high performance ultra thin heat pipe cooling … high performance ultra thin heat pipe cooling...

7
40 High Performance Ultra Thin Heat Pipe Cooling Module for Mobile Hand Held Electronic Devices Ahamed Mohammad Shahed, 1 Yuji Saito, 2 and Makoto Takahashi 1 In recent years, heat pipes have been widely used in various hand held mobile electronic devices such as smart phones, tablet PCs and digital cameras. With the development of technology these devices have different user friendly features and applications; which require very high clock speeds of the processor. In general, a high clock speed generates a lot of heat, which needs to be spreaded or removed to eliminate the hot spot on the processor surface. However, it is a challenging task to achieve proper cooling of such electronic devices mentioned above because of their confined spaces and concentrated heat sources. Regarding this challenge, we introduced an ultra-thin heat pipe; this heat pipe consists of a special fiber wick structure named as “Center Fiber Wick” which can provide sufficient vapor space on the both sides of the wick structure. We also developed a cooling module that uses this kind of ultra-thin heat pipe to eliminate the hot spot issue. This cooling module consists of an ultra- thin heat pipe and a metal plate. By changing the width, the flattened thickness and the effective length of the ultra-thin heat pipe, several experiments have been conducted to characterize the thermal properties of the developed cooling module. In addition, other experiments were also conducted to determine the effects of changes in the number of heat pipes in a single module. Characterization and comparison of the module have also been conducted both experimentally and theoretically. Nomenclature A : Cross-section area [m 2 ] H : Maximum height [mm] h : heat transfer co-efficient [W/m 2 .K] K : Permeability [m 2 ] k : Thermal conductivity [W/m.K] L : Length [m] Q : Heat input [W] R : Thermal resistance [C /W] r : Radius [m] T : Temperature [C ] X : Distance [m] Subscripts am : ambient avg : average e : evaporator c : condenser cross : cross-section eff : effective HP : heat pipe h : heater IN : input 1. Introduction With the development of state-of-the-art technology, portable electronic devices such as smartphones, tablets and ultra-books are becoming thin and small. Regardless to this trend of miniaturization, these portable devices are filled with several user friendly features and applications. The mobile hand-held electronics market is dominated by smart phones because of their handiness with a lot of user friendly applications. Smart phones are packed up with many heat generating components such as high performance chipsets, graphic cards and larger sized batteries to meet the continued consumer demand. Figure 1 shows an increasing trend of the clock Fig. 1. Trend of CPU clock speed in smart phone. 4.0 2.0 3.0 1.0 0.0 2006 2010 2014 2008 2012 2016 CLOCK SPEED [GHz] Smart Phone Model # 1 Smart Phone Model # 2 Smart Phone Model # 3 YEAR 1 Thermal Technology Business Unit 2 FAI_New Product Development Division

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Page 1: High Performance Ultra Thin Heat Pipe Cooling … High Performance Ultra Thin Heat Pipe Cooling Module for Mobile Hand Held Electronic Devices Ahamed Mohammad Shahed, 1 Yuji Saito,

40

High Performance Ultra Thin Heat Pipe Cooling Module for Mobile Hand Held Electronic Devices

Ahamed Mohammad Shahed,1 Yuji Saito,2 and Makoto Takahashi1

In recent years, heat pipes have been widely used in various hand held mobile electronic devices such as smart phones, tablet PCs and digital cameras. With the development of technology these devices have different user friendly features and applications; which require very high clock speeds of the processor. In general, a high clock speed generates a lot of heat, which needs to be spreaded or removed to eliminate the hot spot on the processor surface. However, it is a challenging task to achieve proper cooling of such electronic devices mentioned above because of their confined spaces and concentrated heat sources. Regarding this challenge, we introduced an ultra-thin heat pipe; this heat pipe consists of a special fiber wick structure named as “Center Fiber Wick” which can provide sufficient vapor space on the both sides of the wick structure. We also developed a cooling module that uses this kind of ultra-thin heat pipe to eliminate the hot spot issue. This cooling module consists of an ultra-thin heat pipe and a metal plate. By changing the width, the flattened thickness and the effective length of the ultra-thin heat pipe, several experiments have been conducted to characterize the thermal properties of the developed cooling module. In addition, other experiments were also conducted to determine the effects of changes in the number of heat pipes in a single module. Characterization and comparison of the module have also been conducted both experimentally and theoretically.

NomenclatureA : Cross-section area [m2]H : Maximum height [mm]h : heat transfer co-efficient [W/m2.K]K : Permeability [m2]k : Thermal conductivity [W/m.K]L : Length [m]Q : Heat input [W]R : Thermal resistance [∞C /W]r : Radius [m]T : Temperature [∞C ]X : Distance [m]

Subscriptsam : ambientavg : averagee : evaporatorc : condensercross : cross-sectioneff : effectiveHP : heat pipeh : heaterIN : input

1. IntroductionWith the development of state-of-the-art technology,

portable electronic devices such as smartphones, tablets and ultra-books are becoming thin and small. Regardless to this trend of miniaturization, these portable devices are filled with several user friendly features and applications. The mobile hand-held electronics market is dominated by smart phones because of their handiness with a lot of user friendly applications. Smart phones are packed up with many heat generating components such as high performance chipsets, graphic cards and larger sized batteries to meet the continued consumer demand.

Figure 1 shows an increasing trend of the clock

Fig. 1. Trend of CPU clock speed in smart phone.

4.0

2.0

3.0

1.0

0.02006 2010 20142008 2012 2016

CLO

CK

SP

EE

D [

GH

z]

Smart Phone Model # 1Smart Phone Model # 2Smart Phone Model # 3

YEAR 1 Thermal Technology Business Unit2 FAI_New Product Development Division

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Fujikura Technical Review, 2017 41

speeds of the chipsets used in a handheld mobile device. Figure 2 shows a thermo-graphic view of a smart phone skin temperature after 10 min of gaming operation. The hot spot can be easily detected in the thermo-graphic picture, and the skin temperature on the hot spot area becomes so high that it can easily causes a low temperature burn on the user hand. Because of generation of high heat, it is necessary for this kind of device to have a heat management system.

As a common heat management system for smart phones, in the recent years a graphite sheet (having high in plane thermal conductivity) has been used in combination with a metal plate (Mg, Al, SUS, Cu etc.). However, this solution has its limitation due to high heat dissipation as well as high cost of the graphite when considering the high volume production. Figure 3 shows a typical example of this kind of solution inside a mobile device.

In response to the problem of current solution of graphite sheet, ultra-thin heat pipe has become a strong candidate to solve the issue. For example, smart phone of model#2 and model#3 shown in Figure 1 already started using the ultra-thin heat pipe solution in 2014 and 2016 respectively.

A heat pipe is a sealed vacuum container and commonly recognized as an excellent heat transport device because of its ability to continuously transport

the latent heat of vaporization from the evaporator to the condenser with a very small end-to-end temperature difference. In general, a heat pipe consists of a metal (Cu, Al, SUS) tube, a wick (fine metal powder, fine metal fiber, screen mesh, axial grooves) structure and certain amount of charged working liquid (DI water, alcohol, R134A etc.) inside the tube.

When heat is applied into one end of the heat pipe, the working liquid inside the pipe starts to evaporate, due to the pressure difference the generated vapor moves to the other end of the pipe. At the other end because of low temperature condensation occurs and the vapor forms back to liquid. The condensate liquid returns to the heated section using the capillary force generated by the wick structure.

Previously, Ponnapan 1) has showed that common heat pipes can easily transfer 5-25 [W/cm2] heat fluxes from the concentrated heat source to the remotely mounted heat sink. Depending on the design constraint and heat transfer requirement for specific applications, different types of heat pipes have been developed until now: such as micro heat pipes, loop heat pipes, oscillation heat pipes and other heat pipes. Even though a lot of development has been done in the field of heat pipes, the use of them in mobile handheld devices still remains a challenging task because of the compactness of smartphones; there are limitations especially in the Z-direction space.

Mochizuki et al., 2) and Jalilvand et al., 3) have shown some of the difficulties and application concepts of several flat heat pipes with the thickness range of 1 mm to 3 mm. In addition, in 1995, Faghri 4) has developed and tested different types of mini heat pipes with the thickness of 1 to 2 mm and length of 25 to 120 mm. However, for the use in mobile devices, the required flattened thicknesses of the heat pipe is in the range of 0.4 mm to 0.6 mm. To achieve this level of thickness, it is important to develop a new wick structure.

Previously M.S. Ahamed et al., 5) introduced an ultra-thin heat pipe. This heat pipe consists of a special fiber wick structure named “Center Fiber Wick”, which can provide sufficient vapor space on the both sides of the wick structure. By using this kind of ultra-thin heat pipe M.S. Ahamed et al., 6) proposed a concept of a cooling module to eliminate the hot spot issue of smart phone. This cooling module consists of a ultra-thin heat pipe and a metal plate. Basically the proposed cooling module is capable to spread heat out of the hot spot to the other area and this spreading capacity depends on the heat pipe that is used in the module.

In general, the heat spreading capacity of the heat pipe largely depends on its width, flattened thickness and effective length. As a result, in this study several experiments have been conducted to characterize the previously proposed cooling module by changing the

Fig. 2. Thermographic view of smart phone skin temperature.

Front BackAfter10 min of gaming.

Fig. 3. A typical example of common solution.

Metal Plate

Graphite Sheet

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42

width, the flattened thickness and the effective length of the thin heat pipe.

2. Cooling Module DetailsThe studied cooling module consists of an ultra-thin

heat pipe and a metal plate. Thin heat pipe is attached to the metal plate by soldering; however, the attachment can also be done by some other adhesive materials.

The picture of the prepared cooling module for the current study is shown in Figure 4. The overall size of the module is 110 mm x 60 mm. The ultra-thin heat pipes used in the cooing module are fabricated from copper tubes with outer diameters of 2 mm and 3 mm respectively. The total length and flattened thickness of the ultra-thin heat pipes varied from 50 mm to 80 mm and from 0.35 mm to 0.60 mm respectively. The metal plate of 0.2 mm-thick copper alloy (thermal conductivity 270 [W/m∙K]) was used because of its higher yield strength than that of pure copper.

The wick structure used in the ultra-thin heat pipe is represented by Figure 5. This wick structure was previously named “center fiber wick”. Fine metal fibers of outer diameters of 0.05 mm to 0.10 mm are placed in the center of the pipe to ensure vapor space in the two sides of the wick and sufficient capillary force generates because of the fine fiber.

Maximum heat transfer capacity, Qmax of heat pipe shown in equation (1).

(1)

Here, s is the surface tension [N/m], q is the contact angle [deg], rp is the effective pore radius [m], mL and mV are the liquid and vapor viscosity respectively [Pa.s], Leff is the effective length of heat pipe [m], rL and rV are the liquid and vapor density respectively [kg/m3], AW and AV are the cross-section area of wick and vapor flow path respectively [m2], Dhv is the hydraulic diameter of vapor flow path [m], l is the latent heat of vaporization [J/kg] and K is the permeability [m2].

Capillary pressure shown in the numerator of the equation (1) becomes higher when contact angle, q becomes smaller. Contact angle, q depends on the wettability of the inner surface of the heat pipe; better wettability will give lower contact angle. In addition, from equation (1) it can estimate higher permeability and smaller effective pore radius will give higher Qmax. This is due to the lower liquid flow pressure drop for higher wick permeability and higher capillary pressure for smaller pore radius. Table 1 represents the pore radius (rp) and permeability (K) for different kinds of wick structures. Compared to the other wicks “Center Fiber Wick” has higher permeability; as well as the ratio of permeability to pore radius is the highest for “Center Fiber Wick”.

Figure 6 shows the experimentally achieved evaporation and condensation heat transfer co-efficient he [W/m2.K] and hc [W/m2.K] for different flattening thickness (0.35 mm to 0.60 mm) of the heat pipe fabricated by using “Center Fiber Wick”. Original diameter of the experimented heat pipe was 2 mm and

Q rL

A DL

KA

2 cos

32 .2

.P

V eff

V V hV

L eff

W L

max =

σ θ

μρ λ

ρ λ

Fig. 4. Studied cooling module.

Metal Plate

Heat Pipe

Fig. 5. Ultra-thin heat pipe wick structure.

Vapor Path

Copper Tube Fine Fiber Liquid Path

Fig. 6. Effect of heat pipe thickness on heat transfer co-efficient.

25500

15500

20500

10500

5500

5000.30 0.450.35

Outer Diameter: 2 mmTotal Length: 85 mm

0.650.550.40 0.600.50Hea

t Tra

nsfe

r C

o-ef

ficie

nt [

W/m

2 .K

]

e [W/m2.K] c [W/m2.K]hh

Thickness of Heat Pipe [mm]

Table 1. Properties of different wick structure.

Wick TypePermeability, K[m2 x 10-10]

Effective Pore Radius, rp[m x 10-3]

Sinter Powder(Powder Size OD 0.05 mm)

0.16 0.01

100#Mesh 1.8 0.12

Center Fiber Wick(Fiber Size OD 0.05 mm)

3.9 0.09

Page 4: High Performance Ultra Thin Heat Pipe Cooling … High Performance Ultra Thin Heat Pipe Cooling Module for Mobile Hand Held Electronic Devices Ahamed Mohammad Shahed, 1 Yuji Saito,

Fujikura Technical Review, 2017 43

total length was 85 mm. For 0.60 mm thickness heat pipe both evaporation and condensation heat transfer co-efficient become twice than that of the flattening thickness 0.35 mm heat pipe.

When heat is applied to the proposed cooling module, received heat are spreaded both by the heat pipe and the metal plate. Figure 7 shows the image of the heat spreading while using the proposed cooling module. Equation (2) shows the total heat balance of the cooling module.

Qtotal_IN = Qspread_HP + Qspread_PLATE (2)

A graphite sheet with a thickness of 0.05 mm and in plane thermal conductivity of 1500 [W/m∙K] was attached to the same copper alloy metal plate to prepare the base line sample. Total size of the base line sample was the same as the ultra-thin heat pipe module for the comparison of the cooling modules. Figure 8 represents the schematic diagram of the base line sample.

3. Experimental Test Set-Up and Evaluation MethodThe characterization of the cooling module was

conducted both experimentally and theoretically. Figure 9 presents the schematic diagram of the experimental test set-up. The cooling module is placed on a ceramic heater of size 10 mm x 10 mm and heat is applied to one end of the module and heat spreading is observed by measuring temperatures at several positions.

Besides, thermo-graphic pictures were taken to observe the uniformity of heat spreading throughout the surface of the module. The heater surface temperature, Th; hot side temperatures T1, T2 and T3; middle section temperatures T4, T5 and T6; cold side temperatures T7, T8 and T9 were measured by a K-type thermocouple. Temperature measuring accuracy of the used thermocouple was +/-1 ∞C. A thermal interface material (TIM) sheet was used in between the module and the heater to eliminate air gaps. For all conditions, the tests were continued until the steady state condition of all the measuring temperatures. To minimize the effect of Qloss and air circulation inside the common testing room, the test has been conducted by covering the whole test set-up with a box. The ambient temperature, Tamb was kept at about 25 ∞C.

For the theoretical evaluation, in this study the effective thermal conductivity keff [W/m∙K] and total thermal resistance Rt [K/W] are considered. keff and Rt

are defined by the equation (2) and (3) respectively. For simplicity in calculation, the average temperatures of the cold and hot sides are used and Qloss is neglected. Xeff is the distance between the hot and cold sides. Cross-section area of the metal plate only is used as Across.

60 mm

25 mm 25 mm

45 m

m45

mm

110

mm

1

2

3

4 5

10 g

6

HeatPipe

H, is the maxheight of themodule

HeatSource

MetalPlate

TIM

hT

eff

x

7 8 9

T

T

T

T T

T

T

T T T

Fig. 9. Schematic diagram of experimental set-up.

Heat Pipe

Heat Source

Metal Plate

spread_HPQ

spread_PLATEQ

tota

l_IN

Q

Fig. 7. Heat spreading image of the studied cooling module.

Copper Alloy PlateKLF170-ESH270 [W/m.K][email protected] mm

Graphite Sheet1500 [W/m.K][email protected] mm

Fig. 8. Base line sample structure.

Page 5: High Performance Ultra Thin Heat Pipe Cooling … High Performance Ultra Thin Heat Pipe Cooling Module for Mobile Hand Held Electronic Devices Ahamed Mohammad Shahed, 1 Yuji Saito,

44

(3)

(4)

(5)

4. Results and DiscussionTo characterize the module in this study, below items were changed:

a. Width of the ultra-thin heat pipe.b. Flattening thickness of ultra-thin heat pipe.c. Number of ultra-thin heat pipe.d. Length of the ultra-thin heat pipe.Figure 10 and Figure 11 present the effect of thin

heat pipe width on the heat spreading capacity of the module. Figure 10 shows the experimental data, on the other hand Figure 11 presents the thermo-graphic comparison for different width heat pipe module with the baseline sample. Heat pipe width was changed by changing the outer diameter, OD of copper tube used during the fabrication of the heat pipe. Effective thermal conductivity, keff and total thermal resistance, Rt were studied for ultra-thin heat pipe having width of 3.0 mm (OD2 mm), 4.5 mm (OD3 mm) and 7.8 mm (OD5 mm). For all these width options, heat pipe flattened thickness, t, was 0.45 mm; the maximum

module height, H was 0.67 mm and the total length of heat pipe, L was kept at 85 mm. Experiment was conducted in vertical top heat mode with 5 W of heat input into the module through the heat source. Base line Rt and keff shown in Figure 10, represents the Rt and keff value of the base line module shown in Figure 8. It can be seen that when the width becomes higher, the effective thermal conductivity increases and the total thermal resistance reduces. This is due to the heat pipe thermal reduction because of higher inner space comes from the wider heat pipe. Table 2 shows the effective thermal conductivity, keff and total thermal resistance, Rt for different cooling module with different width heat pipe. The better heat spreading for heat pipe modules compared to the base line samples can also be confirmed when checking by thermographic picture shown in Figure 11.

The effect of heat pipe flattened thickness on the heat spreading capacity of the module is presented by Figure 12. Heat pipe flattened thicknesses varied from 0.35 mm to 0.60 mm for OD2 mm and from 0.45 mm to 0.60 mm for OD3 mm. Heat pipe total length, L was kept fixed at 85 mm in this study. In general, when a heat pipe is flattened to a higher thickness, the available inside space becomes larger and it results to lower vapor pressure drop along with its flow direction and eventually the thermal resistance of heat pipe reduces. Currently studied results indicated that to keep a better or the same level of thermal resistance and effective thermal conductivity of the base line sample; the minimum flattened thickness of the heat pipe need to be 0.40 mm. However, by using several pcs of heat pipe in a single cooling module the heat

kQ X

A T T

R T T Q

R T T Q

( )

( )/

( 2 10)/

effin eff

cross hot avg cold avg

t h amb in

HP in

_ _=

= −

= −

kQ X

A T T

R T T Q

R T T Q

( )

( )/

( 2 10)/

effin eff

cross hot avg cold avg

t h amb in

HP in

_ _=

= −

= −

kQ X

A T T

R T T Q

R T T Q

( )

( )/

( 2 10)/

effin eff

cross hot avg cold avg

t h amb in

HP in

_ _=

= −

= −

Table 2. Rt and keff of different width heat pipe module.

Width of Heat Pipe [mm] Keff [W/m, K] Rt [°C/W]

3.00 1712.6 12.1

4.50 1742.0 11.9

7.80 1887.7 11.0

Fig. 10. Effect of heat pipe width on thermal performance.

3000

2500

1500

2000

1000

500

0

15.00

Base Line, t 12.7 [°C/W]R

Base Line, eff 1425 [W/m.K]k

14.00

13.00

12.00

11.00

10.00

9.00

8.00

7.002.0 3.0 6.0 9.05.0 8.04.0 7.0

t [°C

/W]

R

Heat Pipe Width [mm]

eff [W/m.K] t [°C/W]Rk

eff [

W/m

.K]

k

in 5 W 0.67 mmHP, 0.45 mmHP, 85 mm L

tHQ

3000

2500

1500

2000

1000

500

0

15.00Base Line, t 12.7 [°C/W]R

Base Line, eff 1425 [W/m.K]k

14.00

13.00

12.00

11.00

10.00

9.00

8.00

7.000.30 0.35 0.50 0.650.45 0.600.40 0.55

t [°C

/W]

R

Thickness of Heat Pipe [mm]

OD2 mm_ eff

OD2 mm_ tRk OD3 mm_ eff

OD3 mm_ tRk

eff [

W/m

.K]

k

in 5 W 0.67 mmHP, 85 mm LHQ

Fig. 12. Effect of heat pipe thickness on thermal performance.

HP Width3.0 mm

HP Width4.5 mm

HP Width7.8 mm

BaseSample

Fig. 11. Heat spreading capacity of different width heat pipe.

Page 6: High Performance Ultra Thin Heat Pipe Cooling … High Performance Ultra Thin Heat Pipe Cooling Module for Mobile Hand Held Electronic Devices Ahamed Mohammad Shahed, 1 Yuji Saito,

Fujikura Technical Review, 2017 45

pipe thickness can be reduced less than 0.4 mm. For OD2 mm 0.40 mm module, its effective thermal conductivity and thermal resistance were 1432.5 [W/m∙K] and 12.6 [K/W]; comparing to the 1425 [W/m∙K] and 12.7 [K/W] of the base line sample.

Maximum heat spreading capacity of the cooling module when changing the thin heat pipe thickness (0.35 mm, 0.45 mm and 0.55 mm) is shown in Figure 13. The original diameter of the experimented heat pipe was 2 mm and total length was 85 mm. In figure 13, X and Y axis denote heat input , Qin and heat pipe thermal resistance, RHP respectively. From the experimental data it can be seen that for each heat pipe after a certain amount of heat input heat pipe thermal resistance starts increasing. In this study, this heat input is defined as the maximum heat transfer capacity for that heat pipe. Following this definition, the maximum heat spreading capacity for the cooling module using 0.35 mm, 0.45 mm and 0.55 mm thin heat pipe are 4 W, 6 W and 7 W respectively.

Figure 14 presents the effect on the heat spreading capacity when the number of heat pipes used in a single module varied from 1 pc to 3 pcs. In this study, heat pipe flattening thickness, t was 0.45 mm; the

maximum module height, H was 0.67 mm and total length of heat pipe, L was 85 mm. When the number of heat pipe in a single module increases, the overall thermal performance of the module increased rapidly. As an example, for the module with 3 pcs of OD 2 mm heat pipes, its effective thermal conductivity and total resistance were 2300 [W/m∙K] and 10.6 [K/W] comparing to that of 1pc heat pipe module 1712.6 [W/m∙K] and 12.1 [K/W]. Thermo-graphic observation also confirmed increase in the heat spreading capacity when the number of heat pipe increases.

The cooling module heat spreading capacity can be affected by the total length of the ultra-thin heat pipe used. Figure 15 presents such effect on the heat spreading capacity. In the current study, the ultra-thin heat pipes length varied from 50 mm to 120 mm. The heat pipe flattening thickness, t was 0.45 mm; and the maximum module height, H, was 0.67 mm. The effective thermal conductivity were 1285.7 [W/m∙K], 1712.6 [W/m∙K], 1750.0 [W/m∙K] and 1230 [W/m∙K] for the heat pipe length 50 mm, 85 mm and 120 mm respectively. On the other hand total thermal resistance were 12.50 [K/W], 12.09 [K/W], 11.95 [K/W] and 12.80 [K/W] respectively. When the thin heat pipe length increased from 100 mm to 120 mm

3000

2500

1500

2000

1000

500

0

15.00

14.00

13.00

12.00

11.00

10.00

9.00

8.00

7.0030 70 14050 1201109040 8060 130100

t [°C

/W]

R

Heat Pipe Length [mm]

eff [W/m.K] t [℃/W]Rk

eff [

W/m

.K]

k

in 5 W 0.67 mmHP, 0.45 mm tHQ

Fig. 15. Effect of heat pipe length on thermal performance.

6.00

4.00

5.00

3.00

2.00

1.00

0.000 4 6 82 10

0.55 mm Hp module0.45 mm Hp module0.35 mm Hp module

ttt

Heat Input, in [W]Q

HP [

°C/W

]R

Fig. 13. Effect of heat pipe thickness on maximum heat spreading capacity.

Fig. 14. Effect of number of heat pipe on thermal performance.

3000

2500

1500

2000

1000

500

0

15.00

14.00

13.00

12.00

11.00

10.00

9.00

8.00

7.000 4

1HP

2HP 3HP

21 3

t [°C

/W]

R

Number of Heat Pipe [pc]

OD2 mm_ effOD2 mm_ tR

k OD3 mm_ effOD3 mm_ tR

k

eff [

W/m

.K]

k

in 5 W 0.67 mmHP, 0.45 mmHP, 85 mm L

tHQ

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46

working fluid from the condenser section cannot return to the evaporator section because of high pressure drop; as a result dry out phenomenon occurs. Because of the dry out of the heat pipe, heat spreading capacity degrades a lot. This experimental test indicated that increasing the ultra-thin heat pipe length up to its dry out point can help to increase the module heat spreading capacity.

Basically the thermal characteristics of the proposed the cooling module can be evaluated to some extent by numerical analysis. However, such analysis takes time to conduct. In this study, from the experimental data empirical equations (6) and (7) are developed to predict the effective thermal conductivity, keff and total thermal resistance, Rt of the cooling module when changing several factors.

(6)

(7)

Here, t is the thin heat pipe flattening thickness, W is the width of the thin heat pipe and N is the number of heat pipe used in one single cooling module. In addition, by using equation (4) heater surface temperature, Th can be calculated when heat input, Qin

and ambient temperature, Tamb are known.Figure 16 represents the comparison between

experimentally achieved heater surface temperature Th (experimental) and calculated heater surface temperature, Th (calculated). Comparison is done for several cooling modules with different flattening thickness of the heat pipe. For all the cooling modules except the cooling module using 0.35 mm thickness heat pipe difference between Th (experimental) and Th (calculated) is within 3.0 ∞C, which is equivalent to 4% difference. Because of the partial dry out of heat pipe happened during experiment for cooling module that use 0.35 mm thickness thin heat pipe, the difference between Th (experimental) and Th (calculated) is shown over 5 ∞C.

5. ConclusionsIn this paper, characterization of a cooling module

for mobile handheld electronic devices (such as smartphone, netbook, ultra book etc.) has been done. Besides, comparison with common solutions has been conducted. This study has been concluded as follows:1. Heat pipe evaporation and condensation heat

transfer co-efficient value is almost same for each flattening thickness. Heat transfer co-efficient increases with the higher flattening thickness. For flattening thickness 0.35 mm~0.60 mm heat transfer co-efficient varied from 10,000 [W/m2.K] to 23,000 [W/m2.K].

2. Cooling module used thin heat pipe can achieve

better thermal characteristics compare the base cooling module that used graphite sheet with metal plate.

3. Better thermal characteristics of the cooling module can be achieved by using wider heat pipe.

4. Higher flattening thickness of heat pipe will provide better thermal characteristics of the module.

5. By increasing the number of heat pipes in one single module better thermal characteristics can be achieved.

6. Longer thin heat pipe will give better thermal characteristics. However, thin heat pipe length should not cross the limit of dry out length.

7. Heater surface temperature when using a specific cooling module can be predict by using the developed empirical equation with accuracy of 4% difference compare to the experimental value.

References

1) Ponnapan R., “Novel Grooved-Shaped Screen-Wick Miniature Heat Pipe,” AIAA Journal of Thermo physics and Heat Transfer, Vol. 16, No.1, pp. 17-21, 2002.

2) Mochizuki M., Nguyen T., Mashiko M. and Saito Y., “Update Cooling Technology for Personal Computers Using Heat Pipes and Vapor Chamber,” 1st International Seminar on Heat Pipes and Heat Recovery System, Kuala Lumpur, Malaysia, December 8-9, 2004.

3) Jalilvand A., Mochizuki M., Saito Y., Kawahara Y., Nguyen T. and Wuttijumnong V., “Thinner Thermal Solution Module by Combination of Thin Heat pipe and Piezo Fan,” InterPACK 2011 July 6-8, 2011, Portland, Oregon, USA.

4) Faghri A., “Heat Pipe Science and Technology,” Taylor and Francis, London, 1995.

5) Ahamed M. S., Mochizuki M., Saito Y., Mashiko K., Kawahara Y., Tahara Y., “Investigation of Thermal Performance of Thin Heat Pipe with Fiber Wick Structure,” 48th National Heat Transfer Symposium, Okayama, Japan, Jun 01-03, 2011.

6) Ahamed M. S., Mochizuki M., Saito Y., Mashiko M., “Hot Spot Elimination by Thin and Smart Heat Spreader,” InterPACK 2015 & ICNMM2015, San Francisco, CA, USA, July 6-9, 2015.

k t W N

R k

3075 ( )

158.75

eff

t eff

1.22 0.32

0.35

= × × ×

= × −

k t W N

R k

3075 ( )

158.75

eff

t eff

1.22 0.32

0.35

= × × ×

= × −

h [°

C]

T

100

80

90

70

60

500.30 0.400.35 0.500.45 0.600.55 0.65

h (Experimental) [°C] h (Calculated) [°C]TT

Heat Pipe Thickness [mm]

in: 5 [W]OD: 2 [mm]N: 1 [pc] amb: 25 [°C]T

Q

Fig. 16. Effect of heat pipe thickness on thermal performance.