S O L E G O A L O F E F F I C I E N C Y E N H A N C E M E N T

BOILERS

Hi-Tech Boilers Pvt. Ltd.

“HI-TECH BOILERS PVT. LTD." was established in 1990, and has a market experience of the years together in designing, manufacturing,

marketing, supplying and after sales , services and enhancement of efficiency in existing heating system. Our Product range primarily

includes steam boilers, thermic fluid heaters, hot air generators, chemical process plant equipments and full range of custom

engineered equipments. And have a supplied no. of units which are running to entire satisfaction of our valued customers.

GOur Manufacturing unit is located at Manjusar- GIDC, Tal. : Savli, Di. : Vadodara, about 25 km from Vadodara & the factory is

certified by IBR (Indian Boiler Regulations).

GProviding quality products, delivering superior performance with excellent after sales service is our consistent policy. In addition

to standard designs, we also offer a full range of custom engineered equipments designed to meet the specific requirement of

customers.

G Hi Tech Considers post sales service is duty to ensure that customers are satisfied with the performance of our equipments.

Regular post sale client visits and immediate response to problems are the two pillars of Hi Tech Boilers groth.

GThe Company is promoted & backed up by a team of Qualified & experienced technocrats and professionals fully devoted to

their respective field. Besides, it is heavily banking on its trump card, prompt and efficient after sales & service. All this put

together have led us to what we are today.

G Our Customer has over the years repeatedly trusted Hi-Tech Boilers for their Progress and prosperity.

G The Motivating Power behind the phenomenal success of the company since its inception is a sole motto to provide wide range

of quality products, which are manufactured with the latest state of the art technology & virtually maintenance free.

G An Additional activity entered in operation Business of the equipments with basic aim of concept to Realization of results in

customer Premises.

About us

01

Hi Tech Boilers Pvt. Ltd. Is a quality manufactures of industrial Thermal Equipments. Our focus is to satisfy all requirements of

customers with total quality management.

GCompetitive Products, Services, timely deliveries, Commissioning and execution of projects.

GEvery job follows a defined quality plan for material identification; stage wise Inspections including destructive and non-

destructive testing.

The factory has state of the art manufacturing facilities like,

GCoil Bending Machine

GRadial Drill Machines

GLathe Machine

GIGBT welding machines

Ggrinding Machines

GHydro testing pumps

G20t & 10t EOT Cranes

02

Quality Assurance

03

Steam is a basic heating media used from the days of inception of steam engine to till date. It is 0most versatile heating media. The beauty of steam is when 1 kg of steam is converted to 100 C of

water it directly deliveres 540 kcal/kg. It has highest heat Transfer co- efficient than other heating

media.

Steam is the only heating media which flows because of its own differential pressure while other

heating media requires pump to flow

Steam is the only heating media which transfer the heat at constant temp. All other heating media

transfer the heat because of difference in temp.

Steam is the only heating media which instantly cracks the temp by reducing pressure. All other

heating media will take time for reducing temp. Because of this inherent property; steam can

caters the different temp more efficiently & uniformly than all other heating media.

Steam is the only heating media where temperature is directly related to pressure and pressure is

inversely related to volume. So, for higher temperature application, Steam has low material cost

& insulation cost and sizable reduction in radiation losses than other heating media (particularly

thermic fluid) for same enthalpy application.

In case of pipe leakage, steam pipeline can be repaired more easily and speedily while in case of

thermic pipeline, whole system has to be evacuated and then only repairing is possible, this is

very time consuming, costly and tedious job.

Steam is the only heating media where supply of heat (steam) is on the basis of back pressure

offered by the system while all other heating media works on return temperature of heating

media.

About Steam

04

Hi Tech Steam Boiler is of smoke tube solid fired , wet back horizontal semi automatic, three pass, designed

manufactured as per IBR 1950 and are of class one fusion welded Construction.

(1) Large Heating Surface area.

(2) Excellent dryness Fraction

(3) Large water holding capacity with steam chest volume for effective response to fluctuating load

(4) Amazing payback period of boiler compared to liquid / gas fired boilers.

(5) Air Pre heater, water pre heater and multi dust collector can be fitted on boilers as a optional accessories.

- Type Of Boilers : Smoke tube, fully wetback packaged three pass.

- Fuel : Solid fuel ( Agro waste , Lignite coal, wood.) 0- Capacities : 500kg/hr to 5000 kg/hr from and at 100 C.

2 2- Pressure : 10.54 kg/cm (g) To 17.5 kg/cm (g)

- Thermal Efficiency : 76 ± 2 % with heat recovery unit

Salient Features :

Technical Specification :

Bio Mass (Solid) Fuel Fired Steam Boiler

2SIB BOILER : 400 kg/hr and pressure 7.0 kg/cm (g)

05

Smoke Tube Type IBR BoilersOil Fired and Gas Fired …

Hi Tech Steam Boiler is Of Smoke tube Oil / Gas Fired, Wet Back, Horizontal, Fully Automatic, three pass design manufactured & design

as per IBR 1950.

(1) Large Heating Surface area and furnace with high radiant heating surface to maintain furnace temperature below the

permissible limit.

(2) Thermal efficiency is 87% ± 2.

(3) Optimum flue gas outlet temperature.

(4) Superior combustion efficiency

(5) Fully automatic burner Hi - Tech / Imported, On-Off, High Low type.

(6) Furnace oil pre heater ( in case of heavy oil )

- Type : Smoke tube , fully wet back packaged three pass boiler.

- Fuel : LDO / HSD / FO/ NG / PG

- Thermal Efficiency : 87% ± 2.

Salient Features :

Technical Specification :

06

Coil Type Non IBR Boilers

Salient Features :

Technical Specification :

(1) Exempted from Boiler Act

(2) IBR Formalities not required, certified boiler attendant is not required.

(3) Compact in size with Thermal efficiency of 87% ± 1 based on NCV.

(4) Instant steam generation within 3 to 5 minutes from cold start.

(5) Complete Packaged Boiler with all mountings & accessories with boiler.

- Type : Fully automatic, 4 pass, packaged vertical non IBR Boiler.0- Capacity : 100 kg/hr to 800 kg/hr ( F & A 100 C )

2 2- Working Pressure : 10.54kg/cm (g) to 18 kg/cm (g)

- Fuel : LDO/ HSD/ FO/ LPG / Natural Gas.

- Efficiency : 87% ± 1 based on NCV of fuel.

Hi Tech make fully automatic coil type , Oil / Gas fired vertical

non IBR boiler liberally provided surface area and proper

atomizing of oil / gas and air will provide highest thermal

efficiency . Proper selection of material & thickness renders high

corrosion margin resulting long life of boiler . Incoming water is

passed through economizer to absorb the heat from outgoing

gas. Preheated water is circulated through coil shaped heat

exchanger. more surface area will generate high dryness fraction

to the tune of 0.9 , this will results in extra enthalpy generation

upto 1,00,000 kcal / hr with compare to same capacity of others

boilers.

Salient Features :

Technical Specification :

(1) Design and manufactured as per IBR

(2) Combine design of smoke tube & water tube results in excellent performance

(3) Furnace design offer higher solid fuel flexibility, furnace can be operated on fluidizes bed combustion.

(4) Flexibility to use different fuel with FBC furnace.

(5) Higher efficiency can be achieved with FBC furnace.

(6) High steam chest volume.

(7) Good response for the fluctuating load of steam.

(8) Enough grate area to ensure complete combustion.

(9) Heat recovery unit like air pre-heater, water pre-heater option are available for high efficiency of boiler.

(10) Multi dust collector / bag filter option is also available to meet the requirement of pollution control board.

- Type : horizontal 3 pass, IBR, smoke tube cum water wall membrane type 0- Capacity : 1 ton/hr. to 5 ton/hr. from and at 100 C.

2 2- Working pressure : 10.54 kg/cm (g) to 17.5 kg/cm (g)

- Fuels : lignite, rice husk, saw dust, pulverised coal - FBC furnace

- Solid fuel : agro waste briquettes, coal, wood - non FBC furnace

- Thermal efficiency : upto 78% ± 1 with heat recovery unit.

07

Solid Fired Steam Boiler

Water Wall Cum Smoke Tube

Semi automatic / automatic IBR

smoke tube cum water wall type,

option available for fluidized bed

combustion ( FBC)

Thermic Fluid Heating system can be used in all types of Industries, replacing electricity and steam. The Thermic Fluid Heater is an

ideal electricity saver as it consumes only about 5% of electric power as compared to an equivalent electric system. Switching over

from an electrical system to Thermic fluid system means drastic reduction in operating cost and a quick payback period. The Thermic

fluid Heater has been specially designed for coal/agrowast / oil-gas.

Thermic fluid heating system is indirect heating system. Certain fluid has heat carrying capacity, which is being heated in and release

the heat at required points. It is in closed loop system so, there is no loss of energy. for higher temperature application thermic fluid

heating system is the best solution compare to steam. It is slow heating system compare to steam boiler. However, in certain chemical

process slow heating is also one of the parameter.

08

Thermic fluid heater ……

Salient Features :

Technical Specification :

0 0(1) Thermic fluid can be heated up to about 300 C at near atmospheric pressure in standard units and up to about 340 C in special

units.

(2) Thermic fluid used in the system, remains in the liquid phase in the entire operating range of the system.

(3) Thermic fluid is circulated in a closed loop circuit, imparting heat to the user's equipment and returns to the unit for heating and

circulation again.

(4) Thermic fluid temperature is kept low to prevent oxidation and degradation. Expansion due to elevated temperature is taken

care of and vapours and gases are liberated, preventing cavitations in the pump by the specially designed expansion cum

de-aerator tank.

(5) Thermic fluid consists of nest of helical coils housed in a rugged steel shell.

(6) Specially designed with large furnace volume & grate area for good combustion of fuel and sufficient residence time for

thorough mixing of fuel and combustion air.

(7) Provided with an Induced draft / forced draft fan for efficient combustion of fuel.

(8) Provided with sufficient controls, safety interlocks, indicators etc. in a control panel box.

(9) Optional air pre heater for increasing the efficiency.

(10) Multi dust collector /bag filter option to meet the requirement of pollution control board.

Type : horizontal coil type up to 2 lacs kcal/hr. - 3 pass design

: Vertical coil type with radiation and convective zone - above 4 lacs kcal/hr.

Capacity : 2 lacs kcal/hr to 25 lacs kcal/hr. 0Temperature : up to 340 C

Fuel : rice husk , bagasse , pulverized coal - in FBC furnace.

: coal, lignite, solid fuel, agro waste, briquettes

Thermal efficiency : upto 78% ± 2 with heat recovery unit.

Semi automatic / automatic, vertical / horizontal coil type

thermic fluid heater with external furnace.

Option available for solid fuel as well as FBC.

Solid Fuel Fired Thermic Fluid Heater

Fully automatic, horizontal / vertical, coil type thermic fluid heater. Three pass design. Designed to have adequate flue gas residence

time results in high thermal efficiency up to 87%.

0 0(1) Thermic fluid can be heated up to about 300 C at near atmospheric pressure in standard units and up to about 340 C in special

units.

(2) Thermic fluid used in the system, remains in the liquid phase in the entire operating range of the system.

(3) Thermic fluid is circulated in a closed loop circuit, imparting heat to the user's equipment and returns to the unit for heating and

circulation again.

(4) Thermic fluid temperature is kept low to prevent oxidation and degradation. Expansion due to elevated temperature is taken

care of and vapours and gases are liberated preventing cavitations in the pump by the specially designed Expansion Cum

De-aerator tank.

(5) Thermic fluid consists of nest helical coils housed in a rugged steel shell.

(6) The coil allows three flue passes on Coal / oil and has a large Heating surface area to ensure maximum heat transfer.

(7) Provided with a forced draft fan for efficient combustion of fuel.

(8) Provided with sufficient controls, safety interlocks, indicators etc. in a control panel box.

Type : horizontal /vertical Fully automation coil type

Capacity : 50,000 kcal/hr. to 10 lacs kcal/hr.0Temperature : up to 340 C

Suitable fuels : LDO/HSD/FO/LPG/Natural Gas.

Thermal efficiency : 87% ± 2 based on NCV of fuel

Option : imported burner.

Salient Features :

Technical Specification :

09

Oil / Gas Fired Thermic Fluid Heaters:

10

Hot Air Generators:

The indirect oil fired hot air generator is of unique designed with multi passes system comprising of a radiation chamber fabricated

out of steel plate connected with furnace. The steel radiation chamber is designed with expansion joint to withstand thermal shock

due to hot & cold condition. The outer shell is fabricated out of plate and Boiler quality tube to form passes of flue gas and for hot air

generation. The entire unit is place on a common base frame. Liberally designed and fabricated H A G to ensure highest fuel efficiency

and low wall temperature. Thus ensure fuel economy and longer unit life throughout the operation. All passes of hot air generator is

easily and quickly accessible for maintenance and repairs. This particulars feature reduces the break down time to a great extent and

increases reliability of the unit. The furnace and other materials are properly selected and sized such that the wall temperature is

much below the safe operating temperature limit. The fresh air layout is carefully and suitably designed to maintain lowest air

pressure drop at rated airflow condition.

Fully automatic, shell & tube type hot air generators.

(1) Low Maintenance due to robust design.0 (2) Operating temp. Up to 250 C.

(3) Clean & contamination free hot air at the outlet.

(4) High furnace volume, high radiation & convection heating surface area for high thermal efficiency & long life of equipments.

(5) Saving and energy cost as compared to electric air heating.

Type : horizontal three pass shell & tube type

Capacity : 50.000 kcal/hr. to 6 lacs kcal/hr.0 Temperature : up to 250 C.

Fuel : agro waste , solid fuel , lignite , coal etc.

Also direct fired hot air generator can be designed

Salient Features :

Technical Specification :

Oil / Gas Fired Hot Air Generator:

WE ALSO MANUFACTURE

SOLID FUEL FIRED

HOT AIR GENERATOR

11

Horizontal design with external furnace for chemical plants, hotels industry pressurized & non pressurized, three pass coil type.

Permit maximum reliability with very high performance energy savings.

Hot water being circulating in the close loop tank through pipes with the help of water pump.

(1) HIGH THERMAL EFFICIENCY : you can achieve thermal efficiency to the tune of 76%

(2) TROUBLE FREE OPERATION: With its sturdy built-up high quality components and superior quality workmanship ensures trouble

free operation and low maintenance cost.

(3) NO EXPLOSION HAZARDS: Due to its low stored energy and maximum safeties incorporated, there are no explosion hazards. In

any conditions. "HT-AQUA" shuts off and gives an alarm.

(4) Centralized heating system.

(5) Systematic temp. control for individual equipments/tanks.

(6) Suitable for hotels, pretreated for power coating plants & electric plants.

Type : horizontal, three pass coil type 0Temperature : max. 90 C non pressurized system.

0 : Max. 180 C in pressurized system.

Suitable fuels : Agro west, lignite, coal etc.

Capacity : 50,000 kcal/hr. to 10 lacs kcal/hr.

Efficiency : 76% ± 2.

Salient Features :

Technical Specification :

Solid Fired Hot Water Generator

WE ALSO MANUFACTURE

OIL / GAS FUEL FIRED

HOT WATER GENERATOR

12

Pressure Reducing Station

Multi cyclone dust collector consists of a number of small

diameter cyclones, operating in parallel & having a common gas

inlet & out let. MDC operate on a same principle as cyclone -

creating a main downwards vortex and an ascending inner

vortex.mdc are more efficient than single cyclones because they

are longer and smaller in diameter. The longer length provides

longer residence time while the smaller diameter creates greater

centrifugal force. These two features result in better separation &

dust particulates.

1. High efficiency

2. Durable

Mechanical dust collector is an equipment which extract dust

from the boiler & retains dust particle inside the dust collector

and lets clean air left to the atmosphere.

The design & size are various as per the volume of dust generated

& volume of air handle.

Features :

Multi Cyclone Dust Collector

Salient Features :

1. Immediately cracks the temperature as per

process requirement.

2. Increase latent heat of steam as steam at lower

pressure has higher latent heat compare to

steam at high pressure.23. If pressure requirement is less than 3.5 kg / cm ,

the PRS downstream pipe line will exempted

from IBR.

4. It allows lower mechanical strength of steam

using equipment & there by reducing initial cost

& radiation losses.

Consist of :

* Moisture separator with trap assembly.

* Strainer.

* Upstream, downstream & by-pass valves.

* Pressure reducing valve.

* Pressure gauge with siphon on Upstream & downstream.

* Safety valve.

13

The system : - condensate recovery tank is used to collect the condensate coming from plant via flash vessel which separate

condensate from flash steam. From the receiver tank collected condensate is transfer to pressure pump tank. The collected

condensate in pressure pump tank is pushed to boiler feed water tank through de-areator by using small amount of motive steam.

Steam operated pump is recognized for its quality, durability & versatility. Steam operated pump primarily intended to move

condensate without the use of electricity.

(1) Maintenance free as it eliminates rotary seal, impeller and electric metro.

(2) Proxides safe operation for hazardous or explosive environments.

(3) Completely framed structure which makes the pump robust.

(4) Pre-piped packer for easy installation.

(5) Easily accountable with condensate flow totaliser .

(6) Positive pressure pump is of displacement type, operated by steam/air.

(7) Complete solution to collect condensate.

(8) High discharge capacity per stroke.

(9) Pump body designed as per ASME sec. viii Div-1.

(10) Cavitation problem is eliminated.

(11) Minimum moving parts.

(12) Enough receiver tank capacity.

(1) Return hot condensate conserving boiler feed water, reducing chemical and fuel cost.

(2) Reduces cost of water treatment plant.

(3) Reduce row water requirement Save water, Save nation.

(4) Hot condensate holds 20% of the energy.

(5) Condensate water is distilled water can be feed to boiler to reduce scale formation in boiler.

(6) Every 6-70 C rise in feed water temp reduce the fuel cost by 1%.

(7) High feed water temperature reduces the dissolved oxygen in water & thus prevents corrosion due to dissolve oxygen &

prevents leaks of boiler tubes.

(8) Reduces blow down losses drastically.

Salient Features :

Reasons to install condensate recovery

Condensate Recovery Pump System

flat trap flat trap

METIVE STEAM

FM

CONDENSATE FROM THE PLANT

MAKE UP WATER

1

14

2

3

10 9

7 8

7 7

11

6

613

13

5

12

12

15

4

1. FLASH VESSEL

2. CONDENSATE RECEIVER TANK

3. PRESSURE PUMP

4. DEAREATOR

5. SERVICE WATER TANK

6. STRAINER

7. NON - RETURN VALVE

8. STEAM ISOLATION VALVE

9. PRESSURE GAUGE

10. OVER FLOW

11. CONDENSATE FLOW TOTALIZER

12. FLOAT TRAP

13. AIR VENT

14. GAUGE GLASS

15. VIEW GLASS

14

Electricity has certain advantages over fossile fuel like LDO, diesel, FO etc. the advantages are as follow.

(1) Energy input is available at doorstep; no adulteration is possible, completely pure fuel.

(2) Environment friendly, not generating NOX, SO2, CO, etc.

(3) No exhaust, no loss in exhaust, offering highest thermal efficiency.

(4) The only down time in case of electric fired system is failure of heaters, this can be sense easily and can be replaced with almost

negligible time loss. In case of oil/gas fired system it will take time to know the failure and then to repair it. Annual shut down is

must to maintain the efficiency.

(5) This is the only heating media which gives guarantee of uniform temp in material to be heated. This is not possible with oil/gas

fuel.

(6) Though it is not utilizing natural energy like solar, wind, producer gas but it increase system efficiency drastically, so, for small

electric heating system like thermic fluid heater, we call it. "Non conventional energy supply."

(7) You can derate the electric fired boiler to 10% of rated capacity without sizable efficiency loss, which is not possible with fossils

fuel or solid fuel.

(8) Easily movable, only water and steam to be changed. Most suitable for RND purpose.

(9) No sequence of operation which is in case of fossil fuel like ignition, solenoid operation, flame sensing , ignition cut off etc. Only

at the turn of switch the whole system will get operated. This will reduce the down time of boiler drastically.

(10) Reciprocating the system demand very easily. Most suitable for fluctuating system demand and rapid heating & cooling cycle.

CAPACITY RANGE FROM 25 KW TO 150 KW

Electric Operated Heating Equipment

361, G.I.D.C., Manjusar, Savli - 391 775. Dist. Vadodara.Mobile : +91 98250 31498

Phone : 02667 - 264091, 290361Email : hitechboilers@gmail.com, hi_techboilers@yahoo.com

Web : www.hi-techboilers.com

Other Products

Steam Piping Finned Tube Radiator

Turbo Ventilator

Hi-Tech Boilers Pvt. Ltd.

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