high vacuum transformer oil purification (hvtops ... hvtops and dops.pdf · high vacuum transformer...
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High vacuum transformer oil purification (HVTOPS) & Dielectric OIL Purifier System (DOPS)
For achieving optimal Fluid dielectric strength to meet or exceed stringent oem speciFications
Two ways to quickly and reliably optimise your insulating oils
since 1999 the hvtops and dops machines that oilQuip oFFers have been designed and constructed to provide you with the best dehydration and degassiFication eQuipment For insulating oils.
• Remove100%offreewaterand99%ofdissolvedwatertoachieveoverallmoisturecontent<10ppm
• Removealldissolvedairandentrainedgasestoachieveoverallcontent<0.25%
• Removeallcarbonandparticulatecontaminationdownto1micronusinghighefficiencypleatedmicroglassfilterelementsratedBeta>1000perISO16889(absolute)
• Removeacidsandsurfactants(whennecessary)utilisingFullersEarthorActivatedAluminacartridgestoachieveaTotalAcidNumberof0.05mgKOH/gmorlower
• Improvefluiddielectricstrengthtomeetorexceed40KvaperASTMD877
• OptimisePowerFactortoachieve0.5%at25degreesCorlower
• InterfacialTensiontomeetorexceed40dynes/cmperASTMD971
Whether you choose a single-pass High Vacuum Transformer Oil Purification System or a multi-pass Dielectric Oil Purifier System, you can:
Both HVTOPS and DOPS are available in a variety of flow rates depending on the application:• 5GPM(~19LPM)• 10GPM(~38LPM)• 20GPM(~75LPM)• 30GPM(~110LPM)• 44GPM(~165LPM)
EFFECTIVE FOR USE ON:•Paraffin-basedinsulatingoil•Naptha-basedinsulatingoil•Silicon-basedinsulatingoil•Envirotemp“FR3”insulatingoil
75 LPM NEMA 7 high Vacuum Transformer Oil Purification System (Class 1, Div 2)
110 LPM NEMA 4 high Vacuum Transformer Oil Purification System
38 LPM NEMA 4 high Vacuum Transformer Oil Purification System
38 LPM NEMA 4 Dielectric Oil Purification System
HVTOPSandDOPSUnitsareavailableinawiderangeofconfigurationsandflowratestoadequatelyhandlevirtuallyanyapplication.
Auxiliary Flanged Ports for “Freeze Trap”tohelpdiagnoseandmeasureremovedwaterandchemicals.
Super Bright LED Tower Light permitseasymonitoringofoillevelandprocessinsidetower.LEDisratedforover10yearscontinualuse.
Large Capacity Vacuum Tower Loaded with Coalescer Dispersal Elementsformaximumsurfaceareaandwaterextractionrates.
NEMA 4 Electric Control Panel withdigitaltemperaturecontroller,digitalTorrgaugeandallalarmindicators.
All Flanged or Welded Pipe and Fittings (nothreadedconnections)forfewerleakpaths.
Primary Stage Rotary Vane Roughing Pump providesgreatlyreducedDBnoiselevelandvibrationversusothersystememployingpistontypepumps.Noexternalcoolingsystemrequiredforvacuumpumporbooster.
NEMA 3 Electric Control Panel with VFDs forbothinletandoildischargepumps;includes“softstart”forvacuumpumpandblowerwhichsignificantlyincreasesmotorlife.
Second Stage High CFM Positive Displacement Blower
High Vacuum Transformer Oil Purification System
•Re-ciRculatesoilinsideofade-eneRgisedtRansfoRmeRoRinatankeRtRucktoRemovewateR,entRainedgasesandpaRticulatecontamination.asinglepassthRoughthesystemyields10ppmoRloweRwateRcontentfoRquicktuRnaRounds
•dRiesoutpapeRwindingsbypullingdeepvacuumonemptytRansfoRmeRs.
systemsaReequippedwithatwo-stagevacuumpumpandbloweR,opeRatingat0.5toRRoRloweR.
standaRdfeatuRes1. Speciallydesignedforhorizontalvacuum
towerloadedwithhighefficiencydispersalelementsforoptimalwaterextractionrates.
2. Foamsensorwithautomaticvacuumbreak3. Inletpump–positivedisplacementgear
type4. Oildischargepump–positivedisplacement
gearpumpwithdoubleViton®mechanicalseal
5. Variablefrequencydrivesenablesoperatortoefficientydialintheoptimalsystemflowrate
6. Lowwattdensityheaterwithhighlimitandprocessthermocouplestosafelyandeffectivelyraisetheoiltemperature,alongwithdigitaltemperaturecontroller
7. 2-stagevacuumpumpandblowercapableofpulling10-4Torratdead-head(operatingat0.5Torrorlower)
8. Pre-filterandpolishingfilterelements(0.5micronnominallyrated,or2.5micronBeta>1000perISO16889)
9. NEMA4electriccontrolpanelwithSiemensPLC,pushbuttonon-offswitchesandalarmindicatorlights
10.Dry-outconnectiontopulldeepvacuumonemptytransformers
11.ConnectionportsforoptionalFullersEarthhousing
12.Bypassvalveassemblyforinternalcirculationandoilpre-heating
13.Sightflowindicatoroninletandoutlet14.Inlinedigitalflowmeterandtotalizer15.Heavydutycarbonsteelskidbasewithspill
containmentlipandforkliftslots
Double Mechanical Seal Gear Pump foroildischarge,speedcontrolledwithVFD;helpsreducecavitation.
Foam Sensor withautomaticvacuumbreak.
Positive Displacement Gear Pump foroilinlet,speedcontrolledwithvariablefrequencydrive(VFD).
Dry-Our Connection forpullingdeepvacuumonemptytransformers.
Knock-out Pot forblower/vacuumpumpprotectionwithalarmshutdown.
Low Watt Density Heater withdigitaltemperaturecontroller,highlimitprocessthermocouplesandmultipleisolatedcircuits.FMapprovedconfiguration.
Vacuum Rated Flanged Ball Valves.
Two High Efficiency 1 Micron Pleated Microglass Elements ratedBeta>1000perISO16889.
Rotary Gear Flow Meter and Totaliser withdigitaldisplayonpanel.
Dielectric Oil Purifier Systems (DOPS)
standaRdfeatuRes1. Speciallydesignedforhorizontalvacuum
towerloadedwithhighefficiencydispersalelementsforoptimalwaterextractionrates.
2. Foamsensorwithautomaticvacuumbreak3. Inletpump–positivedisplacementgear
type4. Oildischargepump–positivedisplacement
gearpumpwithdoubleViton®mechanicalseal
5. Variablefrequencydrivesenablesoperatortoefficientydialintheoptimalsystemflowrate
6. Lowwattdensityheaterwithhighlimitandprocessthermocouplestosafelyandeffectivelyraisetheoiltemperature,alongwithdigitaltemperaturecontroller
7. 1-stagevacuumpumpoperatingdownto1Torr
8. Pre-filterandpolishingfilterelements(0.5micronnominallyrated,or2.5micronBeta>1000perISO16889)
9. NEMA4electriccontrolpanelwithSiemensPLC,pushbuttonon-offswitchesandalarmindicatorlights
10.ConnectionportsforoptionalFullersEarthhousing
11.Bypassvalveassemblyforinternalcirculationandoilpre-heating
12.Sightflowindicatoroninletandoutlet13.Inlinedigitalflowmeterandtotalizer14.Heavydutycarbonsteelskidbasewithspill
containmentlipandforkliftslots
designedtoRemoveallimpuRitiesfRomdielectRicinsulatingoilsinmulti-pass
• DielectricStrengthtomeetorexceed40KvaperASTMD877
• InterfacialTensiontomeetorexceed40dynes/cmperASTMD971
• PowerFactortoachieve0.5%at25degreesCorlower
• TotalAcidNumbertoachieve0.05mgKOH/gmorlower(whenequippedwithFullersEarthoption)
Thissystemisequippedwithasinglestagevacuumpumpand no blower,soitdoesnothaveadry-outporttopulldeepvacuumonemptytransformers.Otherwise,ithasallofthesamefeaturesastheHighVacuumTransformerPurificationSystem.
modelselectionkeyHVTOPS – 30VFD – 840X – 33kW – 4PLL – DOMI – DPM – SS – ETM – 150/1800 – 480 – N4 – V – Z
Heater Rating33,66,96,120and180kWavailableFiltration
820X=OFS-820X(Series)Cartridge*for1-5GPM
840X=OFS-840X(Series)Cartridge*for10-44GPM
High Vacuum TransformerOilPurificationSystem
Optional Equipment4PLL=4-PointLiftingLugs
DMI=DigitalMoistureIndicatorDOMI=DobleMoistureIndicatorDPM=DigitalParticleMonitor
SS=StainlessSteelWettedComponentsTM=TrailerMounted
ETM=EnclosedTrailerMounted
Electrical Requirement 120=120V/1Ph/60Hz200=200V/1Ph/50Hz220=220V/1Ph/50Hz220V/1Ph/60Hz220V/3Ph/50Hz220V/3Ph/60Hz380=380V/3Ph/50Hz400=400V/3Ph/50Hz415=415V/3Ph/50Hz480=480V/3Ph/60Hz575=575V/3Ph/50Hz
Vacuum/Booster Rating:
70/400=70CFMRoughingPump/400CFMbooster
70/800=70CFMRoughingPump/800CFMbooster
130/1200=130CFMRoughingPump/1200CFMbooster
150/1800=150CFMRoughingPump/1800CFMbooster
Electrical RatingN4=NEMA4
N7=NEMA7ExplosionProofClass1Div.1orClass1Div.2
SealingV=VitonB=BunaN
Custom OptionsZ=CustomEquipment
(specified)
Flow Rate5VFD=5GPM(~20LPM)VariableFlow
10VFD=10GPM(~40LPM)VariableFlow20VFD=20GPM(~75LPM)VariableFlow30VFD=30GPM(~110LPM)VariableFlow44VFD=44GPM(~165LPM)VariableFlow
optionalfeatuResfoRbothhvtopsanddops1. OptionalFeaturesforBothHVTOPSand
DOPS2. Inlinedigitalmoistureindicator(Doble
Domino®)3. FullersEarthHousingAssembly4. Allanaloguecontrols(relaysand
contactors)5. Enclosedtrailerwithrearandsideaccess
doors
6. Fullycustomisedtractortrailerrigwithlabroom,spaceheaterand/orairconditioner
7. Onboarddieselpoweredgeneratorforindependentoperation
8. Hosereelsoninletandoutlet9. NEMA7explosionproof(Class1,Division
2,GroupsB,CandD)10.Connectionportsforoptionalfreezetrap
www.oilquip.com.au
+61 456 396 241
Australian Depot:3/34 Enterprise Street, Cleveland
Queensland 4163
CONTACT US FOR DETAILS ON OUR FLEET — AVAILABLE TO RENT OR PURCHASE