 4)

1020 _

0.5

R 140

(TYP)

MOUNTING HOLES

(REFER DETAIL ‘A’)

LOCATION FOR MARKING

(REFER NOTE 1)

40

70

MOUNTING HOLES

(REFER DETAIL ‘A’)

LOCATION FOR MARKING

(REFER NOTE 1)

1020 _

0.5

(S

EE

NO

TE 4)

40

70

150

(SEE NOTE 4)

40

70

(SEE NOTE 4)

150

PL

AN

RE

DR

AW

N

USIN

G

3R

D

AN

GLE

PR

OJE

CTIO

N.

J/I

TC2428

BWT 22-12-81

TRAFFIC SIGNALS

23-12-81

D. CLARK (SGN)

+

(ii) BUNDLES SHALL BE SECURELY PACKAGED AND BOUND TO PROVIDE ADEQUATE

3. THE SUPPLY OF THE TARGET BOARD SHALL BE IN ACCORDANCE WITH THE RELEVANT

AND 6 FOR THE 3+3 ASPECTS.

(iii) THE MAXIMUM NUMBER OF BOARDS PER BOX OR BUNDLE IS 6 FOR THE 3 ASPECT

SURFACE AND EDGES OF EACH TARGET BOARD INDIVIDUALLY. THIS PACKING SHALL

NOT BECOME DETACHED WHEN A BOARD IS REMOVED FROM ITS BOX OR BUNDLE.

704 _0.5+

+

352 _0.5+

+

EB/IH

BW

T

J

SHOWN (RIVET BODY AT THE REAR OF THE BOARD).

c) TOLERANCE FOR HOLE CENTRES: _0.5, OTHER DIMENSIONS _1.0 UNLESS OTHERWISE SHOWN.+

336

300

+

75

RIVETED IN 2 PLACES

STRAPS TO BE

BOTH REINFORCING

(TYP)

R 140

+

688

350

200

660

75

RIVETED IN 4 PLACES

STRAPS TO BE

BOTH REINFORCING

J IS

SU

E 2002-

04-

22

CH

AN

GE

D

TO

US

E

TH

E

TA

RG

ET

BO

AR

D

DESIG

N

ME

TH

OD

OF

MO

UN

TIN

G

MO

UN

TIN

G

BR

AC

KE

T

DW

G

VM

206-

13

1320

1320

TARGET BOARD MTG

BKT SIGNAL LANTERN

0200 SIGNAL LANTERN

TH

E

LA

NTE

RN

USIN

G

KD

RV

C

BW

T

652

150

25

15

1004

150

REQUIREMENTS OF SPECIFICATION R3452.

(eg. POWDER COATERS P/L PROCESS OR SIMILAR). A 20mm WHITE BORDER SHALL BE

b) FINISH: MATERIAL TO BE THOROUGHLY CLEANED, ETCHED, ALUMINIUM-CHROMATED &

EACH SCREW, 2 OFF 05.0 ID x 012.7 OD FLAT WASHERS.

STAINLESS STEEL M5x12 LONG, PAN HEAD, PHILLIPS DRIVE SCREWS, NYLOC NUTS & FOR

K

K IS

SU

E 05-

03-

2013

DIM

EN

SIO

NS

RE

VIS

ED

FO

R

ST

AN

DA

RDIS

ATIO

N.

LC.

BW

T.

L

L IS

SU

E 26-

03-

2013

TO

MA

TE

RIA

L

DE

TAIL

S.

TYP

E 5052

H34

AD

DE

D

WIDE STRAPS TO BE RIVETED TO BOARD WITH 04 NON CORROSIVE RIVETS IN POSITIONS

a) MATERIAL: ALUMINIUM ALLOY SHEET 5251 H34 OR 5052 H34, 1.6 THICK FOR SIDE PANEL,

2.0 THICK FOR UPPER & LOWER SEGMENTS & 3.0 THICK FOR REINFORCING STRAPS 40

B

MILLIMETRES

DIMENSIONS IN

FRONT FACE

15

VIEW B ( NTS )

LC.

BW

T.

VIE

W ’B’

AD

DE

D.

15

PANELS ON SAME CENTRE

IN BOTH REINFORCING STRAPS &

1x SQUARE HOLE 11 _0.3

PANELS ON SAME CENTRE

IN BOTH REINFORCING STRAPS &

2x SQUARE HOLES 11 _0.3

M

M IS

SU

E 29-

08-

2013

DIA 15

HO

LES IN

TO

P

&

BO

TT

OM

PA

NE

LS

CH

AN

GE

D

TO 11

mm

SQ

UA

RE

HO

LES

TO

MA

TC

H

REIN

FO

RCIN

G

ST

RAP

S.

LC.

BW

T.

Page 41: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

VM208-29M.dgn 28/06/2012 3:54:31 PM

SCALE 2:1

ALL DIMENSIONS IN MILLIMETRES

JI

TC2340

NO

TES

2,

3

& 5

AD

DE

D.

RV

C

K IS

SU

E 1995-

08-

08

BW

T

SIGNAL LENS

ARROW SYMBOL

REFERENCE PLANS

RTA SUPPLY CAT NOS

VM207-19

VM208-27

FOR 200 SIGNAL LANTERN

CLOSED VISOR TYPE B

OR STORAGE.

8. FIVE FASTENERS SHALL BE SUPPLIED WITH EACH VISOR, AND SECURELY

ATTACHED SO THAT THEY DO NOT BECOME DISLODGED DURING TRANSPORTATION

DIM A = 200 : 7002 3822

DIM A = 300 : 7002 3890

VM208-29

AS SHOWN

SCALE Approved:

ISSUE

Checked

Drawn

Passed

IH

F HULSCHER

ISSUE J

KJPG 1990-07-04

BWT 1990-07-04

1990-07-05

MANAGER EQUIPMENT & STDS

7.0

4.3 -0

+0.5

SLOT DETAIL

DETAIL A

(10.0)

MIN

THE VISOR MUST BE THOROUGHLY CLEANED, ETCHED, ALUMINIUM CHROMATED

AND DRIED BEFORE THE APPLICATION OF A POLYESTER POWDER COATING

- FOR DIMENSIONS UP TO AND INCLUDING 10: _0.5

- FOR DIMENSIONS OVER 10: _1

INDELIBLY, CLEARLY AND WEATHER RESISTANT.

4. SPECIAL REQUIREMENTS FOR ALUMINIUM VISORS:

5. TOLERANCE OF ALL VISOR DIMENSIONS UNLESS INDICATED OTHERWISE:

7. REFER TO SPECFICATION VL/11 FOR OTHER REQUIREMENTS FOR THE VISOR.

- ANGULAR TOLERANCE: _1

THE FULL PROCESS OF SUCH A COATING IS SUBJECT TO RTA APPROVAL.

OF 50um MINIMUM THICKNESS.

6. MANUFACTURER’S IDENTIFICATION AND DATE OF SUPPLY SHALL BE MARKED

EDGE OF VISOR

NOT TO SCALE

HEAVY VEHICULAR TRAFFIC.

3. SPECIAL REQUIREMENTS FOR POLYPROPLYLENE VISORS:

THE PRECISE DESCRIPTIONS AND QUANTITIES OF THE ADDITIVE MATERIALS

USED IN THE POLYPROPLYLENE BLEND FOR THE VISOR MUST BE DOCUMENTED.

TESTS SHALL BE CARRIED OUT AND DOCUMENTED TO DEMONSTRATE THE AGING

CAPABILITY UNDER THE CONDITIONS SPECIFIED IN NOTE (2) AND THE

ABSENCE OF MATERIAL STRESS IN THE FINISHED PRODUCT.

THE FULL SYSTEM OF MANUFACTURE TO BE DOCUMENTED ALONG WITH QUALITY

CONTROL TESTS THAT DEMONSTRATE A CONTROLLED PROCESS.

ANY VARIATION TO THE CONSTITUENT MATERIALS OR TESTS MUST HAVE

PRIOR RTA APPROVAL.

EXPOSED TO WEATHER AND A POLLUTION ENVIRONMENT ASSOCIATED WITH

THE MATERIALS MUST BE PROCESSED TO MANUFACTURER’S GUIDELINES.

THE VISOR IS TO BE DESIGNED TO HAVE A LIFE OF AT LEAST 10 YEARSREFER DETAIL A

4 OFF REQUIRED

DIM A (200)

(300)

OR (b) 1.2mm ALUMINIUM ALLOY (SEE NOTE 4).

NOTES

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

Supersedes:

+

+

+

L

(400)

2. FINISH: BLACK MATT.

MAXIMUM THICKNESS OF 2mm (SEE NOTE 3).

L IS

SU

E 19.1

2.0

7

IN

NO

TE 2,

FINIS

H

WAS

DIM A = 400 : 7002 3891

MC

IH

1. MATERIAL: (a) UV STABILISED POLYPROPYLENE (FLAMMABILITY CAT. V-2) WITH A

BW

T

AD

DE

D.

VIS

OR

&

CA

T.

No.

DIM

A 400

LO

NG

AD

DE

D

TO

NO

TE 1a

FL

AM

MA

BILIT

Y

LE

VE

L 2

SE

MI-

GL

OS

S.

M

M IS

SU

E 28-

06-

2012

LE

NG

TH

LIMIT

OF

UP

TO

& IN

CL

UDIN

G

300

mm

FO

R

PO

LY-

PR

OP

LY

EN

E

VIS

OR

S

LC.

BW

T.

AD

DE

D

TO

NO

TE 3.

THE LENGTH LIMIT OF UP TO & INCLUDING 300mm APPLIES TO THE

POLYPROPLYENE VISORS.

Page 42: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 43: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

G IS

SU

E 09-

07-

93

O300 TRAFFIC SIGNAL LANTERNS

J/I

TC 2339

PL

AN

RE

DR

AW

N

ON

CA

D.

REF

TO

TRAFFIC SIGNALS

AL

DRID

GE

&

EA

GLE

TYP

E

DE

LE

TE

D

FR

OM

TA

BLE.

O200

AL

DRID

GE

DE

LE

TE

D

FR

OM

TA

BLE.

EB

CA

T

NO 70010070

BW

TR

VC

ISSUE

SCALE

MNGR STANDARDS & QUALITY

DRAWN

CHECKED

PASSED

APPROVED:

REFERENCE DRAWINGS

VM208-39

SUPERSEDES: ISSUE F

GBLANKING OUT DISCS FOR O200 & R. WRIGHT

RB 10-06-81

BWT 30-06-81

30-06-81

F. HULSCHER

DIMENSIONS IN MILLIMETRES

70010410211 5 -2 -0.5

70010348300 6 -0.5 -2

0

0

0

0

200

300

RTA

CAT NOTYPE

DIMENSIONS

A B

2. COLOUR: BLACK HOMOGENEOUSLY

COLOURED.

MANUFACTURERS NAME & MONTH/YEAR

3. SURFACE FINISH: MATT.

4. MARKING: RTA CAT No AND

ACCORDANCE WITH THE RELEVANT

& DURABLY MARKED.

OF MANUFACTURE SHALL BE LEGIBLY

A B

SUGGESTED AREA

OF MARKING BOTH EDGES

R1 MIN FOR

5. THE SUPPLY OF DISC SHALL BE IN

1. MATERIAL: POLYCARBONATE.

H

ROADS AND MARITIME SERVICES

REQUIREMENTS OF SPEC. R3452.

IH

BW

T

NO

TE 5

AM

EN

DE

D.

FR

OM

NO

TE 1.

F’G

LAS

S

DE

LE

TE

D

H IS

SU

E 23-

05-

14

Page 44: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

VM208-43G.dgn 28/06/2012 4:07:22 PM

SCALE 2:1

ALL DIMENSIONS IN MILLIMETRES

2,

3

& 5

AD

DE

D.

RV

C

E IS

SU

E 30-

08-

1995

JI

TC2340

NO

TES

BW

T

REFERENCE PLANS

RTA SUPPLY CAT NOS

VISOR TYPE A VM208-44

CLOSED VISOR TYPE B

OR STORAGE.

8. FIVE FASTENERS SHALL BE SUPPLIED WITH EACH VISOR, AND SECURELY

ATTACHED SO THAT THEY DO NOT BECOME DISLODGED DURING TRANSPORTATION

FOR O300 SIGNAL LANTERNDIM A = 300 : 7002 4306

DIM A = 400 : 7002 4322

AS SHOWN

SCALE Approved:

ISSUE

Checked

Drawn

Passed

F HULSCHER

MANAGER EQUIPMENT & STDS

VM208-43

ISSUE D

E

1990-07-05

JPG 1990-07-04

IH

BWT 1990-07-04

SLOT DETAIL

DETAIL A

7.0

4.3 -0

+0.5

MIN

(7.0)

THE VISOR MUST BE THOROUGHLY CLEANED, ETCHED, ALUMINIUM CHROMATED

AND DRIED BEFORE THE APPLICATION OF A POLYESTER POWDER COATING

- FOR DIMENSIONS UP TO AND INCLUDING 10: _0.5

- FOR DIMENSIONS OVER 10: _1

INDELIBLY, CLEARLY AND WEATHER RESISTANT.

4. SPECIAL REQUIREMENTS FOR ALUMINIUM VISORS:

5. TOLERANCE OF ALL VISOR DIMENSIONS UNLESS INDICATED OTHERWISE:

7. REFER TO SPECFICATION VL/11 FOR OTHER REQUIREMENTS FOR THE VISOR.

- ANGULAR TOLERANCE: _1

THE FULL PROCESS OF SUCH A COATING IS SUBJECT TO RTA APPROVAL.

OF 50um MINIMUM THICKNESS.

6. MANUFACTURER’S IDENTIFICATION AND DATE OF SUPPLY SHALL BE MARKED

EDGE OF VISOR

NOT TO SCALE

HEAVY VEHICULAR TRAFFIC.

3. SPECIAL REQUIREMENTS FOR POLYPROPLYLENE VISORS:

THE PRECISE DESCRIPTIONS AND QUANTITIES OF THE ADDITIVE MATERIALS

USED IN THE POLYPROPLYLENE BLEND FOR THE VISOR MUST BE DOCUMENTED.

TESTS SHALL BE CARRIED OUT AND DOCUMENTED TO DEMONSTRATE THE AGING

CAPABILITY UNDER THE CONDITIONS SPECIFIED IN NOTE (2) AND THE

ABSENCE OF MATERIAL STRESS IN THE FINISHED PRODUCT.

THE FULL SYSTEM OF MANUFACTURE TO BE DOCUMENTED ALONG WITH QUALITY

CONTROL TESTS THAT DEMONSTRATE A CONTROLLED PROCESS.

ANY VARIATION TO THE CONSTITUENT MATERIALS OR TESTS MUST HAVE

PRIOR RTA APPROVAL.

EXPOSED TO WEATHER AND A POLLUTION ENVIRONMENT ASSOCIATED WITH

THE MATERIALS MUST BE PROCESSED TO MANUFACTURER’S GUIDELINES.

THE VISOR IS TO BE DESIGNED TO HAVE A LIFE OF AT LEAST 10 YEARSREFER DETAIL A

4 OFF REQUIRED

DIM A (300)

(400)

OR (b) 1.2mm ALUMINIUM ALLOY (SEE NOTE 4).

NOTES

Supersedes:

ROADS AND TRAFFIC AUTHORITY OF NSWTRAFFIC SIGNALS

+

+

+

F

MAXIMUM THICKNESS OF 2mm (SEE NOTE 3).

1. MATERIAL: (a) UV STABILISED POLYPROPYLENE (FLAMMABILITY CAT. V-2) WITH A

2. FINISH: BLACK MATT.

AD

DE

D

TO

NO

TE 1a.

FL

AM

MA

BILIT

Y

LE

VE

L 2

SE

MI-

GL

OS

S.

IN

NO

TE 2,

FINIS

H

WAS

F IS

SU

E 20.1

2.0

7

MC

IHB

WT

G

LC.

BW

T.

AD

DE

D

TO

NO

TE 3.

PR

OP

LY

EN

E

VIS

OR

S

300

mm

FO

R

PO

LY-

TO

& IN

CL

UDIN

G

LE

NG

TH

LIMIT

OF

UP

G IS

SU

E 28-

06-

2012

THE LENGTH LIMIT OF UP TO & INCLUDING 300mm APPLIES TO THE

POLYPROPLYENE VISORS.

Page 45: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 46: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 47: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DETAIL E

B

DRILL 2 HOLES O21 & WELD IN

ITEM 6, ANGULAR TOLERANCE

SECTION B-B

DATE

APPROVED

DRAWN

CHECKED

PASSED

REFERENCE DRAWINGS

ITEM

1

2

3

4

5

6

7

8

9

MECHANICAL DETAILS OF

MAST ARM TYPE 5

MAST COLUMN

DIMENSIONS IN MILLIMETRES

10 SPRING WASHER FOR M12 AS 1968

10

11

HEXAGON HEAD SET SCREW M12 x 60 TO AS 1111

ISSUE

REG NO

SHEET SIZEROADS AND TRAFFIC AUTHORITY NSW SCALE SHEET NOFILE NO

A1

ISSUE F

VM211-22

DESCRIPTION

HEXAGON NUT M12 AS 1112

HEXAGON HEAD SET SCREW M12 x 30 TO AS 1111

SHEET NOFILE NO

A1

G

OR AS SHOWN

FINISH

GALV T0 AS1214

GALV T0 AS1214

HR 340 TO AS1594

MATERIAL

GALV T0 AS1214SPRING STEEL

QTY

1

1

1

2

1

STAINLESS STEEL NATURAL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

HOT DIP

GALVANISED

REFER

NOTES 2

TO 5

800

25

REF

B

100

150

SUGGESTED LOCATION

FOR MARKING

400

1

6

8

9

10

OUTER SURFACE OF ITEM 2

2

6

DETAIL A

SECTION G-G

5

4.

5. ALL THREADS TO BE CLEARED AFTER GALVANISING.

6. ITEM 7 TO BE SCREWED AND TIGHTENED IN ITEM 6 BEFORE DELIVERY.

7.

GROUND FLUSH WITHIN 550mm FROM END, TO ENSURE A SMOOTH SURFACE AND TO STAY

WITHIN THE LIMITS OF THE STATED TOLERANCE.

MINOR 0135.2.

b) ROUNDNESS TOLERANCE (OVALITY) AT END OF ITEM 2 TO BE WITHIN MAJOR 0137.2 &

c) CIRCUMFERENCE (OUTSIDE) AT END OF ITEM 2 TO BE 428 +1.0.

8.

9. LOWER 400mm OF POLE TO BE TREATED AS FOLLOWS:

AN APPROVED EQUIVALENT BEFORE DELIVERY.

10.

3. REMOVE ALL BURRS, SHARP EDGES AND WELDING SCALE.

1. THIS DRAWING SHOULD BE READ IN CONJUNCTION WITH SPECIFICATION MA/1.

2. ALL WELDS TO BE IN ACCORDANCE WITH AS 1554 PART 1.

3

2

2520

900

A

C C

580

+2.0

860

+2.0

4

362

+0.4

3

4

362

+0.4

860

+2.0

1100

+2.0

6048

R10 TYP

235

235

114

900

114

ITEMS 2&4

CUT OUT

G

G

114

Y

SECTION C-C

45

70 70

45 TYP

20 TY

P

4 SLOTS 35 TYP ON 500 PCD

88

550

REFER NOTE 7a)

E

R1200

102 +0.4

4

SECTION Y-Y

HOLE DIA IN PLATE

TUBE OD +2 (MAX)

600

NOM TUBE

OD 211 6

25

SUPERSEDES:

1989-08-16

I. HAYES

1989-12-08

B. TAYLOR

FR HULSCHER

1989-12-08

TRAFFIC SIGNALSVM211-23

VM211-24

VM211-26

VM200-24

UPPER LANTERN SUPPORT

MECH. ASS’Y OF M.A.

LOCK WASHER

UPPER MAST ARM TYPE 5L

UPPER MAST ARM TYPE 5S

WASH WITH WATER AND APPLY ONE COAT OF DULUX AMERLOCK 400 BLACK OR GREY, OR

MOUNTING SURFACE OF LUG AND MAST ARM SURFACE TO BE 90 +0.5 .

THREADED HOLE IN MOUNTING LUG TO BE 90 +0.5 IN RELATION TO MOUNTING SURFACE.

11.

1823 3622

SUPPLY CATALOGUE NO.

TUBE 5.0mm MIN WALL THICKNESS TAPER 1:100 ON DIAMETER

MS PLATE

MS PLATE

MS PLATEBASE PLATE - REFER SECTION C-C & SECTION Y-Y

MOUNTING LUG - REFER DETAIL ’D’ TO AS 1442/AS 3679

MOUNTING CHANNEL 178x76x6 MS CH - REFER DETAIL ’A’

PLATE 3mm THICK - REFER DETAIL ’A’

FLAT WASHER FOR M12 TO AS 1237

LOCK WASHER - REFER TO PLAN VM200-24

RVC

1:2078M2108

Y

353.6

REF

353.6 REF

SCALE 1:2

SCALE 1:5

SCALE 1:2

TO BE FREE OF WELDS

SCALE 1:2

11

TO HORIZONTAL C +0.5

2200 NOMINAL

REF

ER

NO

TE 9

ITEMS 6, 8, 9, 10 & 11 TO BE SUPPLIED FITTED TO EACH LUG AS SHOWN BEFORE DELIVERY.

PAINT INSIDE & OUTSIDE WITH LITHOFORM NO 2 OR GALVAPREP;

(4605)

65

45

R5

DETAIL D

TAP M12 x 1.75 THRU

SCALE 1:2

DETAIL F

REFER NOTE 6 6 7

DETAIL F

DETAIL D &

REFER NOTE 10,

REFER NOTE 7 b) & c)

O136.2 NOM.

O.D. AT END OF ITEM 2

3

5

5

40

PLATE FOR DRAINAGE

2 HOLES O8 IN LOWER

SCALE 1:5

8

NOTES

F

6 HOLES M6

RADIUS - TYPICAL

EDGES OF MAST ARM TO HAVE 3mm

OUTER EDGES OF CHANNEL & INNER

4

GALV T0 AS1214

ITEMS 2&4

CUT OUT

TYPICAL

TYPICAL

GALV T0 AS/NZS4680

TO DIMPLE).

A PAIR OF LOCK WASHERS (ITEM 11) SHALL BE FITTED TO EACH LUG ASSEMBLY (DIMPLE

FINISH: HD GALVANISED, TO BE IN ACCORDANCE WITH AS/NZS 4680.

IH

BW

T

SE

CTIO

N

G-

G

AD

DE

D.

PL

AN

RE

DR

AW

N.

& 11

CH

AN

GE

D

TO

SUIT.

OF IT

EM

S 6,

8,

9,

10

CO

LU

MN.

QU

AN

TITIE

S

5

LU

GS

AD

DE

D

TO

J/I

TC2826

G IS

SU

E 1999-

04-

22

H

RV

C

BW

T

WAS 4.8

mm

MIN

THIC

K

J/I

TC2987 IT

EM 2

H IS

SU

E 1999-

11-

02

a) OUTER SURFACE OF ITEM 2 TO BE FREE OF EXCESS GALVANISING AND SEAMWELD TO BE

12

45

I

2450

IH

BW

T

WAS 2300

mm.

TO

LO

WE

R

MT

G

LU

GS

DIM

FR

OM

BAS

E

PL

ATE

I IS

SU

E 2006-

01-

09

JVM215-6

LC.

BW

T.

VM

211-

25.

LA

NTE

RN

SU

PP

OR

T

WAS

REF

ER

EN

CE

FO

R

UP

PE

R

J IS

SU

E 11-

03-

13

K

32

16

16

16

34

16

341

LC.

BW

T.

RE

VIS

ED.

3,6,8,9,1

0

& 11

MAS

T.

QT

Y

OF IT

EM

S

EX

TR

A

LU

G

AD

DE

D

TO

K IS

SU

E 27-

02-

14

Page 48: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DATE

APPROVED

CHECKED

PASSED

DRAWNREFERENCE DRAWINGS

REG NO

A2

SUPERSEDES

SHEET SIZE

ISSUE

SHEET NOSCALEFILE NO

TRAFFIC SIGNALS

ROADS AND TRAFFIC AUTHORITY OF NSW

7. TOLERANCE OF DIMENSIONS UNLESS OTHERWISE SHOWN: ANGULAR _1%%d

3 FLANGE HOOD CHS 88.9 x 4 TO AS1163

MOUNTING PLATE 10mm THICK TO AS/NZS 3678 OR AS/NZS 3679

TUBE TAPERED 1:100 ON DIA, 3.0 MIN WALL THICKNESS1

2

ITEM DESCRIPTION MATERIAL

MILD STEEL

HR340 TO AS/NZS 1594

MILD STEEL

QTYFINISH

1

1

1HD GALV

SEE NOTES 5 & 6

DIMENSIONS ARE IN MILLIMETRES

LOCATION FOR

SUGGESTED

MARKING

1

1.0

3

ELONGATED HOLE FOR TAPER LOCK JOINT

TO LOWER PART OF MAST ARM TYPE 5

REFER TO NOTE 7 ON DRG VM211-22

2

200

160

160

ROUNDNESS

TOLERANCE

(REF NOTE 2)

100 _1

MINOR 141.2

MAJOR 143.2

NOT TO SCALE

550 (REFER NOTE 5)

+

70.7

45%%d

100

3

3

10%%d

1 HOLE 85

142.2

(N

OM

) 14

3300 MAX

3250 MIN

J/I

TC

23

41

PL

AN

RE

DR

AW

N.

NO

TE

8 A

DD

ED

.

ST

DS

UP

DA

TE

D.

IH

B

WT

C I

SS

UE

0

7-02-00

VM211-26MECH ASSEMBLY

VM211-22LOWER PART MA

SUPPLY CAT NO

18233630

IS 29-7-87

B TAYLOR

08-12-1989

FR HULSCHER

MANAGER EQUIPMENT & STDS

08-12-1989 MECHANICAL DETAIL OF OUTREACH

FOR MAST ARM TYPE 5L

1:2

ISSUE C D

VM211-23

(OR AS SHOWN)RVC 26-9-89

280

45%%d

5%%d10%%d

D I

SS

UE

0

7-0

4-0

6

EL

BO

W R

EP

LA

CE

D B

Y

FL

AN

GE

HO

OD

.

O85 H

OL

E W

AS

TA

PP

ED

HO

LE

FO

R 2

.5 I

NC

H

BS

P.

SH

EE

T S

IZE

WA

S A

3.

MT

G P

LA

TE

WA

S 2

00 S

Q

WIT

H 4

x O

18 H

OL

ES

.

IH

B

WT

NOTES

THIS DRAWING SHOULD BE READ IN CONJUNCTION WITH SPEC MA/1.

THE INSIDE CIRCUMFERENCE AT OPEN END OF TAPERED TUBE TO BE 447 _1.

ALL WELDING TO BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

DEBURR, REMOVE ALL SHARP EDGES & WELDING SCALE.

A SMOOTH SURFACE & AN EVEN GALVANISING THICKNESS (63um) IN ACCORDANCE

WITH AS/NZS 4680 IS REQUIRED TO ENSURE EASE OF ASSEMBLY OF THE OUTREACH.

INNER SURFACE OF TUBE (ITEM 1) TO BE FREE OF EXCESS GALVANISING AND

SEAMWELD TO BE GROUND FLUSH WITHIN 550mm FROM OPEN END.

ALL THREADS TO BE CLEARED AFTER GALVANISING.

- LOCATION OF HOLE CENTRES _0.5

- FOR DIMENSIONS UP TO AND INCLUDING 160 _0.5

- FOR DIMENSIONS OVER 160 _2+

+

+

+

+

1.

2.

3.

4.

5.

6.

4 x 18 SLOTS

ON 226 PCD

Page 49: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DATE

APPROVED

CHECKED

PASSED

DRAWNREFERENCE DRAWINGS

REG NO

A2

SUPERSEDES

SHEET SIZE

ISSUE

SHEET NOSCALEFILE NO

TRAFFIC SIGNALS

ROADS AND TRAFFIC AUTHORITY OF NSW

7. TOLERANCE OF DIMENSIONS UNLESS OTHERWISE SHOWN: ANGULAR _1%%d

3 FLANGE HOOD CHS 88.9 x 4 TO AS1163

MOUNTING PLATE 10mm THICK TO AS/NZS 3678 OR AS/NZS 3679

TUBE TAPERED 1:100 ON DIA, 3.0 MIN WALL THICKNESS1

2

ITEM DESCRIPTION MATERIAL

MILD STEEL

HR340 TO AS/NZS 1594

MILD STEEL

QTYFINISH

1

1

1HD GALV

SEE NOTES 5 & 6

DIMENSIONS ARE IN MILLIMETRES

160

160

J/I

TC

23

42

PL

AN

RE

DR

AW

N.

NO

TE

8 A

DD

ED

.

ST

DS

UP

DA

TE

D.

IH

B

WT

C I

SS

UE

0

8-02-00

VM211-26MECH ASSEMBLY

VM211-22LOWER PART MA

SUPPLY CAT NO

B TAYLOR

08-12-1989

FR HULSCHER

MANAGER EQUIPMENT & STDS

08-12-1989 MECHANICAL DETAIL OF OUTREACH

FOR MAST ARM TYPE 5S

1:2

ISSUE C D

VM211-24

(OR AS SHOWN)RVC 26-9-89

280

45%%d

5%%d10%%d

D I

SS

UE

0

7-0

4-0

6

EL

BO

W R

EP

LA

CE

D B

Y

FL

AN

GE

HO

OD

.

O85 H

OL

E W

AS

TA

PP

ED

HO

LE

FO

R 2

.5 I

NC

H

BS

P.

SH

EE

T S

IZE

WA

S A

3.

MT

G P

LA

TE

WA

S 2

00 S

Q

WIT

H 4

x O

18 H

OL

ES

.

IH

B

WT

NOTES

THIS DRAWING SHOULD BE READ IN CONJUNCTION WITH SPEC MA/1.

THE INSIDE CIRCUMFERENCE AT OPEN END OF TAPERED TUBE TO BE 447 _1.

ALL WELDING TO BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

DEBURR, REMOVE ALL SHARP EDGES & WELDING SCALE.

A SMOOTH SURFACE & AN EVEN GALVANISING THICKNESS (63um) IN ACCORDANCE

WITH AS/NZS 4680 IS REQUIRED TO ENSURE EASE OF ASSEMBLY OF THE OUTREACH.

INNER SURFACE OF TUBE (ITEM 1) TO BE FREE OF EXCESS GALVANISING AND

SEAMWELD TO BE GROUND FLUSH WITHIN 550mm FROM OPEN END.

ALL THREADS TO BE CLEARED AFTER GALVANISING.

- LOCATION OF HOLE CENTRES _0.5

- FOR DIMENSIONS UP TO AND INCLUDING 160 _0.5

- FOR DIMENSIONS OVER 160 _2+

+

+

+

+

1.

2.

3.

4.

5.

6.

4 x 18 SLOTS

ON 226 PCD

18233649

IS 27-7-87

LOCATION FOR

SUGGESTED

MARKING

1

3

ELONGATED HOLE FOR TAPER LOCK JOINT

TO LOWER PART OF MAST ARM TYPE 5

REFER TO NOTE 7 ON DRG VM211-22

200

14

ROUNDNESS

TOLERANCE

(REF NOTE 2)

100 _1

750 MAX

700 MIN

MINOR 141.2

MAJOR 143.2

142.2

(N

OM

)

NOT TO SCALE

550 (REFER NOTE 5)

+

12%%d

1 HOLE 851.0

2

70.7

45%%d

100

3

3

Page 50: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

DATE

APPROVED

CHECKED

PASSED

DRAWNREFERENCE DRAWINGS

REG NO

A2

SUPERSEDES

SHEET SIZE

ISSUE

SHEET NOSCALEFILE NO

TRAFFIC SIGNALS

ROADS AND TRAFFIC AUTHORITY OF NSW

8.

3 FLANGE HOOD CHS 88.9 x 4 TO AS1163

MOUNTING PLATE 10mm THICK TO AS/NZS 3678 OR AS/NZS 3679

1

2

ITEM DESCRIPTION MATERIAL

MILD STEEL

HR340 TO AS/NZS 1594

MILD STEEL

QTYFINISH

1

1

1HD GALV

SEE NOTES 5 & 6

DIMENSIONS ARE IN MILLIMETRES

VM211-26MECH ASSEMBLY

VM211-22LOWER PART MA

SUPPLY CAT NO

B TAYLOR

MANAGER EQUIPMENT & STDS

1:2

ISSUE A B

VM211-28

(OR AS SHOWN)

IH

BW

T

WIT

H 4 x

O18

HO

LES.

MT

G

PL

ATE

WAS 200

SQ

SH

EE

T

SIZ

E

WAS

A3.

BS

P.

HO

LE

FO

R 2.5 IN

CH

O85

HO

LE

WAS

TAP

PE

D

FL

AN

GE

HO

OD.

EL

BO

W

REP

LA

CE

D

BY

B IS

SU

E 10-

04-

06

NOTES

THIS DRAWING SHOULD BE READ IN CONJUNCTION WITH SPEC MA/1.

THE INSIDE CIRCUMFERENCE AT OPEN END OF TAPERED TUBE TO BE 447 _1.

ALL WELDING TO BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

DEBURR, REMOVE ALL SHARP EDGES & WELDING SCALE.

A SMOOTH SURFACE & AN EVEN GALVANISING THICKNESS (63um) IN ACCORDANCE

WITH AS/NZS 4680 IS REQUIRED TO ENSURE EASE OF ASSEMBLY OF THE OUTREACH.

INNER SURFACE OF TUBE (ITEM 1) TO BE FREE OF EXCESS GALVANISING AND

SEAMWELD TO BE GROUND FLUSH WITHIN 550mm FROM OPEN END.

ALL THREADS TO BE CLEARED AFTER GALVANISING.

- LOCATION OF HOLE CENTRES _0.5

- FOR DIMENSIONS UP TO AND INCLUDING 160 _0.5

- FOR DIMENSIONS OVER 160 _2+

+

+

+

+

1.

3.

4.

5.

6.

7.

RVC 13-09-99

BWT 14-09-99

FOR USE IN REGION ’A’ TO AS 1170.2 ONLY

MAST ARM TYPE 5XL (5.5 METRE OUTREACH)

MECHANICAL DETAIL OF OUTREACH FOR

18233631A

ORIGIN

AL IS

SU

E

T YUNG

14-09-1999

14-09-1999

THIS MAST ARM TYPE 5XL SHALL ONLY BE USED IN REGION ’A’ TERRAIN CATEGORY 2

AREAS (TO AS 1170.2). IT DOES NOT HAVE ADEQUATE STRUCTURAL STRENGTH FOR USE

IN OTHER REGIONS. (SEE AS 1170.2 FOR THE BOUNDARIES OF THE DIFFERENT REGIONS)

2.

LOCATION FOR

SUGGESTED

MARKING

13

ELONGATED HOLE FOR TAPER LOCK JOINT

TO LOWER PART OF MAST ARM TYPE 5

REFER TO NOTE 7 ON DRG VM211-22

ROUNDNESS

TOLERANCE

(REF NOTE 3)

3800 MAX

3750 MIN

MINOR 141.2

MAJOR 143.2

1 HOLE 85

14

142.2 (N

OM)

550 (REFER NOTE 6

)

200

100 _1

NOT TO SCALE

1.0

2

160

160

70.7

100

3

3

280

45°

10°

ON 226 PCD

4 x 18 SLOTS

+

C

TUBE TAPERED 1:100 ON DIA, 5.0 MIN WALL THICKNESS

A.K.

B.W.T.

WAS

SH

OW

N

AS 3

mm.

THIC

KN

ES

S

OF IT

EM 1

C IS

SU

E 3-

6-

2011

Page 51: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

O600

(353.6)

(353.6)

ON

PO

ST

DIM 25

WAS 23.

BK

T

PO

SITIO

NS

CH

AN

GE

D.

IN

NO

TE 2

TO

LE

RA

NC

E

TA

BLE

AD

DE

D.

'P' IS

SU

E 03-

08-

95

PO

ST

SIZ

E

WAS 152x152.

NO

TE

NO

S

ALTE

RE

D.

ADJ

US

T

SC

RE

WS

AD

DE

D.

IN

DE

TAIL

A,

3

X

M12

EB

ITE

M 7

WAS 175

LO

NG.

18

WE

RE 165,

151

& 20.

J/I

TC 2540,

TC2700.

MT

G

LU

G

BK

T

DIM 1100

AD

DE

D

WIT

H 4

LO

WE

R

IN

CAP,

SL

OTS

WE

RE

O13

RV

CB

WT

'Q' IS

SU

E 15-

04-

96

ITE

M 5

DE

TAIL

C

WAS

AN

D

NO

TE 13

AD

DE

D.

J/I

TC2815. IT

EM 13

60

LO

NG

AN

D

ON

E

SID

E

OF

DE

TAIL

D

SH

OR

TE

NE

D.

3

EX

TR

A

MO

UN

TIN

G

LU

GS

ITE

M 5

AD

DE

D.

ONE HOLE O110,

(ALSO REFER NOTE 2)

CHAMFER 2x45 BOTH SIDES

RV

CB

WT

'R' IS

SU

E 30-

07-

96

MN

T

LU

G IT

EM 5

AD

DE

D.

ITE

M 10

WAS 50

LO

NG.

ITE

M 13

QT

Y

WAS 22.

ITE

M 8

QT

Y

WAS 21.

ITE

M 11

QT

Y

WAS 11.

RV

C

J/I

TC2838 1

EX

TR

A

ITE

M 10

QT

Y

WAS 8.

ITE

M 9

QT

Y

WAS 10.

BW

T

APPROVED

DRAWNREFERENCE DRAWINGS

TERMINAL BOX

VM212-2

CW6144

VM015-20

EXTENSION FOR SIGN

RB 30-06-78

CHECKED OFL 28-08-78

PASSED BWT 28-08-78

GEN. ARRANGEMENT

ARM 5 & POST 6

FOOTING FOR MAST-

HEX FULL NUT M12

2

3

4

5

6

7

8

9

10

11

1 BASE PLATEDIMENSIONS IN MILLIMETRES

POST, 150 x 150 x 9.0 SHS

BACKING, 25 x 5 FLAT, LENGTH TO SUIT

SPRING WASHER FOR M12

FLAT WASHER 012 NORMAL SERIES

HEX HEAD BOLT M12 x 180

2 _0.5

F HULSCHER

DATE 01-09-78

MECHANICAL AND ASSEMBLY DETAILS

OF THE TYPE 6 POST

CAP, FLAT SHEET THICKNESS 2mm (SEE NOTES 5 & 8)

MOUNTING LUG (SEE NOTE 7)

LOCK WASHER VM200-24

SUPPLY CATALOGUE NO.

1823 3908

ITEM

DETAIL F

1 : 2

HEX HEAD SCREW M12 x 60

ISSUE

REG NO

SHEET NO

A1

NO OF SHEETS

SCALE 1 : 10 UNLESS OTHERWISE STATED

VM212-1

SHEET SIZE FILE NO

SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

TO AS1968

TO AS1111

TO AS1237

TO AS1112

TO AS1111

TO AS3679

TO AS3679

TO AS1163

1

1

1

1

2

STEEL C350

GALV TO AS1650

GALV TO AS1650

GALV TO AS1214

GALV TO AS1650

GALV TO AS1214

GALV TO AS1214

NATURAL

REFER TO NOTES

3 & 4

TO AS3678

MILD STEEL

ALUMINIUM

1

SUPERSEDES ISSUE O P Q

DESCRIPTION QTYFINISHMATERIAL

R

400

SUGGESTED LOCATION

FOR MARKING

TYP

SEE NOTE 12

REF

ER

NO

TE 10

4 SLOTS 35 TYP ON 500 P.C.D.

LOCATION & ALIGNMENT OF HOLES

TO BE WITHIN _1mm OF TRUE POSITION

1

32

SEE DETAIL F

F

154

7 _0.5

6 _

0.5

3

3

E

2

WEATHER PROOF

TYPICAL

12 HEX HEAD SCREW M12 X 30

SURFACE. MOUNTING SURFACES OF LUGS TO BE AT 90 _0.5 IN RELATION TO POST WALLS.

UNTIL UPPER PART (SIGN POST) IS FITTED.

PAINT INSIDE AND OUTSIDE WITH "LITHOFORM NO 2" OR "GALVAPREP", WASH WITH WATER

BEFORE DELIVERY.

& APPLY ONE COAT OF DULUX AMERLOCK 400 BLACK OR GREY, OR AN APPROVED EQUIVALENT

GALVANISED TO AS1650.

FOR THE GENERAL TOLERANCE OF THE BASE PLATE DRILLING, REFER TO AS1798.

- ANGULAR TOLERANCE: _1

- FOR DIMENSIONS OVER 2000: _4

13 LOCK WASHER (REFER PLAN VM200-24)

DETAIL DDETAIL E

2 : 1 (ITEM 6)

1 : 5

TO AS1111 MILD STEEL GALV TO AS1214 3

ST STEEL NATURAL

.

45 TYP

TAPPED M6

70

90

114

ELLIPTICAL

CUT OUT

102 _0.4

6 HOLES

2 HOLES O14

362 _

0.4

6

5

4

160

TYP

(23)

860

580

1100 2

B

5AND NOTE 7

20

154

10 x 45 TYP

14

81

100

8

9

10

8

TYPICAL

TYPICAL

11

2. TOLERANCE OF ALL POST DIMENSIONS UNLESS INDICATED OTHERWISE:

WITH AS 1554 PART 1.

REFER DETAIL `C'

18

DETAIL A

1 : 2

40 10

TAPPED M12

R5 TYP

65

45

NOTES

DETAIL C

1 : 2

(ITEM 5) SEE NOTE 7

A6

TO A TOLERANCE OF _0.3

END OF ITEM 2 TO BE CUT SQUARE

25

7

8

9SEE DETAIL 'D' & NOTE 5

80

150

65

1112

13

TAPPED M12

3 HOLES

DETAIL B

1 : 2

HO

LES,

DIM

S 100,

81

&

TRAFFIC SIGNALS

STIFFENING PLATE,100 x 12 FLAT x 160 LONG TO AS3679

1. UNLESS OTHERWISE STATED, ALL WELDS TO BE CONTINUOUS FILLET AND IN ACCORDANCE.

3. ALL BURRS, SHARP EDGES & WELDING SCALE TO BE REMOVED BEFORE GALVANISING.

4. ALL THREADS TO BE CLEARED AFTER GALVANISING.

5. ITEM 6, CAP, TO BE FITTED TO POST FOR PROTECTION DURING STORAGE & INSTALLATION

7. THREADED HOLE IN MOUNTING LUG (ITEM 5) TO BE 90 _0.5 IN RELATION TO MOUNTING

8. AN ALTERNATIVE MATERIAL FOR ITEM 6 MAY BE MILD STEEL 1.5 THICK, FINISH HOT DIP

9. REFER TO SPECIFICATION P/6 FOR OTHER REQUIREMENTS FOR THE POST.

10. LOWER 400mm OF POST TO BE TREATED AS FOLLOWS:

12. MANUFACTURERS IDENTIFICATION AND DATE OF SUPPLY TO BE LEGIBLY & DURABLY MARKED.

- FOR DIMENSIONS UP TO AND INCLUDING 200: _1

- FOR DIMENSIONS OVER 200 AND UP TO AND INCLUDING 2000: _2

+

+

+

+

+

+

11. BEFORE DELIVERY ITEMS 6, 7, 8, 9, 10, 11 & 13 TO BE SUPPLIED AND FITTED AS SHOWN.

45

+

+

+

+

20

45

+

+

362 _

0.4

+

+

S

(2500)

4205

2609

2599

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528

26

16

13

15

31

13

VC002-72

ROADS AND MARITIME SERVICES

U

6. FOR DETAILS OF EXTENSION FOR SIGNS, REFER DRG NO CW6144.

IH

BW

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R)

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NO

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Page 52: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 53: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

SEE CLIP DETAIL

PL

AN

RE

DR

AW

N

J/I

TC 2302

MA

TE

RIA

L

WAS

FIB

RE

GL

AS

S

J IS

SU

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01-

93

NO

TE 3

AD

DE

D.

CL

AU

SE 7. IN

NO

TE 2

REF

WAS

TO

CL

AU

SE 7.

CO

LO

UR

REF

WAS

TO

REFERENCE PLANS

SUPPLY CAT NO

ASTAINLESS STEEL 6 REQD

7002 1250

VM213-1FINIAL CAP

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

0

SECTION A-A

16

173 0

SUPERSEDES: ISSUE I

+1

+2

3. VARIATION IN WALL THICKNESS NOT TO EXCEED _15% OF

AVERAGE THICKNESS.

2. THE FINIAL CAP SHALL BE COMPATIBLE WITH THE

SPLIT FINIAL CAP FOR TRAFFIC ISSUE

APPROVED:

CHECKED

PASSED

F. R. HULSCHER

SUPERVISING ENGINEER

R.B. 20-10-83

B.T. 03-11-83

03-11-1983

VM213-2

JA. ROBSON

SCALE

OR AS SHOWN

1 : 2

5

INTERNAL TOOTH WASHER 4

6.5

2.5 36

127

CONVENIENT POSITION INSIDE THE CAP.

MARKED CLEARLY, INDELIBLY AND WEATHER RESISTANT IN A

NOTES

1. MANUFACTURER’S IDENTIFICATION AND DATE OF SUPPLY TO BE

SMOKE BLUE. PIGMENT TO BE MIXED INTO

COLOUR: TO CONFORM WITH AS 2700 COLOUR NO T33,

GENERAL: THE FINISHED CAP SHALL PASS THE FOLLOWING

(b) FIVE DROPS IN DIFFERENT RELEASE ORIENTATIONS.

302 0

331 0

R 25

+3

+2

3 MAX

135

1.5

1.6

PLATED STEEL)

FINISH: SMOOTH MOULD FINISH.

MATERIAL: UV STABILISED POLYPROPYLENE.

50

SP

LIT

LIN

E

61712

R 80

DEVELOPED

LENGTH

CLIP DETAIL

6 REQD, STAINLESS STEEL, 316 GRADE

SCALE 1 : 1

PAN HD SCREW M4 x 8

A

ALUMINIUM ALLOY

12 REQD

ON THE INSIDE)

(HEAD OF RIVET TO BE

’IMEX’ POP SEALED RIVET 3.2,

0 135

4.5

+5

CAPTIVE NUTS M4

6-REQD (ZINC

R 6 2 x 3.3

9

12

YB

RV

C

SIGNAL POST TOP ASSEMBLY

(a) FREE FALL FROM 4 METRES ONTO A CONCRETE SURFACE;

+

TESTS WITHOUT FUNCTIONAL IMPAIRMENT:

K

REQUIREMENTS OF AS 2339.

MOULDING MATERIAL. REFER TO AS 2339

FOR ADDITIONAL REQUIREMENTS.

NYLON, 6 REQ’D

K IS

SU

E: 18-

11-

13

FIXIN

G

SC

RE

WS 6x

M4

WE

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ST

AIN

LES

S

STE

EL.

LC.

BW

T.

Page 54: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A

ORIGIN

AL IS

SU

E

DATE

DRAWN

CHECKED

PASSED

REFERENCE DRAWINGS

ISSUE ASUPERSEDES

REG NO

SHEET SIZE SCALE SHEET NOFILE NO

A1TRAFFIC SIGNALS

SCALE 1:10

361.6

361.6

TYP

+

TYP5

6 HOLES

TAP M6x1P101.6

150

SE

E

NO

TE 9

5

75

580

3

4970

LOCATION AND ALIGNMENT

OF TRUE POSITION

DRAWING HA CHECKED JE

APPROVED RK 22-12-1998

DESIGN RTA CHECKED JE

8 10

11

9

52 ROTHSCHILD AVENUE

ROSEBERY NSW 2018

PHONE (02) 9662-5204

FACSIMILE (02) 9662-5411

ORIGINAL DESIGN BY

MECH ENGINEERING SECTION

ORIGINAL REFERENCES

MECHANICAL ENGINEERING SECTION

362.4

362.4

70

70

114

114

8601100

36

PL

600

354

2925

5040

102.4

800

800

5 PL

354

400

7

6

2

3

2

6

70

35

65

2525

NOTES

ITEM

1

2

3

4

6

7

8

9

10

DESCRIPTION FINISH

GALV T0 AS1214

MATERIAL

SPRING STEEL

QTY

1

1

15

1

NATURAL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

REFER

NOTES 2

TO 6

GALV T0 AS1214

HOT DIP GALV

1

STEEL C350

6

5

5

2MILD STEEL

7

11

NATURAL

1

13

VM215-2

GEN. ARRANGEMENT VM215-1

OUTREACH ARM VM215-3

UPPER SUPPORT VM215-4

ID PLATE VM215-5

LOCK WASHER VM200-24

GEN. MECHANICAL

NOTES & WELD DET'SCW8536

MILD STEEL

STEEL PLATE

MECHANICAL DETAILS OF

TYPE 9 MAST ARM

MAST COLUMN

4 SLOTS 35 TYP ON 500 PCD

LUG DETAIL

SCALE 1:2

40.5

10

45

65

39.5

TAPPED HOLE

M12 x 1.75

(REFER TO NOTE 6)

BACKING PLATE

25x3 FLAT MS

CL

CL

TYP10

TYP

40300

900

16

PL.

16 PL.

SLEEVE DETAIL

SCALE 1:10

90

1000

BEND LINE 5

901000

200

160

150150 50

410

1500 REF

23

400

DRILL 4 x 14.5

TAP M16 x 1.5P

THRU PLATE

AND POST

200

14030

200

140

30

10 PLATE

SIGN FACE ATTACHMENT PLATE DETAILPOST STEEL HOLLOW SECTION 200 x 200 x 9 SHS TO AS1163

MILD STEEL

MILD STEEL

1

1

12

13

14

LOCK WASHER (SEE DRG No. VM200-24)

IDENTIFICATION PLATE (SEE DRG No. VM215-5)

4

FLAT WASHER M12 TO AS1237

15 8

HAMMER DRIVE SCREWS No. 8, 1/2 INCH LONG

12

3

4

SLEEVE NOT SHOWN

BACKING PLATE

2

SEE NOTE 11

14

15

CL

STAINLESS STEEL

STAINLESS STEEL

SPRING WASHER M12

CATALOGUE No.

1823 3607

SEE SLEEVE DETAIL

R5 TYPICAL

SEE LUG DETAIL

_0.5+

_0.5

+

MES DWG ME10754 Shts 2&3 ISSUE E

ME10754 Shts 2&3

SECTION A-A

1:20

0R AS SHOWN

AA

3

IH JUNE 1999

APPROVED

MECH ENGINEER SECTION

DIMENSIONS ARE IN MILLIMETRES

170 X 170 CUT OUT

CENTRAL ON PLATE

WITH R10 FILLET ON

CORNERS AND A

UNDERSIDE

2 ELLIPTICAL CUTOUTS

(90 x 114) ON PLATE &

NEAR WALL ONLY.

OUTER AND INNER EDGES

TO BE ROUNDED OFF

WITH R3 TYPICAL

HEXAGON HEAD SET SCREW M12 x 60 TO AS/NZS 1111

HEXAGON NUT M12 TO AS/NZS 1112

SIGN FACE ATTACHMENT PLATE TO AS/NZS 3678 (SEE DETAIL)

MOUNTING PLATE STEEL TO AS/NZS 3678

MOUNTING LUG TO AS1442/AS/NZS 3679 (SEE DETAIL)

SLEEVE STEEL TO AS/NZS 3678 (SEE DETAIL)

TRANSITION STEEL TO AS/NZS 3678

BASE PLATE STEEL TO AS/NZS 3678

GALV T0 AS/NZS 4680

GALV T0 AS/NZS 4680

DRILL 3 HOLES 15 IN WALL (BOTH SIDES)

THEN FIT ITEM 4 BEFORE PLUG WELDING

25x3 FLAT MILD STEEL

STAINLESS STEEL NATURAL

MSEE WELD

SEE WELD

DIAGRAM

NOTE 13

(TYP)

DIAGRAM &

SEE NOTE 14

SCALE 1:10

200

B

VIEW B

GWD 09-02-2000

BWT 1-2-2000

T YUNG

11-02-2000

B

5

R12 TYP

OXY PROFILE

24

SCALE 1:1

SLOT DETAIL

2 SLOTS

(SEE DETAIL)

10

2400

16

ITEM 9 TO POINT UPWARDS IN ALL LUGS. ITEMS 15 & 16 TO BE SUPPLIED FITTED.

THE REQUIREMENTS OF SPECIFICATION MA/1 AND DRG ME10754 SHEET 7 SHALL BE APPLICABLE.

THESE ITEMS SHALL BE MANUFACTURED BY MANUFACTURERS WHICH HAVE BEEN APPROVED BY THE

RMS FOR THESE ITEMS.

ALL WELDS TO BE IN ACCORDANCE WITH AS 1554 PART 1.

REMOVE ALL BURRS, SHARP EDGES AND WELDING SCALE.

FINISH: HOT DIPPED GALVANISED, TO BE IN ACCORDANCE WITH AS/NZS 4680.

ALL THREADS TO BE CLEARED AFTER GALVANISING.

ITEMS 8, 9, 10, 11 & 12 TO BE SUPPLIED FITTED TO EACH LUG AS SHOWN BEFORE DELIVERY.

A PAIR OF LOCK WASHERS (ITEM 12) SHALL BE FITTED TO EACH LUG ASSEMBLY (DIMPLE TO DIMPLE).

LOWER 400mm OF POLE TO BE TREATED AFTER GALVANISATION AS FOLLOWS:

PAINT INSIDE & OUTSIDE WITH LITHOFORM No. 2 OR GALVAPREP;

WASH WITH WATER AND APPLY ONE COAT OF DULUX AMERLOCK 400 GREY, OR AN APPROVED

EQUIVALENT BEFORE DELIVERY.

TO FIT THE ID PLATE (ITEM 13) IN THE POSITION SHOWN ON THE POST (ITEM 2), FIRST DRILL

POST USING HAMMER DRIVE SCREWS No. 8, 1/2 INCH LONG, ZINC PLATED.

12. TOLERANCE OF ALL ARM DIMENSIONS UNLESS INDICATED OTHERWISE:

- FOR DIMENSIONS OVER 300 AND UP TO AND INCLUDING 1300: _2

- FOR DIMENSIONS OVER 1300: _4

THE BUTT WELD TO BE GROUND FLAT TO ALLOW THE PLATE (ITEM 7) TO SIT FLAT.

DO NOT GRIND FLAT ON THE OTHER 2 SIDES.

14.

13.

11.

10.

9.

8.

1.

2.

3.

4.

5.

6.

7.

4 HOLES USING DRILL No. 27, THEN GALVANISE ITEM 2 AND THEN AFFIX ID PLATE TO THE

+

+

+

+

- FOR DIMENSIONS UP TO AND INCLUDING 300: _1

+

+

MILD STEEL16 2

CSK HEAD SCREW M16 X 40 TO AS/NZS 1111

HOT DIP GALV

10OF SHS

MATCH RADIUS

OF WELD TO

FILLET RADIUS

OF HOLES TO BE WITHIN _1 mm

SIGN FACE ADAPTOR PLATE TO AS/NZS 3678 (SEE DETAIL)

C

B IS

SU

E 16-

03-

2000

JI

TC3007

SL

OTS IN

SLE

EV

E

WE

RE

DIA

24

HO

LES.

RV

CB

WT

DETAILS

& ADAPTOR PLATE

ATTACHMENT PLATE

SEE SIGN FACE

ADAPTOR PLATE DETAIL

SCALE 1:5

200

230

30

20

20

45

161

140.5

139.5

M12 x 1.75P

TAP 4 HOLES

16 PL

R20

18

35

140.5

139.5

160

191

190

IH

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ITE

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LIFTING LUG DETAILSCALE 1:2

MF

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90

20

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AND OUTSIDE OF SLEEVESEE LIFTING LUG DETAIL

10 PL

E

32

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16

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LC.

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T

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THREADED HOLE IN MOUNTING LUG TO BE 90 _0.5 IN RELATION TO MOUNTING SURFACE.

MOUNTING SURFACE OF LUG AND MAST ARM SURFACE TO BE WITHIN 90 _0.5 .

- ANGULAR TOLERANCE: _1

IS WITHIN THE ANGULAR TOLERANCE (AS SET OUT IN NOTE 12).

CARE IS TO BE TAKEN TO ENSURE THE 9O ANGLE IN VIEW B OF THE OUTREACH

5x45

CHAMFER 5x45 FROM INSIDE

TYP25x45

90

60

CHAMFER 2 x 45

ROADS AND MARITIME SERVICES

20

45

F

IH

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STAINLESS STEEL NATURAL

IH

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D

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EL

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SU

E 17-

11-

2017

G

Page 55: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

52 ROTHSCHILD AVENUE

ROSEBERY NSW 2018

PHONE (02) 9662-5204

FACSIMILE (02) 9662-5411

ME10754 SH 5

RVC 29-6-99

VM215-2

VM215-4

VM215-5

UPPER SUPPORT

ORIGINAL DESIGN BY

DRAWING HA CHECKED JE

APPROVED RK 22-12-1998

MECH ENGINEERING SECTION

VM215-1

ORIGINAL REFERENCES

DESIGN RTA CHECKED JE

MECHANICAL ENGINEERING SECTION

100075

3

FLANGE DETAIL

SCALE 1:5

OXY PROFILE

11

2

2

1

NEAR WALL ONLY

1 HOLE 10

2 HOLES 14.5

THEN TAP M16x1.5P

NEAR WALL ONLY

1

2

3

4

5

6

7

8

8 9 10 4 5 6 7

L

70

10

20

150 300100

200495

33050

70

65

43

A

ORIGIN

AL IS

SU

E

DATE

APPROVED

PASSED

DRAWNREFERENCE DRAWINGS

A2

SUPERSEDES

SHEET SIZE

ISSUE A

SHEET NOSCALEFILE NO

TRAFFIC SIGNALSAS SHOWN

VM215-3

5.

4.

2.

3.

NOTES

6.

1

1

1

9

10

12

SCALE 1:10

ARM DETAILS

SCALE 1:1

211

121

3

2 SEE FLANGE DETAIL1000

1500

2000

2500

3000

3500

4000

4500

5000

5500

18233593

18233595

18233596

18233597

18233598

18233599

18233600

18233601

18233602

18233594

45

GEN. ARRANGEMENT

MAST COLUMN

MECHANICAL DETAILS OF OUTREACH

ARM FOR TYPE 9 MAST ARM

(SEE NOTE 6)

ARM DIMENSION (L) CAT No.

ARM LENGTH TABLE

ARM SHS 150 X 150 X 6 C350 TO AS 1163

MES DWG ME10754 SH5 ISSUE E

TO THE ARM USING HAMMER DRIVE SCREWS No. 8, 1/2 INCH LONG, ZINC PLATED.

DRILL 4 HOLES USING DRILL No. 27, THEN GALVANISE ITEM 1 AND THEN AFFIX ID PLATE

TO FIT THE ID PLATE (ITEM 12) IN THE POSITION SHOWN ON THE ARM (ITEM 1), FIRST

CW8536NOTES & WELD DET'S

GEN. MANUFACTURING

ID PLATE

DESCRIPTIONITEM QTYMATERIAL FINISH

413 HAMMER DRIVE SCREWS No. 8, 1/2 INCH LONG

MILD STEEL

IDENTIFICATION PLATE (REFER TO DRG No. VM215-5)

MILD STEELWASHER, FLAT 16 TO AS 1237

SCREW, HEX HEAD M16 x 35 TO AS/NZS 1111

SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

SPRING STEEL

STEEL

NATURAL

GALVANISED

TO AS/NZS 4680

GALVANISED

TO AS/NZS 4680

GALVANISED

TO AS 1214

2

2

2

4

2

FINISH: HOT DIPPED GALVANISED IN ACCORDANCE WITH AS/NZS 4680.

REMOVE ALL BURRS, SHARP EDGES AND WELDING SCALE BEFORE GALVANISING AND CLEAR

THREADS AFTER GALVANISING.

ALL WELDS TO BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

DIMENSIONS ARE IN MILLIMETRES

CUT 2 SLOTS IN

NEAR & FAR WALLS

STEEL

STEELFLANGE HOOD CHS 88.9 X 4 TO AS 1163

SUGGESTED LOCATION FOR

IDENTIFICATION PLATE

WASHER, FLAT 20 LARGE SERIES TO AS 1237

R12 TYP

7. ALL ITEMS TO BE SUPPLIED FITTED AS SHOWN BEFORE DELIVERY.

13

CHECKED

MECH ENGINEER SECTION

24

12

NUT, HEX M16 TO AS/NZS 1112

NUT, HEX M20 TO AS/NZS 1112

1. THE REQUIREMENTS OF SPECIFICATION MA/1 AND DRG ME10754 SHEET 7 SHALL

BE APPLICABLE.

STAINLESS STEEL

WASHER, SPRING 16

WASHER, SPRING M20

FLANGE PLATE 10mm STEEL PLATE TO AS/NZS 3678

STAINLESS STEEL NATURAL

CENTRAL ON PLATE

REFER SLOT

DETAIL "B"

30

270

210

SLOT DETAIL A

SCALE 1:1

SLOT DETAIL B

(REFER SLOT DETAIL A)

4 SLOTS

90

30

229 PCD

- FOR SLOTS AND POSITION OF SLOT CENTRES: _0.5

(23.20

)

135

GD 2-3-2000

BWT 8-3-2000

T YUNG

8-3-2000

TOLERANCE OF ALL ARM DIMENSIONS UNLESS INDICATED OTHERWISE:8.

+

+

- FOR DIMENSIONS OVER 350 AND UP TO AND INCLUDING 1300: _2

- FOR DIMENSIONS UP TO AND INCLUDING 350: _1

+

- FOR DIMENSIONS OVER 1300: _4

- ANGULAR TOLERANCE: _1

+

+

650

14

114 NATURALPLASTIC

B

1 HOLE 32

NEAR WALL ONLY

(ITEM 14 NOT SHOWN)

KELVINDALE PLUG CP15X

C

550

WELDING

SEEM

EXISTING

12.5

D

18

R9

200

55

100

CL

SCREW, HEX HEAD M20 x 200 TO AS/NZS 1111

E

LC.

BW

T.

WID

E.

DE

TAIL

WAS 15

mm

150

mm

WID

E.

SL

OT

FL

AN

GE

PL

ATE

WAS

D IS

SU

E 06-

05-

2013

LC.

BW

T.

LO

NG,

NO

W 200

mm.

ITE

M 6

WAS 180

mm

E IS

SU

E 12-

11-

2013

F

ROADS AND MARITIME SERVICES

RV

C

BW

T

CC

TV

CA

BLE

EN

TR

Y

& IT

EM 14

AD

DE

D

FO

R

JI

TC3051 32

HO

LE

B IS

SU

E 19-

02-

01

BY THE RMS FOR THESE ITEMS.

THESE ITEMS SHALL BE MANUFACTURED BY MANUFACTURERS WHICH HAVE BEEN APPROVED

(120x80)

ELLIPTICAL CUT OUT

6

IH

BW

T

TO IT

EM 2.

CO

RR

EC

TIO

N

FO

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EM 1

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&

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F IS

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11-

2017

MF

BW

T

MA

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G

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D.

C IS

SU

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11-

09

Page 56: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A

ORIGIN

AL IS

SU

E

DATE

APPROVED

PASSED

DRAWNREFERENCE DRAWINGS

REG NO

A2

SUPERSEDES

SHEET SIZE

ISSUE A

SHEET NOSCALEFILE NO

TRAFFIC SIGNALS AS SHOWN

52 ROTHSCHILD AVENUE

ROSEBERY NSW 2018

PHONE (02) 9662-5204

FACSIMILE (02) 9662-5411

Quality

Endorsed Company

ISO 9001

Lic QEC 7443

Standards Australia

ME10754 SH 4

RVC 11-05-99

VM215-5

ORIGINAL DESIGN BY

DRAWING HA CHECKED JE

APPROVED RK 22-12-1998

MECH ENGINEERING SECTION

Quality

Sys ORIGINAL REFERENCES

DESIGN RTA CHECKED JE

MECHANICAL ENGINEERING SECTION

TYP8

R10

SCALE 1:2

DESCRIPTIONITEM QTY

TYP3

2

2

1

+

SCALE 1:2

SCALE 1:2

NOTES

4

5

11

3

4

5

6

2

MATERIAL FINISH

WASHER, FLAT M6 TO AS 1237

CABLE CLAMP (SEE DETAIL)

11 LANTERN SUPPORT BRACKET

1100

MECHANICAL DETAILS

OF UPPER LANTERN SUPPORT

VM215-4LOCK WASHER VM200-24

CW8536GEN. MANUFACTURING

NOTES & WELD DET’S

SPRING STEEL

1

4

NATURAL

IDENTIFICATION PLATE (REFER TO DRG No. VM215-5)

LOCK WASHER (REFER TO DRG No. VM200-24)

HAMMER DRIVE SCREWS No. 8, 1/2 INCH LONG

MES DWG ME10754 SH4 ISSUE E

40.5

R5

10

45

65

39.5

TAPPED HOLE

M12 x 1.75

(REFER TO NOTE 6)

LANTERN SUPPORT

ID PLATE

CABLE CLAMP DETAIL

1

CATALOGUE No.

1823 0438

SUPPORT (ITEM 1), FIRST DRILL 4 HOLES USING DRILL No. 27, THEN

GALVANISE ITEM 1 AND THEN AFFIX ID PLATE TO THE LANTERN SUPPORT

USING HAMMER DRIVE SCREWS No. 8, 1/2 INCH LONG, ZINC PLATED.

REFER TO

SCALE 1:2

45

120

10

3

70.5

32

134

69.5

70.5

150

20

40

40

69.5

(SEE NOTE 5)

- FOR DIMENSIONS OVER 300: _2

AND CLEAR ALL THREADS AFTER GALVANISING.

3LUG

WASHER, FLAT M12 TO AS 1237

SCREW, HEX HEAD M12 x 60 TO AS/NZS 1111

DIMENSIONS ARE IN MILLIMETRES

A

SCALE 1:10

13

12

TO AS/NZS 4680

GALVANISED

TO AS/NZS 1214

GALVANISED

6

MILD STEEL

ITEM 2 (SCALE 1:2)

40

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

10

DELIVERY. ITEM 5 TO POINT UPWARDS IN ALL LUGS.

3.

4. FINISH: HOT DIPPED GALVANISED IN ACCORDANCE WITH AS/NZS 4680.

2

ALL WELDS TO BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

CHECKED

MECH ENGINEER SECTION

NUT, HEX M12 TO AS/NZS 1112

1. THE REQUIREMENTS OF SPECIFICATION MA/1 AND DRG ME10754 SHEET 7

SHALL BE APPLICABLE.

WASHER, SPRING M6

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

WASHER, SPRING M12

STAINLESS STEEL

200

450

10

PL

105

150

70

65

- FOR SLOTS AND POSITION OF SLOT CENTRES: _0.5

90

210

150x100

CUTOUT

GD 20-2-2000

BWT 17-2-2000

T YUNG

8-3-2000

REMOVE ALL SHARP EDGES, BURRS & WELDING SCALE BEFORE GALVANISING2.

5.

TAPPED HOLES TO BE 90 _1 TO SURFACE OF LUG.6.

TOLERANCE OF ALL POST DIMENSIONS UNLESS INDICATED OTHERWISE:7.

- FOR DIMENSIONS UP TO AND INCLUDING 300: _1

- ANGULAR TOLERANCE: _1

+

+

+

+

8.

B

TO SUIT 300mm LANTERNS ON

B IS

SU

E 19-

04-

10

TO

SUIT 300

mm

LA

NTE

RN

S

AD

DE

D

TO

PL

AN

TIT

LE.

LC

BW

T

C

RE

VIS

ED

TO

SUIT.

C IS

SU

E 04-

09-

12

2xSID

E

LU

GS

AD

DE

D.

TO

P

&

BO

TT

OM

LU

GS

RE

DU

CE

D.

PL

AN

LC.

BW

T.

LUG DETAIL

TOP & BOTTOM

BOTTOM LUG DETAIL

REFER TO TOP &

DETAIL A

MOUNTING

BAR DETAIL

8

4

4

4

120

860

TYP5

8

2 HOLES

1

CL

SIDE LUG DETAIL

140

5 65

20

6

40

70

39.5

40.5

(REFER TO NOTE 6)

M12 x 1.75

TAPPED HOLE

R5

REFER TO

SIDE LUG

DETAIL

140

MS ANGLE

40 x 40 x 6

(SCALE 1:2 , QTY=2)

D

ITEMS 2 TO 16 TO BE SUPPLIED FULLY ASSEMBLED AS SHOWN BEFORE

8

SCREW HEX. HEAD M16x60 TO AS/NZS 1111 4

4

8

8

MILD STEEL

MILD STEELWASHER, FLAT M16 TO AS 1237

NUT HEX M16 TO AS/NZS 1112 MILD STEEL

WASHER, SPRING M16 SPRING STEEL

GALVANISED

TO AS/NZS 1214

DETAIL

MOUNTING BAR

D IS

SU

E 09-

05-

13

ALL

MAS

T

AR

MS

&

PL

AN

RE

VIS

ED

FO

R

SU

PP

OR

T

TO

SUIT

MF

PO

LES.

LC.

BW

T.

100

200

200x10

14

15

16

+0.5

-

65

80

R30(TYP)

CL

160

+0.5

-

8 HOLES

20 O

160

+0.5-

CL

MAST ARMS & MULTIFUNCTION POLES

+0.5-

E

E IS

SU

E 18-

11-

13

AD

DE

D

FO

R

CC

TV.

LC.

BW

T.

2x14

DIA

HO

LES

150

50

2 HOLES

14 O

F

2

7

8

9

10

11

12

13

14

15

16

8

9

2xM6 TAPPED HOLES

R10

6

7

PAN HEAD PHILLIPS DRIVE SCREW, M6x40 TO AS 1237

ROADS AND MARITIME SERVICES

DB

BW

T

HE

AD

SC

RE

W.

8

WAS

CH

OR

PL

AIN

TO 7

TO 16. IT

EM

8

TO 17

RE

NU

MB

ER

ED

ITE

M 7

DE

LE

TE

D. IT

EM

S

MO

UN

TIN

G

BA

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RE

VIS

ED.

CA

BLE

CL

AM

P

F IS

SU

E 17-

03-

2016

TO FIT THE ID PLATE (ITEM 11) IN THE POSITION SHOWN ON THE LANTERN

Page 57: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

52 ROTHSCHILD AVENUE

ROSEBERY NSW 2018

PHONE (02) 9662-5204

FACSIMILE (02) 9662-5411

Quality

Endorsed Company

ISO 9001

Lic QEC 7443

Standards Australia

DRAWN

SCALE

AISSUE

APPROVED:

SUPERSEDES:

CHECKED

PASSED

A

ORIGIN

AL IS

SU

E

TRAFFIC SIGNALS

REFERENCE DRAWINGS

ME10754 SH 7

VM215-5

RVC 11-05-99

VM215-2

VM215-3

VM215-4

ORIGINAL DESIGN BY

APPROVED RK 22-12-1998

MECH ENGINEERING SECTION

Quality

Sys

MES DWG ME10754 SH7 ISSU E

VM215-1

ORIGINAL REFERENCES

MECHANICAL ENGINEERING SECTION

MECHANICAL DETAILS

1mm SHEET

5

5

80

75

65

70

IDENTIFICATION PLATE

UPPER SUPPORT

NOTES

2. TOLERANCE: _1mm.+

3. REMOVE ALL BURRS AND SHARP EDGES.

FULL SCALE

DESIGN RTA CHECKED

DRAWING HA CHECKED

(SEE NOTE 4)

DATE OF MANUFACTURE

(SEE NOTE 4)

IN ON ARM IDENTIFICATION PLATE ONLY

LENGTH OF OUTREACH TO BE FILLED

1. MATERIAL: GRADE 304 STAINLESS STEEL

GEN ARRANGEMENT

MAST COLUMN

OUTREACH ARM

MANAGER

EQUIPMENT & STANDARDS

(SEE NOTE 4)

NAME OR INITIALS

MANUFACTURERS

MECH ENG SECTION

DIMENSIONS ARE IN MILLIMETRES

GWD 30-12-99

BWT 13-10-99

11-02-2000

T YUNG

B

4. MANUFACTURERS IDENTIFICATION, DATE OF SUPPLY

AND WEIGHT OF ARM OR MAST COLUMN TO BE

CLEARLY AND INDELIBLY MARKED.

OF IDENTIFICATION PLATE FOR

TYPE 9 & 10/11 MAST ARMS

(SEE NOTE 4)

WEIGHT OF ARM OR MAST COLUMN

C

MC

BW

T

PL

ATE.

IN ID

EN

TIFIC

ATIO

N

TO

BE IN

CL

UD

ED

OR

MAS

T

CO

LU

MN

WEIG

HT

OF

AR

M

B IS

SU

E 06.0

6.0

8

(SEE NOTE 5)

4 HOLES

HAMMER DRIVE SCREWS No. 8. REFER TO VM215-2.

5. THE HOLE SIZE SHALL BE SUCH AS TO SUIT

IH

BW

T

AD

DE

D.

DE

LE

TE

D.

NO

TE 5

MO

UN

TIN

G

HO

LE

SIZ

E

C IS

SU

E 17-

11-

17 ROADS AND MARITIME SERVICES

Page 58: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A

ORIGIN

AL IS

SU

E

DATE

APPROVED

PASSED

DRAWNREFERENCE DRAWINGS

REG NO

A2

SUPERSEDES

SHEET SIZE

ISSUE A

SHEET NOSCALEFILE NO

TRAFFIC SIGNALS AS SHOWN

VM215-5

TYP8

R10

SCALE 1:2

DESCRIPTIONITEM QTY

TYP3

2

10

1

+

NOTES

11

3

4

5

6

7

8

9

11

2

MATERIAL FINISH

WASHER, FLAT M6 TO AS 1237

CABLE CLAMP (SEE DETAIL)

11 LANTERN SUPPORT BRACKET

MECHANICAL DETAILS

OF UPPER LANTERN SUPPORT

LOCK WASHER VM200-24

CW8536GEN. MANUFACTURING

NOTES & WELD DET’S

SPRING STEEL

1

412

NATURAL

13

IDENTIFICATION PLATE (REFER TO DRG No. VM215-5)

LOCK WASHER (REFER TO DRG No. VM200-24)

HAMMER DRIVE SCREWS No. 8, 1/2 INCH LONG

40.5

R5

10

45

65

39.5

TAPPED HOLE

M12 x 1.75

(REFER TO NOTE 6)

LANTERN SUPPORT

ID PLATE

CABLE CLAMP DETAIL

1

CATALOGUE No.

SUPPORT (ITEM 1), FIRST DRILL 4 HOLES USING DRILL No. 27, THEN

GALVANISE ITEM 1 AND THEN AFFIX ID PLATE TO THE LANTERN SUPPORT

USING HAMMER DRIVE SCREWS No. 8, 1/2 INCH LONG, ZINC PLATED.

REFER TO

MOUNTING BAR

DETAIL

SUGGESTED LOCATION

(BACK FACE) FOR

(SEE NOTE 8)

45

120

10

3

2 HOLES 8 70.5

32

134

69.5

- FOR DIMENSIONS OVER 300: _2

AND CLEAR ALL THREADS AFTER GALVANISING.

WASHER, FLAT M12 TO AS 1237

SCREW, HEX HEAD M12 x 60 TO AS/NZS 1111

DIMENSIONS ARE IN MILLIMETRES

A

SCALE 1:10

12

TO AS/NZS 4680

GALVANISED

TO AS/NZS 1214

LUG DETAIL

MILD STEEL

IDENTIFICATION PLATE

ITEM 2 (SCALE 1:2)

MILD STEEL

MILD STEEL

MILD STEEL

MILD STEEL

DELIVERY. ITEM 5 TO POINT UPWARDS IN ALL LUGS.

3.

4. FINISH: HOT DIPPED GALVANISED IN ACCORDANCE WITH AS/NZS 4680.

ALL WELDS TO BE IN ACCORDANCE WITH AS/NZS 1554 PART 1.

CHECKED

NUT, HEX M12 TO AS/NZS 1112

1. THE REQUIREMENTS OF SPECIFICATION MA/1 AND DRG ME10754 SHEET 7

SHALL BE APPLICABLE.

WASHER, SPRING M6

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

STAINLESS STEEL

WASHER, SPRING M12

STAINLESS STEEL

200

R30

10

PL

105

150

100

70

65

- FOR SLOTS AND POSITION OF SLOT CENTRES: _0.5

90

210

(TYP)150x100

CUTOUT

REMOVE ALL SHARP EDGES, BURRS & WELDING SCALE BEFORE GALVANISING2.

5.

TAPPED HOLES TO BE 90 _1 TO SURFACE OF LUG.6.

TOLERANCE OF ALL POST DIMENSIONS UNLESS INDICATED OTHERWISE:7.

- FOR DIMENSIONS UP TO AND INCLUDING 300: _1

- ANGULAR TOLERANCE: _1

+

+

+

+

8.

VM215-6

1823 0439

12

12GALVANISED

6

6

6

40

860

G.BRENNAN

22-07-04

05-08-04

B.TAYLOR

B.TAYLOR

05-08-04

S.SRIVASTAVA

10-08-04

B

B IS

SU

E 08-

05-

13

PL

AN

RE

VIS

ED

FO

R

SU

PP

OR

T

TO

SUIT

ALL

MAS

T

AR

MS

&

MU

LTIF

UN

CTIO

N

PO

LES.

LC.

BW

T.

TO SUIT 200mm LANTERNS ON

MAST ARMS & MULTIFUNCTION POLES

200100

LUG DETAIL

REFER TO

200x10

14

15

16

SCREW HEX. HEAD M16x60 TO AS/NZS 1111 4

4

8

8

MILD STEEL

MILD STEELWASHER, FLAT M16 TO AS 1237

NUT HEX M16 TO AS/NZS 1112 MILD STEEL

WASHER, SPRING M16 SPRING STEEL

GALVANISED

TO AS/NZS 1214

330

65

+0.5-

+0.5

-

8 HOLES

20 O

CL

80

160

+0.5

-

ITEMS 2 TO 16 TO BE SUPPLIED FULLY ASSEMBLED AS SHOWN BEFORE

+0.5-

160

150

50CL

2 HOLES

14 O

C

C IS

SU

E 19-

11-

13

2x14

DIA

HO

LES

AD

DE

D

FO

R

CC

TV

CA

ME

RA.

LC.

BW

T.

SCALE 1:2

70.5

150

20

40

40

69.5

40

DETAIL

MOUNTING BAR

2xM6 TAPPED HOLES

R10

6

2

2

ROADS AND MARITIME SERVICES

PAN HEAD PHILLIPS DRIVE SCREW, M6x40 TO AS 1237

SCALE 1:2

2DETAIL A

8

9

7

4

5

SCALE 1:2(SEE NOTE 5)

3LUG

6

10

13

14

15

16

DB

BW

T

OR

PL

AIN

HE

AD

SC

RE

W.

TO 7

TO 16. IT

EM 8

WAS

CH

ITE

MS 8

TO 17

RE

NU

MB

ER

ED

RE

VIS

ED. IT

EM 7

DE

LE

TE

D.

CA

BLE

CL

AM

P

MO

UN

TIN

G

BA

R

D IS

SU

E 17-

03-

2016

TO FIT THE ID PLATE (ITEM 11) IN THE POSITION SHOWN ON THE LANTERN

D

Page 59: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

SUPERSEDES:

D.BAIGORRIA

B. TAYLORPASSED

CHECKED

DRAWN

SCALE

1 : 1

TRAFFIC

SIGNALS

230 VOLT

SUPPLY

75

38

25

25

37.5

Ø15.0 Ø10.0

12.5

ROADS AND MARITIME SERVICES

A

VM416-214-09-2016

I.HAYES

-

17-10-2016

__________

REINFORCED EYELET

STATED OTHERWISE.

MATERIAL; PROPYLENE, 0.6mm THICK; WHITE BACKGROUND UNLESS1.

PRINTING TO BE DOUBLE SIDED.3.

TRAFFIC SIGNALS

ISSUE

APPROVED:

REFERENCE DRAWINGS

DIMENSIONS IN MILLIMETRES

NOTES

A IS

SU

E

TRAFFIC SIGNAL SUPPLY CABLE

DANGER LABEL FOR

140

STATED OTHERWISE.

TEXT TO BE 10mm HIGH, FONT: ARIEL, COLOUR: BLACK, UNLESS2.

K. SHI

STRIPE: BLACK.

RED.

OVAL BACKGROUND:

TEXT HEIGHT: 8mm.

WHITE.

TEXT COLOUR:

(DANGER LOGO)

Page 60: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 61: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 62: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

VM620-19B.dgn 13/03/2012 12:27:32 PM

A

ORIGIN

AL IS

SU

E

ROADS AND TRAFFIC AUTHORITY OF NSWTRAFFIC SIGNALS

ENGRAVED PLATE FOR EMERGENCY

SIGNAL CONTROL SWITCH

AISSUE

SCALE

MNGR STANDARDS & QUALITY

DRAWN

CHECKED

PASSED

REFERENCE DRAWINGS

YB 12-10-93

SUPERSEDES: VM620-2

VM620-19

1 : 1

NOTES

EMERGENCY SIGNAL CONTROL

115

33

10

5

10

3

FR HULSCHER

APPROVED: 1993-10-12

BWT

1993-10-12

BW TAYLOR

3. ALL EDGES TO BE CHAMFERED 1mm x 45 .

2. ALL ENGRAVED LETTERING TO BE RED.

1. MATERIAL: WHITE - RED - WHITE TRAFFOLYTE, 1.6mm.

B

ROADS AND MARITIME SERVICES OF NSW

B IS

SU

E-

13.3.1

2

RM

S

ON

PL

ATE

WAS

RT

A.

LC/

BW

T.

Page 63: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A O

RIG

INA

L I

SS

UE

REFERENCE DRAWINGS

ITEM

2

3

4

1

SUPPLY CAT NO

35026896

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

DESCRIPTION

SPRING WASHER M12 TO AS 1968 SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

HEX NUT M12 TO AS 1112 MILD STEEL

FLAT WASHER M12 TO AS 1237

HEX HD SCREW M12 x 40 TO AS 1111

ISSUE

APPROVED:

CHECKED

PASSED

QTY

1

2

1

A

VT006-51

MATERIAL

RVC 31-08-98

1

FINISH

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

7

8

5

6

MILD STEEL

MILD STEEL

2

2

2

SUPERSEDES: - MGR STANDARDS & QUALITY

FLAT WASHER M10 LARGE SERIES TO AS 1237

SPRING WASHER M10 TO AS 1968

9 2

SPRING STEEL

GALV TO AS 1650

GALV TO AS 1650

HEX NUT M10 TO AS 1112 MILD STEEL GALV TO AS 1214

GALV TO AS 1650

TO SUIT

430

370

212

75

20

R5 (TYP)2 HOLES 015

- UP TO AND INCLUDING 100mm TO BE +0.5mm.

- OVER 100mm TO BE +1mm.

- ANGULAR TOLERANCE +1 .

6 7 8 9

1

DIMENSIONS ARE IN MILLIMETRES

1 HOLE 014

BRACKET SINGLE MOUNTING (SMALL)

FOR 450mm HIGH SPECIAL STOP SIGNS

5

CUP HEAD SQUARE NECK BOLT M10 X 30 TO AS 1390

TOLERANCE OF THE FLAT STEEL OF BRACKET TO COMPLY WITH AS 3679.

BKT SINGLE LARGE

BKT DOUBLE SMALL

BKT DOUBLE MEDIUM

BKT DOUBLE LARGE

VT006-52

VT006-53

VT006-54

VT006-55

BRACKET 40 x 6 FLAT TO AS 3679

BWT 10-09-98

10-09-98

15-09-98

T YUNG

BRIAN TAYLOR

NOTES

2

3 4

5

SEE NOTE 5

10

1 : 2

DETAIL A

GALVANISING.

PART 1.

R20 (TYP)

A

10 2STAINLESS STEEL NATURAL

VM200-24LOCK WASHER

B

LOCK WASHER REFER PLAN VM200-24

LUG ASSEMBLY (DIMPLE TO DIMPLE).

AND MAY BE OBTAINED FROM BOB PANICH CONSULTANCY (RYDE) OR

LOCK WASHERS ARE TO BE MANUFACTURED TO RTA PLAN VM200-24

ALDRIDGE TRAFFIC SYSTEMS PTY LTD (RHODES).

SCALE

1 : 5

UNLESS SHOWN OTHERWISE

1. TOLERANCE OF ALL DIMENSIONS UNLESS OTHERWISE INDICATED:

2. ALL BURRS, SHARP EDGES AND WELDING SCALE TO BE REMOVED BEFORE

3. ALL WELDS TO BE CONTINUOUS FILLET IN ACCORDANCE WITH AS 1554

4. BRACKET TO BE HOT DIP GALVANISED IN ACCORDANCE WITH AS 1650.

5. ITEMS 2 TO 10 TO BE SUPPLIED FULLY ASSEMBLED AS SHOWN.

6. A PAIR OF LOCK WASHERS (ITEM 10) SHALL BE FITTED TO THE

61

B I

SS

UE

28

-1

0-9

8

JI T

C2961 I

TE

M 1

0

& N

OT

E 6

AD

DE

D.

RV

C B

WT

Page 64: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

REFERENCE DRAWINGS

SUPPLY CAT NO

35026897

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWNISSUE

APPROVED:

CHECKED

PASSED

A

VT006-52

RVC 02-09-98

SUPERSEDES: - MGR STANDARDS & QUALITY

58

0

52

0

28

7

R5 (TYP)2 HOLES 0156 7 8 9

1

DIMENSIONS ARE IN MILLIMETRES

BRACKET SINGLE MOUNTING (LARGE)

5

BKT SINGLE SMALL

BKT DOUBLE SMALL

BKT DOUBLE MEDIUM

BKT DOUBLE LARGE

VT006-51

VT006-53

VT006-54

VT006-55

FOR 600mm - 900mm HIGH SIGNS

BWT 10-09-98

10-09-98

15-09-98

T YUNG

BRIAN TAYLOR

- UP TO AND INCLUDING 100mm TO BE +0.5mm.

- OVER 100mm TO BE +1mm.

- ANGULAR TOLERANCE +1 .

TOLERANCE OF THE FLAT STEEL OF BRACKET TO COMPLY WITH AS 3679.

NOTES

GALVANISING.

PART 1.

LUG ASSEMBLY (DIMPLE TO DIMPLE).

AND MAY BE OBTAINED FROM BOB PANICH CONSULTANCY (RYDE) OR

LOCK WASHERS ARE TO BE MANUFACTURED TO RTA PLAN VM200-24

ALDRIDGE TRAFFIC SYSTEMS PTY LTD (RHODES).

ITEM

2

3

4

1

DESCRIPTION

SPRING WASHER M12 TO AS 1968 SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

HEX NUT M12 TO AS 1112 MILD STEEL

FLAT WASHER M12 TO AS 1237

HEX HD SCREW M12 x 40 TO AS 1111

QTY

1

2

1

MATERIAL

1

FINISH

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

7

8

5

6

MILD STEEL

MILD STEEL

2

2

2

FLAT WASHER M10 LARGE SERIES TO AS 1237

SPRING WASHER M10 TO AS 1968

9 2

SPRING STEEL

GALV TO AS 1650

GALV TO AS 1650

HEX NUT M10 TO AS 1112 MILD STEEL GALV TO AS 1214

GALV TO AS 1650

TO SUIT

CUP HEAD SQUARE NECK BOLT M10 X 30 TO AS 1390

BRACKET 40 x 6 FLAT TO AS 3679

10 2STAINLESS STEEL NATURALLOCK WASHER REFER PLAN VM200-24

75

20

1 HOLE 014

R20 (TYP)

2

3 4

5

10

1 : 2

DETAIL A

A O

RIG

INA

L I

SS

UE

VM200-24LOCK WASHER

B

A

SCALE

1 : 5

UNLESS SHOWN OTHERWISE

B I

SS

UE

28

-1

0-9

8

JI T

C2961 I

TE

M 1

0

& N

OT

E 6

AD

DE

D.

RV

C

B

WT

1. TOLERANCE OF ALL DIMENSIONS UNLESS OTHERWISE INDICATED:

2. ALL BURRS, SHARP EDGES AND WELDING SCALE TO BE REMOVED BEFORE

3. ALL WELDS TO BE CONTINUOUS FILLET IN ACCORDANCE WITH AS 1554

4. BRACKET TO BE HOT DIP GALVANISED IN ACCORDANCE WITH AS 1650.

5. ITEMS 2 TO 10 TO BE SUPPLIED FULLY ASSEMBLED AS SHOWN.

6. A PAIR OF LOCK WASHERS (ITEM 10) SHALL BE FITTED TO THE

62

Page 65: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 66: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 67: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer
Page 68: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A O

RIG

INA

L I

SS

UE

REFERENCE DRAWINGS

ITEM

2

3

4

1

SUPPLY CAT NO

35025309

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

DESCRIPTION

SPRING WASHER M12 TO AS 1968 SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

HEX NUT M12 TO AS 1112 MILD STEEL

FLAT WASHER M12 TO AS 1237

HEX HD SCREW M12 x 50 TO AS 1111

ISSUE

APPROVED:

CHECKED

PASSED

QTY

2

4

2

A

VT006-56

MATERIALSCALE

RVC 07-09-98

2

FINISH

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

7

8

5

6

MILD STEEL

MILD STEEL

NOTES

2

2

2

SUPERSEDES: - MGR STANDARDS & QUALITY

1 : 5

FLAT WASHER M10 LARGE SERIES TO AS 1237

SPRING WASHER M10 TO AS 1968

9 2

SPRING STEEL

GALV TO AS 1650

GALV TO AS 1650

HEX NUT M10 TO AS 1112 MILD STEEL GALV TO AS 1214

GALV TO AS 1650

TO SUIT

430

370

R5 (TYP)

4 HOLES 014

- UP TO AND INCLUDING 100mm TO BE +0.5mm.

- OVER 100mm TO BE +1mm.

- ANGULAR TOLERANCE +1 .

DIMENSIONS ARE IN MILLIMETRES

5

CUP HEAD SQUARE NECK BOLT M10 X 30 TO AS 1390

VT006-57

VT006-58

BRACKET 40 x 6 FLAT TO AS 3679

2 3 4 5

1

BRACKET VERTICAL SADDLE (SMALL)

FOR 450mm HIGH SPECIAL STOP SIGN

BKT VERTICAL LARGE

BKT HORIZONTAL

160

200

1

2 HOLES 015

6 7 8 9

60

R6 (TYP)

1R5

(TYP)

R57.5-0

(TYP)

+0.5

3 (

TY

P)

A

DETAIL A2 : 1

OR AS SHOWN

MOUNTING TO A TYPE 2 SIGNAL POST BWT 10-09-98

10-09-98

15-09-98

T YUNG

BRIAN TAYLOR

1. TOLERANCE OF ALL DIMENSIONS UNLESS OTHERWISE INDICATED:

2. TOLERANCE OF THE FLAT STEEL OF BRACKET TO COMPLY WITH AS 3679.

3. ALL BURRS, SHARP EDGES & WELDING SCALE TO BE REMOVED BEFORE GALVANISING.

4. ALL WELDS TO BE CONTINUOUS FILLET IN ACCORDANCE WITH AS 1554 PART 1.

5. BRACKET TO BE HOT DIP GALVANISED IN ACCORDANCE WITH AS 1650.

6. ITEMS 2 TO 9 TO BE SUPPLIED FULLY ASSEMBLED AS SHOWN.

Page 69: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A O

RIG

INA

L I

SS

UE

REFERENCE DRAWINGS

ITEM

2

3

4

1

SUPPLY CAT NO

35025310

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

DESCRIPTION

SPRING WASHER M12 TO AS 1968 SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

HEX NUT M12 TO AS 1112 MILD STEEL

FLAT WASHER M12 TO AS 1237

HEX HD SCREW M12 x 50 TO AS 1111

ISSUE

APPROVED:

CHECKED

PASSED

QTY

2

4

2

A

VT006-57

MATERIALSCALE

RVC 07-09-98

2

FINISH

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

7

8

5

6

MILD STEEL

MILD STEEL

NOTES

2

2

2

SUPERSEDES: - MGR STANDARDS & QUALITY

1 : 5

FLAT WASHER M10 LARGE SERIES TO AS 1237

SPRING WASHER M10 TO AS 1968

9 2

SPRING STEEL

GALV TO AS 1650

GALV TO AS 1650

HEX NUT M10 TO AS 1112 MILD STEEL GALV TO AS 1214

GALV TO AS 1650

TO SUIT

580

520

R5 (TYP)

4 HOLES 014

- UP TO AND INCLUDING 100mm TO BE +0.5mm.

- OVER 100mm TO BE +1mm.

- ANGULAR TOLERANCE +1 .

DIMENSIONS ARE IN MILLIMETRES

5

CUP HEAD SQUARE NECK BOLT M10 X 30 TO AS 1390

TOLERANCE OF THE FLAT STEEL OF BRACKET TO COMPLY WITH AS 3679.

VT006-56

VT006-58

BRACKET 40 x 6 FLAT TO AS 3679

2 3 4 5

1

BRACKET VERTICAL SADDLE (LARGE)

BKT VERTICAL SMALL

BKT HORIZONTAL

160

200

1

2 HOLES 015

6 7 8 9

60

R6 (TYP)

1R5

(TYP)

R57.5-0

(TYP)

+0.5

3 (

TY

P)

A

DETAIL A2 : 1

OR AS SHOWN

FOR 600mm - 900mm HIGH SIGNS

MOUNTING TO A TYPE 2 SIGNAL POST BWT 10-09-98

10-09-98

15-09-98

T YUNG

BRIAN TAYLOR

1. TOLERANCE OF ALL DIMENSIONS UNLESS OTHERWISE INDICATED:

2. ALL BURRS, SHARP EDGES & WELDING SCALE TO BE REMOVED BEFORE GALVANISING.

3. ALL WELDS TO BE CONTINUOUS FILLET IN ACCORDANCE WITH AS 1554 PART 1.

4. BRACKET TO BE HOT DIP GALVANISED IN ACCORDANCE WITH AS 1650.

5. ITEMS 2 TO 9 TO BE SUPPLIED FULLY ASSEMBLED AS SHOWN.

67

Page 70: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer

A O

RIG

INA

L I

SS

UE

REFERENCE DRAWINGS

ITEM

2

3

4

1

SUPPLY CAT NO

35025311

ROADS AND TRAFFIC AUTHORITY OF NSW

TRAFFIC SIGNALS

DRAWN

DESCRIPTION

SPRING WASHER M12 TO AS 1968 SPRING STEEL

MILD STEEL

MILD STEEL

MILD STEEL

HEX NUT M12 TO AS 1112 MILD STEEL

FLAT WASHER M12 TO AS 1237

HEX HD SCREW M12 x 50 TO AS 1111

ISSUE

APPROVED:

CHECKED

PASSED

QTY

2

4

2

A

VT006-58

MATERIAL

SCALE

RVC 10-09-98

2

FINISH

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

GALV TO AS 1214

GALV TO AS 1650

7

8

5

6

MILD STEEL

MILD STEEL

NOTES

2

2

2

SUPERSEDES: - MGR STANDARDS & QUALITY

1 : 5

FLAT WASHER M10 LARGE SERIES TO AS 1237

SPRING WASHER M10 TO AS 1968

9 2

SPRING STEEL

GALV TO AS 1650

GALV TO AS 1650

HEX NUT M10 TO AS 1112 MILD STEEL GALV TO AS 1214

GALV TO AS 1650

TO SUIT

R5 (TYP)

5 HOLES 015

- UP TO AND INCLUDING 100mm TO BE +0.5mm.

- OVER 100mm TO BE +1mm.

- ANGULAR TOLERANCE +1 .

DIMENSIONS ARE IN MILLIMETRES

CUP HEAD SQUARE NECK BOLT M10 X 30 TO AS 1390

TOLERANCE OF THE FLAT STEEL OF BRACKET TO COMPLY WITH AS 3679.

VT006-56

VT006-57

BRACKET 40 x 6 FLAT TO AS 3679

2 3 4 5

BKT VERTICAL SMALL

1

4 HOLES 014

6 7 8 9

R5 (TYP)

1

R57.5

-0

(TYP)

+0.5

3 (TYP)

DETAIL A

2 : 1

OR AS SHOWN

MOUNTING TO A TYPE 2 TRAFFIC SIGNAL POST

A

30

75

10

0

37

0

52

0

76

0

30

BRACKET HORIZONTAL SADDLE

FOR ALL SIGNS

BKT VERTICAL LARGE

20

0

16

0

6

R6 (TYP)

BWT 10-09-98

10-09-98

15-09-98

T YUNG

BRIAN TAYLOR

1. TOLERANCE OF ALL DIMENSIONS UNLESS OTHERWISE INDICATED:

2. ALL BURRS, SHARP EDGES & WELDING SCALE TO BE REMOVED BEFORE GALVANISING.

3. ALL WELDS TO BE CONTINUOUS FILLET IN ACCORDANCE WITH AS 1554 PART 1.

4. BRACKET TO BE HOT DIP GALVANISED IN ACCORDANCE WITH AS 1650.

5. ITEMS 2 TO 9 TO BE SUPPLIED FULLY ASSEMBLED AS SHOWN.

68

Page 71: HOLDING DOWN BOLT DETAILS FOR TYPE 5 & 9 MAST ARMS … · holding down bolt details to as 1275 25 typ galv to as 4680 galv to as 4680 galv to as 1214 galv to as 4680 spring washer