high temp pcp

8/3/2019 High Temp PCP

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High

TemperatureTechnology

Journes du ptrole, Atelier 10, Huiles Lourdes, 11 Oct 2007

Nicolas Parise, PCM, Directeur Business Unit Oil&Gas

Lionel Lemay, PCM, Responsable de projet Innovation Oil&Gas

OIL WELL ARTIFICIAL LIFT / SYSTEMES DACTIVATION DE PUITS:


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GEVELOT

Founded in 1820

200 M, 1820 pers.

FLUID HANDLING

70 M, 450 Employees

Founded in 1932 by

RENE MOINEAU


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FIRST ADAPTATION TO OIL&GAS in 1980s

INNOVATION ON ELASTOMER

PATENT IN 1932 FOR PUMPS & COMPRESSORS

KNOW CONSIDERED AS A RELIABLE ANDCOST EFFECTIVE ARTIFICIAL LIFT SYSTEM

In 1930, following his theory onIn 1930, following his theory on

capsulism, the world's firstcapsulism, the world's first

Progressive Cavity Pump wasProgressive Cavity Pump was

designed by Ren Moineau, thedesigned by Ren Moineau, the

founder of PCMfounder of PCM

RENE MOINEAU


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PCM NETWORK

USA - HOUSTON

CANADA KUDU

CHINA MPS

SHANGHAI

FRANCE


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CONVENTIONALPROGRESSING CAVITY PUMP

STATORELASTOMER

PUMPING TEMPERATURE < 120C

Drive head + Motor

Sucker rods

Production tubing

Casing


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ARTIFICIAL LIFT MARKET IN COLD PRODUCTION

SRP

77%

ESP

14%

GL3%

PCP

6%

900 000 ACTIVATED WELLSAROUND 50 000 WITH PCP

PROGRESSING CAVITY PUMP+20% / YEAR SINCE 2002

SRP: Sucker Rod PumpsESP : Electrical Submersible PumpGL: Gas Lift


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Expected

recovery rate: up to 20%Expected

recovery rate: up to 50 %

SAGD(STEAM ASSISTED GRAVITY DRAINAGE)

CSS(Cyclic steam stimulation)

PUMPING CHALLENGE: TEMPERATURE UP TO 350C

ARTIFICIAL LIFT MARKET IN THERMAL RECOVERY


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HIGH TEMPERATURE TECHNOLOGY

Innovation challenge initiated in1994 in partnership with TOTAL

New PCP technology for extractingheavy oil where thermal recoveryis used

A Patented Technology

Test loop / First prototype in 2004


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HIGH TEMPERATUREPROGRESSING CAVITY PUMP

PCM Vulcain

STATORMETAL TEMPERATURE UP TO 350C

STEAM


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PCM Vulcain RANGE

XXXX : Capacity in m3/d @ 500 rpm & 0barYYYY : Max pump head in mWC

DESIGNATION: XXXX MET YYYY

0

20 0

40 0

60 0

80 0

1000

1200

1400

1600

0 200 400 600 800 1000 1200

Pump capacity (m3/d)

Pumphead

(mWC)

3 1/2" EU - 150 MET 1500

4" NU - 400 MET 1000

4" NU - 550 MET 750

4 1/2" EU - 1100 MET 500


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FIELD PROVEN - SAGD

SAGD: 100C to 180C

Started 10th October, 2006: operated 9000 hours till now Set at 330mMD / 100mVD: 86 Deviation 800Bfpd - 250rpm Head: 25b / 350psi Power: 15KW

PCM Vulcainwell pads in Joslyn, Alberta, operated by TOTAL

550MET750


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SAGD - OBSERVATIONS

ESP creates High oil/wateremulsions that needsurface treatment

Low-shear action thanks toclosed cavity design

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LOW EMULSIONS

ESP efficiency dropsdramatically at higher

viscosity

Vol. efficiency remains highdespite variations in

pressure and viscosity

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EFFICIENCY AT COMISSIONING / LOW PRESSURE

Maximum observed is 2.5months in same conditions

Maximum observed is 9000hours, ie 1 year (to date)

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PRODUCTION TIME

ESP motor and electronicsrated at 218 C

All-metal components, ratedfor 350 C operations

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MAX OPERATING TEMPERATURE

ESPPCM Vulcain


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FIELD PROVEN - CSS

CSS: BHT From 315C down to 100C Installed November, 2005

Started January, 2006 3rd steam cycle operated 5500 hours

end 2006 Set at 600mMD / 420mVD: 79

Deviation 1,500Bfpd - 300rpm Head: 30b / 450psi Power: 15KW

PCM Vulcainwells in Cold Lake, operated by IMPERIAL OIL

550MET750


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CSS - OBSERVATIONS

Pump jacks are 2 to 3 times

bigger than PCP

Reduced construction time

and installation footprint

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VISUAL IMPACT ON ENVIRONMENT

Leakage unavoidable dueto up and down motion ofrod

Rotary shaft easier to sealwith patented Oryx Seal HTsystem

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WELL HEAD LEAKAGE

SRP prone to rod fallfailures due to increases inviscosity

Running 5000 hours, with 3steam cycles at 450 rpm(135 million cycles)

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PRODUCTION CYCLE LIFESPAN

SRP design for operationalenvironment of approx.300 C

Pump remained downholeduring steaming

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FIRST STEAM CYCLE TEMPERATURE = 315C

SRPPCM Vulcain


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INDICATORS

NUMBER OF PUMP INSTALLED

AVERAGE LIFE TIME (hours)

MAXIMUM LIFE TIME TO DATE

19

3 000

9 000

UPDATE: OCT 20071st INSTALL: JAN 2006


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Journes du ptrole, Atelier 10, Huiles Lourdes, 11 Oct 2007

high temp pcp

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