hitachi oil-flooded · starter type lubricating oil lubricating oil filling amount discharge air...

2
1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your nearest dealer or HITACHI local representative offices. 2. Pressure is indicated as the gauge pressure. 3. Motor output values are indicated as motor nominal outputs. 4. Temperature of discharge air may vary in different environments. 5. Noise level is measured value at 1.5m in front and 1m height in an anechoic room, under full load operation. It may vary in different operation conditions or environments. 6. Make sure to install an air receiver tank of sufficient volume. Standard Specification 7. For V plus, it is necessary to install an air dryer or filter of larger size when operated pressure is below the pressure range of PQ WIDEMODE. Contact your nearest dealer or HITACHI local representative offices. 8. Earth leakage circuit breaker is NOT attached. Prepare it in advance. 9. ]〈 show values of capacity under different discharge pressures. 10. Hitachi may make improvements and/or changes in the appearance and/or specifications described in this publication at anytime without notice. 11. 1.0MPa model is ONLY available on 22/37kW M type. For details, contact your nearest dealer or HITACHI local representative office. 11 - 37kW 11 - 37kW Capacity Control U type (suction throttle valve) I type (air purge) P type (motor auto start/stop) V type (variable speed control) Discharge air capacity is controlled by nonstep control of open ratio of the suction throttle valve. Discharge air capacity is controlled by variable motor rotation speed according to the pressure settings. Discharge air capacity is controlled by automatic motor stop and restart according to pressure settings. Pressure fluctuation small Energy saving small Pressure fluctuation very small Energy saving maximum Pressure fluctuation very small Energy saving maximum Comparing to I type Pressure fluctuation big Energy saving big Comparing to U type Pressure fluctuation big Energy saving big Wide range of capacity setting is available for each pressure. Air capacity can be increased by max. 5% for low pressure setting. M type M type M type V type V type V type V plus V plus V plus V plus Type of Control Characteristics Comparison/effect PQ Wide Mode Discharge air capacity is controlled by 0% or 100% open of the suction throttle valve. For low load ratio operation, shaft power input is reduced by decreasing the pressure inside the oil tank/case. U type is Optional for 22kW and 37kW models. Type of Model Specifications in this catalogue are subject to change with or without notice, as Hitachi continues to develop the latest technologies and products for its customers. Hitachi Australia Pty Ltd Level 8, 123 Epping Road, Macquarie Park NSW 2113 Locked Bag 2052, North Ryde NSW 2113 TEL: +61 (2) 9888-4100 FAX: +61 (2) 9888-4188 Email: [email protected] Website: www.hitachi.com.au/products/product-categories/industrial/atg.html HITACHI OIL-FLOODED Screw Compressors Model Item Unit M type OSP-11M5ANA OSP-15M5ANA OSP-18M5ANA OSP-22M5ANA OSP-30M5ANA OSP-37M5ANA Cooling Method - Air Cooled Motor Nominal Output kW 11 15 18 22 30 37 Discharge Pressure MPa 0.7 [0.85] 0.7 [0.85] <1.0> 0.7 [0.85] 0.7 [0.85] <1.0> PSIG 101 [123] 101 [123] <145> 101 [123] 101 [123] <145> Discharge Capacity m 3 /min 1.75 [1.6] 2.35 [2.1] 3.4 [3.0] 4.0 [3.7] <3.3> 6.0 [5.4] 7.2 [6.6] <5.8> CFM 62 [56] 83 [74] 120 [106] 141 [131] <116> 212 [191] 254 [233] <205> Suction Pressure/Temperature - Atmospheric Pressure / 0 - 40 o C Temperature of Discharge Air o C Ambient Temperature +15 or below Driving System - 4-Pole TEFC Motor with V-Belt Drive Starter Type - Full Voltage Starting/Star-Delta Star-Delta Lubricating Oil - New HISCREW OIL 2000 Lubricating Oil Filling Amount L 6 7 10 15 Discharge Air Pipe Diameter - Rc 1 Rc 1 - 1/2 External Dimension (WxDxH) mm 930x770x1,250 1,000x1,000x1,500 1,200x1,100x1,650 Weight kg 340 350 590 830 Noise Level dB[A] 58 61 65 70 Model Item Unit OSP-11VANA OSP-15VANA OSP-22VANA OSP-37VANA Cooling Method - Air Cooled Motor Nominal Output kW 11 15 22 37 Rated Discharge Pressure MPa 0.85 0.7 PSIG 123 101 Discharge Capacity m 3 /min 1.6 2.1 4.0 6.8 CFM 56 74 141 240 PQ WIDE MODE Discharge Pressure MPa 0.7 0.9 0.7 0.9 0.60 0.85 0.60 0.85 PSIG 101 130 101 130 87 123 87 123 Discharge Capacity m 3 /min 1.75 1.5 2.35 2.0 4.2 3.5 7.1 6.2 CFM 62 53 83 71 148 124 251 219 Working Range of PQ WIDE MODE MPa 0.7 - 0.9 0.6 - 0.85 PSIG 101 - 130 87 - 123 Suction Pressure/Temperature - Atmospheric Pressure / 0 - 40 o C Temperature of Discharge Air o C Ambient Temperature +15 or below Driving System - 4-Pole TEFC Motor with V-Belt Drive DCBL Direct Driving Starter Type - Soft Start Lubricating Oil - New HISCREW OIL 2000 Lubricating Oil Filling Amount L 6 7 10 15 Discharge Air Pipe Diameter - Rc 1 Rc 1 - 1/2 External Dimension (WxDxH) mm 930x770x1,250 1,000x1,000x1,500 1,200x1,100x1,650 Weight kg 345 360 460 630 Noise Level dB[A] 58 61 65 68

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Page 1: HITACHI OIL-FLOODED · Starter Type Lubricating Oil Lubricating Oil Filling Amount Discharge Air Pipe Diameter ... Full Voltage Starting Star-Delta Rc 1 930×770×1,250 ・1/2

1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your nearest dealer or HITACHI local representative offices.

2. Pressure is indicated as the gauge pressure.3. Motor output values are indicated as motor nominal outputs.4. Temperature of discharge air may vary in different environments.5. Noise level is measured value at 1.5m in front and 1m height in an anechoic room,

under full load operation. It may vary in different operation conditions or environments. 6. Make sure to install an air receiver tank of sufficient volume.

10

1,000×1,000×1,50059065

Atmospheric Pressure / 0-40°CAmbient Temperature/ +15°C or below

4-Pole TEFC Motor with V-Belt Drive

New HISCREW OIL 2000

Air Cooled

Full Voltage Starting Star-Delta

Rc 1930×770×1,250

Rc 1・1/2

ModelItem·Unit

Standard Specification

  7. For V plus, it is necessary to install an air dryer or filter of larger size when operated pressure is below the pressure range of PQ WIDEMODE.

Contact your nearest dealer or HITACHI local representative offices. 8. Earth leakage circuit breaker is NOT attached. Prepare it in advance. 9. [ ]〈 〉show values of capacity under different discharge pressures.10. Hitachi may make improvements and/or changes in the appearance and/or

specifications described in this publication at anytime without notice.11. 1.0MPa model is ONLY available on 22/37kW M type. For details, contact your

nearest dealer or HITACHI local representative office.

Note:

11-37kW

11-37kW

OSP-11M5ANA OSP-15M5ANA OSP-22M5ANA OSP-37M5ANA

11

1.6

0.7 101

1.75 62

56

0.9 130 1.5 53

0.7

101 2.35

83

0.91302.071

0.60 874.2148

0.851233.5124

0.60

877.1251

0.851236.2

219

15

2.174

22

4.0 141

37

6.8 240

Air Cooled

0.85 123

0.7 - 0.9101 -130

0.6 - 0.8587 - 123

ModelItem·Unit OSP-11VANA OSP-15VANA OSP-22VANA OSP-37VANA

Rated

PQ WIDE MODE

Cooling Method Motor Nominal Output

Discharge Pressure

Discharge Capacity

Suction Pressure/Temperature Temperature of Discharge Air Driving System Starter Type Lubricating Oil Lubricating Oil Filling Amount Discharge Air Pipe Diameter External Dimension (W×D×H) Weight Noise Level

–kW

MPa PSIG

m3/minCFM

-

℃---L-

mmkg

dB[A]

6

34058

7

35061

15

1,200×1,100×1,65083070

0.7 [0.85]101 [123]

11

1.75 [1.6]62 [56]

15

2.35 [2.1]83 [74]

37

7.2 [6.6] 〈5.8〉254 [233] 〈205〉

0.7 101

22

4.0 [3.7] 〈3.3〉141 [131] 〈116〉

6

34558

7

36061

10

1,000×1,000×1,50046065

15

1,200×1,100×1,650630 68

Soft Start New HISCREW OIL 2000

Atmospheric Pressure/ 0-40°CAmbient Temperature +15 or below

4-Pole TEFC Motor with V-Belt Drive DCBL Direct Driving

Rc 1930×770×1,250

Rc 1・1/2

–kW

MPa PSIG

m3/min CFM MPa PSIG

m3/min CFM MPa PSIG

–℃–––L–

mmkg

dB[A]

Cooling Method Motor Nominal Output

Discharge Pressure

Discharge Capacity

Discharge Pressure

Discharge Capacity Working Range of PQ WIDE MODE Suction Pressure/Temperature Temperature of Discharge Air Driving System Starter Type Lubricating Oil Lubricating Oil Filling Amount Discharge Air Pipe Diameter External Dimension (W×D×H) Weight Noise Level

0.7 [0.85] 〈1.0〉101 [123] 〈145〉

Capacity Control

U type (suction throttle valve)*

I type (air purge)

P type (motor auto start/stop)

V type (variable speed control)

Discharge air capacity is controlled by nonstep control of open ratio of the suction throttle valve.

Discharge air capacity is controlled by variable motor rotation speed according to the pressure settings.

Discharge air capacity is controlled by automatic motor stop and restart according to pressure settings.

Pressure fluctuation   smallEnergy saving   small

Pressure fluctuation   very smallEnergy saving   maximumPressure fluctuation   very smallEnergy saving   maximum

Comparing to I typePressure fluctuation   bigEnergy saving   big

Comparing to U typePressure fluctuation   bigEnergy saving   big

Wide range of capacity setting is available for each pressure.Air capacity can be increased by max. 5% for low pressure setting.

M type

M type

M type

V type

V type

V type

V plus

V plus

V plus

V plus

Type of Control Characteristics Comparison/effect

PQ Wide Mode

Discharge air capacity is controlled by 0% or 100% open of the suction throttle valve.For low load ratio operation, shaft power input is reduced by decreasing the pressure inside the oil tank/case.

* U type is Optional for 22kW and 37kW models.

Type of Model

Specifications in this catalogue are subject to change with or without notice, as Hitachi continues to develop the latest technologies and products for its customers.

Hitachi Australia Pty LtdLevel 8, 123 Epping Road, Macquarie Park NSW 2113Locked Bag 2052, North Ryde NSW 2113TEL: +61 (2) 9888-4100 FAX: +61 (2) 9888-4188Email: [email protected]: www.hitachi.com.au/products/product-categories/industrial/atg.html

NEXT STAGE SCREW11-37kW ,

1. Capacity is the converted value at its inlet condition. For guaranteed values, contact your nearest dealer or HITACHI local representative offices.

2. Pressure is indicated as the gauge pressure.3. Motor output values are indicated as motor nominal outputs.4. Temperature of discharge air may vary in different environments.5. Noise level is measured value at 1.5m in front and 1m height in an anechoic room,

under full load operation. It may vary in different operation conditions or environments. 6. Make sure to install an air receiver tank of sufficient volume.

10

1,000×1,000×1,50059065

Atmospheric Pressure / 0-40°CAmbient Temperature/ +15°C or below

4-Pole TEFC Motor with V-Belt Drive

New HISCREW OIL 2000

Air Cooled

Full Voltage Starting Star-Delta

Rc 1930×770×1,250

Rc 1・1/2

ModelItem·Unit

Standard Specification

  7. For V plus, it is necessary to install an air dryer or filter of larger size when operated pressure is below the pressure range of PQ WIDEMODE.

Contact your nearest dealer or HITACHI local representative offices. 8. Earth leakage circuit breaker is NOT attached. Prepare it in advance. 9. [ ]〈 〉show values of capacity under different discharge pressures.10. Hitachi may make improvements and/or changes in the appearance and/or

specifications described in this publication at anytime without notice.11. 1.0MPa model is ONLY available on 22/37kW M type. For details, contact your

nearest dealer or HITACHI local representative office.

Note:

11-37kW

11-37kW

OSP-11M5ANA OSP-15M5ANA OSP-22M5ANA OSP-37M5ANA

11

1.6

0.7 101

1.75 62

56

0.9 130 1.5 53

0.7

101 2.35

83

0.91302.071

0.60 874.2148

0.851233.5124

0.60

877.1251

0.851236.2

219

15

2.174

22

4.0 141

37

6.8 240

Air Cooled

0.85 123

0.7 - 0.9101 -130

0.6 - 0.8587 - 123

ModelItem·Unit OSP-11VANA OSP-15VANA OSP-22VANA OSP-37VANA

Rated

PQ WIDE MODE

Cooling Method Motor Nominal Output

Discharge Pressure

Discharge Capacity

Suction Pressure/Temperature Temperature of Discharge Air Driving System Starter Type Lubricating Oil Lubricating Oil Filling Amount Discharge Air Pipe Diameter External Dimension (W×D×H) Weight Noise Level

–kW

MPa PSIG

m3/minCFM

-

℃---L-

mmkg

dB[A]

6

34058

7

35061

15

1,200×1,100×1,65083070

0.7 [0.85]101 [123]

11

1.75 [1.6]62 [56]

15

2.35 [2.1]83 [74]

37

7.2 [6.6] 〈5.8〉254 [233] 〈205〉

0.7 101

22

4.0 [3.7] 〈3.3〉141 [131] 〈116〉

6

34558

7

36061

10

1,000×1,000×1,50046065

15

1,200×1,100×1,650630 68

Soft Start New HISCREW OIL 2000

Atmospheric Pressure/ 0-40°CAmbient Temperature +15 or below

4-Pole TEFC Motor with V-Belt Drive DCBL Direct Driving

Rc 1930×770×1,250

Rc 1・1/2

–kW

MPa PSIG

m3/min CFM MPa PSIG

m3/min CFM MPa PSIG

–℃–––L–

mmkg

dB[A]

Cooling Method Motor Nominal Output

Discharge Pressure

Discharge Capacity

Discharge Pressure

Discharge Capacity Working Range of PQ WIDE MODE Suction Pressure/Temperature Temperature of Discharge Air Driving System Starter Type Lubricating Oil Lubricating Oil Filling Amount Discharge Air Pipe Diameter External Dimension (W×D×H) Weight Noise Level

0.7 [0.85] 〈1.0〉101 [123] 〈145〉

Capacity Control

U type (suction throttle valve)*

I type (air purge)

P type (motor auto start/stop)

V type (variable speed control)

Discharge air capacity is controlled by nonstep control of open ratio of the suction throttle valve.

Discharge air capacity is controlled by variable motor rotation speed according to the pressure settings.

Discharge air capacity is controlled by automatic motor stop and restart according to pressure settings.

Pressure fluctuation   smallEnergy saving   small

Pressure fluctuation   very smallEnergy saving   maximumPressure fluctuation   very smallEnergy saving   maximum

Comparing to I typePressure fluctuation   bigEnergy saving   big

Comparing to U typePressure fluctuation   bigEnergy saving   big

Wide range of capacity setting is available for each pressure.Air capacity can be increased by max. 5% for low pressure setting.

M type

M type

M type

V type

V type

V type

V plus

V plus

V plus

V plus

Type of Control Characteristics Comparison/effect

PQ Wide Mode

Discharge air capacity is controlled by 0% or 100% open of the suction throttle valve.For low load ratio operation, shaft power input is reduced by decreasing the pressure inside the oil tank/case.

* U type is Optional for 22kW and 37kW models.

Type of Model

Specifications in this catalogue are subject to change with or without notice, as Hitachi continues to develop the latest technologies and products for its customers.

Hitachi Australia Pty LtdLevel 8, 123 Epping Road, Macquarie Park NSW 2113Locked Bag 2052, North Ryde NSW 2113TEL: +61 (2) 9888-4100 FAX: +61 (2) 9888-4188Email: [email protected]: www.hitachi.com.au/products/business/power/atg.dhtml

HITACHI OIL-FLOODED Screw Compressors

Model Item Unit M type OSP-11M5ANA OSP-15M5ANA OSP-18M5ANA OSP-22M5ANA OSP-30M5ANA OSP-37M5ANA

Cooling Method - Air Cooled

Motor Nominal Output kW 11 15 18 22 30 37

Discharge PressureMPa 0.7 [0.85] 0.7 [0.85] <1.0> 0.7 [0.85] 0.7 [0.85] <1.0>PSIG 101 [123] 101 [123] <145> 101 [123] 101 [123] <145>

Discharge Capacitym3 /min 1.75 [1.6] 2.35 [2.1] 3.4 [3.0] 4.0 [3.7] <3.3> 6.0 [5.4] 7.2 [6.6] <5.8>

CFM 62 [56] 83 [74] 120 [106] 141 [131] <116> 212 [191] 254 [233] <205>Suction Pressure/Temperature - Atmospheric Pressure / 0 - 40oC

Temperature of Discharge Air oC Ambient Temperature +15 or below

Driving System - 4-Pole TEFC Motor with V-Belt Drive

Starter Type - Full Voltage Starting/Star-Delta Star-Delta

Lubricating Oil - New HISCREW OIL 2000

Lubricating Oil Filling Amount L 6 7 10 15

Discharge Air Pipe Diameter - Rc 1 Rc 1 - 1/2

External Dimension (WxDxH) mm 930x770x1,250 1,000x1,000x1,500 1,200x1,100x1,650

Weight kg 340 350 590 830

Noise Level dB[A] 58 61 65 70

Model Item Unit OSP-11VANA OSP-15VANA OSP-22VANA OSP-37VANA

Cooling Method - Air Cooled

Motor Nominal Output kW 11 15 22 37

Rated

Discharge PressureMPa 0.85 0.7

PSIG 123 101

Discharge Capacitym3 /min 1.6 2.1 4.0 6.8

CFM 56 74 141 240

PQ WIDE MODE

Discharge PressureMPa 0.7 0.9 0.7 0.9 0.60 0.85 0.60 0.85

PSIG 101 130 101 130 87 123 87 123

Discharge Capacitym3 /min 1.75 1.5 2.35 2.0 4.2 3.5 7.1 6.2

CFM 62 53 83 71 148 124 251 219

Working Range of PQ WIDE MODE

MPa 0.7 - 0.9 0.6 - 0.85

PSIG 101 - 130 87 - 123

Suction Pressure/Temperature - Atmospheric Pressure / 0 - 40oC

Temperature of Discharge Air oC Ambient Temperature +15 or below

Driving System - 4-Pole TEFC Motor with V-Belt Drive DCBL Direct Driving

Starter Type - Soft Start

Lubricating Oil - New HISCREW OIL 2000

Lubricating Oil Filling Amount L 6 7 10 15

Discharge Air Pipe Diameter - Rc 1 Rc 1 - 1/2

External Dimension (WxDxH) mm 930x770x1,250 1,000x1,000x1,500 1,200x1,100x1,650

Weight kg 345 360 460 630

Noise Level dB[A] 58 61 65 68

Page 2: HITACHI OIL-FLOODED · Starter Type Lubricating Oil Lubricating Oil Filling Amount Discharge Air Pipe Diameter ... Full Voltage Starting Star-Delta Rc 1 930×770×1,250 ・1/2

With I type Control System (Load/Unload Capacity Control) standard on M type terrific energy savings can be achieved.Further energy-saving is possible with the combination of ECOMODE.

M type Fixed Rotation Speed Control with Auto Start /Stop delivers excellent energy savings!

Energy Saving

Energy consumption is similar to 75kW.

About 25% of the initial investment can be saved.

Power consumption is reduced by 39% or 164MWh/year, when the air consumption rate is 60% at pressure of 0.6MPa.

123

100

50

075kW 37kW

V-M Combination System

Example: Effect of V-M Combination System

25%

● V-M Combination SystemIf 2 or 3 compressors are necessary, Hitachi’s V-M Combination System is your best choice - dividing 1 compressor into 2.

● Single-V System and Multi-V SystemBesides V-M Combination System, energy saving is also delivered with combinations such as Single-V Multi-Unit Control System, or Multi-V Multi-Unit Control System.

0200100

200

100

Air Consumption Ratio (%)

Initial Investment (%

)

Power Consum

ption Ratio (%)

(Fixed Speed Control) (Fixed Speed Control)

Conventional modulation

● Example of Annual Power Consumption (Air Consumption Ratio 40%)

Air Consumption Ratio (%)

Power Consum

ption Ratio (%)

*Data of 37kW Model as Reference

Conventional modulation control Conventional modulation + purge controlHISCREW NEXT Mtype+ECOMODEHISCREW NEXT Vplus

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60 70 80 90 100

*Calculation condition: 6,000h/year running

100

0

200

300

Conventional modulation

control

Example: 37kW

60MWh difference

70MWh difference230MWh

100MWh

170MWh

Calculation Condition ● 6,000 hr/year operation. (at ECOMODE for M-type) ● Pressure(at compressor outlet)

  Conventional Model: 0.7MPa ● Power consumption of auxiliary devices (cooling fan, dryer etc.) is NOT included.

: 0.6MPa, (87 PSIG)

: 0.7MPa, (101 PSIG)

,

Bringing exciting new innovations to our renowned HISCREW range, Hitachi introduces the NEXT series of Compressors - providing the world’s top class screw Air Compressors for every customer and industrial application.

Long Cycle, Easy MaintenanceInspection and maintenance is easy with parts such as filters or check-valve easily reached after removing the front door.

● Overhaul Cycle of air end – 8 yearsOverhaul cycle of air end is every 8 years, due to a combination of high-performance bearing and high-precision oil filtration system.

● Spin On Type Oil Separator with easy maintenanceThe Spin-On Type Oil Separator makes maintenance simple, the oil contained in the discharge air is reduced to 0.002cc/m3 level.* (*37kW M Type: 0.005 cc/m3)

● Large Suction Filter

Simple OperationInstrumental panels are easy to see and simple to operate. It’s possible to switch between ECOMODE, PQ WIDE MODE, and Remote Control with the instrument panel. Quick troubleshooting is easy using information on the monitor.● One-Touch to Change Pressure SettingEasy to change pressure setting on the instrumental panel to achieve Energy-Saving.● Instantaneous Power Interruption (IPI) Restart Function as Standard EquipmentAutomatic restart is available after instantaneous power interruption.(Standard for V plus and M type)● Cascade Vector Control Logic* by HITACHI Original TechnologyPID Control delivers quick response and high reliability.

All the control logics of the Variable Speed Control are exclusively developed by Hitachi. With the control system of the discharge pressure at a scale of ±0.01MPa, quick response, excellent load following capacity and high reliability are achieved. *22/37kW

● High Grade (HG) Option • Provides energy saving functions such as Schedule Operation, Lead-Lag, and Dual Control. • Enables checking of operation conditions and various settings on the LCD monitor. (*Applicable for 22kW or 37kW M type or V type ONLY.)

Low Pressure Drop Design

High Grade Option

Bringing more innovative technology to the renowned HISCREW achieves Hitachi’s goal of providing the world’s top class Air Compressors.

By installing large-size suction filter and oil separator, energy-saving is maximized by minimizing the energy loss due to internal pressure loss.

● Oil change every 2 years* (*Where operation is 6,000 hours per year).

● ECOMODE - ‘Energy-Saving Control Mode’ is equipped as standard.

Responding to the Compressor load rate, the cut-off pressure is automatically lowered. Energy saving is produced by reducing unnecessary operation to increase pressure.

ECOMODE 

Time→

Cut-o� Pressure (Start Unloading)

Cut-in Pressure (Start Loading) Load Unload

Cut-o� Pressure is Automatically Lowered.

Energy-Saving Max. 3%

→Pressure

● High-Efficiency, Energy-Saving Turbo FanOur high-efficiency, energy-saving Turbo Fan is a new development.Compared to conventional fans, it produces a 40% increase in energy-saving.

Cooling Fan (Air Cooled Type) Automatic Belt Tensioner - 22kW & 37kW M type

● Our newly developed Automatic Belt Tensioner is standard equipmentBelt tension is automatically adjusted depending on the condition of operation, so belt slip is effectively avoided. Our highly durable V-Belt delivers high reliability.

(Variable Speed Control System)NEXT Generation Variable Speed Control (VSD) avoids unnecessary power consumption, saving energy and reducing running costs!

(Variable Speed Control System)

0.9(MPa)

0.7

0 100 105(%)

0.6

0.50.45

Pressure Decline

Pressure Increase

Conventional VSD

Conventional VSD

Air Consumption RatePressure

Capacity IncreaseBy automatically adjusting the maximum rotation speed of the compressor, PQ WIDE MODE enables an increase in the Discharge Air Capacity when the pressure drops. Compared to conventional VSD, NEXT Generation VPlus Compressors operate at a wider range of Pressure (P) and Air Capacity (Q).

PQ WIDE MODE to Enlarge the Applicable Range (JP No. 3516108 and others, Japan Regional Award)

● Air Capacity at PQ WIDE MODE

0.5 0.90.6 0.7 0.85

11-15kW

PSIG

MPa

CFM

CFM

m3/m

m3/m

11kW - 15kW Model

Model

DischargePressure

DischargeCapacity

DischargeCapacity

72

1.75

62

2.35

83

130

1.5

53

2.0

71

87

1.75

62

2.35

83

101

1.75

62

2.35

83

123

1.6

56

2.1

74

15kW

11kW

Model

22-37kW

0.45

65

4.2

148

7.1

251

0.850.50 0.60 0.70

123

3.5

124

6.2

219

72

4.2

148

7.1

251

87

4.2

148

7.1

251

101

4.0

141

6.8

240

PSIG

MPa

CFM

m3/m

37kW

22kW - 37kW Model

Model

Model

CFM

m3/m

DischargePressure

DischargeCapacity

DischargeCapacity

22kW

With I type Control System (Load/Unload Capacity Control) standard on M type terrific energy savings can be achieved.Further energy-saving is possible with the combination of ECOMODE.

M type Fixed Rotation Speed Control with Auto Start /Stop delivers excellent energy savings!

Energy Saving

Energy consumption is similar to 75kW.

About 25% of the initial investment can be saved.

Power consumption is reduced by 39% or 164MWh/year, when the air consumption rate is 60% at pressure of 0.6MPa.

123

100

50

075kW 37kW

V-M Combination System

Example: Effect of V-M Combination System

25%

● V-M Combination SystemIf 2 or 3 compressors are necessary, Hitachi’s V-M Combination System is your best choice - dividing 1 compressor into 2.

● Single-V System and Multi-V SystemBesides V-M Combination System, energy saving is also delivered with combinations such as Single-V Multi-Unit Control System, or Multi-V Multi-Unit Control System.

0200100

200

100

Air Consumption Ratio (%)

Initial Investment (%

)

Power Consum

ption Ratio (%)

(Fixed Speed Control) (Fixed Speed Control)

Conventional modulation

● Example of Annual Power Consumption (Air Consumption Ratio 40%)

Air Consumption Ratio (%)

Power Consum

ption Ratio (%)

*Data of 37kW Model as Reference

Conventional modulation control Conventional modulation + purge controlHISCREW NEXT Mtype+ECOMODEHISCREW NEXT Vplus

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60 70 80 90 100

*Calculation condition: 6,000h/year running

100

0

200

300

Conventional modulation

control

Example: 37kW

60MWh difference

70MWh difference230MWh

100MWh

170MWh

Calculation Condition ● 6,000 hr/year operation. (at ECOMODE for M-type) ● Pressure(at compressor outlet)

  Conventional Model: 0.7MPa ● Power consumption of auxiliary devices (cooling fan, dryer etc.) is NOT included.

: 0.6MPa, (87 PSIG)

: 0.7MPa, (101 PSIG)

,

Bringing exciting new innovations to our renowned HISCREW range, Hitachi introduces the NEXT series of Compressors - providing the world’s top class screw Air Compressors for every customer and industrial application.

Long Cycle, Easy MaintenanceInspection and maintenance is easy with parts such as filters or check-valve easily reached after removing the front door.

● Overhaul Cycle of air end – 8 yearsOverhaul cycle of air end is every 8 years, due to a combination of high-performance bearing and high-precision oil filtration system.

● Spin On Type Oil Separator with easy maintenanceThe Spin-On Type Oil Separator makes maintenance simple, the oil contained in the discharge air is reduced to 0.002cc/m3 level.* (*37kW M Type: 0.005 cc/m3)

● Large Suction Filter

Simple OperationInstrumental panels are easy to see and simple to operate. It’s possible to switch between ECOMODE, PQ WIDE MODE, and Remote Control with the instrument panel. Quick troubleshooting is easy using information on the monitor.● One-Touch to Change Pressure SettingEasy to change pressure setting on the instrumental panel to achieve Energy-Saving.● Instantaneous Power Interruption (IPI) Restart Function as Standard EquipmentAutomatic restart is available after instantaneous power interruption.(Standard for V plus and M type)● Cascade Vector Control Logic* by HITACHI Original TechnologyPID Control delivers quick response and high reliability.

All the control logics of the Variable Speed Control are exclusively developed by Hitachi. With the control system of the discharge pressure at a scale of ±0.01MPa, quick response, excellent load following capacity and high reliability are achieved. *22/37kW

● High Grade (HG) Option • Provides energy saving functions such as Schedule Operation, Lead-Lag, and Dual Control. • Enables checking of operation conditions and various settings on the LCD monitor. (*Applicable for 22kW or 37kW M type or V type ONLY.)

Low Pressure Drop Design

High Grade Option

Bringing more innovative technology to the renowned HISCREW achieves Hitachi’s goal of providing the world’s top class Air Compressors.

By installing large-size suction filter and oil separator, energy-saving is maximized by minimizing the energy loss due to internal pressure loss.

● Oil change every 2 years* (*Where operation is 6,000 hours per year).

● ECOMODE - ‘Energy-Saving Control Mode’ is equipped as standard.

Responding to the Compressor load rate, the cut-off pressure is automatically lowered. Energy saving is produced by reducing unnecessary operation to increase pressure.

ECOMODE 

Time→

Cut-o� Pressure (Start Unloading)

Cut-in Pressure (Start Loading) Load Unload

Cut-o� Pressure is Automatically Lowered.

Energy-Saving Max. 3%

→Pressure

● High-Efficiency, Energy-Saving Turbo FanOur high-efficiency, energy-saving Turbo Fan is a new development.Compared to conventional fans, it produces a 40% increase in energy-saving.

Cooling Fan (Air Cooled Type) Automatic Belt Tensioner - 22kW & 37kW M type

● Our newly developed Automatic Belt Tensioner is standard equipmentBelt tension is automatically adjusted depending on the condition of operation, so belt slip is effectively avoided. Our highly durable V-Belt delivers high reliability.

(Variable Speed Control System)NEXT Generation Variable Speed Control (VSD) avoids unnecessary power consumption, saving energy and reducing running costs!

(Variable Speed Control System)

0.9(MPa)

0.7

0 100 105(%)

0.6

0.50.45

Pressure Decline

Pressure Increase

Conventional VSD

Conventional VSD

Air Consumption Rate

Pressure

Capacity Increase

By automatically adjusting the maximum rotation speed of the compressor, PQ WIDE MODE enables an increase in the Discharge Air Capacity when the pressure drops. Compared to conventional VSD, NEXT Generation VPlus Compressors operate at a wider range of Pressure (P) and Air Capacity (Q).

PQ WIDE MODE to Enlarge the Applicable Range (JP No. 3516108 and others, Japan Regional Award)

● Air Capacity at PQ WIDE MODE

0.5 0.90.6 0.7 0.85

11-15kW

PSIG

MPa

CFM

CFM

m3/m

m3/m

11kW - 15kW Model

Model

DischargePressure

DischargeCapacity

DischargeCapacity

72

1.75

62

2.35

83

130

1.5

53

2.0

71

87

1.75

62

2.35

83

101

1.75

62

2.35

83

123

1.6

56

2.1

74

15kW

11kW

Model

22-37kW

0.45

65

4.2

148

7.1

251

0.850.50 0.60 0.70

123

3.5

124

6.2

219

72

4.2

148

7.1

251

87

4.2

148

7.1

251

101

4.0

141

6.8

240

PSIG

MPa

CFM

m3/m

37kW

22kW - 37kW Model

Model

Model

CFM

m3/m

DischargePressure

DischargeCapacity

DischargeCapacity

22kW

SCREW NEXT series. Combining outstanding energy savings with low environmental impact.