highlight fl compact · 27.3.2020 27.3.2020 scale 27.3.2020 material and confidential the...

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HighLight FL Compact High-Power Single- and Multi-Mode Fiber Lasers The HighLight TM FL Compact series of industrial, multi-kilowatt fiber lasers provides a cost-effective solution for many common welding tasks. These lasers feature Coherent’s unique multi-stage back reflection immunity system which enhances reliability and lifetime, and enables safe processing of highly reflective materials, including brass, copper, and aluminum. HighLight FL Compact lasers are available either as single- or multi-mode lasers. Single-mode Compact lasers offer output powers from 1 to 2.5 kW. The combination of small focus spot size and high-power density makes the single-mode lasers particularly well-suited for applications where high beam quality is needed. These include remote welding and other scanner-based configurations, welding using beam wobble, high-speed cutting of thin sheet metal, or conductive welding of dissimilar materials. Multi-mode Compact lasers are available with output powers from 1 to 6 kW and a wide range of processing fibers to satisfy a variety of requirements. FEATURES • Output power: 1,000 - 6,000 Watts, 2.5 kW out of one fiber laser module • Single- or multi-mode • Excellent stability over the entire power range (1% to 100%) • Inherently back reflection safe • Industry-leading closed loop power control for high process consistency • Optimized power profile programming tool for welding processes • CleanWeld TM technology to optimize welding results BENEFITS • Reliable and fast welding process • High welding seam and welded part quality • Minimized operating costs APPLICATIONS • Welding • Cutting • Surface treatment

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Page 1: HighLight FL Compact · 27.3.2020 27.3.2020 scale 27.3.2020 material and confidential the information contained in this drawing is sole property of coherent inc. (corelase oy). jl

HighLight FL CompactHigh-Power Single- and Multi-Mode Fiber Lasers

The HighLightTM FL Compact series of industrial, multi-kilowatt fiber lasers provides a cost-effective solution for many common welding tasks. These lasers feature Coherent’s unique multi-stage back reflection immunity system which enhances reliability and lifetime, and enables safe processing of highly reflective materials, including brass, copper, and aluminum. HighLight FL Compact lasers are available either as single- or multi-mode lasers.

Single-mode Compact lasers offer output powers from 1 to 2.5 kW. The combination of small focus spot size and high-power density makes the single-mode lasers particularly well-suited for applications where high beam quality is needed. These include remote welding and other scanner-based configurations, welding using beam wobble, high-speed cutting of thin sheet metal, or conductive welding of dissimilar materials.

Multi-mode Compact lasers are available with output powers from 1 to 6 kW and a wide range of processing fibers to satisfy a variety of requirements.

FEATURES

• Output power: 1,000 - 6,000 Watts, 2.5 kW out of one fiber laser module

• Single- or multi-mode

• Excellent stability over the entire power range (1% to 100%)

• Inherently back reflection safe

• Industry-leading closed loop power control for high process consistency

• Optimized power profile programming tool for welding processes

• CleanWeldTM technology to optimize welding results

BENEFITS

• Reliable and fast welding process

• High welding seam and welded part quality

• Minimized operating costs

APPLICATIONS

• Welding

• Cutting

• Surface treatment

Page 2: HighLight FL Compact · 27.3.2020 27.3.2020 scale 27.3.2020 material and confidential the information contained in this drawing is sole property of coherent inc. (corelase oy). jl

HighLight FL Compact Single-Mode Datasheet

SPECIFICATIONS HighLight FL1000CSM

HighLight FL1500CSM

HighLight FL2000CSM

HighLight FL2500CSM

Nominal Power (W) 1000 1500 2000 2500

Power Range (%) 1 - 100

Laser Beam Quality (BPP) at Collimator (mm x mrad)

≤ 0.4

Power Stability (%) ± 1

Pulse Frequency Range (kHz) CW - 5

Wavelength (nm) 1070 ± 10

ELECTRICAL RATINGSVoltage (VAC) 400/440/480 ± 10%

Max. Connected Load (kVA) 4.0 5.7 6.4 8.9

Max. Effective Power at Nominal Laser Power at 400 V (kW)

3.8 5.5 6.2 8.7

Max. Current Consumption at 400 V (A) 5.5 8 9 12.5

Fuses Type NH (A) 16 32

COOLINGRecommended Cooling Capacity Laser & QHB/QD (kW)

2.2 3.3 4.4 5.6

Flow Rate Laser (l/min) 28

Flow Rate QHB/QD (l/min) 2

Laser Temperature (°C) 25 ± 1

Temperature for QBH/QD (°C) 24 - 45

Max. Pressure Laser (MPa) 0.5

Max. pressure QBH/QD (MPa) 0.4

Typical Pressure Drop Laser (MPa) 0.25

FIBER DELIVERY SYSTEMInterface QBH, QD

Diameter (µm) 20

Length (m) 15, 20 15, 10 10 5

DIMENSIONS & WEIGHTSLaser Dimension L x W x H (mm) without signal tower

Mini: 794 x 916 x 557

Laser Weight (kg) < 200

ENVIRONMENTAL CONDITIONSAmbient Temperature (°C) 5 - 40

Humidity (°C) Environmental conditions always below the dew point. Condensation to laser, QHB/QD and optics must be avoided during the operation, storage and transport.

CUSTOMER INTERFACEDigital Signals (V DC) 24

Power Control (V DC) 0 - 10

Gate Control (V DC) 24, rise/fall time < 30 µs

OPTIONS LASERField bus (Ethernet/IP, Profinet, Profibus, Devicenet, Ethercat), Scanner control interface,

Multi station interface

Page 3: HighLight FL Compact · 27.3.2020 27.3.2020 scale 27.3.2020 material and confidential the information contained in this drawing is sole property of coherent inc. (corelase oy). jl

HighLight FL Compact Multi-Mode Datasheet

SPECIFICATIONS HighLight FL1000C

HighLight FL2000C

Nominal Power (W) 1000 2000

Power Range (%) 1 - 100

Laser Beam Quality (BPP) at Collimator (mm x mrad)

50 µm: 1.5 - 2.5 100 µm: 3.0 - 4.0

200 µm: 6.8 - 10.0

Power Stability (%) ± 1

Pulse Frequency Range (kHz) CW - 5

Wavelength (nm) 1070 ± 10

ELECTRICAL RATINGSVoltage (VAC) 400/440/480 ± 10%

Connected Load (kVA) 4.0 6.4

Effective Power at Nominal Power* (kW) 3.8 6.2

Max. Current Consumption at 400 V (A) 5.5 9

Fuses Type NH (A) 16 32

COOLINGRecommended Cooling Capacity Laser & QHB/QD (kW)

2.2 4.4

Flow Rate Laser (l/min) 28

Flow Rate QHB/QD (l/min) 2

Laser Temperature (°C) 25 ± 1

Temperature for QBH/QD (°C) 24 - 45

Max. Pressure Laser (MPa) 0.5

Max. pressure QBH/QD (MPa) 0.4

Typical Pressure Drop Laser (MPa) 0.25

FIBER DELIVERY SYSTEMInterface QBH/QD

Diameter (µm) 50, 100, 200

Length 15, 20

DIMENSIONS & WEIGHTSLaser Dimension L x W x H (mm) without signal tower

Mini: 794 x 916 x 557

Laser Weight (kg) < 200

ENVIRONMENTAL CONDITIONSAmbient Temperature (°C) 5 - 40

Humidity (°C) Environmental conditions always below the dew point. Condensation to laser, QHB/QD and optics must be avoided during the operation, storage and transport.

CUSTOMER INTERFACEDigital Signals (V DC) 24

Power Control (V DC) 0 - 10

Gate Control (V DC) 24, rise/fall time < 30 µs

OPTIONS LASERField bus (Ethernet/IP, Profinet, Profibus, Devicenet, Ethercat), Scanner control interface,

Multi station interface

Page 4: HighLight FL Compact · 27.3.2020 27.3.2020 scale 27.3.2020 material and confidential the information contained in this drawing is sole property of coherent inc. (corelase oy). jl

HighLight FL Compact Multi-Mode Datasheet

SPECIFICATIONS HighLight FL3000C

HighLight FL4000C

HighLight FL5000C

HighLight FL6000C

Nominal Power (W) 3000 4000 5000 6000

Power Range (%) 1 - 100

Laser Beam Quality (BPP) at Collimator (mm x mrad)

50 µm: 1.5 - 2.5 100 µm: 3.0 - 4.0

200 µm: 6.8 - 10.0

100 µm: 3.0 - 4.0 200 µm: 6.8 - 10.0

Power Stability (%) ± 1

Pulse Frequency Range (kHz) CW - 5

Wavelength (nm) 1070 ± 10

ELECTRICAL RATINGSVoltage (VAC) 400/440/480 ± 10%

Connected Load (kVA) 11.3 12.7 17.5 18.9

Effective Power at Nominal Power* (kW) 11.1 12.5 17.3 18.7

Max. Current Consumption at 400 V (A) 16 18 25 27

Fuses Type NH (A) 32 63

COOLINGRecommended Cooling Capacity Laser & QHB/QD (kW)

6.7 8.9 11.1 13.3

Flow Rate Laser (l/min) 70 100

Flow Rate QHB/QD (l/min) 2

Laser Temperature (°C) 25 ± 1

Temperature for QBH/QD (°C) 24 - 45

Max. Pressure Laser (MPa) 0.5

Max. pressure QBH/QD (MPa) 0.4

Typical Pressure Drop Laser (MPa) 0.25

FIBER DELIVERY SYSTEMInterface QBH/QD

Diameter (µm) 50, 100, 200 100, 200

Length 15, 20

DIMENSIONS & WEIGHTSLaser Dimension L x W x H (mm) without signal tower

Midi: 794 x 916 x 824 Maxi: 794 x 951 x 1322

Laser Weight (kg) < 350 < 490

ENVIRONMENTAL CONDITIONSAmbient Temperature (°C) 5 - 40

Humidity (°C) Environmental conditions always below the dew point. Condensation to laser, QHB/QD and optics must be avoided during the operation, storage and transport.

CUSTOMER INTERFACEDigital Signals (V DC) 24

Power Control (V DC) 0 - 10

Gate Control (V DC) 24, rise/fall time < 30 µs

OPTIONS LASERField bus (Ethernet/IP, Profinet, Profibus, Devicenet, Ethercat), Scanner control interface,

Multi station interface

Page 5: HighLight FL Compact · 27.3.2020 27.3.2020 scale 27.3.2020 material and confidential the information contained in this drawing is sole property of coherent inc. (corelase oy). jl

HighLight FL Compact Datasheet

CleanWeld• Up to 80% spatter reduction

• Minimal cracking and porosity

• Improved process stability

• Up to 40% less laser power required for some

welding processes

Page 6: HighLight FL Compact · 27.3.2020 27.3.2020 scale 27.3.2020 material and confidential the information contained in this drawing is sole property of coherent inc. (corelase oy). jl

HighLight FL Compact Datasheet

MECHANICAL SPECIFICATIONSMini: HighLight FL1000C - FL2000CHighLight FL1000CSM - FL2500CSM

• Verified dimensions FAI (First Article Inspection) and/or SPC

NOTE:• Drawing must be used with 3D model. 3D is the master document and all shapes and dimensions must be according to 3D. • Dimensions are for uncoated (blank) part, if not marked otherwise.• All delivered parts (and assemblies) must be clean and burr free.• Surface roughness is max Ra 6.3 µm, if not marked otherwise.• All sharp edges should be removed for easy handling -edges and corners are allowed to have max R0.2mm if not marked otherwise.• Tolerances according to SFS-EN 22768-1-m (linear and angular dimensions) and SFS-EN 22768-2-K (geometrical tolerances) (DIN ISO 2768-mK T1 and T2), if not marked otherwise. Welding tolerances according to SFS-EN 13920-B and -F. • Visual quality: Areas marked with ( or ) are class 1 surface areas, that are important technical surfaces or visible in end product. Visible scratches, dents or other handling/manufacturing defects are not allowed at class 1.

(Process follow up) are marked with numbered balloons. process tracking (like date, operator, testing etc.) or when

MANUFACTURING MARKING NOTE:Manufacturing marking is based on item code at title block: 1234567VV XY/FGH or PABCDE-VVV XY/FGH, where • 1234567 or PABCDE is item code• VV or -VVV is current item version• XY is supplier name and location first letter• /FGH is item serial number (running number) or batch information and can be added if needed for supplier

requested by Coherent.

Restriction of Hazardous Substances in Electrical and

RoHS COMPLIANCE:Used materials and components need to be RoHS compliant.See latest EU Directive (

Electronic Equipment.

such as 2015/863/EU for "RoHS 3") for

657

557

84

593

87

427

816

GENERAL TOLERANCES:DIMENSIONS ARE IN mm (millimeter) NAME

TK

2D DRAWING

APPROVED

DATE

ITEM NAME

A2

27.3.2020JL

ANY REPRODUCTION, IN WHOLE OR IN PART, WITHOUT A WRITTEN AUTHORIZATION OF COHERENT INC. (CORELASE OY) IS PROHIBITED.

INITIAL CREATION

DIN ISO 2768-K T2DIN ISO 2768-m T1

ITEM CODE-REV.

3D CODE-REV.

MACHINED

WELDED SFS-EN 13920-BF

SFS-EN 22768-1-m

SIZE

27.3.2020

27.3.2020

SCALE

27.3.2020

MATERIAL

AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS SOLE PROPERTY OF COHERENT INC. (CORELASE OY).

JL

JL

1:102D CODE-REV.

1 / 3

SFS-EN 22768-2-K

SURFACE TREATMENT

DO NOT SCALE DRAWING

SHEET

PROPRIETARY

FI-33721 Tampere, FINLAND

3D MODELKauhakorvenkatu 52

Compact C-Lase Mini

520

848

54

120

Laser Water IN (G1)Laser Water OUT (G1)

G1/2

929 806

427

916 794

Midi:HighLight FL3000C - FL5000C

• Verified dimensions FAI (First Article Inspection) and/or SPC

NOTE:• Drawing must be used with 3D model. 3D is the master document and all shapes and dimensions must be according to 3D. • Dimensions are for uncoated (blank) part, if not marked otherwise.• All delivered parts (and assemblies) must be clean and burr free.• Surface roughness is max Ra 6.3 µm, if not marked otherwise.• All sharp edges should be removed for easy handling -edges and corners are allowed to have max R0.2mm if not marked otherwise.• Tolerances according to SFS-EN 22768-1-m (linear and angular dimensions) and SFS-EN 22768-2-K (geometrical tolerances) (DIN ISO 2768-mK T1 and T2), if not marked otherwise. Welding tolerances according to SFS-EN 13920-B and -F. • Visual quality: Areas marked with ( or ) are class 1 surface areas, that are important technical surfaces or visible in end product. Visible scratches, dents or other handling/manufacturing defects are not allowed at class 1.

(Process follow up) are marked with numbered balloons. process tracking (like date, operator, testing etc.) or when

MANUFACTURING MARKING NOTE:Manufacturing marking is based on item code at title block: 1234567VV XY/FGH or PABCDE-VVV XY/FGH, where • 1234567 or PABCDE is item code• VV or -VVV is current item version• XY is supplier name and location first letter• /FGH is item serial number (running number) or batch information and can be added if needed for supplier

requested by Coherent.

Restriction of Hazardous Substances in Electrical and

RoHS COMPLIANCE:Used materials and components need to be RoHS compliant.See latest EU Directive (

Electronic Equipment.

such as 2015/863/EU for "RoHS 3") for

824

859

108

3

84 2

41

581

657

SFS-EN 13920-BFWELDED

APPROVED

1 / 3

ANY REPRODUCTION, IN WHOLE OR IN PART, WITHOUT A WRITTEN AUTHORIZATION OF COHERENT INC. (CORELASE OY) IS PROHIBITED.

ITEM NAME

SIZE A2

12.3.2020JLINITIAL CREATION

DIN ISO 2768-K T2DIN ISO 2768-m T1

ITEM CODE-REV.

3D CODE-REV.MATERIAL

SURFACE TREATMENT

SFS-EN 22768-1-m

SCALE

THE INFORMATION CONTAINED IN THIS DRAWING IS SOLE PROPERTY OF COHERENT INC. (CORELASE OY).AND CONFIDENTIAL

12.3.2020

12.3.2020TK

12.3.2020JL

JL

1:102D CODE-REV.

NAME DATE

2D DRAWING

DO NOT SCALE DRAWING

SHEET

PROPRIETARY

FI-33721 Tampere, FINLAND

3D MODELSFS-EN 22768-2-K

DIMENSIONS ARE IN mm (millimeter)GENERAL TOLERANCES:MACHINED

Kauhakorvenkatu 52

Compact C-Lase Midi

806

694

916

794 929

848

120

54

520

Laser Water OUT (G1)Laser Water IN (G1)

G1/2

Page 7: HighLight FL Compact · 27.3.2020 27.3.2020 scale 27.3.2020 material and confidential the information contained in this drawing is sole property of coherent inc. (corelase oy). jl

Coherent, Inc., 5100 Patrick Henry Drive Santa Clara, CA 95054 p. (800) 527-3786 | (408) 764-4983 f. (408) 764-4646

[email protected] www.Coherent.com

Coherent follows a policy of continuous product improvement. Specifications are subject to change without notice.

Coherent offers a limited warranty for all HighLight Lasers. For full details of this warranty coverage, please refer to the Service section at www.Coherent.com or contact your local Sales or Service Representative.MC-052-19-0M1119 Copyright ©2019 Coherent, Inc.

Coherent industrial lasers are designed in strict accordance with the respective safety regulations. We certify that each laser

manufactured by our company complies with FDA Radiation Performance Standards, 21 CFR Subchapter J and with IEC 60825.

Warning labels as shown in the figure appear on each Coherent laser to indicate the respective classification.

HighLight FL Compact Datasheet

MECHANICAL SPECIFICATIONS

Maxi:HighLight FL6000C

• Verified dimensions FAI (First Article Inspection) and/or SPC

NOTE:• Drawing must be used with 3D model. 3D is the master document and all shapes and dimensions must be according to 3D. • Dimensions are for uncoated (blank) part, if not marked otherwise.• All delivered parts (and assemblies) must be clean and burr free.• Surface roughness is max Ra 6.3 µm, if not marked otherwise.• All sharp edges should be removed for easy handling -edges and corners are allowed to have max R0.2mm if not marked otherwise.• Tolerances according to SFS-EN 22768-1-m (linear and angular dimensions) and SFS-EN 22768-2-K (geometrical tolerances) (DIN ISO 2768-mK T1 and T2), if not marked otherwise. Welding tolerances according to SFS-EN 13920-B and -F. • Visual quality: Areas marked with ( or ) are class 1 surface areas, that are important technical surfaces or visible in end product. Visible scratches, dents or other handling/manufacturing defects are not allowed at class 1.

(Process follow up) are marked with numbered balloons. process tracking (like date, operator, testing etc.) or when

MANUFACTURING MARKING NOTE:Manufacturing marking is based on item code at title block: 1234567VV XY/FGH or PABCDE-VVV XY/FGH, where • 1234567 or PABCDE is item code• VV or -VVV is current item version• XY is supplier name and location first letter• /FGH is item serial number (running number) or batch information and can be added if needed for supplier

requested by Coherent.

Restriction of Hazardous Substances in Electrical and

RoHS COMPLIANCE:Used materials and components need to be RoHS compliant.See latest EU Directive (

Electronic Equipment.

such as 2015/863/EU for "RoHS 3") for

657

132

2

84

107

7

267

157

9

135

7

WELDED

MACHINED

2D DRAWING

APPROVED

1 / 3

ANY REPRODUCTION, IN WHOLE OR IN PART, WITHOUT A WRITTEN AUTHORIZATION OF COHERENT INC. (CORELASE OY) IS PROHIBITED.

ITEM NAME

SIZE A2

24.3.2020JLINITIAL CREATION

DIN ISO 2768-K T2DIN ISO 2768-m T1

ITEM CODE-REV.

3D CODE-REV.MATERIAL

SFS-EN 13920-BF

SFS-EN 22768-1-m

SCALE

THE INFORMATION CONTAINED IN THIS DRAWING IS SOLE PROPERTY OF COHERENT INC. (CORELASE OY).AND CONFIDENTIAL

24.3.2020

24.3.2020TK

24.3.2020JL

JL

1:102D CODE-REV.

NAME DATE

SURFACE TREATMENT

DO NOT SCALE DRAWING

SHEET

PROPRIETARY

FI-33721 Tampere, FINLAND

3D MODELSFS-EN 22768-2-K

DIMENSIONS ARE IN mm (millimeter)GENERAL TOLERANCES:

Kauhakorvenkatu 52

Compact C-lase Max

794

199

3

95

54

848

Laser Water IN (G1) Laser Water OUT (G1)

G1/2

929

951

119

2

806