Display units

kPa ⇔ mmHg ⇔ kgf/cm2 ⇔ bar⇔ InHg

kPa ⇔ MPa ⇔ kgf/cm2 ⇔ bar

Vacuum

Positive pressure(High pressure)

Self diagnosis

Display resolution of controller: 1/1000

Switch output responds to small pressure changes.

Various output modes

Applicable to hysteresis mode, reversed output hysteresismode, window comparator mode and reversed windowcomparator mode.

Detects broken connection between sensor and controller, excessive current and excessive pressure.

Panel and DIN rail mount

Auto preset function

The controller reads the adsorption/no adsorption points and adjusts the setpoints for optimum performance.

Auto shift functionExternal reset input allows to reset the zero point and shift the setpoints accordingly.

Positive pressure(Low pressure)

User interface front plate is rated IP66.

2CH X 2 outputs

One controller can process the information from two separate pressure sensors.

Display unit can be easily selected and changed.

Controller with easy to readlarge 4 digits LED display

Series PSE100

Fo

r G

ener

al P

neu

mat

ics

Series PSE

Remote ControlledHigh Accuracy Pressure SensorDigital Pressure Switch

Control pressure from a remote location

3.1-1

3.1-2

Extremely compact: 13W X 10H X 30Lmm (Excluding process connection) Stainless steel diaphragm

The use of stainless steel for all wetted parts (SUS630for diaphragm, SUS304 for fitting) allows this sensor to be used in a wide variety of gas and fluid applications.

Lightweight: 12g

Compact and lightweight allows the sensor to bemounted where needed, e.g. as an adsorptionconfirmation sensor close to a vacuum pad.

Quick response

Due to its miniature size and weight the sensor can belocated close to the detection area. Response delaysdue to piping volume are therefore avoided.

4 different process connections

Process connection is available to easily mountreducer or thread styles, M5, R(PT)1/8, NPTF1/8.

IP65 rating for enclosures

P2

P3

P4

P1P1 P2 P3 P4

Centralized location of controller modules

Flexible mounting location

Compact and lightweight pressuresensor for pneumatic applications

Series PSE510

General purpose pressure sensorapplicable for a variety of fluids

Series PSE520

ZSEISE

PS

PS

ISA

IS

ZSM

PF

IF

Remote ControlledHigh Accuracy Pressure Sensor PSE

3.1-3

How to Order

Sensor Specifications/General Pneumatic Applications

R06

M5

01

T01

Porting0

1

2

Operating pressureHigh pressure (0 to 1 MPa)

Vacuum (–101 to 0 kPa)

Low pressure (0 to 100 kPa)

Model

Operating pressure range

Max. pressure

Fluid

Output specification

Supply voltage

Current consumption

Operating temperature rangeTemperaturecharacteristics(25°C standard)

Repeatability

Voltage resistance

Insulation resistance

Vibration resistance

Shock resistance

Protective construction

Air, Non corrosive gases

Analog (1 to 5V, Load impedance: 10kΩ or more)

12 to 24V DC (Ripple ± 10% or less)

10mA or less

0 to 50°C (No condensation)

± 1%F.S. or less

± 1.5% F.S. or less

± 0.3% F.S. or less

Between external terminal and housing 1000V AC, 50/60Hz for 1 min.

Between external terminal and housing 2MΩ (500V DC by megameter)

10 to 500Hz Pulse width: 1.5mm or acceleration 98 m/s2 (at the smaller vibration) to X, Y, Z direction (2 hours)

980 m/s2 to X, Y, Z direction (3 times for each direction)

IP40

25 ± 10°C0 to 50°C

200kPa

Process Connection

Model

Material

Lead wire

Port size

Weight (Excluding lead wire)

Pressure sensor: Silicon, O ring: NBR

Oil proof vinyl insulation ø2.55, 0.15mm2 X 3 wire (Brown, Blue, Black) 3000mm

PSE510-0 to 1 MPa

1MPa

PSE511-–101 to 0kPa

PSE512-0 to 100kPa

PSE51

sure SensorPressusu

General Pneumatic ApplicationsFor GG

eries SerSeri PSE 510

Note) When pressure sensor PSE510 series is connected to controller PSE100 series, display range is as series PSE100.

ø6 reducer

M5 X 0.8

R(PT) 1/8, M5

NPTF 1/8, M5

Housing

Pressure sensor area

R06

Resin housing: PBT

ø6 reducer

Approx. 7g

M5Resin housing: PBTFitting: Stainless steel(SUS303)

Resin housing: PBTFitting: C3604BD(Electroless nickel plated)

M5

Approx. 10g Approx. 12g

01

R(PT) 1/8, M5

Resin housing: PBTFitting: C3604BD(Electroless nickel plated)

T01

NPTF1/8, M5

Q

3.1-4

Internal Circuit

Dimensions

Applicable fitting A1613

14.516

01, T01

M5

R06

01: R(PT) 1/8T01: NPTF 1/8

M5, depth 5

Width across flats 12

∗ Reference dimensions after thread installation

M5

Width across flats 10

Gasket (Accessory)

ø6 reducer

10

∗ (2

0)

24

13

10

1922

13

10

A

30

13

Brown DC (+)·············(Red)

Lead wire colours inside ( ) are those prior to conformity with IEC standards.

Black OUT·················(White)

Caution

Mai

n C

ircui

t

Blue DC (–)···············(Black)

KQ 06-M5H L TS Y

Other series KQ, KS

KJ Series

KJ (-X20) Series

Be sure to read before handling. Refer to p.0-26 and 0-27 for Safety Instructions and common precautions on the products mentioned in this catalogue, and refer to p.3.0-7 to 3.0-9 for precautions on every series.

Powervoltage

Analogoutput

GNDterminal

Terminal+

300030

25.5 12 7

13

ø7

RED(+)WHITE(1)BLACK(–)MAXPRESS

PSE510-01DC12 to 24V

ANALOG1 to 5VGND

1MPaMADE IN JAPAN

ZSEISE

PS

PS

ISA

IS

ZSM

PF

IF

Pressure Sensor PSE510

3.1-5

How to Order

Sensor Specifications/General Purpose Fluid Applications

01

02

T01

T02

PortingR(PT) 1/8, M5 X 0.8

R(PT) 1/4, M5 X 0.8

NPTF 1/8, M5 X 0.8

NPTF 1/4, M5 X 0.8

0

Operating pressureHigh pressure (0 to 1 MPa)

Model

Operating pressure range

Max. pressure

Fluid

Output specification

Supply voltage

Current consumption

Operating temperature rangeTemperaturecharacteristics(25°C standard)

Repeatability

Voltage resistance

Insulation resistance

Vibration resistance

Shock resistance

Protective construction

PSE520-01

0 to 1 MPa

2MPa

Fluid non corrosive to SUS304, SUS630

Analog (1 to 5V, Load impedance: 10kΩ or more)

12 to 24 V DC (Ripple ± 10% or less)

15mA or less

–10 to 70°C (No condensation or frost formation)

± 1% F.S. or less

± 3% F.S. or less

± 0.3% F.S. or less

Between GND terminal and housing 250V AC for 1 min.

Between external terminal and housing 100MΩ (50V DC by megameter)

10 to 55Hz Pulse width: 1.5mm to X, Y, Z direction (2 hours)

294 m/s2 (11ms or less) to X, Y, Z direction (3 times for each direction)

IP65

Housing: Stainless steel (SUS304), Fitting: Stainless steel (SUS304)

Diaphragm: Stainless steel (SUS630)

Special elastic polyvinyl chloride ø6, 0.34mm2, 3 wire, 3000mm

Approx. 220g

25 ± 10°C–10 to 70°C

PSE520-02

Housing

Pressure sensor area

PSE520-T01 PSE520-T02

R(PT)1/8, M5 R(PT)1/4, M5 NPTF1/8, M5 NPTF1/4, M5

PSE52 0

sure SensorPressusu

General Purpose Fluid ApplicationsFor GG

eries SerSer PSE520

Note) When pressure sensor PSE 520 series is connected to controller PSE100 series, display range is as PSE100 series.

Material

Lead wire

Port size

Weight

Q

3.1-6

Internal Circuit

Dimensions

PSE520-01, T01

PSE520-02, T02

(55.5)∗

33.5

35 1050

300059.5

Protective tube(Resists bending)

(55.5)∗

33.5

35 1050

300061.5

Protective tube(Resists bending)

Shield wire

∗ Reference dimensions after thread installation

CautionBrown DC (+)············(Red)

Black OUT················(White)

Blue DC (–)··············(Black)

M5 depth 5

01: R(PT) 1/8

T01: NPTF 1/8Width across flats 19

ø32

ø32

M5 depth 5

02: R(PT) 1/4T02: NPTF 1/4Width across flats 19

Mai

n C

ircui

t

Be sure to read before handling. Refer to p.0-26 and 0-27 for Safety Instructions and common precautions on the products mentioned in this catalogue, and refer to p.3.0-7 to 3.0-9 for precautions on every series.

Lead wire colours inside ( ) are those prior to conformity with IEC standards. Power

voltage

Analogoutput

GNDterminal

Terminal+

ZSEISE

PS

PS

ISA

IS

ZSM

PF

IF

Pressure Sensor PSE520

3.1-7

A

B

MountingPanel mounting

Wall mounting, DIN rail∗

Controller Specifications

—

C

OptionWithout cover

With cover0

1

Output specificationsNPN output

PNP output

Supply voltage

Voltage input

Current input

For vacuum pressureand low pressure

2CH X 2 outputs

–101 to 10kPa (For vacuum), –10 to 100kPa (For low press.), –0.1 to 1MPa (For high press.)

0.1kPa (For vacuum, low pressure), 1kPa (For high pressure)

kPa, mmHg, kgf/cm2, bar, InHg

kPa, MPa, kgf/cm2, bar

Light at ON. (Switch output 1: Green, Switch output 2: Red)

100Hz (10ms)

Hysteresis mode: Variable, Window comparator mode: Fixed (2% F.S.)

±0.3% F.S. or less

±0.5% F.S. or less

±0.2% F.S. or less

12 to 24V DC (Ripple ±10% or less)

250mA or less

Error display at 7 segment LED

4 figures X 2, 7 segment LED dispay, Sampling cycle 4 times/sec.

Excess pressure, Excess current, NO sensor connection, Data error (Pressure presence at zero clear)

Auto preset: Possible to set adsorption confirmation by pressing button only.

Auto shift: Possible to zero clear by input terminal

0 to 50°C (No condensation)

500Vp-p, Pulse width 1µs, Standing 1ns

Between external terminal and case 1000V AC, 50/60Hz for 1 min.

Between external terminal and case 2MΩ (500V DC by megameter)

10 to 500Hz Width: 1.5mm or acceleration 98m/s2 (at the smaller vibration) to X, Y, Z direction (2 hours)

980m/s2 to X, Y, Z direction (3 times for each direction)

Panel mounting type: IP66 (Used gasket at panel mount part only), Wall mounting, DIN rail type: IP40

A: Panel mounting, B: Wall mounting, DIN rail

A: Approx. 90g B: Approx. 110 g

Same as power supply

1 to 5V (Input impedance 100KΩ)

4 to 20mA (Input impedance 250Ω)

Model

Output specifications

Number of outputs

Pressure display range

Display resolution

25 ± 10°C0 to 50°C

PSE10

How to Order

Controller

Series PSE100

PSE100-NPN Open Collector 30V 80mA max.

PSE101-PNP Open Collector 80mA max.

Display unit

Operating display

Frequency response

Hysteresis

Temp characteristics

(25°C standard)

Repeatability

Supply voltage

Current consumption

Error display

Display specifications

Self diagnostic function

Additional function

Operating temperature range

Noise resistance

Voltage resistance

Insulation resistance

Vibration resistance

Shock resistance

Protective construction

Mounting

Weight

Sensor

connection

For high pressure

∗Refer to p.3.1-14 for DIN rail part number.

Q

3.1-8

Input/Output Circuit and Connection

Connection diagram

Sensor connection

Input/Output circuit diagram

Description

Voltage input type Current input type

NPN output circuit diagram

PNP output circuit diagram

Input circuit diagram (Autoshift, channel selection)

How to use the auto shift functionConnect the autoshift terminal 10 to GND . Thisforces the unit to accept a new zero point, the displaywill indicate "0". After disconnecting the autoshiftterminal from GND, the display will indicate relativepressure based on the new zero point.Note) To invoke the autoshift function the autoshiftterminal has to be connected to GND for at least 10msec. LED1 will display "0" during connection to GND.

When CH.SELECT terminal is open, channel Ais selected. When it is connected to GND , channelB is selected.Note) There is a 10 msec. time delay from makingcontact and the actual selection of the channel.

How to select channel

PRESSURE SWITCH

OUT2OUT1CH.BCH.A

CH.SELECT

OUT1 OUT212 to 24 V DC AUTOSHIFT

Pressure sensor

GND(COM)

12 to 24V DC

IN 1 to 5V

1GND(COM)

12 to 24V DC

CH.SELECT1.8kΩ

∗

OUT2

OUT1

10

1 2 3 4 5

987

12 to 24VDC

12 to 24VDC

12 to 24VDC

OUT1

OUT2

8

9

6

LED (Red)

LED (Green)

LED (Red)

LED (Green) +

+

7

8

9

6

7

5

6

7

(LED2)

Display of peak, bottom and absolute pressure

Display of channels

Increases calibration value.

UP button ( )

Clears abnormality. Displays "0".

Reset button (R)

Reads present pressure directly.

Auto preset button (A)

(LED1)

Display of present pressure

Display of units

Display of outputs

Decreases calibration values.

DOWN button ( )

Changes calibration value andmodes.

Set button (S)

Light turns on when outputis ON.

kPaMPammHgkgf/cm2

barInHg

BLUE(BLACK)

IN24 to 20mA

IN11 to 5V

BLACK(WHITE)

BROWN(RED)

Mai

n C

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Mai

n C

ircui

t

Pre

ssur

e se

nsor

Pre

ssur

e se

nsor

Mai

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ircui

tM

ain

Circ

uit

Mai

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Load

Load

Load

Load

+

6

56

6

GND(COM)

2

3

1

IN 4 to 20mA4

2

300

∗Same as 10 AUTO SHIFT.

–

–

–

ZSEISE

PS

PS

ISA

IS

ZSM

PF

IF

Controller PSE100

Calibration Procedure

Procedure

Initial setup

Manualcalibration

Autopreset

Manualcalibration

Normaloperation

Calibrate set point for switchoutput.

Calibrate set pointautomatically foradsorption confirmation.

The data set by autopreset function can befine tuned.

Measured pressure, displayed, switchoperation occurs

Select "Connect sensor","Display unit", "LED2 displaymode" and "Output mode".

YES

NO

YES

NO

n

OUT1 Output mode

>=

P-1P-2

P-1 P-2

n-1n-2

n-1 n-2

HH

HH H (fixed hysteresis) =2% F.S.

H (fixed hysteresis) =2% F.S.

Sensor types and min. display unit

kPa

–0.1

0.1

1

Display unitSensor type MPa

–

–

0.001

mmHg

–1

1

–

kgf/cm2

–0.001

0.001

0.01

bar

–0.001

0.001

0.01

InHg

–0.1

0.1

–

PSE511(–100kPa)

PSE512(100kPa)

PSE510, 520(1MPa)

LED2 display

LED2 (green) display indicates the following 3 mode options.

Peak hold mode (L2_P)Hold the display till next peak value.

Absolute pressure display mode (L2_A) Display based on atmospheric pressure.

Bottom hold mode (L2_b)Hold the display till next bottom value.

Method of calibration/1, 2, 3

Table 1

One output type can be selectedfrom 4 types according tooutput modes and relation ofeach calibration values.Two separate outputs, OUT1and OUT2, can be set perchannel and two channels, Aand B can be selected fromoutside.

OUT2

OUT1

OUT2

OUT1

CH.A CH.BCH.A CH.B

Output type

Table 2

Table 3

Pre

ssur

e/V

acuu

m U

P→

Time →

∗ OUT2: Same as OUT1.

OFF

ON

Pressure/Vacuum Up→

Pressure/Vacuum Up→

Pressure/Vacuum Up→

Pressure/Vacuum Up→

OFF

ON

OFF

ON

OFF

ON

Hysteresis mode

Window comparator mode

Hysteresis mode

Window comparator mode

Refer to p.3.1-8 "Channel selection" for furtherinformation.

and can be selected by external signal.

>=P

3.1-9

PSE100

3.1-10

Manual calibration

Press the button "S"3 seconds or less: Selected channel3 seconds or more: Not selected channel

button: Increase set point valuebutton: Decrease set point valueR button: Reads the pressure value at that moment

button: Increase set point valuebutton: Decrease set point value R button: Reads the pressure value at that moment

button: Increase set point valuebutton: Decrease set point value R button: Reads the pressure value at that moment

"OUT1(2) mode"isenterd by pressingthe button "S"

1. Calibration value input mode (manual) 2. Input set point value for OUT1 (1) 3. Input set point value for OUT1 (2)

4. Input set point value for OUT2 (3) 5. Input set point value for OUT2 (4)

"Out2(3) mode" isenterd by pressingthe button "S"

"OUT2(4) mode" isentered by pressingthe button "S".

By pressing the button "S"the calibration is completed.

button: Increase set point valuebutton: Decrease set point valueR button: Reads the pressure value at that moment(Refer to p.3.1-9 .)

Initial setup

Press the button "S" at least 3 seconds while holding down the button.

Select "Connect sensor" bypressing the button.LED2 display

: PSE511 (For –100kPa): PSE512 (For 100kPa): PSE510/520 (For 1MPa)

Select "LED2 display mode" bypressing the button.LED2 display

Select "OUT1 output mode" bypressing the button.LED2 display: Absolute pressure

: Peak hold: Bottom hold

Select "OUT2 output mode" bypressing the button.LED2 display

: Normal mode: Reversed output mode

Pressthe button "S".

"Display unit" isentered by pressingthe button "S".

1. Initial setup mode 2. Selection of "Connect sensor" 3. Selection of "Display unit"

4. Selection of "LED2 display mode" 5. Selection of "OUT1 output mode" 6. Selection of "OUT2 output mode"

"LED Display mode" isentered by pressingthe button "S".

By pressing the button "S",the calibration is completed.

"Output mode" isentered by pressingthe button "S".

: Normal mode: Reversed output mode

OUT2OUT1CH.BCH.A OUT2OUT1CH.BCH.A OUT2OUT1CH.BCH.A

OUT2OUT1CH.BCH.AOUT2OUT1CH.BCH.AOUT2OUT1CH.BCH.A

OUT2OUT1CH.BCH.A OUT2OUT1CH.BCH.A OUT2OUT1CH.BCH.A

OUT2OUT1CH.BCH.AOUT2OUT1CH.BCH.A

Select "Display unit" by pressingthe or button. (Refer to p.3.1-9 .)Table1

Table 2

Table 3

(Refer to p.3.1-9 .) (Refer to p.3.1-9 .)Table 3

ZSEISE

PS

PS

ISA

IS

ZSM

PF

IF

Controller PSE100

3.1-11

Auto preset

Press the button "A" for 3 to 6seconds for selected channel, and for more than 6 seconds for notselected channel.

When the initial conditions foradsorption confirmation are met, press the button "S". Press the button when it is not required tocalibrate OUT1.

Repeat the steps adsorption andno adsorption several times.This will set the best valuesautomatically.

When the initial condition foradsorption confirmation are met,press the button "S". Press the button when it is not required tocalibrate OUT2.

Repeat the steps adsorption andno adsorption several times.This will set the best valuesautomatically.

After pressing button "S", OUT2auto preset is completed.

After pressing button "S",OUT1 auto preset iscompleted.

1. Auto preset mode 2. Preparation for auto preset 3. OUT1 auto preset

4. Preparation for auto preset 5. OUT2 auto preset

When the button "A" ispressed, calibration isnot completed.

When the button "A" ispressed, calibration is notcompleted.

Other function

Press the and buttonssimultaneously for at least 3seconds. Display starts to blink.

Press the and buttonssimultaneously for at least 3seconds. Lock out is released.During malfunction lockout isreleased automatically.

Press the button "R" for at least 3seconds to reset the display tozero. If pressure is higher than ± 2%of rated pressure, reset of the display is not possible.

Lock out Reset display to "0"

Press the button "R" for at least 2seconds but no longer than 3seconds. This clears the auto shiftfunction.

Clear auto shift

Lock out start Lock out release

∗ Initial condition for adsorption confirmation means that conditions are met for operation to begin.

Calibration Procedure

OUT2OUT1CH.BCH.A OUT2OUT1CH.BCH.A OUT2OUT1CH.BCH.A

OUT2OUT1CH.BCH.AOUT2OUT1CH.BCH.A

OUT2OUT1CH.BCH.A OUT2OUT1CH.BCH.A OUT2OUT1CH.BCH.AOUT2OUT1CH.BCH.A

PSE100

3.1-12

Error Codes

Error codes

Display Cause Solution

Sensor is not connected.

Operating pressure overmax. limit.

Calibration data lost.

Current draw on Output 1too high (>120mA).

Current draw on Output 2too high (>120mA).

Current draw on Output 1and 2 too high (>120mA).

Pressure is 2% aboverated pressure during0 clear.

Connect sensor.

Lower operating pressure.

Contact SMC.

Check load and/or wiringfor Output 1.

Check load and/or wiringfor Output 2.

Check load and/or wiringfor Output 1 and 2.

Apply atmosphericpressure then do 0 clear.

qFront plate of the PSE100 meets IP66 rating. However if the panel mount adaptor is used and the instrument is not seated correctly, water might enter.wAs illustrated below, hook the nail located on the bottom of the body on the DIN rail and press down in the direction of the arrow. To remove from the DIN rail lift the switch up with a bladed screw driver, etc. in the direction of the arrow.eBe careful not to apply excessive force to the wiring during mounting on panel or DIN rail.

Panel mount

Mounting on DIN rail

Turn screw 1/4 to 1/2 turn afterpanel makes contact with thesealing surface of the PSE.

qConnect FG to ground when using switching power supply as a power source.wEvery input signal needs to be longer than 10ms to be recognized by the PSE.

1. Time delay for power on reset of controller is 0.5 seconds. Be aware that the output circuit is not active immediately after the power is connected.

Removal from DIN rail

Precautions

Wiring

Warning

Installation

Caution

Others

Caution

2a 2b

1

Be sure to read before handling. Refer to p.0-26 and 0-27 for Safety Instructions and common precautions on the products mentioned in this catalogue, and refer to p.3.0-7 to 3.0-9 for precautions on every series.

ZSEISE

PS

PS

ISA

IS

ZSM

PF

IF

Controller PSE100

Dimensions

Cutout dimensions for panel mount

A: Panel mount

PRESSURE SWITCH

56

Gasket (Accessory)7.4

4

5

A

Panel mount adaptor (Accessory)

Cover for display (Optional)

11.4

50

48

55

62

108

4 X 7.5 (= 30)

6.5 7.510 X M3

2 X M3 X 8L

30

View A

65 or more

45+

0.6

0

45+0.60

65 o

r m

ore

L

Side by side mounting: L= (48n-2.5)+1

0

45+

0.6

0

∗ Thickness of panel: 0.5 to 4 mm IP rating does not apply when units are mounted side by side.

N pieces: Side by side mounting

(Ensure correct panel mount orientation)

3.1-13

PSE100

3.1-14

B: Wall mount, DIN rail

2 X ø4.4mounting hole

4 X 7.5 (= 30) 4.8

7.56.5

48 56 70

4.5

(MA

X.8

)

11

38

48

810

45

50

10Cover for display (Optional)

35.5

12.5

17

236

50

4.5

35

10255

L

7.5

27

DIN rail

Part number of DIN railPart number

ISA-2-1 ISA-2-2ISA-2-3ISA-2-4 ISA-2-5 ISA-2-6 ISA-2-7

L105140175210245280315

Material: Aluminum

(54)

10

PRESSURE SWITCH

9876

1 2 3 4 5

10-M3

ZSEISE

PS

PS

ISA

IS

ZSM

PF

IF

Controller PSE100