high performance diaphragm-free photovoltaic lamination · s1 models process pv panels up to 2000...
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1 V.01.02 – 04/20
2020
Teknisolar srl Innovative Engineering Solutions www.teknisolar.com
High Performance
Diaphragm-Free Photovoltaic Lamination
2 V.01.02 – 04/20
Lower
maintenance and running cost
High Performance
Only one Teknisolar Laminator needed for → ≈ 350MW/yr
ZERO EDGE PINCH
NO OUTFLOW OF ENCAPSULANT
3 V.01.02 – 04/20
Flexible, Reliable, Always the Best
COST No Ordinary Silicone
Membrane Replacement; Reduced Power
Consumption; Reduced Manual Labor
Costs; Very low use of consumable
materials; No extra equipment
required to process either glass/glass, glass backsheet and thin/film;
Fewer laminators required to reach highest production capacity.
PERFORMANCE
Lowest cycle time on market;
High performance of up to 120 P.V. Crystalline panels/hour;
Capacity range from 10 to 350 MW/year;
Optimal crosslinking process;
Longer panel durability (no edge defects);
Small and flexible footprint; High Uptime; Fully automatic line
(no personnel required.
No Silicone Diaphragm
No Edge Pinch
No Encapsulant
Outflow
No Belt Cleaning
4 V.01.02 – 04/20
Unique vacuum system = super fast deairing (so fast that no pins are required to avoid reaching encapsulant melting point too quickly);
Uniform controlled pressure applied + fast heating from both sides = no bowing, no sliding, no edge pinch, no encapsulant squeezing out;
Custom-made electrical heating elements guarantee heat uniformity;
Different crosslinking/curing heat settings in multiple zones to reach optimal results in record time.
5 V.01.02 – 04/20
*calculations based on 350 working days and modules with 400 Wp output
1 panel per cycle
LENGTH ≈ 12 mt
CYCLE TIME GLASS-BACKSHEET
2 minutes = 30 modules/hour approx. 85 MW*
CYCLE TIME
GLASS-GLASS 3 minutes=
20 modules/hour approx. 56 MW*
TEKNISOLAR ROBOSTAK LAMINATOR
S1 models process PV panels up to 2000 mm x 1000 mm glass size S2 models process PV panels up to 2200 mm x 1200 mm glass size
4 panels per cycle
LENGTH ≈ 29 mt
2 panels per cycle
LENGTH ≈ 17 mt
CYCLE TIME GLASS-BACKSHEET
2 minutes= 60 modules/hour approx. 170 MW*
CYCLE TIME
GLASS-GLASS 3 minutes=
40 modules/hour approx. 112 MW*
3 panels per cycle
LENGTH ≈ 23 mt
CYCLE TIME GLASS-BACKSHEET
2 minutes= 90 modules/hour approx. 255 MW*
CYCLE TIME
GLASS-GLASS 3 minutes=
60 modules/hour approx. 168 MW*
CYCLE TIME GLASS-BACKSHEET
2 minutes= 120 modules/hour=approx. 340 MW*
CYCLE TIME
GLASS-GLASS 3 minutes=
80 modules/hour=approx. 224 MW*
6 V.01.02 – 04/20
WHY CHOOSE TEKNISOLAR LAMINATOR?
No diaphragm = No edge pinch
= No encapsulant outflow
Flexible design = same equipment for Glass-Backsheet
and Glass-Glass panels
No silicone diaphragm + maintenance-friendly design
= less consumables, less downtime
Lowest cycle time on the market
High throughput
Exceptional lamination quality
= longer lifespan of PV modules
Fewer lines required + less building space required
= Lower capital cost
Lower operating expenses compared to competitor lines
7 V.01.02 – 04/20
HEADQUARTERS Teknisolar Limited 520 Birchwood Boulevard WA3 7QX Birchwood, Warrington England
R&D PREMISES IN ITALY Viale Marisa Bellisario, 26 66050 San Salvo (CH) Italy
www.teknisolar.com
8 V.01.02 – 04/20
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