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Upgrading natural gas to carbon and hydrogen with sustainable technology Monolith Seaport Facility November 13, 2019 AIChE Ammonia Production from Natural Gas Pyrolysis

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Page 1: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

Upgrading natural gas to

carbon and hydrogen with

sustainable technology

Monolith

Seaport Facility

November 13, 2019

AIChEAmmonia Production from

Natural Gas Pyrolysis

Page 2: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

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Electric Pyrolysis of Methane

Monolith has developed a differentiated, proven and protected platform technology to upgrade natural gas in a cost and environmentally advantaged way.

Carbon (C)

Hydrogen (H2)

Carbon BlackOther Carbon Forms

Power GenerationAmmoniaMethanol

Near term

Long term

Near term

Long term

Natural Gas (CH4)

(Proprietary Technology)

Page 3: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

High Level Economics

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Page 4: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

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Unit Economics

MJ/kmol kWh/kg H2

CH4G 74.9 5.2

H20G 237 32.9

H20L 285.8 39.7

Enthalpy of Formation

Page 5: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

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Unit Economics

Natural Gas (CH4)

(Proprietary Technology)

Carbon (C)

Hydrogen (H2)

Power GenerationAmmoniaMethanolOther Uses

70 MMBtu

Carbon Black: $1.2 -$3.0/kg Other Forms: $0 - 1.2 /kgBury it: $0/kg

1,000 kg

300 kg(99.9%)

Page 6: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

Technology Maturity

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Page 7: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

Seaport Demonstration Plant

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Facility overview

• The Seaport Demonstration Plant located in

Redwood City, CA (“Seaport”) was completed

in September 2014

• Carbon black production started in April 2015

• First greenfield carbon black facility in the

United States in ~30 years

• Permitted and operating on the San

Francisco Bay, approximately 200 yards

away from the Don Edwards National

Wildlife Refuge

• Reactor with 700 metric tons of carbon

capacity and 200 metric tons of Hydrogen

capacity per year.

• Plant was decommissioned in the fall of 2018

after successfully demonstrating technology.

Over 3,700 operating hours achieved

Page 8: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

● First commercial greenfield carbon black facility to be built in the U.S. since 1980s

Contemplated build-out in three distinct phases: 14kT → 80kt → 160kT

● Lowest cost supply of electricity from Nebraska Public Power District (“NPPD”)

Co-located with NPPD’s Sheldon Power Station near Lincoln, Nebraska

● Competitive supply dynamics for natural gas from major hubs and firm transport

agreement in place

Located at cross-roads of natural gas pipelines coming from every major shale hub

Overview of First Commercial Project (Nebraska)

● Long-term, fully contracted offtake agreement for

hydrogen co-product executed with NPPD

Sheldon Station will switch boiler unit

from coal over to hydrogen

● Creates construction and permanent jobs

100 direct and 550 indirect jobs for

Phase I and Phase II combined

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● Olive Creek Phase I is essentially full-scale

Olive Creek Phase II and further plant expansion

process is modular once Olive Creek Phase I is

complete

Page 9: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

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2016- 2018: Site Planning February 2019 – Foundation work

Page 10: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

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February 2019 – Module fabrication in Shanghai, Shipped via Barge.

Page 11: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

11September 2019 – 300+ workers onsite during construction.

Page 12: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

September 2019 –Olive Creek Site

Page 13: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

November 2019 –Olive Creek Site

Page 14: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

Summary

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Page 15: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

● Basis – Electrical pyrolysis of methane

● Cost of H2 – depends on carbon value:

● With high value for carbon: least expensive way to produce H2.

● Technology Maturity – Full scale unit operating by end of 2020.

● Environmental – no direct CO2 produced. Full lifecyle depends on CO2 intensity of

electricity consumed in process.

Summary

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Page 16: High Level Economics - Ammonia Energy Association · 11/13/2019  · Ammonia Production from Natural Gas Pyrolysis. 2 Electric Pyrolysis of Methane Monolith has developed a differentiated,

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