high performance knife gate valve - galloup€¦ · *ratings correspond to asme b16.34-1996...

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FABRI-VALVE ® High Performance Knife Gate Valve XS Revision 3 150 Engineered Valves

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Page 1: High Performance Knife Gate Valve - Galloup€¦ · *Ratings correspond to ASME B16.34-1996 Temperature Rating Viton® Seat -30°F (-34°C) to 350°F (177°C) Aflas® Seat 30°F (-1°C)

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Revision 3

150Engineered Valves

Page 2: High Performance Knife Gate Valve - Galloup€¦ · *Ratings correspond to ASME B16.34-1996 Temperature Rating Viton® Seat -30°F (-34°C) to 350°F (177°C) Aflas® Seat 30°F (-1°C)

Fabri-Valve® XS150 High Performance Knife Gate Valve

XS150 High Performance KnifeGate Valve

he Fabri-Valve® XS150 High Performance KnifeGate valve features a robust perimeter seal thatprovides bi-directional bubble tight shutoff. Theperimeter seal is double-locked in the valve bodyto securely retain the perimeter seal in the sealgroove even during the most demanding appli-cations. The perimeter seal has shoulders, whichmechanically retain (lock) the seal in the sealgroove. The tab on the perimeter seal acts as thebody joint seal and eliminates the possibility ofbody joint leakage caused by pipe stresses. Thetab also helps retain the perimeter seal in theseal groove (secondary lock). The seal groove isspecially designed to prevent seal pull-out butalso allows the seal to move and prevent over-compression.

Advantages

True Full-Port: � Unrestricted straight-through flow design pro-

vides high capacity for gas, liquids, andfibrous slurries. The gate guides are not in theflow area; a True Full-Port Design.

Ease of Maintenance:� Injectable packing allows easy packing adjust-

ments to be made under line pressure with-out valve disassembly or removal of the valvefrom the pipeline.1

� One-piece perimeter & chest seal designallows for quick & easy maintenance.

� Fewer components.

One-Piece Perimeter & Chest Seal:� Bi-directional, bubble tight, repeatable shut-

off.� Double-Locked Perimeter Seal.

1. The perimeter seal has shoulders, whichmechanically retain (lock) the seal in theseal groove even during the most demand-ing applications.

2. The seal’s tab feature acts as the body jointseal but also as a secondary lock preventingseal pullout.

� Shut-off performance is unaffected by differ-ential pressure. Excellent bi-directional shut-off even at very low pressures.

1 If the pipeline media is dangerous, lethal, harmful,active, scorching or under high pressure, special pre-cautions must be taken before removing the packingbolts. Consult the XS150 Installation & Maintenancemanual for instructions.

T

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Page 3: High Performance Knife Gate Valve - Galloup€¦ · *Ratings correspond to ASME B16.34-1996 Temperature Rating Viton® Seat -30°F (-34°C) to 350°F (177°C) Aflas® Seat 30°F (-1°C)

Advantages (cont.)� Chest seal wraps around the entire gate elimi-

nating leakage paths.� Chest Seal completely encloses injectable pack-

ing; therefore, contamination of the processfluid by “loose” packing is eliminated.

� Body protects the perimeter seal from the rigorsof the direct process flow.

� Large cross-section provides longer service life.

Design:� ANSI Class 150 Pressure-Temperature Rating2, 3, 4

� Standard MSS-SP81 Face-to-Face.4

� Standard valves are suitable for bi-directionaldead-end service at the full pressure-tempera-ture rating of the valve.

� Robust Full Face Flange.� Reliable body joint eliminates the possibility of

body joint leakage caused by pipe stresses.� Options to mate with a variety of ANSI flanges,

as well as with DIN flanges and custom boltpatterns.

� Gate Guides guarantee that the gate is properlypositioned and supported during operation.The gate guides do not reduce the flow area.

� Open & Closed lock-out is standard � Non-Rising stem design minimizes space

required for installation.5

� Dual scraper blades clean gate during operationand protect the seals from abrasives.

� Universal Yoke allows easy conversion fromhandwheel to cylinder operated and vice versa.

� A taper is added to the body’s internal diameterto eliminate the possibility of material collectingat the bottom of the port and preventing prop-er closure. The taper ensures automatic “clean-out” and “flushing”

� Minimized chest area and close tolerances pre-vents media packing.

� ”Modified TFE” bearing surfaces in chest pro-vide extra gate support.

� Dished handwheel keeps hands away frompinch points while operating.

Available in a Wide Choice of Materials fora Broad Range of Applications� To meet specific application requirements, a

variety of seal materials and body materials areoffered. Contact Factory.

2 Stainless = 275 psi cold working pressure; CarbonSteel = 285 psi cold working pressure

3 The seal temperature ratings determine the practicaltemperature limitations.

4 2”, 3”, 4” XS150’s have flat face flanges. 6” to 24”XS150’s have raised face flanges.

5 Valves with a bevel gear have a rising stem.

SpecificationsSize Range2” – 24” (DN50 - DN600)

Valve Body Pressure-Temperature Rating2” – 24” ANSI Class 150 Pressure-Temperature RatingConsult factory for higher-pressure designs.2, 3, 4

The table below is the maximum working pressure ratings ofthe valve body only. The seal ratings determine the practicallimitations in actual service conditions.

*Ratings correspond to ASME B16.34-1996

Temperature RatingViton® Seat -30°F (-34°C) to 350°F (177°C)Aflas® Seat 30°F (-1°C) to 400°F (204°C)EPDM Seat -50°F (-46°C) to 280°F (138°C)

Flange DrillingANSI 125/150 Drilling Standard.4

Contact factory for alternate flange drilling.

TestingEvery Fabri-Valve XS150 valve is fully tested prior to ship-ment. Testing includes a body shell test, a seat test and acycling test to insure proper functioning of moving parts. Additional testing is also available. Please let us know yourrequirements.

Standard Shell test: Hydro test at 1.5 times the 100°F (38°C)rating.• Zero allowable leakage

Standard Resilient Seat test: Hydro test at 15 psi (1 bar) andrated CWP.• Zero allowable leakage

Shutoff PerformanceZero leakage. All sizes.

ANSI/FCI 70-2 establishes a series of six leakage classes forcontrol valves and defines the test procedure. Class VIallows the least leakage. XS150’s are bubble tight, whichexceeds Class VI requirements.

Temperature oF (oC)Body Rating – psi (bar)

Carbon Steel 316 SS-20 to 100 (-29 to 38) 285 (19.7) 275 (19.0)

200 (93) 260 (17.9) 240 (16.5)300 (149) 230 (15.8) 215 (14.8)400 (204) 200 (13.8) 195 (13.4)

XS 150

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Page 4: High Performance Knife Gate Valve - Galloup€¦ · *Ratings correspond to ASME B16.34-1996 Temperature Rating Viton® Seat -30°F (-34°C) to 350°F (177°C) Aflas® Seat 30°F (-1°C)

Fabri-Valve® XS150 High Performance Knife Gate Valve

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Flow Coefficients

The Cv values below represent U.S. gal-lons per minute 60°F water through a100% open valve at a pressure drop of 1psi. The metric equivalent, Kv, is the flowof water at +16°C through the valve incubic meters per hour at a pressure dropof 1 kg/cm2. To convert Cv to Kv, multi-ply the Cv by 0.8569.

Valve Size Cv2 2993 8764 2,4216 6,2138 10,92110 16,50712 26,64914 29,20516 41,56018 51,35620 61,76524 83,937

• Hardened Gate Material• Hard Chromed Gate• Nickel-TFE Coated Gate• Epoxy Coating• V-Port• Alternate Flange Drilling• Bevel Gear• Chainwheels• Cylinder Actuators• Electric Actuators• Ratchet• Extended Stems• Rod Boots• Limit Switches • Positioner • Solenoids • Abrasion Resistant Wear Ring

Available Options

Refer to Sketch on page 5Reference Dimensions in (parentheses)

Note: 2”, 3”, 4” XS150’s have flat face flanges. 6” to 24” XS150’s have raised face flanges.

Page 5: High Performance Knife Gate Valve - Galloup€¦ · *Ratings correspond to ASME B16.34-1996 Temperature Rating Viton® Seat -30°F (-34°C) to 350°F (177°C) Aflas® Seat 30°F (-1°C)

XS 150

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with Cylinder

with Handwheel

Refer to Table on page 4

Note: 2”, 3”, 4” XS150’s have flat face flanges. 6” to 24” XS150’s have raised face flanges.

Page 6: High Performance Knife Gate Valve - Galloup€¦ · *Ratings correspond to ASME B16.34-1996 Temperature Rating Viton® Seat -30°F (-34°C) to 350°F (177°C) Aflas® Seat 30°F (-1°C)

Fabri-Valve® XS150 High Performance Knife Gate Valve

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Note: 2”, 3”, 4” XS150’s have flat face flanges. 6” to 24” XS150’s have raised face flanges.

Reference Dimensions in (parentheses)

Page 7: High Performance Knife Gate Valve - Galloup€¦ · *Ratings correspond to ASME B16.34-1996 Temperature Rating Viton® Seat -30°F (-34°C) to 350°F (177°C) Aflas® Seat 30°F (-1°C)

XS 150

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*

*

Refer to Sketch on page 6

* At higher differential pressures, a larger handwheel is offered to reduce the rim pull effort.Note “C” and “D” dimensions.

Note: 2”, 3”, 4” XS150’s have flat face flanges. 6” to 24” XS150’s have raised face flanges.

Reference Dimensions in (parentheses)

Page 8: High Performance Knife Gate Valve - Galloup€¦ · *Ratings correspond to ASME B16.34-1996 Temperature Rating Viton® Seat -30°F (-34°C) to 350°F (177°C) Aflas® Seat 30°F (-1°C)

Engineered ValvesFor more information contact:Engineered Valves1110 Bankhead AvenueAmory, MS 38821 USAPhone: (800) 541-1849

(662) 256-7185 Fax: (662) 256-7932 Web site: www.engvalves.comE-mail: [email protected]

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© 2007 ITT Corporation

*Recommended spare parts.

**

GATE SUPPORTS (CHEST)