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Helical Catalogue

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Page 1: Helical Catalogue

866-543-5422

Page 2: Helical Catalogue

Icon & Material Code Key

Type of Cut:

Cut Material:

Surface Treatments

Uncoated

Aplus

Zplus

Number of Flutes

2-Flute

3-Flute

4-Flute

5-Flute

7-Flute

Multi-Flute

End Work

Square End

Corner Radius

Wiper Flats

Ball Nose

Miscellaneous

Variable Pitch

Chip Breakers

Center Cutting

Reduced Neck

Helix Angle

35 Helix

40 Helix

45 Helix

Chamfer Angle(Included Angle)

60 Angle

90 Angle

120 Angle

plus

plus

Ferrous Materials

Non-Ferrous Materials

Finishing

Contouring Plunging Pocketing Ramping

LightRoughing

HeavyRoughing

Slotting

PLASTICS/PHENOLICALUM <10% Si COPPER/BRASS CARBON/GRAPHITE

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Page 3: Helical Catalogue

Table of Contents

3-flute

AluminumRoughers

39-58

65-68

69-75

77-84

15-22

5-flute

7-flute

Multi - flute

ChamferMills

4-flute

HAL-C-3HAL-C-RN-3standard with corner radii

H35AL-2H35AL-RN-2corner radii choices available

HAL-2HAL-RN-2

H35AL-3H35AL-RN-3corner radii choices available

H40ALV-3H40ALV-RN-3

HAL-3HAL-RN-3

HSVR-C-4HXVRHXVR-RNstandard with corner radii

HST-3HST-RN-3standard with corner radii

HSV-4HSV-RN-4corner radii choices available

HST-4-BN (ball nose)

HEF-5HEV-5HEV-RN-5corner radii choices available

HSF-7square end only (radii available as a mod.)

HXFHXF-RNstandard with corner radii

HCM60-2HCM60-4

HCM90-2HCM90-4

HCM120-2HCM120-4

SteelRoughers

59-64

2-flute 23-37

85-87

89-92

93-97

3-flute

Technical Information 98-135

AL

UM

INU

MS

TE

EL

Page 4: Helical Catalogue

About Us

Our goal at Helical is first and foremost to provide our customers with the highest quality cutting tools at a reasonable price. We design and manufacture all of our tools with the end user in mind, creating application-specific geometry tools to suit your every need.

We are committed to continually improving the design and quality of our tools, as well as our manufacturing process. We are confi dent that our tools will exceed your expectations and improve your productivity, as well as your bottom line.

We specialize in the quick turnaround of specials. When your plans call for something different, give us a call. We will make it to your specifi cations, and deliver it to you in a timely and cost effective manner.

Quality

At Helical, we strive for quality in everything that we do, especially in our production process. We begin by using the highest quality carbide available. Our tools are then CNC ground using the latest equipment available and go through a rigorous inspection process before they leave our manufacturing facility in Gorham, Maine.

To ensure that they meet our stringent quality standards, all tools are inspected using the latest in optical and laser touch-free inspection equipment. Our tools are then laser etched (part numbers and lot numbers) for traceability purposes.

The Helical Story

2

Page 5: Helical Catalogue

Specializing in the manufacturing of high performance

cutting tools in both custom and standard confi gurations

for production-driven industries.

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 3

Page 6: Helical Catalogue

4

Tool Selection Chart

Cut Material MillOperation Helical Tool Style

RecommendedSurface

Treatment*

Catalog Page

Speed & Feed Page

Aluminum, Copper, Brass, Carbon,

Graphite, Plastics,Phenolic

Rou

ghin

g

HAL-C-3 (incl. RN) Zplus (or Uncoated) 16-21 22

H40ALV-3 (incl. RN) Zplus 48-49 50

H35AL-2 (incl. RN) Zplus (or Uncoated) 24-28 29

H35AL-3 (incl. RN) Zplus (or Uncoated) 40-45 46HAL-2 (incl. RN) Zplus (or Uncoated) 31-36 37

Fini

shin

g H40ALV-3 (incl. RN) Zplus 48-49 50HAL-3 (incl. RN) Zplus (or Uncoated) 52-57 58H35AL-3 (incl. RN) Zplus (or Uncoated) 40-45 46

Carbon Steel,Unalloyed Steel,

Alloyed Steel, Stainless Steel

Rou

ghin

g

HXVR (incl. RN) Aplus 62-63 64HSVR-C-4 Aplus 60 61

HST-3 (incl. RN) Aplus 66-67 68

HSV-4 (incl. RN) Aplus 70-72 73HEV-5 (incl. RN) Aplus 78-80 81

Fini

shin

g

HEV-5 (incl. RN) Aplus 78-80 81HEF-5 Aplus 82-83 84

HSF-7 Aplus 86 87

HXF (incl. RN) Aplus 90-91 92HSV-4 (incl. RN) Aplus 70-72 73

Hardened Steel

Rou

ghin

g HXVR (incl. RN) Aplus 62-63 64HEV-5 (incl. RN) Aplus 78-80 81HSV-4 (incl. RN) Aplus 70-72 73

Fini

shin

g HEV-5 (incl. RN) Aplus 78-80 81HEF-5 Aplus 82-83 84

HSF-7 Aplus 86 87HXF (incl. RN) Aplus 90-91 92

Cast Iron

Rou

ghin

g HXVR (incl. RN) Aplus 62-63 64HSV-4 (incl. RN) Aplus 70-72 73

HST-3 (incl. RN) Aplus 66-67 68HEV-5 (incl. RN) Aplus 78-80 81

Fini

shin

g HEV-5 (incl. RN) Aplus 78-80 81HEF-5 Aplus 82-83 84

HSF-7 Aplus 86 87HXF (incl. RN) Aplus 90-91 92

High Temp Alloys

Rou

ghin

g

HXVR (incl. RN) Aplus 62-63 64HSV-4 (incl. RN) Aplus 70-72 73

HSVR-C-4 Aplus 60 61

HEV-5 (incl. RN) Aplus 78-80 81

HST-3 (incl. RN) Aplus 66-67 68

Fini

shin

g

HEV-5 (incl. RN) Aplus 78-80 81

HEF-5 Aplus 82-83 84

HSF-7 Aplus 86 87

HXF (incl. RN) Aplus 90-91 92HSV-4 (incl. RN) Aplus 70-72 73

RN = Reduced Neck *See pg. 5 for additional coating information.

Page 7: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 5

Tool Coatings

Coating Wrought Alum Cast Alum Graphite Steel

Hardened Steel

> 50Rc

Stainless Steel Cast iron Hi-Temp

Alloys

Our

Sta

ndard

Tool C

oati

ngs

AplusOur latest coating, which allows for high hot hardness, wear resistance and longer tool life. This coating has been proven in high speed machining & dry conditions. ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★Oxidation Onset Temp:Microhardness (HV 0.05):Coeffecient of Friction:Coating Color:

2,012º f32000.35bright grey

ZplusHigher hardness, lubricity and abrasion resistance. Specifi cally engineered for Alumi-num, and works excellent in all non-ferrous applications. ★ ★ ★ ★ ★ ★Oxidation Onset Temp:Microhardness (HV 0.05):Coeffecient of Friction:Coating Color:

1,110º f30000.55light gold

Opti

onal To

ol C

oati

ngs

we c

an g

et

for

you!

Aplus 65A high-performance multi-layered coatingdevised explicitly for solid carbide tools used in the roughing & fi nishing of hardened steels and lends itself well to a hardness up to 65 Rc. ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★Oxidation Onset Temp:Microhardness (HV 0.05):Coeffecient of Friction:Coating Color:

>2,012º f33000.35 – 0.40blue grey

Aplus 55High wear and oxidation resistanceas well as outstanding hot hardness. This multi-layer coating lends itself to wet & dry machining from 45 Rc to 55 Rc. ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★Oxidation Onset Temp:Microhardness (HV 0.05):Coeffecient of Friction:Coating Color:

2,012º f32000.30bright grey

Diamond (Crystalline & Amorphous)Coatings specifi cally designed to combat abrasive materials such as aluminum alloys, graphites, composites, etc. ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★

Oxidation Onset Temp:Microhardness (HV 0.05):Coeffecient of Friction:Coating Color:

2,012º f100000.10grey

TiB2 (Titanium Diboride)Higher hardness, lubricity and abrasion resis-tance. Specifi cally engineered for high silicon Aluminum, and works well in many other highly abrasive non-ferrous alloys. ★ ★ ★ ★ ★ ★ ★ ★ ★Oxidation Onset Temp:Microhardness (HV 0.05):Coeffecient of Friction:Coating Color:

1562º f30000.45silver-light grey

★ = good ★ ★ = better ★ ★ ★ = best Commonly used coatings are listed above, many others are available – contact customer service for specifi c requests.Optional coatings can increase delivery time – contact customer service for further details.

Page 8: Helical Catalogue

Custom Tooling

Need a Custom Tool...We can help!

Experience Helical cutting tool engineers are experienced with building some of the most complex

special tool confi gurations in the industry and can use their expertise to provide a turn key solution that will maximize your machine’s throughput and increase your per piece profi t.

Diversity At Helical Solutions we are not limited to end mills. We have designed some of the most

complex carbide tooling in the business. We look forward to facilitating any of your intricate designs and/or demanding applications.

End mills, drills, reamers, form tools, etc.…you name it, we can make it! The following is a list of some common tooling we regularly manufacture:

Assistance We will help you through the entire design and manufacturing process along with a plan of

implementation and running parameters needed to use the tool.

Our custom tooling services are driven by our customer requests. Visit www.1helical.com and click on Build Your Own Tool tab to download a Custom Tool Template to fi t your needs.

We have on-call cutting tool engineers taking care of your needs before, during and after your special tool design.

Form tools Coolant fed tooling Key seat cutters Dovetail cutters Lollipop cutters Concave radius cutters

Radius cutters Double angle cutters Engraving tools Tapered end mills Ring groove tools Drill mills

Christmas tree cutters Porting tools Drills & step drills Die/mold cutters Spherical cutters

Our legendary practice of innovative

product development continues. Today,

Helical Solutions and its highly resourceful

technical engineering staff provide

complete tailor-made solutions.

6

Page 9: Helical Catalogue

Custom Tooling

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968

Engineered to your needs...

What our custom tool program includes

Technical savvy engineering staff

Electronic custom tool templates

Pre-engineering research capabilities

“State-of-the Art” CNC grinding equipment

Electronic quotes and tool drawings

Permanently assigned part numbers (HSSP)

Solid carbide tool capabilities;

Up to 2.0" diameter

Up to 14" overall length

Expeditious quotations and deliveries

You won’t be disappointed. We promise!

7

Page 10: Helical Catalogue

8

Tool Modifications

Tool Modifi cation Program

Special tool requirements can be accommodated by modifying an “off-the-shelf” product.

Our engineering department will evaluate each modifi cation request to ensure that it has a positive effect on tool performance; otherwise, it will be quoted as a full special.

Delivery is subject to the availability of the standard tool chosen at the time of order.

We deliver modifi cations fast and encourage you to call your local distributor with your needs. Often, modifi cations can ship quickly (allow additional time for coated tools.)

Some common modifi cations we regularly produce:

Corner radii Cutting diameter adjustments

Haimer Safe-Lock® shanks LOC adjustments (cutoff & re-end cut)

Neck lengthening (or additions) Overall length adjustments

Surface treatments (coatings) Shank coolant grooves

Wiper fl ats Weldon fl ats / set screw fl ats

ToughGRIP shank Whistle notch

The Modified Tool (after)

Reduced neck extended

part numberassignment shank added

The Standard Tool (before)

Page 11: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 9

Tool Reconditioning

Tool Reconditioning Program

Our tools provide a combination of maximum performance and extended life expectancy. Therefore, we provide a factory reconditioning service that assures the repeatability that our customers need and have come to expect.

How do we do this?

The tools are reground on the same “State-of-the-Art” CNC equipment as originally manufactured.

Tools are sent through a vigorous “before & after” coating inspection process.

Although we don’t have our competitors’ tool specifi cations, we take special care and concern to accommodate your reconditioning requests.

In addition to reconditioning, we can accommodate special requests such as:

What makes our reconditioning program different than others?

Page 12: Helical Catalogue

Shank Configurations

Our “flat location procedure” ensures #1 - Flutes will not end up inside of holder, avoiding chip compaction #2 - Tool “stick out” is minimal in order to achieve optimum tool strength

Reduced Neck ToolingWeldon flats are measured from

neck/shank intersection.

At Helical Solutions, all tools come standard with precision cylindrically ground shanks that meet orexceed (H6) shrink fit specifications. If you need a flat, it must be requested at time of order.

The following shank modification can be requested at the time of order.

Safe-Lock®

factory ground flats:

hand ground flats:

at the time of quote/order.

≤4 OAL.

Weldon Flat Specifications

“A”±.004

“B”±.015

“D”*±.008

+.015-.000“C”

Shank dia.

Flute Wash

Single Weldon

Single Weldon on Reduced Neck

Double Weldon*Cannot be placed on 1 x 1 x 2 x 4 length tools

“A”±.004

“B”±.015

+.015-.000“C”

Shank dia.

“A”±.004

“B”±.015

+.015-.000“C”

Shank dia.

Neck/Shank intersection

Shank Dia.-

-

-

-

-

-

-

-

-

Shank Confi gurations

10

Page 13: Helical Catalogue

Other Common Shank Modifications

Haimer Safe-Lock® ToughGRIP Shank

Chamfer Mill w/Weldon Flat Specifications

“A”±.004

“B”±.015

+.015-.000“C”

Shank dia.

Shank Dia. "A" "B" "C".1250 .155 .928 .020

.1875 .155 .928 .025

.2500 .155 .928 .030

.3750 .295 .928 .050

.5000 .345 1.064 .060

.7500 .470 1.250 .075

Whistle Notch

Weldon Flat on Chamfer Mills (HCM)

Helical Solutions was the firstHaimer Safe-Lock Licenseeand we have been successfullymanufacturing this shankconfiguration since June 2008.

Can be applied to our standardproducts or included intothe design of any special tooling request.

Safe-Lock can accomodate toolsfrom 1/2” to 2” dia.

A great solution for tool pull-outon large diameter end millsin shrink fit holders.

Can be applied to any standard or special tooling

Helps to reduce tool pull out

Maintains shank concentricity and H6 shrink-fit tolerance

10-12 Ra surface roughness

Experiencing Tool Pull-Out?...we have two helpful options:

Before

After

Coolant Grooves Straight Flat

Shank Configurations

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 11

Page 14: Helical Catalogue

(d1)Cutting Dia.

(d2)Shank

Dia.

(l1) LOC

(l2)OAL

No. of Flutes

Square End

Corner RadiusBall Nose Tool

Description.015 .030 .060 .090 .120 .125 .190 .250

1/2

1/2 5/8 2-1/2 3 48336 48341 48346 48351 48356 *48361 – – 49256 H40ALV-S-30500

1/2 1 3 3 48366 48371 48376 48381 48386 *48391 49271 H40ALV-SR-30500

1/2 1-1/4 3 3 48396 48401 48406 48411 48416 *48421 – – 49286 H40ALV-R-30500

1/2 1-5/8 4 3 48426 48431 48436 48441 48446 *48451 – – 49301 H40ALV-M-30500

1/2 2 4 3 48456 48461 48466 48471 48476 *48481 – – 49316 H40ALV-L-30500

5/85/8 3/4 3 3 48486 – 48491 48496 48501 48506 – – 49331 H40ALV-S-30625

5/8 1-5/8 4 3 48536 – 48541 48546 48551 48556 – – 49361 H40ALV-R-30625

3/4

3/4 1 3 3 48586 – 48591 48596 48601 48606 *48611 *48616 49391 H40ALV-S-30750

3/4 1-5/8 4 3 48621 – 48626 48631 48636 48641 *48646 *48651 49406 H40ALV-R-30750

3/4 2-1/4 5 3 48656 – 48661 48666 48671 48676 *48681 *48686 49421 H40ALV-M-30750

1

1 1-1/4 4 3 48691 – 48696 48701 48706 48711 48716 *48721 49436 H40ALV-S-31000

1 2 5 3 48726 – 48731 48736 48741 48746 48751 *48756 49451 H40ALV-R-31000

1 3-1/4 6 3 48761 – 48766 48771 48776 48781 48786 *48791 49466 H40ALV-M-31000

Our Part Numbers Explained

EDP Number

The most accurate way to order our product is by the 5-digit EDP number found within all of our product charts. The EDP will ensure you receive the correct coating and tool confi guration you are expecting.

The following is a sample chart from our catalog. The EDP numbers (circled below in red) are listed under the Square End, Corner Radius and Ball Nose columns.

Examples:Square End

with Square EndEDP# 48396 (H40ALV-R-30500)

Corner Radius

EDP# 48406 (H40ALV-R-30500-R.030)

Ball Nose

with Ball NoseEDP# 49286 (H40ALV-R-30500-BN)

12

Page 15: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968

Our Part Numbers Explained

H 35 AL C RN S 3 0500 R.010Material Type Length of Cut Misc.

He

lix A

ng

le

Ch

ip B

rea

ke

r

Nu

mb

er

of

Flu

tes

Cu

ttin

g D

iam

ete

r (.

00

0)

Re

du

ce

d N

ec

k

He

lica

l

R. 010 - .010 Corner RadiusR. 015 - .015 Corner RadiusR. 020 - .020 Corner RadiusR. 030 - .030 Corner RadiusR. 060 - .060 Corner RadiusR. 120 - .120 Corner RadiusR. 125 - .125 Corner RadiusR. 190 - .190 Corner RadiusR. 250 - .250 Corner RadiusBN - Ball Nose

S - StubSR - Stub RegularR - RegularM - MediumML - Medium LongL - LongLX - Long/Extra LongX - Extra Long

AL – AluminumALV – Aluminum Variable PitchCM – Chamfer MillEF – Exotic FinisherEV – Exotic Variable PitchSF – Steel FinisherST – SteelSV – Steel Variable PitchSVR – Steel Variable RougherXF – Multi Flute FinisherXVR – Mult Flute Variable Pitch Rougher

- - - - - -

Tool Description

This descriptive part number helps to easily identify the tool’s main characteristics, however, this part number is for informational purposes only and not for ordering tools.

Not all of these sections (shown in green below) apply to each and every tool.

Miscellaneous section – although this characteristic is not noted throughout the catalog product sections, tool shanks and packaging will refl ect either of the following;

Examples:Square End

with Square EndH40ALV-R-30500 (EDP# 48396)

Corner Radius

H40ALV-R-30500-R.030 (EDP# 48406)

Ball Nose

with Ball NoseH40ALV-R-30500-BN (EDP# 49286)

13

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

}Not applicable to square corner tools.

Page 16: Helical Catalogue

Within our entire aluminum product line we offer three helix configurations that canhandle any aluminum application. Below is a guideline that can be used to help direct you to the correct helix angle for your particular job.

35º Helix (Noted throughout our catalog as H35AL)

This slower helix design will ensure:

- The highest overall tool strength within our Aluminum tool offering

- Elevated feed rates due to increased tool strength

- Decreased axial forces & cutting aggressiveness

- Less of a chance for tool pull-out

- Much higher corner strength

- An ideal tool for demanding roughing applications

40º Helix (Noted throughout the catalog as H40ALV)

This medium helix design will ensure:

- Moderate tool strength

- Elevated speeds & feed rates utilizing its variable pitch design

- Moderate shear angle & cutting aggressiveness

- Excellent for both roughing & finishing assignments

- More chip clearance & chip management control

- A good combination of both optimum roughing & finishing characteristics

45º Helix (Noted throughout the catalog as HAL)

This higher helix design will ensure:

- Superior surface finish results

- A high shear angle & overall cutting aggressiveness

- Lower tool strength, subject to torsional deflection as load is applied

- Good adaptation to high speed machining w/low RDOC’s and elevated feed rates

- Heightened probability of tool pull-out (depending on holder type being used)

- An ideal tool for the most demanding finishing applications

Making the right Helix choice for Aluminum!

Page 17: Helical Catalogue

AluminumRoughers

Page 18: Helical Catalogue

1616

RO

UG

HE

RS

Continued on next page

Chip breakers providing better chip control

Less torque & horsepower required by this unique tool design

Offset chip breaker design leaves 125 Ra finish or better

Also available with Zplus coating for maximum performance (pg. 18-19)

d2 d1

l2l1

HAL-C-3 (Uncoated)(d1)

Cutter Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusTool Description

.020 .030

1/4

1/4 3/8 2 3 29120 HAL-C-S-30250-R.020

1/4 1/2 2-1/2 3 29135 HAL-C-SR-30250-R.020

1/4 3/4 2-1/2 3 29150 HAL-C-R-30250-R.020

1/4 1 3 3 29165 HAL-C-M-30250-R.020

1/4 1-1/4 3 3 29180 HAL-C-L-30250-R.020

1/4 1-3/4 4 3 29195 HAL-C-X-30250-R.020

5/16

5/16 7/16 2 3 29210 HAL-C-S-30312-R.020

5/16 13/16 2-1/2 3 29225 HAL-C-R-30312-R.020

5/16 1 3 3 29240 HAL-C-M-30312-R.020

5/16 1-1/4 3 3 29255 HAL-C-L-30312-R.020

5/16 2-1/8 4 3 29270 HAL-C-X-30312-R.020

3/8

3/8 1/2 2 3 29285 HAL-C-S-30375-R.020

3/8 1 3 3 29300 HAL-C-R-30375-R.020

3/8 1-1/4 3-1/2 3 29315 HAL-C-M-30375-R.020

3/8 1-1/2 4 3 29330 HAL-C-L-30375-R.020

3/8 2 4 3 29345 HAL-C-LX-30375-R.020

3/8 2-1/2 5 3 29360 HAL-C-X-30375-R.020

1/2

1/2 5/8 2-1/2 3 29375 HAL-C-S-30500-R.030

1/2 1 3 3 29390 HAL-C-SR-30500-R.030

1/2 1-1/4 3 3 29405 HAL-C-R-30500-R.030

1/2 1-5/8 4 3 29420 HAL-C-M-30500-R.030

1/2 2 4 3 29435 HAL-C-L-30500-R.030

1/2 2-1/2 5 3 29450 HAL-C-LX-30500-R.030

1/2 3-1/8 6 3 29465 HAL-C-X-30500-R.030

5/8

5/8 3/4 3 3 29480 HAL-C-S-30625-R.030

5/8 1-5/8 3-1/2 3 29495 HAL-C-R-30625-R.030

5/8 2-1/8 4 3 29510 HAL-C-M-30625-R.030

5/8 2-1/2 5 3 29525 HAL-C-L-30625-R.030

5/8 3-1/4 6 3 29540 HAL-C-LX-30625-R.030

5/8 3-3/4 6 3 29555 HAL-C-X-30625-R.030

HAL-C-3

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Speed & Feed on page 22.

Page 19: Helical Catalogue

17(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 17

d2 d1

l2l1

HAL-C-3 (Uncoated)(d1)

Cutter Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusTool Description

.020 .030

3/4

3/4 1 4 3 29570 HAL-C-S-30750-R.030

3/4 1-5/8 4 3 29585 HAL-C-R-30750-R.030

3/4 2-1/4 5 3 29600 HAL-C-M-30750-R.030

3/4 3-1/4 6 3 29615 HAL-C-L-30750-R.030

3/4 4 6-1/2 3 29630 HAL-C-X-30750-R.030

1

1 1-1/4 4 3 29645 HAL-C-S-31000-R.030

1 2 5 3 29660 HAL-C-R-31000-R.030

1 2-5/8 6 3 29675 HAL-C-M-31000-R.030

1 3-1/4 6 3 29690 HAL-C-L-31000-R.030

1 4-1/8 7 3 29705 HAL-C-X-31000-R.030

RO

UG

HE

RS

HAL-C-3

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-3

Continued from previous page

TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 22.

Page 20: Helical Catalogue

18

d2 d1

l2l1

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-3

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HE

RS

Continued on next page

HAL-C-3 (Zplus Coated)(d1)

Cutter Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusTool Description

.020 .030

1/4

1/4 3/8 2 3 29122 HAL-C-S-30250-R.020

1/4 1/2 2-1/2 3 29137 HAL-C-SR-30250-R.020

1/4 3/4 2-1/2 3 29152 HAL-C-R-30250-R.020

1/4 1 3 3 29167 HAL-C-M-30250-R.020

1/4 1-1/4 3 3 29182 HAL-C-L-30250-R.020

1/4 1-3/4 4 3 29197 HAL-C-X-30250-R.020

5/16

5/16 7/16 2 3 29212 HAL-C-S-30312-R.020

5/16 13/16 2-1/2 3 29227 HAL-C-R-30312-R.020

5/16 1 3 3 29242 HAL-C-M-30312-R.020

5/16 1-1/4 3 3 29257 HAL-C-L-30312-R.020

5/16 2-1/8 4 3 29272 HAL-C-X-30312-R.020

3/8

3/8 1/2 2 3 29287 HAL-C-S-30375-R.020

3/8 1 3 3 29302 HAL-C-R-30375-R.020

3/8 1-1/4 3-1/2 3 29317 HAL-C-M-30375-R.020

3/8 1-1/2 4 3 29332 HAL-C-L-30375-R.020

3/8 2 4 3 29347 HAL-C-LX-30375-R.020

3/8 2-1/2 5 3 29362 HAL-C-X-30375-R.020

1/2

1/2 5/8 2-1/2 3 29377 HAL-C-S-30500-R.030

1/2 1 3 3 29392 HAL-C-SR-30500-R.030

1/2 1-1/4 3 3 29407 HAL-C-R-30500-R.030

1/2 1-5/8 4 3 29422 HAL-C-M-30500-R.030

1/2 2 4 3 29437 HAL-C-L-30500-R.030

1/2 2-1/2 5 3 29452 HAL-C-LX-30500-R.030

1/2 3-1/8 6 3 29467 HAL-C-X-30500-R.030

5/8

5/8 3/4 3 3 29482 HAL-C-S-30625-R.030

5/8 1-5/8 3-1/2 3 29497 HAL-C-R-30625-R.030

5/8 2-1/8 4 3 29512 HAL-C-M-30625-R.030

5/8 2-1/2 5 3 29527 HAL-C-L-30625-R.030

5/8 3-1/4 6 3 29542 HAL-C-LX-30625-R.030

5/8 3-3/4 6 3 29557 HAL-C-X-30625-R.030

HAL-C-3

18

ZplusZplus

TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

plus

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Speed & Feed on page 22.

Page 21: Helical Catalogue

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d2 d1

l2l1

HAL-C-3 (Zplus Coated)(d1)

Cutter Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusTool Description

.020 .030

3/4

3/4 1 4 3 29572 HAL-C-S-30750-R.030

3/4 1-5/8 4 3 29587 HAL-C-R-30750-R.030

3/4 2-1/4 5 3 29602 HAL-C-M-30750-R.030

3/4 3-1/4 6 3 29617 HAL-C-L-30750-R.030

3/4 4 6-1/2 3 29632 HAL-C-X-30750-R.030

1

1 1-1/4 4 3 29647 HAL-C-S-31000-R.030

1 2 5 3 29662 HAL-C-R-31000-R.030

1 2-5/8 6 3 29677 HAL-C-M-31000-R.030

1 3-1/4 6 3 29692 HAL-C-L-31000-R.030

1 4-1/8 7 3 29707 HAL-C-X-31000-R.030

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HAL-C-3

19

ZplusZplus

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

plus

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 22.

Page 22: Helical Catalogue

20

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RS

HAL-C-RN-3

Chip breakers provide better chip control

Less torque & horsepower required by this unique tool design

Offset chip breaker design leaves a 125Ra finish

Also available with ZrN coating for maximum performance (pg.21)

Reduced neck provides a much stronger option for long reach/deep pocketing applications

20

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-RN-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

HAL-C-RN-3 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

FlutesCorner Radius

Tool Description.020 .030

1/4

1/4 3/8 4 3/4 .237 3 28105 HAL-C-RN-S-30250-R.020

1/4 3/8 4 1-1/8 .237 3 28120 HAL-C-RN-R-30250-R.020

1/4 3/8 4 2-1/8 .237 3 28135 HAL-C-RN-M-30250-R.020

5/16

5/16 7/16 4 1-1/8 .296 3 28165 HAL-C-RN-R-30312-R.020

5/16 7/16 4 2-1/8 .296 3 28180 HAL-C-RN-M-30312-R.020

5/16 7/16 6 3-1/8 .296 3 28190 HAL-C-RN-L-30312-R.020

5/16 7/16 6 4 .296 3 28200 HAL-C-RN-X-30312-R.020

3/8

3/8 1/2 4 1-1/8 .356 3 28210 HAL-C-RN-R-30375-R.020

3/8 1/2 4 2-1/8 .356 3 28225 HAL-C-RN-M-30375-R.020

3/8 1/2 6 3-1/8 .356 3 28235 HAL-C-RN-L-30375-R.020

3/8 1/2 6 4 .356 3 28245 HAL-C-RN-X-30375-R.020

1/2

1/2 5/8 4 1-3/8 .475 3 28285 HAL-C-RN-R-30500-R.030

1/2 5/8 4 2-1/4 .475 3 28300 HAL-C-RN-M-30500-R.030

1/2 5/8 6 3-3/8 .475 3 28315 HAL-C-RN-L-30500-R.030

1/2 5/8 6 4-1/4 .475 3 28325 HAL-C-RN-X-30500-R.030

5/8

5/8 3/4 4 1-5/8 .593 3 28345 HAL-C-RN-R-30625-R.030

5/8 3/4 6 2-3/8 .593 3 28360 HAL-C-RN-M-30625-R.030

5/8 3/4 6 3-3/8 .593 3 28375 HAL-C-RN-L-30625-R.030

5/8 3/4 6 4-3/8 .593 3 28385 HAL-C-RN-X-30625-R.030

3/4

3/4 1 4 2 .712 3 28405 HAL-C-RN-R-30750-R.030

3/4 1 6 2-1/2 .712 3 28420 HAL-C-RN-M-30750-R.030

3/4 1 6 3-3/8 .712 3 28435 HAL-C-RN-L-30750-R.030

3/4 1 6 4-3/8 .712 3 28445 HAL-C-RN-X-30750-R.030

1

1 1-1/4 5 2-5/8 .950 3 28465 HAL-C-RN-R-31000-R.030

1 1-1/4 6 3-3/8 .950 3 28480 HAL-C-RN-M-31000-R.030

1 1-1/4 7 4-3/8 .950 3 28495 HAL-C-RN-L-31000-R.030

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

l2

l1l3

d2 d1

Speed & Feed on page 22.

Page 23: Helical Catalogue

21(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968

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HAL-C-RN-3

21

l2

l1l3

d2 d1

ZplusZplus

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-RN-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

plus

HAL-C-RN-3 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

FlutesCorner Radius

Tool Description.020 .030

1/4

1/4 3/8 4 3/4 .237 3 28107 HAL-C-RN-S-30250-R.020

1/4 3/8 4 1-1/8 .237 3 28122 HAL-C-RN-R-30250-R.020

1/4 3/8 4 2-1/8 .237 3 28137 HAL-C-RN-M-30250-R.020

5/16

5/16 7/16 4 1-1/8 .296 3 28167 HAL-C-RN-R-30312-R.020

5/16 7/16 4 2-1/8 .296 3 28182 HAL-C-RN-M-30312-R.020

5/16 7/16 6 3-1/8 .296 3 28192 HAL-C-RN-L-30312-R.020

5/16 7/16 6 4 .296 3 28202 HAL-C-RN-X-30312-R.020

3/8

3/8 1/2 4 1-1/8 .356 3 28212 HAL-C-RN-R-30375-R.020

3/8 1/2 4 2-1/8 .356 3 28227 HAL-C-RN-M-30375-R.020

3/8 1/2 6 3-1/8 .356 3 28237 HAL-C-RN-L-30375-R.020

3/8 1/2 6 4 .356 3 28247 HAL-C-RN-X-30375-R.020

1/2

1/2 5/8 4 1-3/8 .475 3 28287 HAL-C-RN-R-30500-R.030

1/2 5/8 4 2-1/4 .475 3 28302 HAL-C-RN-M-30500-R.030

1/2 5/8 6 3-3/8 .475 3 28317 HAL-C-RN-L-30500-R.030

1/2 5/8 6 4-1/4 .475 3 28327 HAL-C-RN-X-30500-R.030

5/8

5/8 3/4 4 1-5/8 .593 3 28347 HAL-C-RN-R-30625-R.030

5/8 3/4 6 2-3/8 .593 3 28362 HAL-C-RN-M-30625-R.030

5/8 3/4 6 3-3/8 .593 3 28377 HAL-C-RN-L-30625-R.030

5/8 3/4 6 4-3/8 .593 3 28387 HAL-C-RN-X-30625-R.030

3/4

3/4 1 4 2 .712 3 28407 HAL-C-RN-R-30750-R.030

3/4 1 6 2-1/2 .712 3 28422 HAL-C-RN-M-30750-R.030

3/4 1 6 3-3/8 .712 3 28437 HAL-C-RN-L-30750-R.030

3/4 1 6 4-3/8 .712 3 28447 HAL-C-RN-X-30750-R.030

1

1 1-1/4 5 2-5/8 .950 3 28467 HAL-C-RN-R-31000-R.030

1 1-1/4 6 3-3/8 .950 3 28482 HAL-C-RN-M-31000-R.030

1 1-1/4 7 4-3/8 .950 3 28497 HAL-C-RN-L-31000-R.030

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Speed & Feed on page 22.

Page 24: Helical Catalogue

Speed & Feed

MIC

RO

HAL-C-3, HAL-C-RN-3Speed & Feed

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HE

RS

22

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM.* When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM.** Feed rates refl ect conventional part fi nishing parameters - adjustments may be required.

low - high low - high low - high low - high low - high low - high low - high low - high

2024 2219 S* .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

5052 7050 HR .0012 - .0016 .0023 - .0032 .0035 - .0047 .0047 - .0063 .0058 - .0079 .0070 - .0095 .0094 - .0127

6061 7075 LR .0015 - .0020 .0029 - .0040 .0044 - .0059 .0058 - .0079 .0073 - .0099 .0088 - .0119 .0117 - .0158

S* .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

HR .0010 - .0013 .0019 - .0026 .0029 - .0039 .0038 - .0052 .0048 - .0065 .0057 - .0078 .0077 - .0104

LR .0011 - .0014 .0021 - .0029 .0032 - .0043 .0043 - .0058 .0053 - .0072 .0064 - .0086 .0085 - .0115

Wro

ught

Cas

t

Feed per Tooth (FPT)SFM†

Milli

ng O

pera

tion

Material Guide

720 - 1080

1"

A242 A319 A356 A390 A320 A520 A535 A713

5/8 3/4

-

1/8

1600 2400

1/4 3/8 1/2

ADOC - Axial Depth of CutRDOC - Radial Depth of Cut

LBS - Length Below ShankLOC - Length of Cut

Key:

RDOC

ADOC

LOC

Regular Style

LBSLOC

Reduced Neck Style

Depth of Cut Guide: REDUCED NECK STYLE

≤ Regular

LBS

> Regular

LBS

Slotting (S) Heavy Roughing (HR) Light Roughing (LR)

ADOC = LOCRDOC = 15% to 20% of dia.

ADOC = up to 75% dia.RDOC = 10% to 15% of dia.Le

ngth

bel

ow S

hank

(LBS

)

Axial Depth = up to 1x dia.

Axial Depth = up to 30% of dia.

ADOC = LOCRDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.RDOC = 15% to 25% of dia.

≤ Regular

LOC

> Regular

LOC

Slotting (S) Heavy Roughing (HR) Light Roughing (LR)

ADOC = LOCRDOC = 15% to 25% of dia.

ADOC = up to 2 dia.RDOC = 10% to 15% of dia.Le

ngth

of C

ut (l

oc)

ADOC = up to 1 x dia.

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1x dia.RDOC = 20% to 30% of dia.

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

Page 25: Helical Catalogue

2-FluteAluminum

Tooling

Page 26: Helical Catalogue

24

2-F

LU

TE

H35AL-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusTool Description

.010 .015 .030 .060

1/8 1/8 3/8 1-1/2 2 39035 39045 H35AL-SR-20125

1/8 1/2 2-1/2 2 39055 39065 H35AL-R-20125

3/163/16 5/16 2 2 39075 39085 H35AL-S-20187

3/16 9/16 2-1/2 2 39095 39105 H35AL-R-20187

1/4 1/4 1/2 2-1/2 2 39145 39155 H35AL-SR-20250

1/4 3/4 2-1/2 2 39175 39185 H35AL-R-20250

5/165/16 7/16 2 2 39205 39215 H35AL-S-20312

5/16 13/16 2-1/2 2 39235 39245 H35AL-R-20312

3/8 3/8 1 3 2 39305 39315 H35AL-R-20375

3/8 1-1/4 3 2 39345 39355 H35AL-M-20375

1/2 1/2 1 3 2 39435 39445 H35AL-SR-20500

1/2 1-1/4 3-1/2 2 39485 39495 H35AL-R-20500

5/8 5/8 1-5/8 4 2 39585 39595 H35AL-R-20625

3/4 3/4 1-5/8 4 2 39675 39685 H35AL-R-20750

1 1 2 5 2 39755 39765 H35AL-R-21000

H35AL-2 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusTool Description

.010 .015 .030 .060

1/8 1/8 3/8 1-1/2 2 39036 39046 H35AL-SR-20125

1/8 1/2 2-1/2 2 39056 39066 H35AL-R-20125

3/163/16 5/16 2 2 39076 39086 H35AL-S-20187

3/16 9/16 2-1/2 2 39096 39106 H35AL-R-20187

1/4 1/4 1/2 2-1/2 2 39146 39156 H35AL-SR-20250

1/4 3/4 2-1/2 2 39176 39186 H35AL-R-20250

5/165/16 7/16 2 2 39206 39216 H35AL-S-20312

5/16 13/16 2-1/2 2 39236 39246 H35AL-R-20312

3/8 3/8 1 3 2 39306 39316 H35AL-R-20375

3/8 1-1/4 3 2 39346 39356 H35AL-M-20375

1/2 1/2 1 3 2 39436 39446 H35AL-SR-20500

1/2 1-1/4 3-1/2 2 39486 39496 H35AL-R-20500

5/8 5/8 1-5/8 4 2 39586 39596 H35AL-R-20625

3/4 3/4 1-5/8 4 2 39676 39686 H35AL-R-20750

1 1 2 5 2 39756 39766 H35AL-R-21000

Multiple corner radii choices per diameter

Cylindrically ground for optimum performance

“Balanced by design” for high speed machining

Available with Zplus coating for max performance (listed below)

H35AL-2

24

APPROPRIATE MACHINING OPERATIONS FOR H35AL-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

ZplusZplusplus

l2l1

d2 d1

Speed & Feed on page 29.

Speed & Feed on page 29.

Page 27: Helical Catalogue

25(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968

2-F

LU

TE

H35AL-RN-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS

Neck Dia.

No. ofFlutes Sq. End Corner Radius Tool Description

.010 .015 .030 .060

1/8

1/8 5/32 2 3/8 .118 2 40015 40030 H35AL-RN-S-20125

1/8 5/32 2-1/2 1/2 .118 2 40045 40060 H35AL-RN-R-20125

1/8 5/32 3 1/2 .118 2 20015 H35AL-RN-R-20125

1/8 5/32 3 3/4 .118 2 20030 H35AL-RN-M-20125

3/16

3/16 7/32 2-1/2 1/2 .178 2 40075 40090 H35AL-RN-R-20187

3/16 7/32 3 1/2 .178 2 20060 H35AL-RN-R-20187

3/16 7/32 2-1/2 3/4 .178 2 40105 40120 H35AL-RN-M-20187

3/16 7/32 3 3/4 .178 2 20075 H35AL-RN-M-20187

1/4

1/4 3/8 2-1/2 3/4 .237 2 40135 40150 H35AL-RN-S-20250

1/4 3/8 4 3/4 .237 2 20105 H35AL-RN-S-20250

1/4 3/8 3 1-1/8 .237 2 40165 40180 H35AL-RN-R-20250

1/4 3/8 4 1-1/8 .237 2 20120 H35AL-RN-R-20250

1/4 3/8 4 2-1/8 .237 2 20135 H35AL-RN-M-20250

5/16

5/16 7/16 3 3/4 .296 2 40225 40240 H35AL-RN-S-20312

5/16 7/16 3 1-1/8 .296 2 40255 40270 H35AL-RN-R-20312

5/16 7/16 4 1-1/8 .296 2 20165 H35AL-RN-R-20312

5/16 7/16 4 2-1/8 .296 2 20180 H35AL-RN-M-20312

5/16 7/16 6 3-1/8 .296 2 20190 H35AL-RN-L-20312

5/16 7/16 6 4 .296 2 20200 H35AL-RN-X-20312

3/8

3/8 1/2 3 3/4 .356 2 40285 40300 H35AL-RN-S-20375

3/8 1/2 3 1-1/8 .356 2 40315 40330 H35AL-RN-R-20375

3/8 1/2 4 1-1/8 .356 2 20210 H35AL-RN-R-20375

3/8 1/2 4 2-1/8 .356 2 20225 40345 40360 H35AL-RN-M-20375

3/8 1/2 6 3-1/8 .356 2 20235 H35AL-RN-L-20375

3/8 1/2 6 4 .356 2 20245 H35AL-RN-X-20375

Continued on next page

H35AL-RN-2

Multiple corner radii choices per diameter

Cylindrically ground for optimum performance

“Balanced by design” for high speed machining

Also available with Zplus coating for maximum performance (pg. 27-28)

Reduced neck provides a much stronger option for long reach/deep pocketing applications

25

APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

l2

l1l3

d2 d1

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 29.

Page 28: Helical Catalogue

26

l2

l1l3

d2 d1

2-F

LU

TE

H35AL-RN-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS

Neck Dia.

No. ofFlutes Sq. End Corner Radius Tool Description

.010 .015 .030 .060

1/2

1/2 5/8 3 1 .475 2 40435 40450 H35AL-RN-S-20500

1/2 5/8 3 1-3/8 .475 2 40465 40480 H35AL-RN-R-20500

1/2 5/8 4 1-3/8 .475 2 20285 H35AL-RN-R-20500

1/2 5/8 4 2-1/4 .475 2 20300 40495 40510 H35AL-RN-M-20500

1/2 5/8 6 3-3/8 .475 2 20315 40525 40540 H35AL-RN-L-20500

1/2 5/8 6 4-1/4 .475 2 20325 H35AL-RN-X-20500

5/8

5/8 3/4 4 1-1/4 .593 2 40585 40600 H35AL-RN-S-20625

5/8 3/4 4 1-5/8 .593 2 20345 40615 40630 H35AL-RN-R-20625

5/8 3/4 6 2-3/8 .593 2 20360 40645 40660 H35AL-RN-M-20625

5/8 3/4 6 3-3/8 .593 2 20375 H35AL-RN-L-20625

5/8 3/4 6 4-3/8 .593 2 20385 H35AL-RN-X-20625

3/4

3/4 1 4 1-1/2 .712 2 40735 40750 H35AL-RN-S-20750

3/4 1 4 2 .712 2 20405 40765 40780 H35AL-RN-R-20750

3/4 1 6 2-1/2 .712 2 20420 40795 40810 H35AL-RN-M-20750

3/4 1 6 3-3/8 .712 2 20435 40825 40840 H35AL-RN-L-20750

3/4 1 6 4-3/8 .712 2 20445 H35AL-RN-X-20750

1

1 1-1/4 4 2 .950 2 40885 40900 H35AL-RN-S-21000

1 1-1/4 5 2-5/8 .950 2 20465 40915 40930 H35AL-RN-R-21000

1 1-1/4 6 3-3/8 .950 2 20480 40945 40960 H35AL-RN-M-21000

1 1-1/4 7 4-3/8 .950 2 20495 40975 40990 H35AL-RN-L-21000

H35AL-RN-2

26

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 29.

Page 29: Helical Catalogue

27

l2

l1l3

d2 d1

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968

2-F

LU

TE

H35AL-RN-2 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS

Neck Dia.

No. ofFlutes Sq. End

Corner RadiusTool Description

.010 .015 .030 .060

1/8

1/8 5/32 2 3/8 .118 2 40016 40031 H35AL-RN-S-20125

1/8 5/32 2-1/2 1/2 .118 2 40046 40061 H35AL-RN-R-20125

1/8 5/32 3 1/2 .118 2 20017 H35AL-RN-R-20125

1/8 5/32 3 3/4 .118 2 20032 H35AL-RN-M-20125

3/16

3/16 7/32 2-1/2 1/2 .178 2 40076 40091 H35AL-RN-R-20187

3/16 7/32 3 1/2 .178 2 20062 H35AL-RN-R-20187

3/16 7/32 2-1/2 3/4 .178 2 40106 40121 H35AL-RN-M-20187

3/16 7/32 3 3/4 .178 2 20077 H35AL-RN-M-20187

1/4

1/4 3/8 2-1/2 3/4 .237 2 40136 40151 H35AL-RN-S-20250

1/4 3/8 4 3/4 .237 2 20107 H35AL-RN-S-20250

1/4 3/8 3 1-1/8 .237 2 40166 40181 H35AL-RN-R-20250

1/4 3/8 4 1-1/8 .237 2 20122 H35AL-RN-R-20250

1/4 3/8 4 2-1/8 .237 2 20137 H35AL-RN-M-20250

5/16

5/16 7/16 3 3/4 .296 2 40226 40241 H35AL-RN-S-20312

5/16 7/16 3 1-1/8 .296 2 40256 40271 H35AL-RN-R-20312

5/16 7/16 4 1-1/8 .296 2 20167 H35AL-RN-R-20312

5/16 7/16 4 2-1/8 .296 2 20182 H35AL-RN-M-20312

5/16 7/16 6 3-1/8 .296 2 20192 H35AL-RN-L-20312

5/16 7/16 6 4 .296 2 20202 H35AL-RN-X-20312

3/8

3/8 1/2 3 3/4 .356 2 40286 40301 H35AL-RN-S-20375

3/8 1/2 3 1-1/8 .356 2 40316 40331 H35AL-RN-R-20375

3/8 1/2 4 1-1/8 .356 2 20212 H35AL-RN-R-20375

3/8 1/2 4 2-1/8 .356 2 20227 40346 40361 H35AL-RN-M-20375

3/8 1/2 6 3-1/8 .356 2 20237 H35AL-RN-L-20375

3/8 1/2 6 4 .356 2 20247 H35AL-RN-X-20375

Continued on next page

H35AL-RN-2

27

ZplusZplus

APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

Speed & Feed on page 29.

Page 30: Helical Catalogue

2828

l2

l1l3

d2 d1

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LU

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H35AL-RN-2

H35AL-RN-2 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS

Neck Dia.

No. ofFlutes Sq. End

Corner RadiusTool Description

.010 .015 .030 .060

1/2

1/2 5/8 3 1 .475 2 40436 40451 H35AL-RN-S-20500

1/2 5/8 3 1-3/8 .475 2 40466 40481 H35AL-RN-R-20500

1/2 5/8 4 1-3/8 .475 2 20287 H35AL-RN-R-20500

1/2 5/8 4 2-1/4 .475 2 20302 40496 40511 H35AL-RN-M-20500

1/2 5/8 6 3-3/8 .475 2 20317 40526 40541 H35AL-RN-L-20500

1/2 5/8 6 4-1/4 .475 2 20327 H35AL-RN-X-20500

5/8

5/8 3/4 4 1-1/4 .593 2 40586 40601 H35AL-RN-S-20625

5/8 3/4 4 1-5/8 .593 2 20347 40616 40631 H35AL-RN-R-20625

5/8 3/4 6 2-3/8 .593 2 20362 40646 40661 H35AL-RN-M-20625

5/8 3/4 6 3-3/8 .593 2 20377 H35AL-RN-L-20625

5/8 3/4 6 4-3/8 .593 2 20387 H35AL-RN-X-20625

3/4

3/4 1 4 1-1/2 .712 2 40736 40751 H35AL-RN-S-20750

3/4 1 4 2 .712 2 20407 40766 40781 H35AL-RN-R-20750

3/4 1 6 2-1/2 .712 2 20422 40796 40811 H35AL-RN-M-20750

3/4 1 6 3-3/8 .712 2 20437 40826 40841 H35AL-RN-L-20750

3/4 1 6 4-3/8 .712 2 20447 H35AL-RN-X-20750

1

1 1-1/4 4 2 .950 2 40886 40901 H35AL-RN-S-21000

1 1-1/4 5 2-5/8 .950 2 20467 40916 40931 H35AL-RN-R-21000

1 1-1/4 6 3-3/8 .950 2 20482 40946 40961 H35AL-RN-M-21000

1 1-1/4 7 4-3/8 .950 2 20497 40976 40991 H35AL-RN-L-21000

28

ZplusZplus

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 29.

Page 31: Helical Catalogue

29

H35AL-2, H35AL-RN-2Speed & Feed

2-F

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(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 29

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM.* When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM.** Feed rates refl ect conventional part fi nishing parameters - adjustments may be required.

low - high low - high low - high low - high low - high low - high low - high low - high

2024 2219 S* .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

5052 7050 HR .0012 - .0016 .0023 - .0032 .0035 - .0047 .0047 - .0063 .0058 - .0079 .0070 - .0095 .0094 - .0127

6061 7075 LR .0015 - .0020 .0029 - .0040 .0044 - .0059 .0058 - .0079 .0073 - .0099 .0088 - .0119 .0117 - .0158

F ** .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

A242 A319 S* .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

A356 A390 HR .0010 - .0013 .0019 - .0026 .0029 - .0039 .0038 - .0052 .0048 - .0065 .0057 - .0078 .0077 - .0104

A320 A520 LR .0011 - .0014 .0021 - .0029 .0032 - .0043 .0043 - .0058 .0053 - .0072 .0064 - .0086 .0085 - .0115

A535 A713 F ** .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

5/8 3/4

-

1/8

1600 2400

1/4 3/8 1/2

Wro

ught

Cas

t

Feed per Tooth (FPT)SFM†

Milli

ng O

pera

tion

Material Guide

720 - 1080

1"

ADOC - Axial Depth of CutRDOC - Radial Depth of Cut

LBS - Length Below ShankLOC - Length of Cut

Key:

RDOC

ADOC

LOC

Regular Style

LBSLOC

Reduced Neck Style

Depth of Cut Guide: REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBS

ADOC = LOCRDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia.RDOC = 10% to 15% of dia.Le

ngth

bel

ow S

hank

(LBS

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 20% of dia.

ADOC = up to 75% of dia.ADOC = up to 30% of dia.

ADOC = up to 1x dia. ADOC = LOC

RDOC = 3% to 5% of dia.

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOCLeng

th o

f Cut

(LO

C)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = LOCWe recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. ADOC = LOC

RDOC = 3% to 5% of dia.

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

Page 32: Helical Catalogue

30

$65cost savings

per part!

Material: 6061 Aluminum (12 x 12 x 6 - cored to .125 wall thickness)Machine: HAAS VF3 SSTool Path: VoluMillTools Used: To 1st depth (2.00) – 5/8” dia. HAL-M-30625 (EDP #03585) To 2nd depth (3.37) – 5/8” dia. HAL-RN-L-30625 (EDP #19375) SFM: 1,900RPM: 11,612IPM: 400 ipm (with med. length tool) / 300 ipm (with long length tool) FPT: .0115 (with med. length tool) / .0086 ipm (with long length tool) ADOC: .675 (divided evenly into final depth)RDOC: .250MRR: 50 - 67.5cu. in/min.Cycle time: 68 minutes per part (previous) / 24 minutes per part (new cycle time)

Case Study

Page 33: Helical Catalogue

31

d2 d1

l2l1

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968

2-F

LU

TE

HAL-2

Cylindrically ground for optimum performance

High helix provides superior part finish

Also available with ZrN coating for maximum

Ball nose choices available below

HAL-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Ball Nose Tool Description

1/8

1/8 1/4 1-1/2 2 00015 17015 HAL-S-20125

1/8 3/8 2 2 00030 17030 HAL-SR-20125

1/8 1/2 2-1/2 2 00045 17045 HAL-R-20125

1/8 3/4 2-1/2 2 00060 HAL-L-20125

3/16

3/16 5/16 2 2 00090 17090 HAL-S-20187

3/16 9/16 2-1/2 2 00105 17105 HAL-R-20187

3/16 3/4 2-1/2 2 00120 HAL-M-20187

1/4

1/4 3/8 2 2 00150 17150 HAL-S-20250

1/4 1/2 2-1/2 2 00155 17155 HAL-SR-20250

1/4 3/4 2-1/2 2 00165 17165 HAL-R-20250

1/4 1 3 2 00180 HAL-M-20250

1/4 1-1/4 3 2 00195 HAL-L-20250

1/4 1-3/4 4 2 00210 HAL-X-20250

5/16

5/16 7/16 2 2 00240 17240 HAL-S-20312

5/16 13/16 2-1/2 2 00255 17255 HAL-R-20312

5/16 1 3 2 00270 HAL-M-20312

5/16 1-1/4 3 2 00285 HAL-L-20312

5/16 2-1/8 4 2 00300 HAL-X-20312

3/8

3/8 1/2 2 2 00330 17330 HAL-S-20375

3/8 1 3 2 00345 17345 HAL-R-20375

3/8 1-1/4 3-1/2 2 00360 HAL-M-20375

3/8 1-1/2 4 2 00375 HAL-L-20375

3/8 2 4 2 00390 HAL-LX-20375

3/8 2-1/2 5 2 00405 HAL-X-20375

1/2

1/2 5/8 2-1/2 2 00435 17435 HAL-S-20500

1/2 1 3 2 00450 HAL-SR-20500

1/2 1-1/4 3 2 00465 17465 HAL-R-20500

1/2 1-5/8 4 2 00480 HAL-M-20500

1/2 2 4 2 00495 HAL-L-20500

1/2 2-1/2 5 2 00510 HAL-LX-20500

1/2 3-1/8 6 2 00525 HAL-X-20500

Continued on next page

31

APPROPRIATE MACHINING OPERATIONS FOR HAL-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Ball Nose Radius: +/- .001

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Ball nose confi guration (listed below)

Speed & Feed on page 37.

Page 34: Helical Catalogue

32

HAL-2

2-F

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32

d2 d1

l2l1

HAL-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Ball Nose Tool Description

5/8

5/8 3/4 3 2 00555 17555 HAL-S-20625

5/8 1-5/8 3-1/2 2 00570 17570 HAL-R-20625

5/8 2-1/8 4 2 00585 HAL-M-20625

5/8 2-1/2 5 2 00600 HAL-L-20625

5/8 3-1/4 6 2 00610 HAL-LX-20625

5/8 3-3/4 6 2 00615 HAL-X-20625

3/4

3/4 1 4 2 00645 17645 HAL-S-20750

3/4 1-5/8 4 2 00660 17660 HAL-R-20750

3/4 2-1/4 5 2 00675 HAL-M-20750

3/4 3-1/4 6 2 00690 HAL-L-20750

3/4 4 7 2 00705 HAL-X-20750

1

1 1-1/4 4 2 00735 17735 HAL-S-21000

1 2 5 2 00750 17750 HAL-R-21000

1 2-5/8 6 2 00765 HAL-M-21000

1 3-1/4 6 2 00780 HAL-L-21000

1 4-1/8 7 2 00795 HAL-X-21000

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR HAL-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Ball Nose Radius: +/- .001

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Ball nose confi guration (listed below)

For additionalhelp call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 37.

Page 35: Helical Catalogue

33(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968

HAL-2

2-F

LU

TE

HAL-2 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Ball Nose Tool Description

1/8

1/8 1/4 1-1/2 2 00017 17017 HAL-S-20125

1/8 3/8 2 2 00032 17032 HAL-SR-20125

1/8 1/2 2-1/2 2 00047 17047 HAL-R-20125

1/8 3/4 2-1/2 2 00062 HAL-L-20125

3/16

3/16 5/16 2 2 00092 17092 HAL-S-20187

3/16 9/16 2-1/2 2 00107 17107 HAL-R-20187

3/16 3/4 2-1/2 2 00122 HAL-M-20187

1/4

1/4 3/8 2 2 00152 17152 HAL-S-20250

1/4 1/2 2-1/2 2 00157 17157 HAL-SR-20250

1/4 3/4 2-1/2 2 00167 17167 HAL-R-20250

1/4 1 3 2 00182 HAL-M-20250

1/4 1-1/4 3 2 00197 HAL-L-20250

1/4 1-3/4 4 2 00212 HAL-X-20250

5/16

5/16 7/16 2 2 00242 17242 HAL-S-20312

5/16 13/16 2-1/2 2 00257 17257 HAL-R-20312

5/16 1 3 2 00272 HAL-M-20312

5/16 1-1/4 3 2 00287 HAL-L-20312

5/16 2-1/8 4 2 00302 HAL-X-20312

3/8

3/8 1/2 2 2 00332 17332 HAL-S-20375

3/8 1 3 2 00347 17347 HAL-R-20375

3/8 1-1/4 3-1/2 2 00362 HAL-M-20375

3/8 1-1/2 4 2 00377 HAL-L-20375

3/8 2 4 2 00392 HAL-LX-20375

3/8 2-1/2 5 2 00407 HAL-X-20375

1/2

1/2 5/8 2-1/2 2 00437 17437 HAL-S-20500

1/2 1 3 2 00452 HAL-SR-20500

1/2 1-1/4 3 2 00467 17467 HAL-R-20500

1/2 1-5/8 4 2 00482 HAL-M-20500

1/2 2 4 2 00497 HAL-L-20500

1/2 2-1/2 5 2 00512 HAL-LX-20500

1/2 3-1/8 6 2 00527 HAL-X-20500

Continued on next page

33

APPROPRIATE MACHINING OPERATIONS FOR HAL-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Ball Nose Radius: +/- .001

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

ZplusZplus

Ball nose confi guration (listed below)

l2l1

d2 d1

Speed & Feed on page 37.

Page 36: Helical Catalogue

34

2-F

LU

TE

HAL-2

34

HAL-2 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Ball Nose Tool Description

5/8

5/8 3/4 3 2 00557 17557 HAL-S-20625

5/8 1-5/8 3-1/2 2 00572 17572 HAL-R-20625

5/8 2-1/8 4 2 00587 HAL-M-20625

5/8 2-1/2 5 2 00602 HAL-L-20625

5/8 3-1/4 6 2 00612 HAL-LX-20625

5/8 3-3/4 6 2 00617 HAL-X-20625

3/4

3/4 1 4 2 00647 17647 HAL-S-20750

3/4 1-5/8 4 2 00662 17662 HAL-R-20750

3/4 2-1/4 5 2 00677 HAL-M-20750

3/4 3-1/4 6 2 00692 HAL-L-20750

3/4 4 7 2 00707 HAL-X-20750

1

1 1-1/4 4 2 00737 17737 HAL-S-21000

1 2 5 2 00752 17752 HAL-R-21000

1 2-5/8 6 2 00767 HAL-M-21000

1 3-1/4 6 2 00782 HAL-L-21000

1 4-1/8 7 2 00797 HAL-X-21000

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR HAL-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Ball Nose Radius: +/- .001

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

Ball nose confi guration (listed below)

l2l1

d2 d1

For additionalhelp call us!

1-866-543-54221-866-543-5422

www.1helical.com

ZplusZplus

Speed & Feed on page 37.

Page 37: Helical Catalogue

35

d2

l2

l1l3

d1

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2-F

LU

TE

HAL-RN-2

Continued on next page

HAL-RN-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

Flutes Sq. End Ball Nose Tool Description

1/81/8 5/32 3 1/2 .118 2 02015 18015 HAL-RN-R-20125

1/8 5/32 3 3/4 .118 2 02030 18030 HAL-RN-M-20125

3/163/16 7/32 3 1/2 .178 2 02060 18060 HAL-RN-R-20187

3/16 7/32 3 3/4 .178 2 02075 18075 HAL-RN-M-20187

1/4

1/4 3/8 4 3/4 .237 2 02105 18105 HAL-RN-S-20250

1/4 3/8 4 1-1/8 .237 2 02120 18120 HAL-RN-R-20250

1/4 3/8 4 2-1/8 .237 2 02135 18135 HAL-RN-M-20250

5/16

5/16 7/16 4 1-1/8 .296 2 02165 18165 HAL-RN-R-20312

5/16 7/16 4 2-1/8 .296 2 02180 18180 HAL-RN-M-20312

5/16 7/16 6 3-1/8 .296 2 02190 18190 HAL-RN-L-20312

5/16 7/16 6 4 .296 2 02200 18200 HAL-RN-X-20312

3/8

3/8 1/2 4 1-1/8 .356 2 02210 18210 HAL-RN-R-20375

3/8 1/2 4 2-1/8 .356 2 02225 18225 HAL-RN-M-20375

3/8 1/2 6 3-1/8 .356 2 02235 18235 HAL-RN-L-20375

3/8 1/2 6 4 .356 2 02245 18245 HAL-RN-X-20375

1/2

1/2 5/8 4 1-3/8 .475 2 02285 18285 HAL-RN-R-20500

1/2 5/8 4 2-1/4 .475 2 02300 18300 HAL-RN-M-20500

1/2 5/8 6 3-3/8 .475 2 02315 18315 HAL-RN-L-20500

1/2 5/8 6 4-1/4 .475 2 02325 18325 HAL-RN-X-20500

5/8

5/8 3/4 4 1-5/8 .593 2 02345 18345 HAL-RN-R-20625

5/8 3/4 6 2-3/8 .593 2 02360 18360 HAL-RN-M-20625

5/8 3/4 6 3-3/8 .593 2 02375 18375 HAL-RN-L-20625

5/8 3/4 6 4-3/8 .593 2 02385 18385 HAL-RN-X-20625

3/4

3/4 1 4 2 .712 2 02405 18405 HAL-RN-R-20750

3/4 1 6 2-1/2 .712 2 02420 18420 HAL-RN-M-20750

3/4 1 6 3-3/8 .712 2 02435 18435 HAL-RN-L-20750

3/4 1 6 4-3/8 .712 2 02445 18445 HAL-RN-X-20750

1

1 1-1/4 5 2-5/8 .950 2 02465 18465 HAL-RN-R-21000

1 1-1/4 6 3-3/8 .950 2 02480 18480 HAL-RN-M-21000

1 1-1/4 7 4-3/8 .950 2 02495 18495 HAL-RN-L-21000

Cylindrically ground for optimum performance

High helix provides superior part fi nish

Also available with Zplus coating for maximum

Reduced neck provides a much stronger option for long reach/deep pocketing applications

Ball nose choices available below

35

APPROPRIATE MACHINING OPERATIONS FOR HAL-RN-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Ball Nose Radius: +/- .001Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Ball nose confi guration (listed below)

Speed & Feed on page 37.

Page 38: Helical Catalogue

3636

HAL-RN-2

2-F

LU

TE

HAL-RN-2 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

Flutes Sq. End Ball Nose Tool Description

1/81/8 5/32 3 1/2 .118 2 02017 18017 HAL-RN-R-20125

1/8 5/32 3 3/4 .118 2 02032 18032 HAL-RN-M-20125

3/163/16 7/32 3 1/2 .178 2 02062 18062 HAL-RN-R-20187

3/16 7/32 3 3/4 .178 2 02077 18077 HAL-RN-M-20187

1/4

1/4 3/8 4 3/4 .237 2 02107 18107 HAL-RN-S-20250

1/4 3/8 4 1-1/8 .237 2 02122 18122 HAL-RN-R-20250

1/4 3/8 4 2-1/8 .237 2 02137 18137 HAL-RN-M-20250

5/16

5/16 7/16 4 1-1/8 .296 2 02167 18167 HAL-RN-R-20312

5/16 7/16 4 2-1/8 .296 2 02182 18182 HAL-RN-M-20312

5/16 7/16 6 3-1/8 .296 2 02192 18192 HAL-RN-L-20312

5/16 7/16 6 4 .296 2 02202 18202 HAL-RN-X-20312

3/8

3/8 1/2 4 1-1/8 .356 2 02212 18212 HAL-RN-R-20375

3/8 1/2 4 2-1/8 .356 2 02227 18227 HAL-RN-M-20375

3/8 1/2 6 3-1/8 .356 2 02237 18237 HAL-RN-L-20375

3/8 1/2 6 4 .356 2 02247 18247 HAL-RN-X-20375

1/2

1/2 5/8 4 1-3/8 .475 2 02287 18287 HAL-RN-R-20500

1/2 5/8 4 2-1/4 .475 2 02302 18302 HAL-RN-M-20500

1/2 5/8 6 3-3/8 .475 2 02317 18317 HAL-RN-L-20500

1/2 5/8 6 4-1/4 .475 2 02327 18327 HAL-RN-X-20500

5/8

5/8 3/4 4 1-5/8 .593 2 02347 18347 HAL-RN-R-20625

5/8 3/4 6 2-3/8 .593 2 02362 18362 HAL-RN-M-20625

5/8 3/4 6 3-3/8 .593 2 02377 18377 HAL-RN-L-20625

5/8 3/4 6 4-3/8 .593 2 02387 18387 HAL-RN-X-20625

3/4

3/4 1 4 2 .712 2 02407 18407 HAL-RN-R-20750

3/4 1 6 2-1/2 .712 2 02422 18422 HAL-RN-M-20750

3/4 1 6 3-3/8 .712 2 02437 18437 HAL-RN-L-20750

3/4 1 6 4-3/8 .712 2 02447 18447 HAL-RN-X-20750

1

1 1-1/4 5 2-5/8 .950 2 02467 18467 HAL-RN-R-21000

1 1-1/4 6 3-3/8 .950 2 02482 18482 HAL-RN-M-21000

1 1-1/4 7 4-3/8 .950 2 02497 18497 HAL-RN-L-21000

d2

l2

l1l3

d1

APPROPRIATE MACHINING OPERATIONS FOR HAL-RN-2 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Ball Nose Radius: +/- .001Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

Ball nose confi guration (listed below)

ZplusZplus

Speed & Feed on page 37.

Page 39: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 37

2-F

LU

TE

HAL-2, HAL-RN-2Speed & Feed

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM.* When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM.** Feed rates refl ect conventional part fi nishing parameters - adjustments may be required.

low - high low - high low - high low - high low - high low - high low - high low - high

2024 2219 S* .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

5052 7050 HR .0012 - .0016 .0023 - .0032 .0035 - .0047 .0047 - .0063 .0058 - .0079 .0070 - .0095 .0094 - .0127

6061 7075 LR .0015 - .0020 .0029 - .0040 .0044 - .0059 .0058 - .0079 .0073 - .0099 .0088 - .0119 .0117 - .0158

F ** .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

A242 A319 S* .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

A356 A390 HR .0010 - .0013 .0019 - .0026 .0029 - .0039 .0038 - .0052 .0048 - .0065 .0057 - .0078 .0077 - .0104

A320 A520 LR .0011 - .0014 .0021 - .0029 .0032 - .0043 .0043 - .0058 .0053 - .0072 .0064 - .0086 .0085 - .0115

A535 A713 F ** .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

Wro

ught

Cas

t

Feed per Tooth (FPT)SFM†

Milli

ng O

pera

tion

Material Guide

720 - 1080

1"5/8 3/4

-

1/8

1600 2400

1/4 3/8 1/2

ADOC - Axial Depth of CutRDOC - Radial Depth of Cut

LBS - Length Below ShankLOC - Length of Cut

Key:

RDOC

ADOC

LOC

Regular Style

LBSLOC

Reduced Neck Style

Depth of Cut Guide: REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBS

ADOC = LOCRDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia.RDOC = 10% to 15% of dia.Le

ngth

bel

ow S

hank

(LBS

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 20% of dia.

ADOC = up to 75% of dia.ADOC = up to 30% of dia.

ADOC = up to 1x dia. ADOC = LOC

RDOC = 3% to 5% of dia.

CONTOURING – Ball NoseRoughing – RDOC/ADOC 10% of dia.Finishing – RDOC/ADOC 3% of dia.

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOC RDOC = 3% to 5% of dia.

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.Le

ngth

of C

ut (

LOC

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = LOCWe recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. ADOC = LOC

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

Page 40: Helical Catalogue

Climb Milling

Conventional Milling

Climb Milling In climb milling, the cutter is revolving in the same direction as the table feed. Theteeth meet the workpiece at maximum chip thickness, producing the thickest part ofthe chip first.

Fundamentally, this method is sound and proven to work best in most cases. Thetoolpath, VoluMill® (see pg.51), ensures that a cutter experiences this cut method 100%of the time.

Characteristics of climb milling;

Helps to prolong tool life

Improved surface finishes

Downward force on work piece (minimizing part movement)

Less rubbing & material work hardening

Higher initial load and heightened if tools are getting dull. Keep tools sharp!

Desired method for high performance solid carbide cutters

Conventional Milling In conventional milling, the cutter is revolving in the opposite direction as the tablefeed. Therefore, the width of the chip theoretically starts at zero and increases to a maximum width at the end of the cut - accelerating tool wear.

Characteristics of conventional milling;

Increases tool wear

Increases rubbing & work hardening

Produces upward force on part

Tools with higher level of toughness lend themselves to this method better than solid carbide.

Preferred method (over climb milling) when removing or breaking through abrasive material scale or flame cut areas.

s

table feed

table feed

Page 41: Helical Catalogue

3-FluteAluminum

Tooling

Page 42: Helical Catalogue

40

3-F

LU

TE

H35AL-3

Cylindrically ground for optimum performance

An ideal tool for tough roughing applications

A much stronger option for deep pocketing

Also available with Zplus coating for maximum

Continued on next page

H35AL-3 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

1/8

1/8 1/4 1-1/2 3 01015 H35AL-S-30125

1/8 3/8 2 3 01030 H35AL-SR-30125

1/8 1/2 2-1/2 3 01045 H35AL-R-30125

3/163/16 5/16 2 3 01090 H35AL-S-30187

3/16 9/16 2-1/2 3 01105 H35AL-R-30187

1/4

1/4 3/8 2 3 01150 H35AL-S-30250

1/4 1/2 2-1/2 3 01155 H35AL-SR-30250

1/4 5/8 2-1/2 3 01165 H35AL-R-30250

1/4 1 3 3 01180 H35AL-M-30250

1/4 1-1/4 3 3 01195 H35AL-L-30250

5/16

5/16 7/16 2 3 01240 H35AL-S-30312

5/16 5/8 2-1/2 3 01255 H35AL-R-30312

5/16 1 3 3 01270 H35AL-M-30312

5/16 1-1/4 3 3 01285 H35AL-L-30312

5/16 2-1/8 4 3 01300 H35AL-X-30312

3/8

3/8 1/2 2 3 01330 H35AL-S-30375

3/8 1 3 3 01345 H35AL-R-30375

3/8 1-1/4 3-1/2 3 01360 H35AL-M-30375

3/8 1-1/2 4 3 01375 H35AL-L-30375

3/8 2 4 3 01390 H35AL-LX-30375

3/8 2-1/2 5 3 01405 H35AL-X-30375

1/2

1/2 5/8 2-1/2 3 01435 H35AL-S-30500

1/2 1 3 3 01450 H35AL-SR-30500

1/2 1-1/4 3 3 01465 H35AL-R-30500

1/2 1-5/8 4 3 01480 H35AL-M-30500

1/2 2 4 3 01495 H35AL-L-30500

1/2 2-1/2 5 3 01510 H35AL-LX-30500

1/2 3-1/8 6 3 01525 H35AL-X-30500

40

d2 d1

l2l1

APPROPRIATE MACHINING OPERATIONS FOR H35AL-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Speed & Feed on page 46.

Page 43: Helical Catalogue

41

d2 d1

l2l1

H35AL-3

3-F

LU

TE

H35AL-3 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

5/8

5/8 3/4 3 3 01555 H35AL-S-30625

5/8 1-5/8 3-1/2 3 01570 H35AL-R-30625

5/8 2-1/8 4 3 01585 H35AL-M-30625

5/8 2-1/2 5 3 01600 H35AL-L-30625

5/8 3-1/4 6 3 01610 H35AL-LX-30625

5/8 3-3/4 6 3 01615 H35AL-X-30625

3/4

3/4 1 4 3 01645 H35AL-S-30750

3/4 1-5/8 4 3 01660 H35AL-R-30750

3/4 2-1/4 5 3 01675 H35AL-M-30750

3/4 3-1/4 6 3 01690 H35AL-L-30750

3/4 4 6-1/2 3 01705 H35AL-X-30750

1

1 1-1/4 4 3 01735 H35AL-S-31000

1 2 5 3 01750 H35AL-R-31000

1 2-5/8 6 3 01765 H35AL-M-31000

1 3-1/4 6 3 01780 H35AL-L-31000

1 4-1/4 7 3 01795 H35AL-X-31000

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 41

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR H35AL-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

For additionalhelp call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 46.

Page 44: Helical Catalogue

42

d2 d1

l2l1

3-F

LU

TE

Continued on next page

ZplusZplus

H35AL-3

42

H35AL-3 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

1/8

1/8 1/4 1-1/2 3 01017 H35AL-S-30125

1/8 3/8 2 3 01032 H35AL-SR-30125

1/8 1/2 2-1/2 3 01047 H35AL-R-30125

3/163/16 5/16 2 3 01092 H35AL-S-30187

3/16 9/16 2-1/2 3 01107 H35AL-R-30187

1/4

1/4 3/8 2 3 01152 H35AL-S-30250

1/4 1/2 2-1/2 3 01157 H35AL-SR-30250

1/4 5/8 2-1/2 3 01167 H35AL-R-30250

1/4 1 3 3 01182 H35AL-M-30250

1/4 1-1/4 3 3 01197 H35AL-L-30250

5/16

5/16 7/16 2 3 01242 H35AL-S-30312

5/16 5/8 2-1/2 3 01257 H35AL-R-30312

5/16 1 3 3 01272 H35AL-M-30312

5/16 1-1/4 3 3 01287 H35AL-L-30312

5/16 2-1/8 4 3 01302 H35AL-X-30312

3/8

3/8 1/2 2 3 01332 H35AL-S-30375

3/8 1 3 3 01347 H35AL-R-30375

3/8 1-1/4 3-1/2 3 01362 H35AL-M-30375

3/8 1-1/2 4 3 01377 H35AL-L-30375

3/8 2 4 3 01392 H35AL-LX-30375

3/8 2-1/2 5 3 01407 H35AL-X-30375

1/2

1/2 5/8 2-1/2 3 01437 H35AL-S-30500

1/2 1 3 3 01452 H35AL-SR-30500

1/2 1-1/4 3 3 01467 H35AL-R-30500

1/2 1-5/8 4 3 01482 H35AL-M-30500

1/2 2 4 3 01497 H35AL-L-30500

1/2 2-1/2 5 3 01512 H35AL-LX-30500

1/2 3-1/8 6 3 01527 H35AL-X-30500

APPROPRIATE MACHINING OPERATIONS FOR H35AL-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

Speed & Feed on page 46.

Page 45: Helical Catalogue

43

d2 d1

l2l1

3-F

LU

TE

H35AL-3

H35AL-3 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

5/8

5/8 3/4 3 3 01557 H35AL-S-30625

5/8 1-5/8 3-1/2 3 01572 H35AL-R-30625

5/8 2-1/8 4 3 01587 H35AL-M-30625

5/8 2-1/2 5 3 01602 H35AL-L-30625

5/8 3-1/4 6 3 01612 H35AL-LX-30625

5/8 3-3/4 6 3 01617 H35AL-X-30625

3/4

3/4 1 4 3 01647 H35AL-S-30750

3/4 1-5/8 4 3 01662 H35AL-R-30750

3/4 2-1/4 5 3 01677 H35AL-M-30750

3/4 3-1/4 6 3 01692 H35AL-L-30750

3/4 4 6-1/2 3 01707 H35AL-X-30750

1

1 1-1/4 4 3 01737 H35AL-S-31000

1 2 5 3 01752 H35AL-R-31000

1 2-5/8 6 3 01767 H35AL-M-31000

1 3-1/4 6 3 01782 H35AL-L-31000

1 4-1/4 7 3 01797 H35AL-X-31000

ZplusZplus

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 43

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR H35AL-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

For additionalhelp call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 46.

Page 46: Helical Catalogue

4444

H35AL-RN-3

3-F

LU

TE

H35AL-RN-3 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

Flutes Sq. End Tool Description

1/81/8 5/32 3 1/2 .118 3 04015 H35AL-RN-R-30125

1/8 5/32 3 3/4 .118 3 04030 H35AL-RN-M-30125

3/163/16 7/32 3 1/2 .178 3 04060 H35AL-RN-R-30187

3/16 7/32 3 3/4 .178 3 04075 H35AL-RN-M-30187

1/4

1/4 3/8 4 3/4 .237 3 04105 H35AL-RN-S-30250

1/4 3/8 4 1-1/8 .237 3 04120 H35AL-RN-R-30250

1/4 3/8 4 2-1/8 .237 3 04135 H35AL-RN-M-30250

5/16

5/16 7/16 4 1-1/8 .296 3 04165 H35AL-RN-R-30312

5/16 7/16 4 2-1/8 .296 3 04180 H35AL-RN-M-30312

5/16 7/16 6 3-1/8 .296 3 04190 H35AL-RN-L-30312

5/16 7/16 6 4 .296 3 04200 H35AL-RN-X-30312

3/8

3/8 1/2 4 1-1/8 .356 3 04210 H35AL-RN-R-30375

3/8 1/2 4 2-1/8 .356 3 04225 H35AL-RN-M-30375

3/8 1/2 6 3-1/8 .356 3 04235 H35AL-RN-L-30375

3/8 1/2 6 4 .356 3 04245 H35AL-RN-X-30375

1/2

1/2 5/8 4 1-3/8 .475 3 04285 H35AL-RN-R-30500

1/2 5/8 4 2-1/4 .475 3 04300 H35AL-RN-M-30500

1/2 5/8 6 3-3/8 .475 3 04315 H35AL-RN-L-30500

1/2 5/8 6 4-1/4 .475 3 04325 H35AL-RN-X-30500

5/8

5/8 3/4 4 1-5/8 .593 3 04345 H35AL-RN-R-30625

5/8 3/4 6 2-3/8 .593 3 04360 H35AL-RN-M-30625

5/8 3/4 6 3-3/8 .593 3 04375 H35AL-RN-L-30625

5/8 3/4 6 4-3/8 .593 3 04385 H35AL-RN-X-30625

3/4

3/4 1 4 2 .712 3 04405 H35AL-RN-R-30750

3/4 1 6 2-1/2 .712 3 04420 H35AL-RN-M-30750

3/4 1 6 3-3/8 .712 3 04435 H35AL-RN-L-30750

3/4 1 6 4-3/8 .712 3 04445 H35AL-RN-X-30750

1

1 1-1/4 5 2-5/8 .950 3 04465 H35AL-RN-R-31000

1 1-1/4 6 3-3/8 .950 3 04480 H35AL-RN-M-31000

1 1-1/4 7 4-3/8 .950 3 04495 H35AL-RN-L-31000

Cylindrically ground for optimum performance

its ultimate strength Also available with Zplus coating for maximum performance (pg. 45)

Reduced neck provides a much stronger option for long reach/deep pocketing applications

d2

l2

l1l3

d1

APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Speed & Feed on page 46.

Page 47: Helical Catalogue

45(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 45

H35AL-RN-3

3-F

LU

TE

H35AL-RN-3 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

Flutes Sq. End Tool Description

1/81/8 5/32 3 1/2 .118 3 04017 H35AL-RN-R-30125

1/8 5/32 3 3/4 .118 3 04032 H35AL-RN-M-30125

3/163/16 7/32 3 1/2 .178 3 04062 H35AL-RN-R-30187

3/16 7/32 3 3/4 .178 3 04077 H35AL-RN-M-30187

1/4

1/4 3/8 4 3/4 .237 3 04107 H35AL-RN-S-30250

1/4 3/8 4 1-1/8 .237 3 04122 H35AL-RN-R-30250

1/4 3/8 4 2-1/8 .237 3 04137 H35AL-RN-M-30250

5/16

5/16 7/16 4 1-1/8 .296 3 04167 H35AL-RN-R-30312

5/16 7/16 4 2-1/8 .296 3 04182 H35AL-RN-M-30312

5/16 7/16 6 3-1/8 .296 3 04192 H35AL-RN-L-30312

5/16 7/16 6 4 .296 3 04202 H35AL-RN-X-30312

3/8

3/8 1/2 4 1-1/8 .356 3 04212 H35AL-RN-R-30375

3/8 1/2 4 2-1/8 .356 3 04227 H35AL-RN-M-30375

3/8 1/2 6 3-1/8 .356 3 04237 H35AL-RN-L-30375

3/8 1/2 6 4 .356 3 04247 H35AL-RN-X-30375

1/2

1/2 5/8 4 1-3/8 .475 3 04287 H35AL-RN-R-30500

1/2 5/8 4 2-1/4 .475 3 04302 H35AL-RN-M-30500

1/2 5/8 6 3-3/8 .475 3 04317 H35AL-RN-L-30500

1/2 5/8 6 4-1/4 .475 3 04327 H35AL-RN-X-30500

5/8

5/8 3/4 4 1-5/8 .593 3 04347 H35AL-RN-R-30625

5/8 3/4 6 2-3/8 .593 3 04362 H35AL-RN-M-30625

5/8 3/4 6 3-3/8 .593 3 04377 H35AL-RN-L-30625

5/8 3/4 6 4-3/8 .593 3 04387 H35AL-RN-X-30625

3/4

3/4 1 4 2 .712 3 04407 H35AL-RN-R-30750

3/4 1 6 2-1/2 .712 3 04422 H35AL-RN-M-30750

3/4 1 6 3-3/8 .712 3 04437 H35AL-RN-L-30750

3/4 1 6 4-3/8 .712 3 04447 H35AL-RN-X-30750

1

1 1-1/4 5 2-5/8 .950 3 04467 H35AL-RN-R-31000

1 1-1/4 6 3-3/8 .950 3 04482 H35AL-RN-M-31000

1 1-1/4 7 4-3/8 .950 3 04497 H35AL-RN-L-31000

ZplusZplus

d2

l2

l1l3

d1

APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

Speed & Feed on page 46.

Page 48: Helical Catalogue

Speed & Feed

MIC

RO

Speed & Feed

3-F

LU

TE

H35AL-3, H35AL-RN-3Speed & Feed

46

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM.* When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM.** Feed rates refl ect conventional part fi nishing parameters - adjustments may be required.

low - high low - high low - high low - high low - high low - high low - high low - high

2024 2219 S* .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

5052 7050 HR .0012 - .0016 .0023 - .0032 .0035 - .0047 .0047 - .0063 .0058 - .0079 .0070 - .0095 .0094 - .0127

6061 7075 LR .0015 - .0020 .0029 - .0040 .0044 - .0059 .0058 - .0079 .0073 - .0099 .0088 - .0119 .0117 - .0158

F ** .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

A242 A319 S* .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

A356 A390 HR .0010 - .0013 .0019 - .0026 .0029 - .0039 .0038 - .0052 .0048 - .0065 .0057 - .0078 .0077 - .0104

A320 A520 LR .0011 - .0014 .0021 - .0029 .0032 - .0043 .0043 - .0058 .0053 - .0072 .0064 - .0086 .0085 - .0115

A535 A713 F ** .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

5/8 3/4

-

1/8

1600 2400

1/4 3/8 1/2

Wro

ught

Cas

t

Feed per Tooth (FPT)SFM†

Milli

ng O

pera

tion

Material Guide

720 - 1080

1"

ADOC - Axial Depth of CutRDOC - Radial Depth of Cut

LBS - Length Below ShankLOC - Length of Cut

Key:

RDOC

ADOC

LOC

Regular Style

LBSLOC

Reduced Neck Style

Depth of Cut Guide: REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBSLeng

th b

elow

Sha

nk (L

BS)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 20% of dia.

ADOC = up to 75% of dia.ADOC = up to 30% of dia.

ADOC = up to 1x dia. ADOC = LOC

RDOC = 3% to 5% of dia.

ADOC = LOCRDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia.RDOC = 10% to 15% of dia.

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOC RDOC = 3% to 5% of dia.

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.Le

ngth

of C

ut (

LOC

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = LOCWe recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. ADOC = LOC

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

Page 49: Helical Catalogue

Look for our Iconin the APP store!

Search for:Milling Advisor orHelical Solutions

Introducing Our New FREEMobile Speed & Feed App!

Now you’ll always have a “Milling Advisor” with you!

Meticulously designed to give you accurate “starting” cut data for any of our tooling.

Includes cuttingparameters for:

Compatible Platforms:

iPhone iPad Android

PC Compatible

Included Computations

SFM RPM

FPT IPM

RDOC ADOC

MRR Ramp Angles

1-866-543-5422 | 1-866-350-5968 Faxwww.1helical.com

Includes cutting parameters for:

This calculator and the results it formulates, are theoretical in natureand intended solely for planning purposes only. Helical Solutions,LLC

assumes no responsibility and actual results can and will vary.

- Use at your own risk -

Agree

MILLINGADVISOR

Includes cutting parameters for:

MILLINGADVISOR

www.1helical.com

www.volumill.com

Includes cutting parameters for:

This calculator and the results it formulates, are theoretical in natureand intended solely for planning purposes only. Helical Solutions,LLC

assumes no responsibility and actual results can and will vary.

- Use at your own risk -

Agree

MILLINGADVISOR

Includes cutting parameters for:

MILLINGADVISORMILLINGADVISOR

www.1helical.com

www.volumill.com

Includes cutting parameters for:

This calculator and the results it formulates, are theoretical in natureand intended solely for planning purposes only. Helical Solutions,LLC

assumes no responsibility and actual results can and will vary.

- Use at your own risk -

Agree

MILLINGADVISOR

Includes cutting parameters for:

MILLINGADVISORMILLINGADVISOR

www.1helical.com

www.volumill.com

The Pathway to Competitive Manufacturing

Page 50: Helical Catalogue

48

3-F

LU

TE

Multiple corner radii choices per diameter

plunge end geometry

Full corner radii & ball nose choices

Ball nose tools do not come with wiper flat

Wiper flats for superior floor finishing*

APPROPRIATE MACHINING OPERATIONS FOR H40ALV-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002Ball Nose Radius: +/- .001

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

plus

d2 d1

l2l1

H40ALV-3 (Zplus Coated)(d1)

Cutting Dia.

(d2)Shank

Dia.

(l1) LOC

(l2)OAL

No. of Flutes

Sq.End

Corner RadiusBall Nose Tool

Description.015 .030 .060 .090 .125 .190 .250

1/4

1/4 3/8 2 3 48076 48081 48086 48091* – – – – 49076 H40ALV-S-30250

1/4 3/4 2-1/2 3 48116 48121 48126 48131* – – – – 49106 H40ALV-R-30250

1/4 1 3 3 48136 48141 48146 48151* – – – – 49121 H40ALV-M-30250

3/8

3/8 1/2 2 3 48236 48241 48246 48251 48256* – – – 49196 H40ALV-S-30375

3/8 1 2-1/2 3 48261 48266 48271 48276 48281* – – – 49211 H40ALV-R-30375

3/8 1-1/2 3-1/2 3 48311 48316 48321 48326 48331* – – – 49241 H40ALV-L-30375

1/2

1/2 5/8 2-1/2 3 48336 48341 48346 48351 48356 48361* – – 49256 H40ALV-S-30500

1/2 1 3 3 48366 48371 48376 48381 48386 48391* 49271 H40ALV-SR-30500

1/2 1-1/4 3 3 48396 48401 48406 48411 48416 48421* – – 49286 H40ALV-R-30500

1/2 1-5/8 4 3 48426 48431 48436 48441 48446 48451* – – 49301 H40ALV-M-30500

1/2 2 4 3 48456 48461 48466 48471 48476 48481* – – 49316 H40ALV-L-30500

5/85/8 3/4 3 3 48486 – 48491 48496 48501 48506 – – 49331 H40ALV-S-30625

5/8 1-5/8 4 3 48536 – 48541 48546 48551 48556 – – 49361 H40ALV-R-30625

3/4

3/4 1 3 3 48586 – 48591 48596 48601 48606 48611* 48616* 49391 H40ALV-S-30750

3/4 1-5/8 4 3 48621 – 48626 48631 48636 48641 48646* 48651* 49406 H40ALV-R-30750

3/4 2-1/4 5 3 48656 – 48661 48666 48671 48676 48681* 48686* 49421 H40ALV-M-30750

1

1 1-1/4 4 3 48691 – 48696 48701 48706 48711 48716 48721* 49436 H40ALV-S-31000

1 2 5 3 48726 – 48731 48736 48741 48746 48751 48756* 49451 H40ALV-R-31000

1 3-1/4 6 3 48761 – 48766 48771 48776 48781 48786 48791* 49466 H40ALV-M-31000

*NOTE: Wiper fl ats not included if corner radius exceeds 20% of tool diameter.

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Ball nose confi guration (listed below)

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

H40ALV-3

Speed & Feed on page 50.

48

Page 51: Helical Catalogue

49

3-F

LU

TE

d2

l2

l1l3

d1

H40ALV-RN-3

H40ALV-RN-3 (Zplus Coated)(d1)CutDia.

(d2)Shank

Dia.

(l1) LOC

(l2)OAL

(l3)LBS

NeckDia.

No.Flutes

Sq.End

Corner Radius Ball Nose

ToolDescription.015 .030 .060 .090 .125 .190 .250

1/41/4 3/8 2-1/2 3/4 .237 3 46076 46081 46086 46091* – – – – 47076 H40ALV-RN-S-30250

1/4 3/8 3 1-1/8 .237 3 46096 46101 46106 46111* – – – – 47091 H40ALV-RN-R-30250

3/83/8 1/2 3 1-1/8 .356 3 46221 46226 46231 46236 46241* – – – 47181 H40ALV-RN-R-30375

3/8 1/2 4 2-1/8 .356 3 46246 46251 46256 46261 46266* – – – 47196 H40ALV-RN-M-30375

1/2

1/2 5/8 3 1-3/8 .475 3 46301 46306 46311 46316 46321 46326* – – 47226 H40ALV-RN-R-30500

1/2 5/8 4 2-1/4 .475 3 46331 46336 46341 46346 46351 46356* – – 47241 H40ALV-RN-M-30500

1/2 5/8 5 3-3/8 .475 3 46361 46366 46371 46376 46381 46386* – – 47256 H40ALV-RN-L-30500

1/2 5/8 6 4-1/4 .475 3 46391 46396 46401 46406 46411 46416* – – 47271 H40ALV-RN-X-30500

5/85/8 3/4 4 1-5/8 .593 3 46446 – 46451 46456 46461 46466 – – 47301 H40ALV-RN-R-30625

5/8 3/4 6 3-3/8 .593 3 46496 – 46501 46506 46511 46516 – – 47331 H40ALV-RN-L-30625

3/4

3/4 1 4 2 .712 3 46556 – 46561 46566 46571 46576 46581* 46586* 47361 H40ALV-RN-R-30750

3/4 1 6 3-3/8 .712 3 46591 – 46596 46601 46606 46611 46616* 46621* 47376 H40ALV-RN-M-30750

3/4 1 7 5 .712 3 46626 – 46631 46636 46641 46646 46651* 46656* 47391 H40ALV-RN-L-30750

1

1 1-1/4 5 2-5/8 .950 3 46696 – 46701 46706 46711 46716 46721 46726* 47421 H40ALV-RN-R-31000

1 1-1/4 6 3-3/8 .950 3 46731 – 46736 46741 46746 46751 46756 46761* 47436 H40ALV-RN-M-31000

1 1-1/4 7 4-3/8 .950 3 46766 – 46771 46776 46781 46786 46791 46796* 47451 H40ALV-RN-L-31000

1 1-1/4 9 6 .950 3 46801 – 46806 46811 46816 46821 46826 46831* 47466 H40ALV-RN-LX-31000

1 1-1/4 12-1/2 9-1/2 .950 3 46836 – 46841 46846 46851 46856 46861 46866* 47481 H40ALV-RN-X-31000

Multiple corner radii choices per diameter

geometry

Full corner radii & ball nose choices

Available uncoated or with Zplus coating for maximum performance

Reduced neck provides a much stronger option for long reach/deep pocketing applications

Ball nose tools do not come with wiper flat

Wiper flats for superior floor finishing*

APPROPRIATE MACHINING OPERATIONS FOR H40ALV-RN-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002Ball Nose Radius: +/- .001

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

*NOTE: Wiper fl ats not included if corner radius exceeds 20% of tool diameter.

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

Ball nose confi guration (listed below)

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 50.

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 49

Page 52: Helical Catalogue

Speed & Feed

MIC

RO

H40ALV-3, H40ALV-RN-3Speed & Feed

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM.* When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM.** Feed rates refl ect conventional part fi nishing parameters - adjustments may be required.

low - high low - high low - high low - high low - high low - high low - high low - high

2024 2219 S* .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

5052 7050 HR .0012 - .0016 .0023 - .0032 .0035 - .0047 .0047 - .0063 .0058 - .0079 .0070 - .0095 .0094 - .0127

6061 7075 LR .0015 - .0020 .0029 - .0040 .0044 - .0059 .0058 - .0079 .0073 - .0099 .0088 - .0119 .0117 - .0158

F ** .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

A242 A319 S* .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

A356 A390 HR .0010 - .0013 .0019 - .0026 .0029 - .0039 .0038 - .0052 .0048 - .0065 .0057 - .0078 .0077 - .0104

A320 A520 LR .0011 - .0014 .0021 - .0029 .0032 - .0043 .0043 - .0058 .0053 - .0072 .0064 - .0086 .0085 - .0115

A535 A713 F ** .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

Wro

ug

ht

Ca

st

SFM†

Ope

ratio

nMaterial Guide

720 - 1080

1"5/8 3/4

-

1/8

1600 2400

1/4 3/8 1/2

ADOC - Axial Depth of CutRDOC - Radial Depth of Cut

LBS - Length Below ShankLOC - Length of Cut

Key:

RDOC

ADOC

LOC

Regular Style

LBSLOC

Reduced Neck Style

Depth of Cut Guide: REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBSLeng

th b

elow

Sha

nk (L

BS)

Heavy Roughing (HR)

ADOC = LOC

RDOC = 3% to 5% of dia.RDOC = 15% to 20% of dia.

ADOC = up to 75% of dia.ADOC = up to 30% of dia.

ADOC = up to 1x dia.ADOC = LOC

RDOC = 3% to 5% of dia.

ADOC = LOC

RDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.

RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia.

RDOC = 10% to 15% of dia.

CONTOURING – Ball NoseRoughing – RDOC/ADOC 10% of dia.Finishing – RDOC/ADOC 3% of dia.

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOCLeng

th o

f Cut

(LO

C)

Heavy Roughing (HR)

ADOC = LOC

RDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = LOCWe recommend using reduced

neck (RN) tooling for long reach

ADOC = up to 1 x dia.ADOC = LOC

RDOC = 3% to 5% of dia.

ADOC = up to 1.5 x dia.

RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.

RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia.

RDOC = 10% to 15% of dia.

Depth of Cut Guide: REGULAR STYLE

FLOOR FINISHING – WipersRDOC = (Tool diameter -2R) x .8ADOC: 3-5% of diameter

Please visit our Technical Section on Pages 98-135 for further assistance.

50

3-F

LU

TE

Page 53: Helical Catalogue

Efficiency runs in the family.

Improve rough milling efficiencies up to 90% - extend the life of your Helical cutting tools up to 10 times.

Contact us today at www.volumill.com, or call us at 888-253-6701 to learn more about Celeritive’s proven suite of Ultra High-Performance toolpath solutions designed to work with the CAM system of your choice.

VoluMill™ is a trademark of Celeritive Technologies, Inc.

Regardless of your CAM system, you can experience dramatic cycle time reductions, and extended cutting tool life with the entire family of VoluMill products.

Page 54: Helical Catalogue

52

HAL-3

3-F

LU

TE

Cylindrically ground for optimum performance

a superior part finish

Also available with Zplus coating for maximum performance (pg. 54-55)

HAL-3 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

1/8

1/8 1/4 1-1/2 3 03015 HAL-S-30125

1/8 3/8 2 3 03030 HAL-SR-30125

1/8 1/2 2-1/2 3 03045 HAL-R-30125

1/8 3/4 2-1/2 3 03060 HAL-L-30125

3/16

3/16 5/16 2 3 03090 HAL-S-30187

3/16 9/16 2-1/2 3 03105 HAL-R-30187

3/16 3/4 2-1/2 3 03120 HAL-M-30187

1/4

1/4 3/8 2 3 03150 HAL-S-30250

1/4 1/2 2-1/2 3 03155 HAL-SR-30250

1/4 3/4 2-1/2 3 03165 HAL-R-30250

1/4 1 3 3 03180 HAL-M-30250

1/4 1-1/4 3 3 03195 HAL-L-30250

1/4 1-3/4 4 3 03210 HAL-X-30250

5/16

5/16 7/16 2 3 03240 HAL-S-30312

5/16 13/16 2-1/2 3 03255 HAL-R-30312

5/16 1 3 3 03270 HAL-M-30312

5/16 1-1/4 3 3 03285 HAL-L-30312

5/16 2-1/8 4 3 03300 HAL-X-30312

3/8

3/8 1/2 2 3 03330 HAL-S-30375

3/8 1 3 3 03345 HAL-R-30375

3/8 1-1/4 3-1/2 3 03360 HAL-M-30375

3/8 1-1/2 4 3 03375 HAL-L-30375

3/8 2 4 3 03390 HAL-LX-30375

3/8 2-1/2 5 3 03405 HAL-X-30375

1/2

1/2 5/8 2-1/2 3 03435 HAL-S-30500

1/2 1 3 3 03450 HAL-SR-30500

1/2 1-1/4 3 3 03465 HAL-R-30500

1/2 1-5/8 4 3 03480 HAL-M-30500

1/2 2 4 3 03495 HAL-L-30500

1/2 2-1/2 5 3 03510 HAL-LX-30500

1/2 3-1/8 6 3 03525 HAL-X-30500

Continued on next page

52

d2 d1

l2l1

APPROPRIATE MACHINING OPERATIONS FOR HAL-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Speed & Feed on page 58.

Page 55: Helical Catalogue

53

d2 d1

l2l1

3-F

LU

TE

HAL-3

HAL-3 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

5/8

5/8 3/4 3 3 03555 HAL-S-30625

5/8 1-5/8 3-1/2 3 03570 HAL-R-30625

5/8 2-1/8 4 3 03585 HAL-M-30625

5/8 2-1/2 5 3 03600 HAL-L-30625

5/8 3-1/4 6 3 03610 HAL-LX-30625

5/8 3-3/4 6 3 03615 HAL-X-30625

3/4

3/4 1 4 3 03645 HAL-S-30750

3/4 1-5/8 4 3 03660 HAL-R-30750

3/4 2-1/4 5 3 03675 HAL-M-30750

3/4 3-1/4 6 3 03690 HAL-L-30750

3/4 4 6-1/2 3 03705 HAL-X-30750

1

1 1-1/4 4 3 03735 HAL-S-31000

1 2 5 3 03750 HAL-R-31000

1 2-5/8 6 3 03765 HAL-M-31000

1 3-1/4 6 3 03780 HAL-L-31000

1 4-1/8 7 3 03795 HAL-X-31000

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 53

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR HAL-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0003 max.Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

For additional

help call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 58.

Page 56: Helical Catalogue

54

d2 d1

l2l1

3-F

LU

TE

HAL-3

HAL-3 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

1/8

1/8 1/4 1-1/2 3 03017 HAL-S-30125

1/8 3/8 2 3 03032 HAL-SR-30125

1/8 1/2 2-1/2 3 03047 HAL-R-30125

1/8 3/4 2-1/2 3 03062 HAL-L-30125

3/16

3/16 5/16 2 3 03092 HAL-S-30187

3/16 9/16 2-1/2 3 03107 HAL-R-30187

3/16 3/4 2-1/2 3 03122 HAL-M-30187

1/4

1/4 3/8 2 3 03152 HAL-S-30250

1/4 1/2 2-1/2 3 03157 HAL-SR-30250

1/4 3/4 2-1/2 3 03167 HAL-R-30250

1/4 1 3 3 03182 HAL-M-30250

1/4 1-1/4 3 3 03197 HAL-L-30250

1/4 1-3/4 4 3 03212 HAL-X-30250

5/16

5/16 7/16 2 3 03242 HAL-S-30312

5/16 13/16 2-1/2 3 03257 HAL-R-30312

5/16 1 3 3 03272 HAL-M-30312

5/16 1-1/4 3 3 03287 HAL-L-30312

5/16 2-1/8 4 3 03302 HAL-X-30312

3/8

3/8 1/2 2 3 03332 HAL-S-30375

3/8 1 3 3 03347 HAL-R-30375

3/8 1-1/4 3-1/2 3 03362 HAL-M-30375

3/8 1-1/2 4 3 03377 HAL-L-30375

3/8 2 4 3 03392 HAL-LX-30375

3/8 2-1/2 5 3 03407 HAL-X-30375

1/2

1/2 5/8 2-1/2 3 03437 HAL-S-30500

1/2 1 3 3 03452 HAL-SR-30500

1/2 1-1/4 3 3 03467 HAL-R-30500

1/2 1-5/8 4 3 03482 HAL-M-30500

1/2 2 4 3 03497 HAL-L-30500

1/2 2-1/2 5 3 03512 HAL-LX-30500

1/2 3-1/8 6 3 03527 HAL-X-30500

Continued on next page

ZplusZplus

54

APPROPRIATE MACHINING OPERATIONS FOR HAL-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

Speed & Feed on page 58.

Page 57: Helical Catalogue

55

d2 d1

l2l1

3-F

LU

TE

HAL-3

HAL-3 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

5/8

5/8 3/4 3 3 03557 HAL-S-30625

5/8 1-5/8 3-1/2 3 03572 HAL-R-30625

5/8 2-1/8 4 3 03587 HAL-M-30625

5/8 2-1/2 5 3 03602 HAL-L-30625

5/8 3-1/4 6 3 03612 HAL-LX-30625

5/8 3-3/4 6 3 03617 HAL-X-30625

3/4

3/4 1 4 3 03647 HAL-S-30750

3/4 1-5/8 4 3 03662 HAL-R-30750

3/4 2-1/4 5 3 03677 HAL-M-30750

3/4 3-1/4 6 3 03692 HAL-L-30750

3/4 4 6-1/2 3 03707 HAL-X-30750

1

1 1-1/4 4 3 03737 HAL-S-31000

1 2 5 3 03752 HAL-R-31000

1 2-5/8 6 3 03767 HAL-M-31000

1 3-1/4 6 3 03782 HAL-L-31000

1 4-1/8 7 3 03797 HAL-X-31000

ZplusZplus

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 55

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR HAL-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

For additional

help call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 58.

Page 58: Helical Catalogue

56

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HAL-RN-3

Cylindrically ground for optimum performance

provide a superior part finish Also available with Zplus coating for maximum performance (pg. 57)

Reduced neck provides a much stronger option for long reach/deep pocketing applications

Continued on next page

HAL-RN-3 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

Flutes Sq. End Tool Description

1/81/8 5/32 3 1/2 .118 3 19015 HAL-RN-R-30125

1/8 5/32 3 3/4 .118 3 19030 HAL-RN-M-30125

3/163/16 7/32 3 1/2 .178 3 19060 HAL-RN-R-30187

3/16 7/32 3 3/4 .178 3 19075 HAL-RN-M-30187

1/4

1/4 3/8 4 3/4 .237 3 19105 HAL-RN-S-30250

1/4 3/8 4 1-1/8 .237 3 19120 HAL-RN-R-30250

1/4 3/8 4 2-1/8 .237 3 19135 HAL-RN-M-30250

5/16

5/16 7/16 4 1-1/8 .296 3 19165 HAL-RN-R-30312

5/16 7/16 4 2-1/8 .296 3 19180 HAL-RN-M-30312

5/16 7/16 6 3-1/8 .296 3 19190 HAL-RN-L-30312

5/16 7/16 6 4 .296 3 19200 HAL-RN-X-30312

3/8

3/8 1/2 4 1-1/8 .356 3 19210 HAL-RN-R-30375

3/8 1/2 4 2-1/8 .356 3 19225 HAL-RN-M-30375

3/8 1/2 6 3-1/8 .356 3 19235 HAL-RN-L-30375

3/8 1/2 6 4 .356 3 19245 HAL-RN-X-30375

1/2

1/2 5/8 4 1-3/8 .475 3 19285 HAL-RN-R-30500

1/2 5/8 4 2-1/4 .475 3 19300 HAL-RN-M-30500

1/2 5/8 6 3-3/8 .475 3 19315 HAL-RN-L-30500

1/2 5/8 6 4-1/4 .475 3 19325 HAL-RN-X-30500

5/8

5/8 3/4 4 1-5/8 .593 3 19345 HAL-RN-R-30625

5/8 3/4 6 2-3/8 .593 3 19360 HAL-RN-M-30625

5/8 3/4 6 3-3/8 .593 3 19375 HAL-RN-L-30625

5/8 3/4 6 4-3/8 .593 3 19385 HAL-RN-X-30625

3/4

3/4 1 4 2 .712 3 19405 HAL-RN-R-30750

3/4 1 6 2-1/2 .712 3 19420 HAL-RN-M-30750

3/4 1 6 3-3/8 .712 3 19435 HAL-RN-L-30750

3/4 1 6 4-3/8 .712 3 19445 HAL-RN-X-30750

1

1 1-1/4 5 2-5/8 .950 3 19465 HAL-RN-R-31000

1 1-1/4 6 3-3/8 .950 3 19480 HAL-RN-M-31000

1 1-1/4 7 4-3/8 .950 3 19495 HAL-RN-L-31000

56

APPROPRIATE MACHINING OPERATIONS FOR HAL-RN-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

d2

l2

l1l3

d1

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Speed & Feed on page 58.

Page 59: Helical Catalogue

57

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HAL-RN-3

HAL-RN-3 (Zplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1)LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

Flutes Sq. End Tool Description

1/81/8 5/32 3 1/2 .118 3 19017 HAL-RN-R-30125

1/8 5/32 3 3/4 .118 3 19032 HAL-RN-M-30125

3/163/16 7/32 3 1/2 .178 3 19062 HAL-RN-R-30187

3/16 7/32 3 3/4 .178 3 19077 HAL-RN-M-30187

1/4

1/4 3/8 4 3/4 .237 3 19107 HAL-RN-S-30250

1/4 3/8 4 1-1/8 .237 3 19122 HAL-RN-R-30250

1/4 3/8 4 2-1/8 .237 3 19137 HAL-RN-M-30250

5/16

5/16 7/16 4 1-1/8 .296 3 19167 HAL-RN-R-30312

5/16 7/16 4 2-1/8 .296 3 19182 HAL-RN-M-30312

5/16 7/16 6 3-1/8 .296 3 19192 HAL-RN-L-30312

5/16 7/16 6 4 .296 3 19202 HAL-RN-X-30312

3/8

3/8 1/2 4 1-1/8 .356 3 19212 HAL-RN-R-30375

3/8 1/2 4 2-1/8 .356 3 19227 HAL-RN-M-30375

3/8 1/2 6 3-1/8 .356 3 19237 HAL-RN-L-30375

3/8 1/2 6 4 .356 3 19247 HAL-RN-X-30375

1/2

1/2 5/8 4 1-3/8 .475 3 19287 HAL-RN-R-30500

1/2 5/8 4 2-1/4 .475 3 19302 HAL-RN-M-30500

1/2 5/8 6 3-3/8 .475 3 19317 HAL-RN-L-30500

1/2 5/8 6 4-1/4 .475 3 19327 HAL-RN-X-30500

5/8

5/8 3/4 4 1-5/8 .593 3 19347 HAL-RN-R-30625

5/8 3/4 6 2-3/8 .593 3 19362 HAL-RN-M-30625

5/8 3/4 6 3-3/8 .593 3 19377 HAL-RN-L-30625

5/8 3/4 6 4-3/8 .593 3 19387 HAL-RN-X-30625

3/4

3/4 1 4 2 .712 3 19407 HAL-RN-R-30750

3/4 1 6 2-1/2 .712 3 19422 HAL-RN-M-30750

3/4 1 6 3-3/8 .712 3 19437 HAL-RN-L-30750

3/4 1 6 4-3/8 .712 3 19447 HAL-RN-X-30750

1

1 1-1/4 5 2-5/8 .950 3 19467 HAL-RN-R-31000

1 1-1/4 6 3-3/8 .950 3 19482 HAL-RN-M-31000

1 1-1/4 7 4-3/8 .950 3 19497 HAL-RN-L-31000

ZplusZplus

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 57

APPROPRIATE MACHINING OPERATIONS FOR HAL-RN-3 TOOL TOLERANCESCutting Diameter: -.0001 / -.0004Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0003 max.

Overall Length: +/- 1/16”Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

d2

l2

l1l3

d1

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

plus

Speed & Feed on page 58.

Page 60: Helical Catalogue

Speed & Feed

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58

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM.* When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM.** Feed rates refl ect conventional part fi nishing parameters - adjustments may be required.

low - high low - high low - high low - high low - high low - high low - high low - high

2024 2219 S* .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

5052 7050 HR .0012 - .0016 .0023 - .0032 .0035 - .0047 .0047 - .0063 .0058 - .0079 .0070 - .0095 .0094 - .0127

6061 7075 LR .0015 - .0020 .0029 - .0040 .0044 - .0059 .0058 - .0079 .0073 - .0099 .0088 - .0119 .0117 - .0158

F ** .0009 - .0012 .0018 - .0024 .0026 - .0036 .0035 - .0047 .0044 - .0059 .0053 - .0071 .0070 - .0095

A242 A319 S* .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

A356 A390 HR .0010 - .0013 .0019 - .0026 .0029 - .0039 .0038 - .0052 .0048 - .0065 .0057 - .0078 .0077 - .0104

A320 A520 LR .0011 - .0014 .0021 - .0029 .0032 - .0043 .0043 - .0058 .0053 - .0072 .0064 - .0086 .0085 - .0115

A535 A713 F ** .0007 - .0010 .0014 - .0019 .0022 - .0029 .0029 - .0039 .0036 - .0049 .0043 - .0058 .0057 - .0078

Wro

ught

Cas

t

Feed per Tooth (FPT)SFM†

Milli

ng O

pera

tion

Material Guide

720 - 1080

1"5/8 3/4

-

1/8

1600 2400

1/4 3/8 1/2

ADOC - Axial Depth of CutRDOC - Radial Depth of Cut

LBS - Length Below ShankLOC - Length of Cut

Key:

RDOC

ADOC

LOC

Regular Style

LBSLOC

Reduced Neck Style

Depth of Cut Guide: REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBS

ADOC = LOCRDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia.RDOC = 10% to 15% of dia.Le

ngth

bel

ow S

hank

(LBS

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 20% of dia.

ADOC = up to 75% of dia.ADOC = up to 30% of dia.

ADOC = up to 1 x dia. ADOC = LOC

RDOC = 3% to 5% of dia.

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOC RDOC = 3% to 5% of dia.

ADOC = Up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.Le

ngth

of C

ut (

LOC

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = LOCWe recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. ADOC = LOC

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

Page 61: Helical Catalogue

Steel Roughers

Page 62: Helical Catalogue

6060

d2 d1

l2l1

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Eccentrically relieved

Staggered chip breakers that are designed to minimize cutting forces and break up chip congestion

Newly redesigned end geometry for optimum ramping, slotting & plunging

Offset chip breaker design leaves 125 Ra finish

HSVR-C-4 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusTool Description

.010 .020 .030

1/81/8 1/4 1-1/2 4 33017 HSVR-C-S-40125-R.010

1/8 1/2 2-1/2 4 33032 HSVR-C-R-40125-R.010

3/163/16 5/16 2 4 33077 HSVR-C-S-40187-R.010

3/16 5/8 2-1/2 4 33092 HSVR-C-R-40187-R.010

1/4

1/4 3/8 2 4 33137 HSVR-C-S-40250-R.020

1/4 1/2 2-1/2 4 33142 HSVR-C-SR-40250-R.020

1/4 3/4 2-1/2 4 33152 HSVR-C-R-40250-R.020

1/4 1 3 4 33167 HSVR-C-M-40250-R.020

5/165/16 1/2 2 4 33227 HSVR-C-S-40312-R.020

5/16 3/4 2-1/2 4 33242 HSVR-C-R-40312-R.020

5/16 1-1/4 3 4 33257 HSVR-C-M-40312-R.020

3/8

3/8 1/2 2 4 33317 HSVR-C-S-40375-R.020

3/8 7/8 3 4 33332 HSVR-C-SR-40375-R.020

3/8 1 3 4 33337 HSVR-C-R-40375-R.020

3/8 1-1/4 3 4 33347 HSVR-C-M-40375-R.020

7/167/16 5/8 2-3/4 4 33407 HSVR-C-S-40437-R.020

7/16 7/8 2-3/4 4 33422 HSVR-C-R-40437-R.020

1/2

1/2 5/8 2-1/2 4 33497 HSVR-C-S-40500-R.030

1/2 1 3 4 33512 HSVR-C-SR-40500-R.030

1/2 1-1/4 3 4 33527 HSVR-C-R-40500-R.030

1/2 1-5/8 4 4 33542 HSVR-C-M-40500-R.030

5/8

5/8 3/4 3 4 33557 HSVR-C-S-40625-R.030

5/8 1-1/4 3-1/2 4 33572 HSVR-C-SR-40625-R.030

5/8 1-5/8 3-1/2 4 33587 HSVR-C-R-40625-R.030

5/8 2 4 4 33602 HSVR-C-M-40625-R.030

5/8 3-1/4 6 4 33617 HSVR-C-L-40625-R.030

3/4

3/4 7/8 3 4 33632 HSVR-C-S-40750-R.030

3/4 1-1/4 4 4 33647 HSVR-C-SR-40750-R.030

3/4 1-5/8 4 4 33662 HSVR-C-R-40750-R.030

3/4 2-1/4 5 4 33677 HSVR-C-M-40750-R.030

3/4 3-1/4 6 4 33692 HSVR-C-L-40750-R.030

1

1 1-1/2 4 4 33707 HSVR-C-S-41000-R.030

1 2 4-1/2 4 33722 HSVR-C-R-41000-R.030

1 2-5/8 5 4 33737 HSVR-C-M-41000-R.030

1 3 6 4 33742 HSVR-C-ML-41000-R.030

1 4-1/4 7 4 33752 HSVR-C-L-41000-R.030

HSVR-C-4AA

APPROPRIATE MACHINING OPERATIONS FOR HSVR-C-4 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

STEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

plus

Speed & Feed on page 61.

Page 63: Helical Catalogue

6161

STEEL CAST IRON HI-TEMP ALLOYSSTAINLESS STEEL

HSVR-C-4Speed & Feed

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 61

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Feed Rate Guide: REGULAR STYLE

RDOC

ADOC

LOC

Regular Style

≤ Regular

LOC

> Regular

LOC RDOC = 10% to 15% of dia.Leng

th o

f Cut

(LO

C)

ADOC = up to 50% of dia. ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30% of dia.

We recommend using reduced neck (RN) tooling for long reach

Slotting (S) Heavy Roughing (HR) Light Roughing (LR)

ADOC = LOCRDOC = 15% to 25% of dia.

ADOC = up to 2 x dia.

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

A2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 360 - 440 200 - 400 200 - 300 200 - 300 270 - 330 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 270 - 330 210 - 250 190 - 230 170 - 210 210 - 250 170 - 210 140 - 170 230 - 290 160 - 200 50 - 60 140 - 170

Slot .0006 - .0008 .0005 - .0007 .0005 - .0006 .0005 - .0006 .0005 - .0007 .0005 - .0006 .0005 - .0006 .0006 - .0008 .0005 - .0006 .0003 - .0004 .0004 - .0005HR .0008 - .0010 .0007 - .0008 .0006 - .0008 .0006 - .0007 .0007 - .0008 .0006 - .0008 .0006 - .0007 .0008 - .0010 .0007 - .0008 .0004 - .0004 .0005 - .0006LR .0010 - .0012 .0008 - .0010 .0008 - .0010 .0007 - .0009 .0008 - .0010 .0008 - .0010 .0007 - .0009 .0010 - .0012 .0008 - .0010 .0005 - .0006 .0006 - .0008

Slot .0013 - .0015 .0011 - .0013 .0010 - .0012 .0009 - .0011 .0011 - .0013 .0010 - .0012 .0009 - .0011 .0013 - .0015 .0010 - .0013 .0006 - .0007 .0008 - .0010HR .0016 - .0019 .0014 - .0017 .0013 - .0015 .0011 - .0014 .0014 - .0017 .0013 - .0015 .0011 - .0014 .0016 - .0019 .0013 - .0016 .0007 - .0009 .0010 - .0012LR .0020 - .0024 .0017 - .0021 .0016 - .0019 .0014 - .0017 .0017 - .0021 .0016 - .0019 .0014 - .0017 .0020 - .0024 .0016 - .0020 .0009 - .0011 .0012 - .0015

Slot .0019 - .0023 .0016 - .0020 .0015 - .0018 .0014 - .0017 .0016 - .0020 .0015 - .0018 .0014 - .0017 .0019 - .0023 .0016 - .0019 .0009 - .0011 .0012 - .0015HR .0024 - .0029 .0020 - .0025 .0019 - .0023 .0017 - .0021 .0020 - .0025 .0019 - .0023 .0017 - .0021 .0024 - .0029 .0020 - .0024 .0011 - .0013 .0015 - .0018LR .0030 - .0036 .0025 - .0031 .0024 - .0029 .0021 - .0026 .0025 - .0031 .0024 - .0029 .0021 - .0026 .0030 - .0036 .0024 - .0030 .0014 - .0017 .0019 - .0023

Slot .0025 - .0031 .0022 - .0026 .0020 - .0025 .0018 - .0022 .0022 - .0026 .0020 - .0025 .0018 - .0022 .0025 - .0031 .0021 - .0026 .0012 - .0014 .0016 - .0019HR .0032 - .0039 .0027 - .0033 .0025 - .0031 .0023 - .0028 .0027 - .0033 .0025 - .0031 .0023 - .0028 .0032 - .0039 .0026 - .0032 .0014 - .0018 .0020 - .0024LR .0039 - .0048 .0034 - .0041 .0032 - .0039 .0028 - .0034 .0034 - .0041 .0032 - .0039 .0028 - .0034 .0039 - .0048 .0033 - .0040 .0018 - .0022 .0025 - .0030

Slot .0032 - .0039 .0027 - .0033 .0025 - .0031 .0023 - .0028 .0027 - .0033 .0025 - .0031 .0023 - .0028 .0032 - .0039 .0026 - .0032 .0014 - .0018 .0020 - .0024HR .0039 - .0048 .0034 - .0041 .0032 - .0039 .0028 - .0034 .0034 - .0041 .0032 - .0039 .0028 - .0034 .0039 - .0048 .0033 - .0040 .0018 - .0022 .0025 - .0030LR .0049 - .0060 .0042 - .0052 .0039 - .0048 .0035 - .0043 .0042 - .0052 .0039 - .0048 .0035 - .0043 .0049 - .0060 .0041 - .0050 .0023 - .0028 .0031 - .0038

Slot .0038 - .0046 .0032 - .0040 .0030 - .0037 .0027 - .0033 .0032 - .0040 .0030 - .0037 .0027 - .0033 .0038 - .0046 .0031 - .0038 .0017 - .0021 .0024 - .0029HR .0047 - .0058 .0041 - .0050 .0038 - .0046 .0034 - .0041 .0041 - .0050 .0038 - .0046 .0034 - .0041 .0047 - .0058 .0039 - .0048 .0022 - .0026 .0030 - .0036LR .0059 - .0072 .0051 - .0062 .0047 - .0058 .0042 - .0052 .0051 - .0062 .0047 - .0058 .0042 - .0052 .0059 - .0072 .0049 - .0060 .0027 - .0033 .0037 - .0045

Slot .0050 - .0062 .0043 - .0053 .0040 - .0049 .0036 - .0044 .0043 - .0053 .0040 - .0049 .0036 - .0044 .0050 - .0062 .0042 - .0051 .0023 - .0028 .0032 - .0039HR .0063 - .0077 .0054 - .0066 .0050 - .0062 .0045 - .0055 .0054 - .0066 .0050 - .0062 .0045 - .0055 .0063 - .0077 .0052 - .0064 .0029 - .0035 .0040 - .0048LR .0079 - .0096 .0068 - .0083 .0063 - .0077 .0056 - .0069 .0068 - .0083 .0063 - .0077 .0056 - .0069 .0079 - .0096 .0065 - .0080 .0036 - .0044 .0050 - .0061

3/4

1

1/4

3/8

1/2

5/8

1/8

SFM

Feed per Tooth (FPT)

Surface Feet per Minute (SFM)

Material Guide

GG-40 GGG-70Invar 36 Invar15xx

Chromoly93xx

GG-20/25GG-30/3592xx NAK 55 NAK 80 Kovar GGG-60

12xx 43xx S-13612Lxx

17-4 GG-1586xx PX5 Carpenter

Custom 465

11xx 41xx P21 15-5 GG-10 Malleable10xx 13xx P20 13-8 Grey Ductile (Nodular) Inconel 718

Ti61AL4V (grades 5-38)

Inconel 600

GGG-50GGG-40

Page 64: Helical Catalogue

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d2

l2l1

d1

HXVR (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusTool Description

.030 .040 .060

1/4 1/4 3/8 2 4 54017 HXVR-S-40250-R.030

1/4 3/4 2-1/2 4 54047 HXVR-R-40250-R.030

3/8

3/8 1/2 2 4 54092 HXVR-S-40375-R.040

3/8 1/2 2 5 55092 HXVR-S-50375-R.040

3/8 1 3 4 54107 HXVR-R-40375-R.040

3/8 1 3 5 55107 HXVR-R-50375-R.040

1/2

1/2 5/8 2-1/2 4 54152 HXVR-S-40500-R.040

1/2 5/8 2-1/2 5 55152 HXVR-S-50500-R.040

1/2 1-1/4 3 4 54182 HXVR-R-40500-R.040

1/2 1-1/4 3 5 55182 HXVR-R-50500-R.040

5/8

5/8 3/4 3 4 54227 HXVR-S-40625-R.060

5/8 3/4 3 5 55227 HXVR-S-50625-R.060

5/8 1-5/8 3-1/2 4 54257 HXVR-R-40625-R.060

5/8 1-5/8 3-1/2 5 55257 HXVR-R-50625-R.060

3/4

3/4 1 3 4 54302 HXVR-S-40750-R.060

3/4 1 3 5 55302 HXVR-S-50750-R.060

3/4 1-5/8 4 4 54317 HXVR-R-40750-R.060

3/4 1-5/8 4 5 55317 HXVR-R-50750-R.060

1

1 1-1/4 4 4 54377 HXVR-S-41000-R.060

1 1-1/4 4 5 55377 HXVR-S-51000-R.060

1 2 4-1/2 4 54392 HXVR-R-41000-R.060

1 2 4-1/2 5 55392 HXVR-R-51000-R.060

Staggered "low profile" tooth design for ultimate strength and designed to minimize cutting forces.

New Aplus coating for superior tool protection, higher speeds & feeds plus increased wear resistance

4 & 5 flute options

APPROPRIATE MACHINING OPERATIONS FOR HXVR TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

plus

AA

Speed & Feed on page 64.

HXVR

Page 65: Helical Catalogue

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d2

l2

l1l3

d1

APPROPRIATE MACHINING OPERATIONS FOR HXVR-RN TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

HXVR-RN (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

FlutesCorner Radius

Tool Description.030 .040 .060

1/4 1/4 3/8 2-1/2 1-1/8 .237 4 64032 HXVR-RN-R-40250-R.030

3/83/8 1/2 2-1/2 1-1/8 .356 4 64077 HXVR-RN-R-40375-R.040

3/8 1/2 2-1/2 1-1/8 .356 5 65077 HXVR-RN-R-50375-R.040

1/21/2 5/8 3 1-3/8 .475 4 64152 HXVR-RN-R-40500-R.040

1/2 5/8 3 1-3/8 .475 5 65152 HXVR-RN-R-50500-R.040

5/85/8 3/4 3-1/2 1-5/8 .593 4 64227 HXVR-RN-R-40625-R.060

5/8 3/4 3-1/2 1-5/8 .593 5 65227 HXVR-RN-R-50625-R.060

3/43/4 1 4 2 .712 4 64302 HXVR-RN-R-40750-R.060

3/4 1 4 2 .712 5 65302 HXVR-RN-R-50750-R.060

11 1-1/4 5 2-5/8 .950 4 64377 HXVR-RN-R-41000-R.060

1 1-1/4 5 2-5/8 .950 5 65377 HXVR-RN-R-51000-R.060

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

plus

Speed & Feed on page 64.

HXVR-RN

Staggered "low profile" tooth design for ultimate strength and designed to minimize cutting forces

New Aplus coating for superior tool protection, higher speeds & feeds plus increased wear resistance

4 & 5 flute options

Reduced neck provides a much stronger option for long reach/deep pocketing applications

AA

Page 66: Helical Catalogue

Speed & Feed

MIC

RO

A2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 360 - 440 200 - 400 200 - 300 200 - 300 270 - 330 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 270 - 330 210 - 250 190 - 230 170 - 210 210 - 250 170 - 210 140 - 170 230 - 290 160 - 200 50 - 60 140 - 170

Slot .0013 - .0015 .0011 - .0013 .0010 - .0012 .0009 - .0011 .0009 - .0011 .0011 - .0013 .0010 - .0012 .0009 - .0011 .0013 - .0015 .0010 - .0013 .0006 - .0007 .0008 - .0010HR .0016 - .0019 .0014 - .0017 .0013 - .0015 .0011 - .0014 .0011 - .0013 .0014 - .0017 .0013 - .0015 .0011 - .0014 .0016 - .0019 .0013 - .0016 .0007 - .0009 .0010 - .0012LR .0020 - .0024 .0017 - .0021 .0016 - .0019 .0014 - .0017 .0014 - .0017 .0017 - .0021 .0016 - .0019 .0014 - .0017 .0020 - .0024 .0016 - .0020 .0009 - .0011 .0012 - .0015

Slot .0019 - .0023 .0016 - .0020 .0015 - .0018 .0014 - .0017 .0013 - .0016 .0016 - .0020 .0015 - .0018 .0014 - .0017 .0019 - .0023 .0016 - .0019 .0009 - .0011 .0012 - .0015HR .0024 - .0029 .0020 - .0025 .0019 - .0023 .0017 - .0021 .0016 - .0020 .0020 - .0025 .0019 - .0023 .0017 - .0021 .0024 - .0029 .0020 - .0024 .0011 - .0013 .0015 - .0018LR .0030 - .0036 .0025 - .0031 .0024 - .0029 .0021 - .0026 .0020 - .0025 .0025 - .0031 .0024 - .0029 .0021 - .0026 .0030 - .0036 .0024 - .0030 .0014 - .0017 .0019 - .0023

Slot .0025 - .0031 .0022 - .0026 .0020 - .0025 .0018 - .0022 .0017 - .0021 .0022 - .0026 .0020 - .0025 .0018 - .0022 .0025 - .0031 .0021 - .0026 .0012 - .0014 .0016 - .0019HR .0032 - .0039 .0027 - .0033 .0025 - .0031 .0023 - .0028 .0022 - .0026 .0027 - .0033 .0025 - .0031 .0023 - .0028 .0032 - .0039 .0026 - .0032 .0014 - .0018 .0020 - .0024LR .0039 - .0048 .0034 - .0041 .0032 - .0039 .0028 - .0034 .0027 - .0033 .0034 - .0041 .0032 - .0039 .0028 - .0034 .0039 - .0048 .0033 - .0040 .0018 - .0022 .0025 - .0030

Slot .0032 - .0039 .0027 - .0033 .0025 - .0031 .0023 - .0028 .0022 - .0026 .0027 - .0033 .0025 - .0031 .0023 - .0028 .0032 - .0039 .0026 - .0032 .0014 - .0018 .0020 - .0024HR .0039 - .0048 .0034 - .0041 .0032 - .0039 .0028 - .0034 .0027 - .0033 .0034 - .0041 .0032 - .0039 .0028 - .0034 .0039 - .0048 .0033 - .0040 .0018 - .0022 .0025 - .0030LR .0049 - .0060 .0042 - .0052 .0039 - .0048 .0035 - .0043 .0034 - .0041 .0042 - .0052 .0039 - .0048 .0035 - .0043 .0049 - .0060 .0041 - .0050 .0023 - .0028 .0031 - .0038

Slot .0038 - .0046 .0032 - .0040 .0030 - .0037 .0027 - .0033 .0026 - .0032 .0032 - .0040 .0030 - .0037 .0027 - .0033 .0038 - .0046 .0031 - .0038 .0017 - .0021 .0024 - .0029HR .0047 - .0058 .0041 - .0050 .0038 - .0046 .0034 - .0041 .0032 - .0040 .0041 - .0050 .0038 - .0046 .0034 - .0041 .0047 - .0058 .0039 - .0048 .0022 - .0026 .0030 - .0036LR .0059 - .0072 .0051 - .0062 .0047 - .0058 .0042 - .0052 .0041 - .0050 .0051 - .0062 .0047 - .0058 .0042 - .0052 .0059 - .0072 .0049 - .0060 .0027 - .0033 .0037 - .0045

Slot .0050 - .0062 .0043 - .0053 .0040 - .0049 .0036 - .0044 .0035 - .0042 .0043 - .0053 .0040 - .0049 .0036 - .0044 .0050 - .0062 .0042 - .0051 .0023 - .0028 .0032 - .0039HR .0063 - .0077 .0054 - .0066 .0050 - .0062 .0045 - .0055 .0043 - .0053 .0054 - .0066 .0050 - .0062 .0045 - .0055 .0063 - .0077 .0052 - .0064 .0029 - .0035 .0040 - .0048LR .0079 - .0096 .0068 - .0083 .0063 - .0077 .0056 - .0069 .0054 - .0066 .0068 - .0083 .0063 - .0077 .0056 - .0069 .0079 - .0096 .0065 - .0080 .0036 - .0044 .0050 - .0061

80 100-

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50

10xx 13xx P20 13-8 Grey Ductile (Nodular)Steel Grades

GGG-4011xx 41xx P21 15-5 GG-10 Malleable> 50Rc.12xx 43xx S-13612Lxx

17-4 GG-1586xx PX5 Carpenter

Custom 465GG-20/25GG-30/3592xx NAK 55 NAK 80 Kovar

93xxGGG-6015xx

ChromolyInvar 36 Invar

Surface Feet per Minute (SFM)

Material Guide

GG-40 GGG-70

SFM

Feed per Tooth (FPT)

3/4

1

1/4

3/8

1/2

5/8

HXVR & HXVR-RNSpeed & Feed

RO

UG

HE

RS

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

Depth of Cut Guide: REDUCED NECK STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

≤ Regular

LOC

> Regular

LOC RDOC = 10% to 15% of dia.Leng

th o

f Cut

(LO

C)

ADOC (4 flute) = up to 1 x dia. ADOC (5 flute) = up to 50% of dia.

down tooling if long reach is needed

ADOC = up to 1.5 x dia. RDOC (4 flute) = 35% to 50% of dia. RDOC (5 flute) = 25% to 35% of dia.

ADOC = up to 1x dia. RDOC (4 flute) = 25% to 35% of dia. RDOC (5 flute) = 15% to 25% of dia.

Slotting (S) Heavy Roughing (HR) Light Roughing (LR)

ADOC = LOC

RDOC = 15% to 25% of dia.

ADOC = up to 1.5 x dia.Not Recommended - Utilize necked

Depth of Cut Guide: REGULAR STYLE

STEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYSHARD STEEL

≤ Regular

LBS

> Regular

LBS

Leng

th B

elow

Sha

nk (L

BS)

ADOC (4 flute) = up to 50% of dia. ADOC (5 flute) = up to 33% of dia.

ADOC = 1.0 to 1.5 x dia. RDOC (4 flute) = 30% to 40% of dia. RDOC (5 flute) = 20% to 30% of dia.

ADOC = up to 1x dia. RDOC (4 flute) = 20% to 30% of dia. RDOC (5 flute) = 10% to 20% of dia.

Slotting (S) Heavy Roughing (HR) Light Roughing (LR)

ADOC = LOC

RDOC = 15% to 25% of dia.

ADOC = up to 1.5x dia.ADOC (4 flute) = up to 33% of dia. ADOC (5 flute) = up to 20% of dia. RDOC = 10% to 15% of dia.

64

Page 67: Helical Catalogue

3-Flute Steel

Tooling

Page 68: Helical Catalogue

666666

l2l1

d1d2

3-F

LU

TE

HST-3

HST-3 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner RadiusBall Nose Tool Description

.010 .020 .030

1/8 1/8 1/4 1-1/2 3 08017 12017 HST-S-30125

1/8 1/2 2-1/2 3 08032 12032 HST-R-30125

3/163/16 5/16 2 3 08062 12062 HST-S-30187

3/16 9/16 2-1/2 3 08077 12077 HST-R-30187

1/4

1/4 3/8 2 3 08107 12107 HST-S-30250

1/4 1/2 2-1/2 3 08112 12112 HST-SR-30250

1/4 3/4 2-1/2 3 08122 12122 HST-R-30250

1/4 1 3 3 08137 HST-M-30250

5/16

5/16 7/16 2 3 08167 12167 HST-S-30312

5/16 13/16 2-1/2 3 08182 12182 HST-R-30312

5/16 1-1/4 3 3 08192 HST-M-30312

3/8

3/8 1/2 2 3 08212 12212 HST-S-30375

3/8 1 3 3 08227 12227 HST-R-30375

3/8 1-1/4 3 3 08242 HST-M-30375

1/2

1/2 5/8 2-1/2 3 08317 12317 HST-S-30500

1/2 1 3 3 08332 12332 HST-SR-30500

1/2 1-1/4 3 3 08347 12347 HST-R-30500

1/2 1-5/8 4 3 08362 HST-M-30500

5/8

5/8 3/4 3 3 08392 12392 HST-S-30625

5/8 1-1/8 3-1/2 3 08407 12407 HST-SR-30625

5/8 1-5/8 4 3 08422 12422 HST-R-30625

5/8 2-1/8 4 3 08437 HST-M-30625

3/4

3/4 1 3 3 08467 12467 HST-S-30750

3/4 1-5/8 4 3 08482 12482 HST-R-30750

3/4 2-1/4 5 3 08497 HST-M-30750

1

1 1-1/4 4 3 08527 12527 HST-S-31000

1 2 4-1/2 3 08542 12542 HST-R-31000

1 2-5/8 6 3 08557 HST-M-31000

AA

APPROPRIATE MACHINING OPERATIONS FOR HST-3 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002Ball Nose Radius: +/- .001

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

Non-variable pitch

Specifically designed for slotting, pocketing and roughing

Corner radi allowing for stronger tool corners, increased tool life and part finish

Ball nose choices listed below

Ball nose confi guration (listed below)

STEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 68.

Page 69: Helical Catalogue

6767(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 67

d2

l2

l1l3

d1

3-F

LU

TE

HST-RN-3

HST-RN-3 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

FlutesCorner Radius

Ball Nose Tool Description.010 .020 .030

1/8

1/8 5/32 3 3/8 .118 3 10017 13017 HST-RN-S-30125

1/8 5/32 3 1/2 .118 3 10032 13032 HST-RN-R-30125

1/8 5/32 3 5/8 .118 3 10047 13047 HST-RN-M-30125

3/163/16 7/32 3 1/2 .178 3 10077 13077 HST-RN-R-30187

3/16 7/32 3 3/4 .178 3 10092 13092 HST-RN-M-30187

1/4

1/4 3/8 4 3/4 .237 3 10112 13112 HST-RN-S-30250

1/4 3/8 4 1-1/8 .237 3 10122 13122 HST-RN-R-30250

1/4 3/8 4 2-1/8 .237 3 10137 13137 HST-RN-M-30250

5/16

5/16 7/16 4 1-1/8 .296 3 10157 13157 HST-RN-R-30312

5/16 7/16 4 2-1/8 .296 3 10167 13167 HST-RN-M-30312

5/16 7/16 6 3-1/8 .296 3 10177 13177 HST-RN-L-30312

5/16 7/16 6 4 .296 3 10182 13182 HST-RN-X-30312

3/8

3/8 1/2 4 1-1/8 .356 3 10197 13197 HST-RN-R-30375

3/8 1/2 6 2-3/8 .356 3 10212 13212 HST-RN-M-30375

3/8 1/2 6 3-3/8 .356 3 10227 13227 HST-RN-L-30375

3/8 1/2 6 4 .356 3 10237 13232 HST-RN-X-30375

1/2

1/2 5/8 4 1-3/8 .475 3 10302 13302 HST-RN-R-30500

1/2 5/8 6 2-3/8 .475 3 10317 13317 HST-RN-M-30500

1/2 5/8 6 3-3/8 .475 3 10332 13332 HST-RN-L-30500

1/2 5/8 6 4-1/8 .475 3 10347 13347 HST-RN-X-30500

5/8

5/8 3/4 4 1-5/8 .593 3 10377 13377 HST-RN-R-30625

5/8 3/4 6 2-3/8 .593 3 10392 13392 HST-RN-M-30625

5/8 3/4 6 3-3/8 .593 3 10407 13407 HST-RN-L-30625

5/8 3/4 6 4-1/8 .593 3 10422 13422 HST-RN-X-30625

3/4

3/4 1 4 1-3/4 .712 3 10452 13452 HST-RN-R-30750

3/4 1 6 2-1/2 .712 3 10467 13467 HST-RN-M-30750

3/4 1 6 3-3/8 .712 3 10482 13482 HST-RN-L-30750

3/4 1 6 4-1/8 .712 3 10497 13497 HST-RN-X-30750

1

1 1-1/4 6 2-1/2 .950 3 10527 13527 HST-RN-M-31000

1 1-1/4 6 3-3/8 .950 3 10542 13542 HST-RN-L-31000

1 1-1/4 6 4-1/8 .950 3 10557 13557 HST-RN-X-31000

AA

APPROPRIATE MACHINING OPERATIONS FOR HST-RN-3 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002Ball Nose Radius: +/- .001

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

plus

Non-variable pitch

Specifically designed for slotting, pocketing and roughing

Corner radi allowing for stronger tool corners, increased tool life and part finish

Reduced neck provides a much stronger option for long reach/deep pocketing applications

Ball nose confi guration (listed below)

STEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Speed & Feed on page 68.

Page 70: Helical Catalogue

6868

HST-3, HST-RN-3Speed & Feed

3-F

LU

TE

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBSLeng

th B

elow

Sha

nk (L

BS)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 1x dia.ADOC = up to 25% of dia.

ADOC = up to 50% of dia.ADOC = LOC

RDOC = 3% to 5% of dia.

ADOC = up to 1 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia.RDOC = 10% to 15% of dia.

Depth of Cut Guide: REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOC

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.Le

ngth

of C

ut (L

OC

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 3 x dia.We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 50% x dia.ADOC = LOC

RDOC = 3% to 5% of dia.

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

68

STEEL CAST IRON HI-TEMP ALLOYSSTAINLESS STEELA2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 320 - 480 200 - 400 200 - 300 200 - 300 200 - 300 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 160 - 240 120 - 160 110 - 150 100 - 140 110 - 175 110 - 160 90 - 130 170 - 220 90 - 180 60 - 80 100 - 150

Slot .0006 - .0008 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0006 - .0008 .0005 - .0007 .0003 - .0004 .0004 - .0005HR .0007 - .0010 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0007 - .0010 .0006 - .0008 .0003 - .0005 .0005 - .0006LR .0009 - .0013 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0009 - .0013 .0008 - .0010 .0004 - .0006 .0006 - .0008

Finish .0007 - .0009 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0007 - .0009 .0005 - .0007 .0003 - .0004 .0004 - .0006Slot .0012 - .0016 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0012 - .0016 .0010 - .0013 .0005 - .0007 .0007 - .0010HR .0015 - .0020 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0015 - .0020 .0012 - .0017 .0007 - .0009 .0009 - .0013LR .0019 - .0025 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0019 - .0025 .0015 - .0021 .0009 - .0012 .0012 - .0016

Finish .0013 - .0018 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0013 - .0018 .0011 - .0015 .0006 - .0008 .0008 - .0011Slot .0018 - .0024 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0018 - .0024 .0015 - .0020 .0008 - .0011 .0011 - .0015HR .0022 - .0030 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0022 - .0030 .0018 - .0025 .0010 - .0014 .0014 - .0019LR .0028 - .0038 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0028 - .0038 .0023 - .0031 .0013 - .0017 .0018 - .0024

Finish .0020 - .0027 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0020 - .0027 .0016 - .0022 .0009 - .0012 .0012 - .0017Slot .0024 - .0032 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0024 - .0032 .0020 - .0027 .0011 - .0015 .0015 - .0020HR .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025LR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032

Finish .0026 - .0035 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0026 - .0035 .0022 - .0029 .0012 - .0016 .0016 - .0022Slot .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025HR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032LR .0046 - .0063 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0046 - .0063 .0039 - .0052 .0021 - .0029 .0029 - .0040

Finish .0033 - .0044 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0033 - .0044 .0027 - .0037 .0015 - .0020 .0021 - .0028Slot .0036 - .0048 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0036 - .0048 .0030 - .0040 .0016 - .0022 .0022 - .0030HR .0045 - .0060 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0045 - .0060 .0037 - .0050 .0020 - .0028 .0028 - .0038LR .0056 - .0075 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0056 - .0075 .0046 - .0063 .0026 - .0035 .0035 - .0047

Finish .0039 - .0053 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0039 - .0053 .0033 - .0044 .0018 - .0024 .0025 - .0033Slot .0048 - .0064 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0048 - .0064 .0039 - .0053 .0022 - .0029 .0030 - .0040HR .0060 - .0081 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0060 - .0081 .0049 - .0067 .0027 - .0037 .0037 - .0051LR .0074 - .0101 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0074 - .0101 .0062 - .0083 .0034 - .0046 .0047 - .0063

Finish .0052 - .0071 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0052 - .0071 .0043 - .0059 .0024 - .0032 .0033 - .0045

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50

10xx 13xx P20 13-8 Grey Ductile (Nodular)11xx 41xx P21 15-5 GG-10 Malleable12xx 43xx S-136 17-4 GG-15 GGG-40

Kovar12Lxx 86xx PX5 Carpenter

Custom 465GG-20/25

Invar 3615xx 92xx NAK 55 NAK 80 GG-30/35 GGG-60

Chromoly93xx Invar GG-40 GGG-70

1/8

SFM

Feed per Tooth (FPT)

Surface Feet per Minute (SFM)

Material Guide

3/4

1

1/4

3/8

1/2

5/8

Page 71: Helical Catalogue

4-FluteSteel

Tooling

Page 72: Helical Catalogue

707070

4-F

LU

TE

HSV-4

d2 d1

l2l1

HSV-4 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Corner Radius Tool Description

.010 .020 .030

1/8 1/8 1/4 1-1/2 4 30017 31017 HSV-S-40125

1/8 1/2 2-1/2 4 30032 31032 HSV-R-40125

5/323/16 3/16 2 4 30047 31047 HSV-S-40156

3/16 7/16 2-1/2 4 30062 31062 HSV-R-40156

3/163/16 5/16 2 4 30077 31077 HSV-S-40187

3/16 5/8 2-1/2 4 30092 31092 HSV-R-40187

7/321/4 1/4 2 4 30107 31107 HSV-S-40218

1/4 7/16 2-1/2 4 30122 31122 HSV-R-40218

1/4

1/4 3/8 2 4 30137 31137 HSV-S-40250

1/4 1/2 2-1/2 4 30142 31142 HSV-SR-40250

1/4 3/4 2-1/2 4 30152 31152 HSV-R-40250

1/4 1 3 4 30167 31167 HSV-M-40250

9/32

5/16 7/16 2 4 30182 31182 HSV-S-40281

5/16 5/8 2-1/2 4 30197 31197 HSV-R-40281

5/16 1 3 4 30212 31212 HSV-M-40281

5/16

5/16 1/2 2 4 30227 31227 HSV-S-40312

5/16 3/4 2-1/2 4 30242 31242 HSV-R-40312

5/16 1-1/4 3 4 30257 31257 HSV-M-40312

11/323/8 1/2 2 4 30272 31272 HSV-S-40343

3/8 13/16 3 4 30287 31287 HSV-R-40343

3/8

3/8 1/2 2 4 30317 31317 HSV-S-40375

3/8 7/8 3 4 30332 31332 HSV-SR-40375

3/8 1 3 4 30337 31337 HSV-R-40375

3/8 1-1/4 3 4 30347 31347 HSV-M-40375

13/327/16 1/2 2-3/4 4 30362 31362 HSV-S-40406

7/16 15/16 2-3/4 4 30377 31377 HSV-R-40406

7/16

7/16 5/8 2-3/4 4 30407 31407 HSV-S-40437

7/16 7/8 2-3/4 4 30422 31422 HSV-R-40437

7/16 1-1/8 3-1/2 4 30437 31437 HSV-M-40437

15/32

1/2 5/8 2-1/2 4 30452 31452 HSV-S-40468

1/2 1 3 4 30467 31467 HSV-R-40468

1/2 1-1/4 3 4 30482 31482 HSV-M-40468

Continued on next page

AA

APPROPRIATE MACHINING OPERATIONS FOR HSV-4 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

Strong eccentrically relieved tool grind for the toughest of applications

Combines two tools into one, for roughing & finishing

Variable pitch design helps to eliminate chatter

Multiple corner radius options allowing for stronger tool corners, increased tool life and part finish

Excellent results in all ferrous materials and Titanium

STEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Speed & Feed on page 73.

Page 73: Helical Catalogue

7171(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 71

4-F

LU

TE

HSV-4

d2 d1

l2l1

HSV-4 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Corner Radius Tool Description

.010 .020 .030

1/2

1/2 5/8 2-1/2 4 30497 31497 HSV-S-40500

1/2 1 3 4 30512 31512 HSV-SR-40500

1/2 1-1/4 3 4 30527 31527 HSV-R-40500

1/2 1-5/8 4 4 30542 31542 HSV-M-40500

5/8

5/8 3/4 3 4 30557 31557 HSV-S-40625

5/8 1-1/4 3-1/2 4 30572 31572 HSV-SR-40625

5/8 1-5/8 3-1/2 4 30587 31587 HSV-R-40625

5/8 2 4 4 30602 31602 HSV-M-40625

5/8 3-1/4 6 4 30617 31617 HSV-L-40625

3/4

3/4 7/8 3 4 30632 31632 HSV-S-40750

3/4 1-1/4 4 4 30647 31647 HSV-SR-40750

3/4 1-5/8 4 4 30662 31662 HSV-R-40750

3/4 2-1/4 5 4 30677 31677 HSV-M-40750

3/4 3-1/4 6 4 30692 31692 HSV-L-40750

1

1 1-1/2 4 4 30707 31707 HSV-S-41000

1 2 4-1/2 4 30722 31722 HSV-R-41000

1 2-5/8 5 4 30737 31737 HSV-M-41000

1 3 6 4 30742 31742 HSV-ML-41000

1 4-1/4 7 4 30752 31752 HSV-L-41000

AA

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR HSV-4 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

STEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

For additional

help call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 73.

Page 74: Helical Catalogue

7272

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HSV-RN-4

HSV-RN-4 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

(l3)LBS Neck Dia. No. of

FlutesCorner Radius Tool Description

.010 .020 .030

1/8

1/8 5/32 3 3/8 .118 4 32017 HSV-RN-S-40125-R.010

1/8 5/32 3 1/2 .118 4 32032 HSV-RN-R-40125-R.010

1/8 5/32 3 5/8 .118 4 32047 HSV-RN-M-40125-R.010

3/16

3/16 7/32 3 1/2 .178 4 32062 HSV-RN-S-40187-R.010

3/16 7/32 3 3/4 .178 4 32077 HSV-RN-R-40187-R.010

3/16 7/32 3 1 .178 4 32092 HSV-RN-M-40187-R.010

1/4

1/4 3/8 3 3/4 .237 4 32107 HSV-RN-S-40250-R.020

1/4 3/8 4 1-1/8 .237 4 32122 HSV-RN-R-40250-R.020

1/4 3/8 4 2-1/8 .237 4 32137 HSV-RN-M-40250-R.020

3/8

3/8 1/2 4 1-1/8 .356 4 32152 HSV-RN-S-40375-R.020

3/8 1/2 4 2-1/8 .356 4 32167 HSV-RN-R-40375-R.020

3/8 1/2 6 3-1/8 .356 4 32182 HSV-RN-M-40375-R.020

3/8 1/2 6 4-1/8 .356 4 32197 HSV-RN-L-40375-R.020

1/2

1/2 5/8 4 1-1/2 .475 4 32212 HSV-RN-S-40500-R.030

1/2 5/8 4 2-1/4 .475 4 32227 HSV-RN-R-40500-R.030

1/2 5/8 6 3-3/8 .475 4 32242 HSV-RN-M-40500-R.030

1/2 5/8 6 4-1/8 .475 4 32257 HSV-RN-L-40500-R.030

5/8

5/8 3/4 4 1-5/8 .593 4 32272 HSV-RN-S-40625-R.030

5/8 3/4 6 2-3/8 .593 4 32287 HSV-RN-R-40625-R.030

5/8 3/4 6 3-3/8 .593 4 32302 HSV-RN-M-40625-R.030

5/8 3/4 6 4-1/8 .593 4 32317 HSV-RN-L-40625-R.030

3/4

3/4 1 4 2 .712 4 32332 HSV-RN-S-40750-R.030

3/4 1 6 2-1/2 .712 4 32347 HSV-RN-R-40750-R.030

3/4 1 6 3-3/8 .712 4 32362 HSV-RN-M-40750-R.030

3/4 1 6 4-1/8 .712 4 32377 HSV-RN-L-40750-R.030

1

1 1-1/4 4 2-1/4 .950 4 32392 HSV-RN-S-41000-R.030

1 1-1/4 6 2-5/8 .950 4 32407 HSV-RN-R-41000-R.030

1 1-1/4 6 3-3/8 .950 4 32422 HSV-RN-M-41000-R.030

1 1-1/4 6 4-1/8 .950 4 32437 HSV-RN-L-41000-R.030

AA

d2

l2

l1l3

d1

APPROPRIATE MACHINING OPERATIONS FOR HSV-RN-4 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

plus

Strong eccentrically relieved tool Combines two tools into one, for roughing & finishing Variable pitch design helps to eliminate chatter Corner radii allowing for stronger tool corners,

increased tool life and part finish Excellent results in all ferrous materials and Titanium Reduced neck provides a much stronger option for long

reach/deep pocketing applications

STEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

72

For additional

help call us!1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 73.

Page 75: Helical Catalogue

HSV-4, HSV-RN-4Speed & Feed

4-F

LU

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Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLESTEEL CAST IRON HI-TEMP ALLOYSSTAINLESS STEEL

A2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 320 - 480 200 - 400 200 - 300 200 - 300 200 - 300 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 160 - 240 120 - 160 110 - 150 100 - 140 110 - 175 110 - 160 90 - 130 170 - 220 90 - 180 60 - 80 100 - 150

Slot .0006 - .0008 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0006 - .0008 .0005 - .0007 .0003 - .0004 .0004 - .0005HR .0007 - .0010 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0007 - .0010 .0006 - .0008 .0003 - .0005 .0005 - .0006LR .0009 - .0013 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0009 - .0013 .0008 - .0010 .0004 - .0006 .0006 - .0008

Finish .0007 - .0009 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0007 - .0009 .0005 - .0007 .0003 - .0004 .0004 - .0006Slot .0012 - .0016 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0012 - .0016 .0010 - .0013 .0005 - .0007 .0007 - .0010HR .0015 - .0020 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0015 - .0020 .0012 - .0017 .0007 - .0009 .0009 - .0013LR .0019 - .0025 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0019 - .0025 .0015 - .0021 .0009 - .0012 .0012 - .0016

Finish .0013 - .0018 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0013 - .0018 .0011 - .0015 .0006 - .0008 .0008 - .0011Slot .0018 - .0024 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0018 - .0024 .0015 - .0020 .0008 - .0011 .0011 - .0015HR .0022 - .0030 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0022 - .0030 .0018 - .0025 .0010 - .0014 .0014 - .0019LR .0028 - .0038 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0028 - .0038 .0023 - .0031 .0013 - .0017 .0018 - .0024

Finish .0020 - .0027 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0020 - .0027 .0016 - .0022 .0009 - .0012 .0012 - .0017Slot .0024 - .0032 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0024 - .0032 .0020 - .0027 .0011 - .0015 .0015 - .0020HR .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025LR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032

Finish .0026 - .0035 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0026 - .0035 .0022 - .0029 .0012 - .0016 .0016 - .0022Slot .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025HR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032LR .0046 - .0063 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0046 - .0063 .0039 - .0052 .0021 - .0029 .0029 - .0040

Finish .0033 - .0044 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0033 - .0044 .0027 - .0037 .0015 - .0020 .0021 - .0028Slot .0036 - .0048 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0036 - .0048 .0030 - .0040 .0016 - .0022 .0022 - .0030HR .0045 - .0060 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0045 - .0060 .0037 - .0050 .0020 - .0028 .0028 - .0038LR .0056 - .0075 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0056 - .0075 .0046 - .0063 .0026 - .0035 .0035 - .0047

Finish .0039 - .0053 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0039 - .0053 .0033 - .0044 .0018 - .0024 .0025 - .0033Slot .0048 - .0064 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0048 - .0064 .0039 - .0053 .0022 - .0029 .0030 - .0040HR .0060 - .0081 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0060 - .0081 .0049 - .0067 .0027 - .0037 .0037 - .0051LR .0074 - .0101 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0074 - .0101 .0062 - .0083 .0034 - .0046 .0047 - .0063

Finish .0052 - .0071 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0052 - .0071 .0043 - .0059 .0024 - .0032 .0033 - .0045

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50

10xx 13xx P20 13-8 Grey Ductile (Nodular)11xx 41xx P21 15-5 GG-10 Malleable12xx 43xx S-136 17-4 GG-15 GGG-40

Kovar12Lxx 86xx PX5 Carpenter

Custom 465GG-20/25

Invar 3615xx 92xx NAK 55 NAK 80 GG-30/35 GGG-60

Chromoly93xx Invar GG-40 GGG-70

1/8

SFM

Feed per Tooth (FPT)

Surface Feet per Minute (SFM)

Material Guide

3/4

1

1/4

3/8

1/2

5/8

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBS RDOC = 3% to 5% of dia.

ADOC = up to 1 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia.RDOC = 10% to 15% of dia.Le

ngth

Bel

ow S

hank

(LBS

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 1x dia.ADOC = up to 25% of dia.

ADOC = up to 50% of dia.ADOC = LOC

Depth of Cut Guide: REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOC

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.Le

ngth

of C

ut (L

OC

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 3 x dia.We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 50% x dia.ADOC = LOC

RDOC = 3% to 5% of dia.

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 73

Page 76: Helical Catalogue

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d2 d1

l2l1

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HST-4-BN (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Ball Nose Tool Description

1/81/8 1/4 1-1/2 4 16017 HST-S-40125-BN

1/8 1/2 2-1/2 4 16032 HST-R-40125-BN

3/163/16 5/16 2 4 16062 HST-S-40187-BN

3/16 9/16 2-1/2 4 16077 HST-R-40187-BN

1/4

1/4 3/8 2 4 16107 HST-S-40250-BN

1/4 1/2 2-1/2 4 16112 HST-SR-40250-BN

1/4 3/4 2-1/2 4 16122 HST-R-40250-BN

5/165/16 7/16 2 4 16167 HST-S-40312-BN

5/16 13/16 2-1/2 4 16182 HST-R-40312-BN

3/83/8 1/2 2 4 16212 HST-S-40375-BN

3/8 1 3 4 16227 HST-R-40375-BN

1/2

1/2 5/8 2-1/2 4 16317 HST-S-40500-BN

1/2 1 3 4 16332 HST-SR-40500-BN

1/2 1-1/4 3 4 16347 HST-R-40500-BN

5/8

5/8 3/4 3 4 16392 HST-S-40625-BN

5/8 1-1/8 3-1/2 4 16407 HST-SR-40625-BN

5/8 1-5/8 4 4 16422 HST-R-40625-BN

3/43/4 1 3 4 16467 HST-S-40750-BN

3/4 1-5/8 4 4 16482 HST-R-40750-BN

11 1-1/4 4 4 16527 HST-S-41000-BN

1 2 4-1/2 4 16542 HST-R-41000-BN

HST-4-BNAA

74

APPROPRIATE MACHINING OPERATIONS FOR HST-4-BN TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Ball Nose Radius: +/- .001

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

For additional

help call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 75.

Non-variable pitch

Excellent tool for contouring and finishing

Provides superior surface finish

Page 77: Helical Catalogue

4-F

LU

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HST-4-BNSpeed & Feed

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 75

Feed Rate Guide: REGULAR STYLE

RDOC

ADOC

LOC

Regular Style

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOCLeng

th o

f Cut

(LO

C)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 3 x dia.We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 50% x dia.ADOC = LOC

RDOC = 3% to 5% of dia.

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

STEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYSA2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 320 - 480 200 - 400 200 - 300 200 - 300 200 - 300 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 160 - 240 120 - 160 110 - 150 100 - 140 110 - 175 110 - 160 90 - 130 170 - 220 90 - 180 60 - 80 100 - 150

Slot .0006 - .0008 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0004 - .0006 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0006 - .0008 .0005 - .0007 .0003 - .0004 .0004 - .0005HR .0007 - .0010 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0005 - .0007 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0007 - .0010 .0006 - .0008 .0003 - .0005 .0005 - .0006LR .0009 - .0013 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0006 - .0009 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0009 - .0013 .0008 - .0010 .0004 - .0006 .0006 - .0008

Finish .0007 - .0009 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0007 - .0009 .0005 - .0007 .0003 - .0004 .0004 - .0006Slot .0012 - .0016 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0008 - .0011 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0012 - .0016 .0010 - .0013 .0005 - .0007 .0007 - .0010HR .0015 - .0020 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0010 - .0014 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0015 - .0020 .0012 - .0017 .0007 - .0009 .0009 - .0013LR .0019 - .0025 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0013 - .0017 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0019 - .0025 .0015 - .0021 .0009 - .0012 .0012 - .0016

Finish .0013 - .0018 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0009 - .0012 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0013 - .0018 .0011 - .0015 .0006 - .0008 .0008 - .0011Slot .0018 - .0024 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0012 - .0017 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0018 - .0024 .0015 - .0020 .0008 - .0011 .0011 - .0015HR .0022 - .0030 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0015 - .0021 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0022 - .0030 .0018 - .0025 .0010 - .0014 .0014 - .0019LR .0028 - .0038 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0019 - .0026 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0028 - .0038 .0023 - .0031 .0013 - .0017 .0018 - .0024

Finish .0020 - .0027 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0013 - .0018 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0020 - .0027 .0016 - .0022 .0009 - .0012 .0012 - .0017Slot .0024 - .0032 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0016 - .0022 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0024 - .0032 .0020 - .0027 .0011 - .0015 .0015 - .0020HR .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0020 - .0028 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025LR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032

Finish .0026 - .0035 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0018 - .0024 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0026 - .0035 .0022 - .0029 .0012 - .0016 .0016 - .0022Slot .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0020 - .0028 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025HR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032LR .0046 - .0063 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0032 - .0043 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0046 - .0063 .0039 - .0052 .0021 - .0029 .0029 - .0040

Finish .0033 - .0044 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0022 - .0030 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0033 - .0044 .0027 - .0037 .0015 - .0020 .0021 - .0028Slot .0036 - .0048 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0024 - .0033 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0036 - .0048 .0030 - .0040 .0016 - .0022 .0022 - .0030HR .0045 - .0060 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0031 - .0041 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0045 - .0060 .0037 - .0050 .0020 - .0028 .0028 - .0038LR .0056 - .0075 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0038 - .0052 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0056 - .0075 .0046 - .0063 .0026 - .0035 .0035 - .0047

Finish .0039 - .0053 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0027 - .0036 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0039 - .0053 .0033 - .0044 .0018 - .0024 .0025 - .0033Slot .0048 - .0064 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0033 - .0044 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0048 - .0064 .0039 - .0053 .0022 - .0029 .0030 - .0040HR .0060 - .0081 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0041 - .0055 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0060 - .0081 .0049 - .0067 .0027 - .0037 .0037 - .0051LR .0074 - .0101 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0051 - .0069 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0074 - .0101 .0062 - .0083 .0034 - .0046 .0047 - .0063

Finish .0052 - .0071 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0036 - .0049 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0052 - .0071 .0043 - .0059 .0024 - .0032 .0033 - .0045

3/4

1

1/4

3/8

1/2

5/8

1/8

SFM

Feed per Tooth (FPT)

Surface Feet per Minute (SFM)

Material Guide

Invar GG-40 GGG-70Chromoly

93xx Invar 3615xx 92xx NAK 55 NAK 80 GGG-60Kovar12Lxx 86xx PX5 Carpenter

Custom 465GG-20/25

12xx 43xx S-136 17-4 GG-15 GGG-4011xx 41xx P21 15-5 GG-10 Malleable> 50Rc.10xx 13xx P20 13-8 Grey Ductile (Nodular)Steel Grades

90 140-

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50GG-30/35

HARD STEEL

CONTOURING – Ball NoseRoughing – RDOC/ADOC 10% of dia.Finishing – RDOC/ADOC 3% of dia.

Page 78: Helical Catalogue

CASE STUDY:

Helical 5-Flute variable pitch end mill driven by VoluMill® tool path.

Material: Titanium Ti-6AL-4VCutting Tool: HEV-R-50500-R.030

(edp #34287)SFM: 500RPM: 3,820FPT: .0066IPM: 126ADOC: 1.000RDOC: 0.035MRR: 4.41

Page 79: Helical Catalogue

5-Flute Steel

Tooling

Page 80: Helical Catalogue

787878

d2 d1

l2l1

HEV-5

5-F

LU

TE

Provides an immediate 20% productivity increase over 4-fluted tools

An excellent choice in light profiling or finishing applications

Achieves superior performance due to its odd number of flutes and HP variable pitch design

Good results in all ferrous materials and Titanium up to 55 Rc

Continued on next page

AA

APPROPRIATE MACHINING OPERATIONS FOR HEV-5 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

Speed & Feed on page 81.

HEV-5 (Aplus Coated)(d1)

Cutting Dia.

(d2)Shank

Dia.

(l1) LOC

(l2)OAL

No. of Flutes

Square End

Corner Radius ToolDescription.010 .020 .030 .060 .090 .120 .190 .250

1/8

1/8 1/4 1-1/2 5 44017 34017 45017 HEV-S-50125

1/8 1/2 2-1/2 5 44032 34032 45032 HEV-R-50125

1/8 3/4 2-1/2 5 44047 34047 45047 HEV-M-50125

3/16

3/16 5/16 2 5 44062 34062 45062 HEV-S-50187

3/16 9/16 2-1/2 5 44077 34077 45077 HEV-R-50187

3/16 3/4 2-1/2 5 44092 34092 45092 HEV-M-50187

1/4

1/4 3/8 2 5 44107 34107 45107 45108 HEV-S-50250

1/4 1/2 2-1/2 5 44122 34122 45122 45123 HEV-SR-50250

1/4 3/4 2-1/2 5 44137 34137 45137 45138 HEV-R-50250

1/4 1 3 5 44152 34152 45152 45153 HEV-M-50250

1/4 1-1/4 3 5 44157 34157 45157 45158 HEV-L-50250

5/16

5/16 7/16 2 5 44167 34167 45167 45168 HEV-S-50312

5/16 13/16 2-1/2 5 44182 34182 45182 45183 HEV-R-50312

5/16 1 3 5 44197 34197 45197 45198 HEV-M-50312

3/8

3/8 1/2 2 5 44212 34212 45212 45213 45214 HEV-S-50375

3/8 1 3 5 44227 34227 45227 45228 45229 HEV-R-50375

3/8 1-1/4 3 5 44242 34242 45242 45243 45244 HEV-M-50375

3/8 1-1/2 3-1/2 5 44247 34247 45247 45248 45249 HEV-L-50375

1/2

1/2 5/8 2-1/2 5 44257 34257 45257 45258 45259 HEV-S-50500

1/2 1 3 5 44272 34272 45272 45273 45274 HEV-SR-50500

1/2 1-1/4 3 5 44287 34287 45287 45288 45289 HEV-R-50500

1/2 1-5/8 4 5 44302 34302 45302 45303 45304 HEV-M-50500

1/2 2 4 5 44307 34307 45307 45308 45309 HEV-L-50500

5/8

5/8 3/4 3 5 44317 34317 45317 45318 45319 HEV-S-50625

5/8 1-1/4 3-1/2 5 44322 34322 45322 45323 45324 HEV-SR-50625

5/8 1-5/8 3-1/2 5 44332 34332 45332 45333 45334 HEV-R-50625

5/8 2-1/8 4 5 44347 34347 45347 45348 45349 HEV-M-50625

5/8 2-1/2 5 5 44352 34352 45352 45353 45354 HEV-L-50625

3/4

3/4 1 3 5 44362 34362 45362 45363 45364 45365 45366 HEV-S-50750

3/4 1-5/8 4 5 44377 34377 45377 45378 45379 45380 45381 HEV-R-50750

3/4 2-1/4 5 5 44392 34392 45392 45393 45394 45395 45396 HEV-M-50750

3/4 2-3/4 5 5 44397 34397 45397 45398 45399 45400 45401 HEV-L-50750

3/4 3-1/4 6 5 44402 34402 45402 45403 45404 45405 45406 HEV-LX-50750

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Page 81: Helical Catalogue

7979(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 79

d2 d1

l2l1

HEV-5

5-F

LU

TE

* Refl ects a non-stock standard - please call us for availability

AA

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR HEV-5 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

For additional

help call us!

1-866-543-54221-866-543-5422

www.1helical.com

HEV-5 (Aplus Coated)(d1)

Cutting Dia.

(d2)Shank

Dia.

(l1) LOC

(l2)OAL

No. of Flutes

Square End

Corner Radius ToolDescription.010 .020 .030 .060 .090 .120 .190 .250

1

1 1-1/4 4 5 44407 34407 45407 45408 45409 45410 45411 HEV-S-51000

1 2 4-1/2 5 44422 34422 45422 45423 45424 45425 45426 HEV-R-51000

1 2-5/8 5 5 44437 34437 45437 45438 45439 45440 45441 HEV-M-51000

1 3-1/4 6 5 44442 34442 45442 45443 45444 45445 45446 HEV-L-51000

1 4-1/4 7 5 44447 34447 45447 45448 45449 45450 45451 HEV-X-51000

1-1/4

1-1/4 1-1/2 4-1/2 5 44452* 34452* 45452* 45453* 45454* 45455* HEV-S-51250

1-1/4 2 4-1/2 5 44467* 34467* 45467* 45468* 45469* 45470* HEV-R-51250

1-1/4 2-5/8 5-1/2 5 44482* 34482* 45482* 45483* 45484* 45485* HEV-M-51250

1-1/4 3-1/4 6 5 44497* 34497* 45497* 45498* 45499* 45500* HEV-L-51250

1-1/4 4-1/2 7 5 44512* 34512* 45512* 45513* 45514* 45515* HEV-LX-51250

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Speed & Feed on page 81.

Page 82: Helical Catalogue

8080

HEV-RN-5 (Aplus Coated)(d1)

Cutting Dia.

(d2)Shank

Dia.

(l1) LOC

(l2)OAL

(l3)LBS

NeckDia.

No. of Flutes

Square End

Corner Radius ToolDescription.010 .020 .030 .060 .090 .120 .190 .250

1/8

1/8 5/32 2 3/8 .118 5 50017 35017 51017 HEV-RN-S-50125

1/8 5/32 2 1/2 .118 5 50032 35032 51032 HEV-RN-R-50125

1/8 5/32 2-1/2 3/4 .118 5 50047 35047 51047 HEV-RN-M-50125

3/16

3/16 7/32 2 1/2 .178 5 50062 35062 51062 HEV-RN-R-50187

3/16 7/32 2-1/2 3/4 .178 5 50077 35077 51077 HEV-RN-M-50187

3/16 7/32 2-1/2 1-1/8 .178 5 50092 35092 51092 HEV-RN-L-50187

1/4

1/4 3/8 4 3/4 .237 5 50107 35107 51107 51108 HEV-RN-S-50250

1/4 3/8 4 1-1/8 .237 5 50122 35122 51122 51123 HEV-RN-R-50250

1/4 3/8 4 2-1/8 .237 5 50137 35137 51137 51138 HEV-RN-M-50250

3/8

3/8 1/2 4 1-1/8 .356 5 50152 35152 51152 51153 51154 HEV-RN-S-50375

3/8 1/2 4 2-1/8 .356 5 50167 35167 51167 51168 51169 HEV-RN-R-50375

3/8 1/2 6 3-1/8 .356 5 50197 35197 51197 51198 51199 HEV-RN-M-50375

3/8 1/2 6 4-1/8 .356 5 50212 35212 51212 51213 51214 HEV-RN-L-50375

1/2

1/2 5/8 4 1-1/2 .475 5 50227 35227 51227 51228 51229 HEV-RN-S-50500

1/2 5/8 4 2-1/4 .475 5 50242 35242 51242 51243 51244 HEV-RN-R-50500

1/2 5/8 6 3-3/8 .475 5 50272 35272 51272 51273 51274 HEV-RN-M-50500

1/2 5/8 6 4-1/8 .475 5 50287 35287 51287 51288 51289 HEV-RN-L-50500

5/8

5/8 3/4 4 1-5/8 .593 5 50302 35302 51302 51303 51304 HEV-RN-S-50625

5/8 3/4 6 2-3/8 .593 5 50317 35317 51317 51318 51319 HEV-RN-R-50625

5/8 3/4 6 3-3/8 .593 5 50332 35332 51332 51333 51334 HEV-RN-M-50625

5/8 3/4 6 4-1/8 .593 5 50347 35347 51347 51348 51349 HEV-RN-L-50625

3/4

3/4 1 4 2 .712 5 50362 35362 51362 51363 51364 51365 51366 HEV-RN-S-50750

3/4 1 6 2-1/2 .712 5 50377 35377 51377 51378 51379 51380 51381 HEV-RN-R-50750

3/4 1 6 3-3/8 .712 5 50392 35392 51392 51393 51394 51395 51396 HEV-RN-M-50750

3/4 1 6 4-1/8 .712 5 50407 35407 51407 51408 51409 51410 51411 HEV-RN-L-50750

1

1 1-1/4 4 2-1/4 .950 5 50422 35422 51422 51423 51424 51425 51426 HEV-RN-S-51000

1 1-1/4 6 2-5/8 .950 5 50437 35437 51437 51438 51439 51440 51441 HEV-RN-R-51000

1 1-1/4 6 3-3/8 .950 5 50452 35452 51452 51453 51454 51455 51456 HEV-RN-M-51000

1 1-1/4 6 4-1/8 .950 5 50467 35467 51467 51468 51469 51470 51471 HEV-RN-L-51000

1-1/4

1-1/4 1-1/2 5 2-1/4 1.188 5 50482* 35482* 51482* 51483* 51484* 51485* HEV-RN-S-51250

1-1/4 1-1/2 6 2-5/8 1.188 5 50497* 35497* 51497* 51498* 51499* 51500* HEV-RN-R-51250

1-1/4 1-1/2 6 3-3/8 1.188 5 50512* 35512* 51512* 51513* 51514* 51515* HEV-RN-M-51250

1-1/4 1-1/2 6 4-1/8 1.188 5 50527* 35527* 51527* 51528* 51529* 51530* HEV-RN-L-51250

80

HEV-RN-5

5-F

LU

TE

Provides an immediate 20% productivity increase over 4-fluted tools

An excellent choice in light profiling or finishing applications Achieves superior performance due to its odd number of

flutes and HP variable pitch design Reduced neck configuration allows for a much stronger

option in deep pocketing applications Good results in all ferrous materials and Titanium up to

55 Rc

AA

* Refl ects a non-stock standard - please call us for availability

d2

l2

l1l3

d1

APPROPRIATE MACHINING OPERATIONS FOR HEV-RN-5 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Speed & Feed on page 81.

Page 83: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 81

HEV-5, HEV-RN-5Speed & Feed

5-F

LU

TE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBS RDOC = 3% to 5% of dia.

ADOC = up to 1 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 40% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia.RDOC = 10% to 15% of dia.Le

ngth

Bel

ow S

hank

(LBS

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 1x dia.ADOC = up to 25% of dia.

ADOC = up to 50% of dia.ADOC = LOC

Depth of Cut Guide: REDUCED NECK STYLE

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOCLeng

th o

f Cut

(LO

C)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 3 x dia.We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 50% x dia.ADOC = LOC

RDOC = 3% to 5% of dia.

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

HARD STEEL

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLESTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

A2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 320 - 480 200 - 400 200 - 300 200 - 300 200 - 300 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 160 - 240 120 - 160 110 - 150 100 - 140 110 - 175 110 - 160 90 - 130 170 - 220 90 - 180 60 - 80 100 - 150

Slot .0006 - .0008 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0004 - .0006 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0006 - .0008 .0005 - .0007 .0003 - .0004 .0004 - .0005HR .0007 - .0010 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0005 - .0007 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0007 - .0010 .0006 - .0008 .0003 - .0005 .0005 - .0006LR .0009 - .0013 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0006 - .0009 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0009 - .0013 .0008 - .0010 .0004 - .0006 .0006 - .0008

Finish .0007 - .0009 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0007 - .0009 .0005 - .0007 .0003 - .0004 .0004 - .0006Slot .0012 - .0016 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0008 - .0011 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0012 - .0016 .0010 - .0013 .0005 - .0007 .0007 - .0010HR .0015 - .0020 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0010 - .0014 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0015 - .0020 .0012 - .0017 .0007 - .0009 .0009 - .0013LR .0019 - .0025 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0013 - .0017 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0019 - .0025 .0015 - .0021 .0009 - .0012 .0012 - .0016

Finish .0013 - .0018 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0009 - .0012 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0013 - .0018 .0011 - .0015 .0006 - .0008 .0008 - .0011Slot .0018 - .0024 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0012 - .0017 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0018 - .0024 .0015 - .0020 .0008 - .0011 .0011 - .0015HR .0022 - .0030 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0015 - .0021 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0022 - .0030 .0018 - .0025 .0010 - .0014 .0014 - .0019LR .0028 - .0038 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0019 - .0026 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0028 - .0038 .0023 - .0031 .0013 - .0017 .0018 - .0024

Finish .0020 - .0027 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0013 - .0018 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0020 - .0027 .0016 - .0022 .0009 - .0012 .0012 - .0017Slot .0024 - .0032 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0016 - .0022 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0024 - .0032 .0020 - .0027 .0011 - .0015 .0015 - .0020HR .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0020 - .0028 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025LR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032

Finish .0026 - .0035 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0018 - .0024 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0026 - .0035 .0022 - .0029 .0012 - .0016 .0016 - .0022Slot .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0020 - .0028 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025HR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032LR .0046 - .0063 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0032 - .0043 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0046 - .0063 .0039 - .0052 .0021 - .0029 .0029 - .0040

Finish .0033 - .0044 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0022 - .0030 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0033 - .0044 .0027 - .0037 .0015 - .0020 .0021 - .0028Slot .0036 - .0048 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0024 - .0033 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0036 - .0048 .0030 - .0040 .0016 - .0022 .0022 - .0030HR .0045 - .0060 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0031 - .0041 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0045 - .0060 .0037 - .0050 .0020 - .0028 .0028 - .0038LR .0056 - .0075 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0038 - .0052 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0056 - .0075 .0046 - .0063 .0026 - .0035 .0035 - .0047

Finish .0039 - .0053 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0027 - .0036 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0039 - .0053 .0033 - .0044 .0018 - .0024 .0025 - .0033Slot .0048 - .0064 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0033 - .0044 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0048 - .0064 .0039 - .0053 .0022 - .0029 .0030 - .0040HR .0060 - .0081 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0041 - .0055 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0060 - .0081 .0049 - .0067 .0027 - .0037 .0037 - .0051LR .0074 - .0101 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0051 - .0069 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0074 - .0101 .0062 - .0083 .0034 - .0046 .0047 - .0063

Finish .0052 - .0071 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0036 - .0049 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0052 - .0071 .0043 - .0059 .0024 - .0032 .0033 - .0045

Slot .0055 - .0074 .0047 - .0063 .0044 - .0059 .0039 - .0053 .0038 - .0051 .0047 - .0063 .0044 - .0059 .0039 - .0053 .0055 - .0074 .0045 - .0061 .0025 - .0034 .0034 - .0047

HR .0068 - .0093 .0059 - .0079 .0055 - .0074 .0049 - .0066 .0047 - .0063 .0059 - .0079 .0055 - .0074 .0049 - .0066 .0068 - .0093 .0057 - .0077 .0031 - .0042 .0043 - .0058

LR .0086 - .0116 .0073 - .0099 .0068 - .0093 .0061 - .0083 .0059 - .0079 .0073 - .0099 .0068 - .0093 .0061 - .0083 .0086 - .0116 .0071 - .0096 .0039 - .0053 .0054 - .0073

Finish .0060 - .0081 .0052 - .0070 .0048 - .0065 .0043 - .0058 .0041 - .0056 .0052 - .0070 .0048 - .0065 .0043 - .0058 .0060 - .0081 .0050 - .0068 .0028 - .0037 .0038 - .0051

1 1/4

3/4

1

1/4

3/8

1/2

5/8

1/8

SFM

Feed per Tooth (FPT)

Surface Feet per Minute (SFM)

Material Guide

Invar GG-40 GGG-70Chromoly

93xx Invar 3615xx 92xx NAK 55 NAK 80 GGG-60Kovar12Lxx 86xx PX5 Carpenter

Custom 465GG-20/25

12xx 43xx S-136 17-4 GG-15 GGG-4011xx 41xx P21 15-5 GG-10 Malleable> 50Rc.10xx 13xx P20 13-8 Grey Ductile (Nodular)Steel Grades

90 140-

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50GG-30/35

Page 84: Helical Catalogue

8282

d2 d1

l2l1

82

HEF-5 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

1/8

1/8 1/4 1-1/2 5 05007 HEF-S-50125

1/8 1/2 2-1/2 5 05022 HEF-R-50125

1/8 3/4 2-1/2 5 05037 HEF-L-50125

3/16

3/16 5/16 2 5 05067 HEF-S-50187

3/16 9/16 2-1/2 5 05082 HEF-R-50187

3/16 3/4 2-1/2 5 05097 HEF-M-50187

1/4

1/4 3/8 2 5 05127 HEF-S-50250

1/4 1/2 2-1/2 5 05132 HEF-SR-50250

1/4 3/4 2-1/2 5 05142 HEF-R-50250

1/4 1 3 5 05157 HEF-M-50250

1/4 1-1/4 3 5 05172 HEF-L-50250

1/4 1-3/4 4 5 05182 HEF-X-50250

5/16

5/16 7/16 2 5 05202 HEF-S-50312

5/16 13/16 2-1/2 5 05217 HEF-R-50312

5/16 1 3 5 05232 HEF-M-50312

5/16 1-1/4 3 5 05247 HEF-L-50312

5/16 2-1/8 4 5 05262 HEF-X-50312

3/8

3/8 1/2 2 5 05292 HEF-S-50375

3/8 1 3 5 05307 HEF-R-50375

3/8 1-1/4 3 5 05322 HEF-M-50375

3/8 1-1/2 3-1/2 5 05337 HEF-L-50375

3/8 2 4 5 05352 HEF-LX-50375

3/8 2-1/2 5 5 05367 HEF-X-50375

7/16

7/16 9/16 2-3/4 5 05397 HEF-S-50437

7/16 1 2-3/4 5 05412 HEF-R-50437

7/16 2 4 5 05427 HEF-L-50437

1/2

1/2 5/8 2-1/2 5 05457 HEF-S-50500

1/2 1 3 5 05472 HEF-SR-50500

1/2 1-1/4 3 5 05487 HEF-R-50500

1/2 1-5/8 4 5 05502 HEF-M-50500

1/2 2 4 5 05517 HEF-L-50500

1/2 2-1/2 5 5 05532 HEF-LX-50500

1/2 3-1/8 6 5 05547 HEF-X-50500

5-F

LU

TE

HEF-5

Continued on next page

AA

APPROPRIATE MACHINING OPERATIONS FOR HEF-5 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0005 max.

Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Speed & Feed on page 84.

Non-variable pitch An excellent choice in light roughing or finishing applications Achieves superior performance due to its odd number of flutes Available with Aplus coating for maximum performance

Provides an immediate 20% productivity increase over 4-fluted tools

Page 85: Helical Catalogue

8383

d2 d1

l2l1

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 83

5-F

LU

TE

HEF-5

HEF-5 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

5/8

5/8 3/4 3 5 05607 HEF-S-50625

5/8 1-5/8 3-1/2 5 05622 HEF-R-50625

5/8 2-1/8 4 5 05637 HEF-M-50625

5/8 2-1/2 5 5 05652 HEF-L-50625

5/8 3-1/4 6 5 05662 HEF-LX-50625

5/8 4 6 5 05667 HEF-X-50625

3/4

3/4 1 3 5 05697 HEF-S-50750

3/4 1-5/8 4 5 05712 HEF-R-50750

3/4 2-1/4 5 5 05727 HEF-M-50750

3/4 2-3/4 5 5 05742 HEF-ML-50750

3/4 3-1/2 6 5 05757 HEF-L-50750

3/4 4 6 5 05772 HEF-X-50750

1

1 1-1/4 4 5 05862 HEF-S-51000

1 2 4-1/2 5 05877 HEF-R-51000

1 2-5/8 5 5 05892 HEF-M-51000

1 3-1/4 6 5 05907 HEF-L-51000

1 4-1/8 7 5 05922 HEF-X-51000

1-1/4

1-1/4 2 4-1/2 5 05942 HEF-R-51250

1-1/4 2-5/8 5-1/2 5 05952 HEF-M-51250

1-1/4 3-1/4 6 5 05962 HEF-L-51250

1-1/4 4-1/2 7 5 05972 HEF-LX-51250

1-1/4 5 7-1/2 5 05982 HEF-X-51250

AA

Continued from previous page

APPROPRIATE MACHINING OPERATIONS FOR HEF-5 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0005 max.

Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

For additional

help call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 84.

Page 86: Helical Catalogue

8484

Slotting (S) Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOC

ADOC = up to 1.5 x dia.RDOC = 30% to 50% of dia.

ADOC = up to 1 x dia.RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia.RDOC = 10% to 15% of dia.Le

ngth

of C

ut (L

OC

)

Heavy Roughing (HR)

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 15% to 25% of dia.

ADOC = up to 3 x dia.We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 50% x dia.ADOC = LOC

RDOC = 3% to 5% of dia.

Depth of Cut Guide: REGULAR STYLE

Please visit our Technical Section on Pages 98-135 for further assistance.

HARD STEEL

Feed Rate Guide: REGULAR STYLESTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

A2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 320 - 480 200 - 400 200 - 300 200 - 300 200 - 300 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 160 - 240 120 - 160 110 - 150 100 - 140 110 - 175 110 - 160 90 - 130 170 - 220 90 - 180 60 - 80 100 - 150

Slot .0006 - .0008 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0004 - .0006 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0006 - .0008 .0005 - .0007 .0003 - .0004 .0004 - .0005HR .0007 - .0010 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0005 - .0007 .0006 - .0009 .0006 - .0008 .0005 - .0007 .0007 - .0010 .0006 - .0008 .0003 - .0005 .0005 - .0006LR .0009 - .0013 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0006 - .0009 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0009 - .0013 .0008 - .0010 .0004 - .0006 .0006 - .0008

Finish .0007 - .0009 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0004 - .0006 .0006 - .0008 .0005 - .0007 .0005 - .0006 .0007 - .0009 .0005 - .0007 .0003 - .0004 .0004 - .0006Slot .0012 - .0016 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0008 - .0011 .0010 - .0014 .0010 - .0013 .0009 - .0012 .0012 - .0016 .0010 - .0013 .0005 - .0007 .0007 - .0010HR .0015 - .0020 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0010 - .0014 .0013 - .0017 .0012 - .0016 .0011 - .0014 .0015 - .0020 .0012 - .0017 .0007 - .0009 .0009 - .0013LR .0019 - .0025 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0013 - .0017 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0019 - .0025 .0015 - .0021 .0009 - .0012 .0012 - .0016

Finish .0013 - .0018 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0009 - .0012 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0013 - .0018 .0011 - .0015 .0006 - .0008 .0008 - .0011Slot .0018 - .0024 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0012 - .0017 .0015 - .0021 .0014 - .0019 .0013 - .0017 .0018 - .0024 .0015 - .0020 .0008 - .0011 .0011 - .0015HR .0022 - .0030 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0015 - .0021 .0019 - .0026 .0018 - .0024 .0016 - .0022 .0022 - .0030 .0018 - .0025 .0010 - .0014 .0014 - .0019LR .0028 - .0038 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0019 - .0026 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0028 - .0038 .0023 - .0031 .0013 - .0017 .0018 - .0024

Finish .0020 - .0027 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0013 - .0018 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0020 - .0027 .0016 - .0022 .0009 - .0012 .0012 - .0017Slot .0024 - .0032 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0016 - .0022 .0020 - .0028 .0019 - .0026 .0017 - .0023 .0024 - .0032 .0020 - .0027 .0011 - .0015 .0015 - .0020HR .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0020 - .0028 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025LR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032

Finish .0026 - .0035 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0018 - .0024 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0026 - .0035 .0022 - .0029 .0012 - .0016 .0016 - .0022Slot .0030 - .0040 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0020 - .0028 .0026 - .0035 .0024 - .0032 .0021 - .0029 .0030 - .0040 .0025 - .0033 .0014 - .0018 .0019 - .0025HR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032LR .0046 - .0063 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0032 - .0043 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0046 - .0063 .0039 - .0052 .0021 - .0029 .0029 - .0040

Finish .0033 - .0044 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0022 - .0030 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0033 - .0044 .0027 - .0037 .0015 - .0020 .0021 - .0028Slot .0036 - .0048 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0024 - .0033 .0031 - .0041 .0029 - .0039 .0026 - .0035 .0036 - .0048 .0030 - .0040 .0016 - .0022 .0022 - .0030HR .0045 - .0060 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0031 - .0041 .0038 - .0052 .0036 - .0048 .0032 - .0043 .0045 - .0060 .0037 - .0050 .0020 - .0028 .0028 - .0038LR .0056 - .0075 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0038 - .0052 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0056 - .0075 .0046 - .0063 .0026 - .0035 .0035 - .0047

Finish .0039 - .0053 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0027 - .0036 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0039 - .0053 .0033 - .0044 .0018 - .0024 .0025 - .0033Slot .0048 - .0064 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0033 - .0044 .0041 - .0055 .0038 - .0052 .0034 - .0046 .0048 - .0064 .0039 - .0053 .0022 - .0029 .0030 - .0040HR .0060 - .0081 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0041 - .0055 .0051 - .0069 .0048 - .0064 .0043 - .0058 .0060 - .0081 .0049 - .0067 .0027 - .0037 .0037 - .0051LR .0074 - .0101 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0051 - .0069 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0074 - .0101 .0062 - .0083 .0034 - .0046 .0047 - .0063

Finish .0052 - .0071 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0036 - .0049 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0052 - .0071 .0043 - .0059 .0024 - .0032 .0033 - .0045

Slot .0055 - .0074 .0047 - .0063 .0044 - .0059 .0039 - .0053 .0038 - .0051 .0047 - .0063 .0044 - .0059 .0039 - .0053 .0055 - .0074 .0045 - .0061 .0025 - .0034 .0034 - .0047

HR .0068 - .0093 .0059 - .0079 .0055 - .0074 .0049 - .0066 .0047 - .0063 .0059 - .0079 .0055 - .0074 .0049 - .0066 .0068 - .0093 .0057 - .0077 .0031 - .0042 .0043 - .0058

LR .0086 - .0116 .0073 - .0099 .0068 - .0093 .0061 - .0083 .0059 - .0079 .0073 - .0099 .0068 - .0093 .0061 - .0083 .0086 - .0116 .0071 - .0096 .0039 - .0053 .0054 - .0073

Finish .0060 - .0081 .0052 - .0070 .0048 - .0065 .0043 - .0058 .0041 - .0056 .0052 - .0070 .0048 - .0065 .0043 - .0058 .0060 - .0081 .0050 - .0068 .0028 - .0037 .0038 - .0051

1 1/4

3/4

1

1/4

3/8

1/2

5/8

1/8

SFM

Feed per Tooth (FPT)

Surface Feet per Minute (SFM)

Material Guide

Invar GG-40 GGG-70Chromoly

93xx Invar 3615xx 92xx NAK 55 NAK 80 GGG-60Kovar12Lxx 86xx PX5 Carpenter

Custom 465GG-20/25

12xx 43xx S-136 17-4 GG-15 GGG-4011xx 41xx P21 15-5 GG-10 Malleable> 50Rc.10xx 13xx P20 13-8 Grey Ductile (Nodular)Steel Grades

90 140-

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50GG-30/35

HEF-5Speed & Feed

5-F

LU

TE

RDOC

ADOC

LOC

Regular Style

84

Page 87: Helical Catalogue

7-Flute Steel

Tooling

Page 88: Helical Catalogue

8686

d2

l2l1

d1

86

HSF-7

7-F

LU

TE

HSF-7 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes Sq. End Tool Description

1/4

1/4 3/8 2 7 24017 HSF-S-70250

1/4 1/2 2-1/2 7 24022 HSF-SR-70250

1/4 3/4 2-1/2 7 24032 HSF-R-70250

1/4 1-1/4 3 7 24047 HSF-L-70250

1/4 1-3/4 4 7 24062 HSF-X-70250

5/16

5/16 7/16 2 7 24092 HSF-S-70312

5/16 13/16 2-1/2 7 24107 HSF-R-70312

5/16 1-3/8 3-1/2 7 24122 HSF-L-70312

5/16 2 4 7 24137 HSF-X-70312

3/8

3/8 1/2 2 7 24167 HSF-S-70375

3/8 7/8 2-1/2 7 24182 HSF-SR-70375

3/8 1 3 7 24187 HSF-R-70375

3/8 1-1/2 3-1/2 7 24197 HSF-L-70375

3/8 2-1/2 5 7 24212 HSF-X-70375

7/16

7/16 9/16 2-3/4 7 24242 HSF-S-70437

7/16 1 2-3/4 7 24257 HSF-R-70437

7/16 1-1/2 3-1/2 7 24272 HSF-M-70437

7/16 2-3/4 5 7 24287 HSF-X-70437

1/2

1/2 3/4 2-1/2 7 24317 HSF-S-70500

1/2 1-1/4 3 7 24332 HSF-R-70500

1/2 2 4 7 24347 HSF-L-70500

1/2 3-1/4 6 7 24362 HSF-X-70500

5/8

5/8 3/4 3 7 24392 HSF-S-70625

5/8 1-5/8 4 7 24407 HSF-R-70625

5/8 2 4 7 24422 HSF-M-70625

5/8 3-1/4 6 7 24437 HSF-LX-70625

3/4

3/4 1 3 7 24467 HSF-S-70750

3/4 1-5/8 4 7 24482 HSF-R-70750

3/4 2-1/4 5 7 24497 HSF-M-70750

3/4 3-1/4 6 7 24512 HSF-L-70750

1

1 1-1/4 4 7 24542 HSF-S-71000

1 2 4-1/2 7 24557 HSF-R-71000

1 3-1/4 6 7 24572 HSF-ML-71000

1 4-1/8 7 7 24587 HSF-X-71000

1-1/4

1-1/4 2 4-1/2 7 24617 HSF-R-71250

1-1/4 2-5/8 5-1/2 7 24632 HSF-M-71250

1-1/4 3-1/4 6 7 24647 HSF-L-71250

1-1/4 5 7-1/2 7 24662 HSF-X-71250

AA

APPROPRIATE MACHINING OPERATIONS FOR HSF-7 TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0005 max.

Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Speed & Feed on page 87.

Non-variable pitch Provides an immediate 40% productivity increase over

5-fluted tools An excellent choice in light profiling or finishing applications Achieves superior performance due to its odd number of flutes Available with Aplus coating for maximum performance Good results in all ferrous materials and Titanium up to

Page 89: Helical Catalogue

HSF-7Speed & Feed

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 87

7-F

LU

TE

Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOC

ADOC = up to 2 x dia.

ADOC = LOCRDOC = 15% to 20% of dia.

Leng

th o

f Cut

(LO

C)

ADOC = LOCRDOC = 3% to 5% of dia.

ADOC = up to 2x dia.RDOC = 3% to 5% of dia.RDOC = 10% to 15% of dia.

Depth of Cut Guide: REGULAR STYLE

Feed Rate Guide: REGULAR STYLESTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

RDOC

ADOC

LOC

Regular Style

Please visit our Technical Section on Pages 98-135 for further assistance.

HARD STEELA2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 320 - 480 200 - 400 200 - 300 200 - 300 200 - 300 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 160 - 240 120 - 160 110 - 150 100 - 140 110 - 175 110 - 160 90 - 130 170 - 220 90 - 180 60 - 80 100 - 150

LR .0019 - .0025 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0013 - .0017 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0019 - .0025 .0015 - .0021 .0009 - .0012 .0012 - .0016Finish .0013 - .0018 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0009 - .0012 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0013 - .0018 .0011 - .0015 .0006 - .0008 .0008 - .0011

LR .0028 - .0038 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0019 - .0026 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0028 - .0038 .0023 - .0031 .0013 - .0017 .0018 - .0024Finish .0020 - .0027 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0013 - .0018 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0020 - .0027 .0016 - .0022 .0009 - .0012 .0012 - .0017

LR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032Finish .0026 - .0035 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0018 - .0024 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0026 - .0035 .0022 - .0029 .0012 - .0016 .0016 - .0022

LR .0046 - .0063 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0032 - .0043 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0046 - .0063 .0039 - .0052 .0021 - .0029 .0029 - .0040Finish .0033 - .0044 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0022 - .0030 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0033 - .0044 .0027 - .0037 .0015 - .0020 .0021 - .0028

LR .0056 - .0075 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0038 - .0052 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0056 - .0075 .0046 - .0063 .0026 - .0035 .0035 - .0047Finish .0039 - .0053 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0027 - .0036 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0039 - .0053 .0033 - .0044 .0018 - .0024 .0025 - .0033

LR .0074 - .0101 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0051 - .0069 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0074 - .0101 .0062 - .0083 .0034 - .0046 .0047 - .0063Finish .0052 - .0071 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0036 - .0049 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0052 - .0071 .0043 - .0059 .0024 - .0032 .0033 - .0045

LR .0086 - .0116 .0073 - .0099 .0068 - .0093 .0061 - .0083 .0059 - .0079 .0073 - .0099 .0068 - .0093 .0061 - .0083 .0086 - .0116 .0071 - .0096 .0039 - .0053 .0054 - .0073

Finish .0060 - .0081 .0052 - .0070 .0048 - .0065 .0043 - .0058 .0041 - .0056 .0052 - .0070 .0048 - .0065 .0043 - .0058 .0060 - .0081 .0050 - .0068 .0028 - .0037 .0038 - .0051

90 140-

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50GG-30/35

10xx 13xx P20 13-8 Grey Ductile (Nodular)Steel Grades

GGG-4011xx 41xx P21 15-5 GG-10 Malleable> 50Rc.

GG-20/2512xx 43xx S-136 17-4 GG-15

Kovar12Lxx 86xx PX5 Carpenter

Custom 465Invar 36

15xx 92xx NAK 55 NAK 80 GGG-60

Chromoly93xx Invar GG-40 GGG-70

SFM

Feed per Tooth (FPT)

Surface Feet per Minute (SFM)

Material Guide

1 1/4

3/8

3/4

1

1/4

1/2

5/8

Page 90: Helical Catalogue

88

Case StudyHelical 5-flute Variable pitch end mill drivenby VoluMill® high performance tool path.

Material: 17-4 ph (35 Rc)Machine: HAAS VM3Cutting Tool: 5/8” HEV-R-50625-R.030 edp#34332 (see pg. 78)SFM: 658RPM: 4,050IPM: 98FPT: .0048ADOC: 1.25 RDOC: .045MRR: 5.51

before: 28.0 lbs (raw stock)after: 2.8 lbs

Previous cycle time: 2 hrs 20 min.New cycle time: 1 hr. 20 min.

Case StudyHelical 5-flute Variable pitchend mill driven by VoluMill®

tool path.

Material: 4140 (<35 Rc)

Toolpath: VoluMill®

Machine: Milltronics VM20ILTool Used: 1/2” HEV-R-50500-R.030 edp#34287 (see pg. 78)SFM: 1300RPM: 9,932IPM: 250FPT: .005ADOC: 1.00RDOC: .030MRR: 7.50

w stock)

$8,400

cost savings!

7.50

50%cycle time

reduction!

Page 91: Helical Catalogue

898989

Multi-FluteSteel

Tooling

Page 92: Helical Catalogue

909090

d2 d1

l2l1

HXF

Non-variable pitch

Provides a 2x productivity increase over similar 4-fluted tools

An excellent choice in light profiling and finishing applications

Proven with VoluMill tool paths

HXF (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Corner Radius Tool Description.020 .030 .060

1/41/4 3/8 2 7 36016 HXF-S-070250-R.020

1/4 3/4 2-1/2 7 36031 HXF-R-070250-R.020

3/83/8 1/2 2 7 36046 HXF-S-070375-R.020

3/8 1 3 7 36061 HXF-R-070375-R.020

1/2

1/2 5/8 2-1/2 8 36076 HXF-S-080500-R.030

1/2 1 3 8 36091 HXF-SR-080500-R.030

1/2 1-1/4 3 8 36106 HXF-R-080500-R.030

5/85/8 3/4 3 10 36121 HXF-S-100625-R.060

5/8 1-5/8 3-1/2 10 36136 HXF-R-100625-R.060

3/43/4 1 3 12 36151 HXF-S-120750-R.060

3/4 1-5/8 4 12 36166 HXF-R-120750-R.060

11 1-1/4 4 14 36181 HXF-S-141000-R.060

1 2 4-1/2 14 36196 HXF-R-141000-R.060

MU

LTI

AA

APPROPRIATE MACHINING OPERATIONS FOR HXF TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

Speed & Feed on page 92.

Page 93: Helical Catalogue

9191(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 91

d2

l2

l1l3

d1

HXF-RN

MU

LTI

HXF-RN (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

(l3)LBS

NeckDia.

No. of Flutes

Corner Radius Tool Description.020 .030 .060

1/4

1/4 3/8 4 3/4 .237 7 37016 HXF-RN-S-070250-R.020

1/4 3/8 4 1-1/8 .237 7 37031 HXF-RN-R-070250-R.020

1/4 3/8 4 2-1/8 .237 7 37046 HXF-RN-M-070250-R.020

3/8

3/8 1/2 4 1-1/8 .356 7 37061 HXF-RN-S-070375-R.020

3/8 1/2 4 2-1/8 .356 7 37076 HXF-RN-R-070375-R.020

3/8 1/2 6 2-5/8 .356 7 37091 HXF-RN-M-070375-R.020

3/8 1/2 6 3-1/8 .356 7 37106 HXF-RN-L-070375-R.020

3/8 1/2 6 4-1/4 .356 7 37121 HXF-RN-X-070375-R.020

1/2

1/2 5/8 4 1-3/8 .475 8 37136 HXF-RN-S-080500-R.030

1/2 5/8 4 2-1/8 .475 8 37151 HXF-RN-R-080500-R.030

1/2 5/8 6 2-5/8 .475 8 37166 HXF-RN-M-080500-R.030

1/2 5/8 6 3-1/8 .475 8 37181 HXF-RN-L-080500-R.030

1/2 5/8 6 4-1/4 .475 8 37196 HXF-RN-X-080500-R.030

5/8

5/8 3/4 4 1-3/4 .593 10 37211 HXF-RN-S-100625-R.060

5/8 3/4 6 2-5/8 .593 10 37226 HXF-RN-R-100625-R.060

5/8 3/4 6 3-3/8 .593 10 37241 HXF-RN-M-100625-R.060

5/8 3/4 6 4-1/4 .593 10 37256 HXF-RN-L-100625-R.060

3/4

3/4 1 4 1-3/4 .712 12 37271 HXF-RN-S-120750-R.060

3/4 1 6 2-5/8 .712 12 37286 HXF-RN-R-120750-R.060

3/4 1 6 3-3/8 .712 12 37301 HXF-RN-M-120750-R.060

3/4 1 6 4-1/4 .712 12 37316 HXF-RN-L-120750-R.060

1

1 1-1/4 4 1-3/4 .950 14 37331 HXF-RN-S-141000-R.060

1 1-1/4 6 2-5/8 .950 14 37346 HXF-RN-R-141000-R.060

1 1-1/4 6 3-3/8 .950 14 37361 HXF-RN-M-141000-R.060

1 1-1/4 6 4-1/4 .950 14 37376 HXF-RN-L-141000-R.060

AA

APPROPRIATE MACHINING OPERATIONS FOR HXF-RN TOOL TOLERANCESCutting Diameter: +.000 / -.002Shank Diameter: -.0001 / -.0004 (ISO h6)Corner Radius: +/- .002

Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +.032 / -.000Length Below Shank: +.032 / -.000

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

For additional

help call us!

1-866-543-54221-866-543-5422

www.1helical.com

Speed & Feed on page 92.

An excellent choice in light profiling and finishing applications

Proven with VoluMill tool paths

Excellent results in all ferrous materials and Titanium

Reduced neck provides a much stronger option for long reach/deep pocketing applications

Page 94: Helical Catalogue

Speed & Feed

MIC

RO

92

HXF, HXF-RNSpeed & Feed

MU

LTI

Light Roughing (LR) Finishing (F)

≤ Regular

LOC

> Regular

LOCLeng

th o

f Cut

(LO

C)

ADOC = LOCRDOC = 3% to 5% of dia.

ADOC = LOCRDOC = 3% to 5% of dia.RDOC = 4 to 5% of dia.

ADOC = up to 1.5 x dia.

ADOC = LOCRDOC = up to 6% of dia.

Depth of Cut Guide: REGULAR STYLE

Light Roughing (LR) Finishing (F)

≤ Regular

LBS

> Regular

LBSLeng

th B

elow

Sha

nk (l

bs)

ADOC = 1.5 x dia.RDOC = 3% to 4% of dia.

ADOC = up to 1 x dia.RDOC = 3% to 4% of dia.RDOC = 3% to 4% of dia.

ADOC = up to 1 x dia.

ADOC = 1.5 x dia.RDOC = up to 5% of dia.

Depth of Cut Guide: REDUCED NECK STYLE

HI-TEMP ALLOYS

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLESTEEL STAINLESS STEEL CAST IRON

A2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 320 - 480 200 - 400 200 - 300 200 - 300 200 - 300 160 - 300 130 - 250 300 - 450 200 - 320 70 - 110 160 - 220

≥ 42 Rc 160 - 240 120 - 160 110 - 150 100 - 140 110 - 175 110 - 160 90 - 130 170 - 220 90 - 180 60 - 80 100 - 150

LR .0019 - .0025 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0013 - .0017 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0019 - .0025 .0015 - .0021 .0009 - .0012 .0012 - .0016Finish .0013 - .0018 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0009 - .0012 .0011 - .0015 .0010 - .0014 .0009 - .0013 .0013 - .0018 .0011 - .0015 .0006 - .0008 .0008 - .0011

LR .0028 - .0038 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0019 - .0026 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0028 - .0038 .0023 - .0031 .0013 - .0017 .0018 - .0024Finish .0020 - .0027 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0013 - .0018 .0017 - .0023 .0016 - .0021 .0014 - .0019 .0020 - .0027 .0016 - .0022 .0009 - .0012 .0012 - .0017

LR .0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032Finish .0026 - .0035 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0018 - .0024 .0022 - .0030 .0021 - .0028 .0019 - .0025 .0026 - .0035 .0022 - .0029 .0012 - .0016 .0016 - .0022

LR .0046 - .0063 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0032 - .0043 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0046 - .0063 .0039 - .0052 .0021 - .0029 .0029 - .0040Finish .0033 - .0044 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0022 - .0030 .0028 - .0038 .0026 - .0035 .0023 - .0032 .0033 - .0044 .0027 - .0037 .0015 - .0020 .0021 - .0028

LR .0056 - .0075 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0038 - .0052 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0056 - .0075 .0046 - .0063 .0026 - .0035 .0035 - .0047Finish .0039 - .0053 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0027 - .0036 .0034 - .0046 .0031 - .0043 .0028 - .0038 .0039 - .0053 .0033 - .0044 .0018 - .0024 .0025 - .0033

LR .0074 - .0101 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0051 - .0069 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0074 - .0101 .0062 - .0083 .0034 - .0046 .0047 - .0063Finish .0052 - .0071 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0036 - .0049 .0045 - .0061 .0042 - .0057 .0037 - .0051 .0052 - .0071 .0043 - .0059 .0024 - .0032 .0033 - .0045

90 140-

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50GG-30/35

10xx 13xx P20 13-8 Grey Ductile (Nodular)Steel Grades

GGG-4011xx 41xx P21 15-5 GG-10 Malleable> 50Rc.

GG-20/2512xx 43xx S-136 17-4 GG-15

Kovar12Lxx 86xx PX5 Carpenter

Custom 465Invar 36

15xx 92xx NAK 55 NAK 80 GGG-60

Chromoly93xx Invar GG-40 GGG-70

SFM

Feed per Tooth (FPT)

Surface Feet per Minute (SFM)

Material Guide

3/8

3/4

1

1/4

1/2

5/8

ADOC - Axial Depth of CutRDOC - Radial Depth of Cut

LBS - Length Below ShankLOC - Length of Cut

Key:

RDOC

ADOC

LOC

Regular Style

LBSLOC

Reduced Neck Style

Please visit our Technical Section on Pages 98-135 for further assistance.

HARD STEEL

Page 95: Helical Catalogue

9393

ChamferMills

Page 96: Helical Catalogue

9494

CH

AM

FE

R

94

HCM60-2 & HCM60-4

d2 d1

l2l1

HCM60-4 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

3/16 3/16 .162 2 4 60º 06330 HCM60-40187

1/4 1/4 .216 2-1/2 4 60º 06345 HCM60-40250

3/8 3/8 .324 2-1/2 4 60º 06360 HCM60-40375

1/2 1/2 .433 3 4 60º 06375 HCM60-40500

3/4 3/4 .649 3 4 60º 06390 HCM60-40750

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

d2 d1

l2l1

HCM60-2 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

1/8 1/8 .108 1-1/2 2 60º 06228 HCM60-20125

3/16 3/16 .162 2 2 60º 06243 HCM60-20187

1/4 1/4 .216 2 2-1/2 60º 06258 HCM60-20250

3/8 3/8 .324 2 2-1/2 60º 06273 HCM60-20375

1/2 1/2 .433 2-1/2 3 60º 06288 HCM60-20500

d2 d1

l2l1

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

AA

HCM60-4 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

3/16 3/16 .162 2 4 60º 06333 HCM60-40187

1/4 1/4 .216 2-1/2 4 60º 06348 HCM60-40250

3/8 3/8 .324 2-1/2 4 60º 06363 HCM60-40375

1/2 1/2 .433 3 4 60º 06378 HCM60-40500

3/4 3/4 .649 3 4 60º 06393 HCM60-40750

d2 d1

l2l1

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

AA

HCM60-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

1/8 1/8 .108 2 2 60º 06225 HCM60-20125

3/16 3/16 .162 2 2 60º 06240 HCM60-20187

1/4 1/4 .216 2-1/2 2 60º 06255 HCM60-20250

3/8 3/8 .324 2-1/2 2 60º 06270 HCM60-20375

1/2 1/2 .433 3 2 60º 06285 HCM60-20500

Our chamfer mill will work in a variety of materials & applications

Good option for increasing part finish compared to hand de-burring results

2 -Flute Style - Ground with positive axial rake and clearance for aluminum and softer materials

4-Flute Style - Ground with rake and clearance for tougher material

See Technical Tip on pg. 97

TOOL TOLERANCES

Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16"Length of Cut: +/-.032Chamfer Angle (incl): +/- 0º 30'

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

Speed & Feed on page 97.

Page 97: Helical Catalogue

9595

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AM

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(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 95

HCM90-2 & HCM90-4

HCM90-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

1/8 1/8 .062 2 2 90º 06015 HCM90-20125

3/16 3/16 .093 2 2 90º 06030 HCM90-20187

1/4 1/4 .125 2-1/2 2 90º 06045 HCM90-20250

3/8 3/8 .187 2-1/2 2 90º 06060 HCM90-20375

1/2 1/2 .250 3 2 90º 06075 HCM90-20500

d2 d1

l2l1

Our chamfer mill will work in a variety of materials & applications

Good option for increasing part finish compared to hand de-burring results

2 -Flute Style – Ground with positive axial rake and clearance for aluminum and softer materials

4-Flute Style – Ground with rake and clearance for tougher material

See Technical Tip on pg. 97

TOOL TOLERANCES

Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16”Length of Cut: +/-.032Chamfer Angle (incl): +/- 0º 30’

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

HCM90-4 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

3/16 3/16 .093 2 4 90º 06120 HCM90-40187

1/4 1/4 .125 2-1/2 4 90º 06135 HCM90-40250

3/8 3/8 .187 2-1/2 4 90º 06150 HCM90-40375

1/2 1/2 .250 3 4 90º 06165 HCM90-40500

3/4 3/4 .375 3 4 90º 06180 HCM90-40750

d2 d1

l2l1

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

HCM90-2 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

1/8 1/8 .062 2 2 90º 06018 HCM90-20125

3/16 3/16 .093 2 2 90º 06033 HCM90-20187

1/4 1/4 .125 2-1/2 2 90º 06048 HCM90-20250

3/8 3/8 .187 2-1/2 2 90º 06063 HCM90-20375

1/2 1/2 .250 3 2 90º 06078 HCM90-20500

d2 d1

l2l1

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

AA

HCM90-4 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

3/16 3/16 .093 2 4 90º 06123 HCM90-40187

1/4 1/4 .125 2-1/2 4 90º 06138 HCM90-40250

3/8 3/8 .187 2-1/2 4 90º 06153 HCM90-40375

1/2 1/2 .250 3 4 90º 06168 HCM90-40500

3/4 3/4 .375 3 4 90º 06183 HCM90-40750

d2 d1

l2l1

plus

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

AA

Speed & Feed on page 97.

Page 98: Helical Catalogue

9696

CH

AM

FE

R

9696

HCM120-2 & HCM120-4

HCM120-2 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

1/8 1/8 .037 2 2 120º 06405 HCM120-20125

3/16 3/16 .056 2 2 120º 06420 HCM120-20187

1/4 1/4 .075 2-1/2 2 120º 06435 HCM120-20250

3/8 3/8 .112 2-1/2 2 120º 06450 HCM120-20375

1/2 1/2 .150 3 2 120º 06465 HCM120-20500

HCM120-4 (Uncoated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

3/16 3/16 .056 2 4 120º 06480 HCM120-40187

1/4 1/4 .075 2-1/2 4 120º 06495 HCM120-40250

3/8 3/8 .112 2-1/2 4 120º 06510 HCM120-40375

1/2 1/2 .150 3 4 120º 06525 HCM120-40500

3/4 3/4 .225 3 4 120º 06540 HCM120-40750

HCM120-2 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

1/8 1/8 .037 2 2 120º 06408 HCM120-20125

3/16 3/16 .056 2 2 120º 06423 HCM120-20187

1/4 1/4 .075 2-1/2 2 120º 06438 HCM120-20250

3/8 3/8 .112 2-1/2 2 120º 06453 HCM120-20375

1/2 1/2 .150 3 2 120º 06468 HCM120-20500

HCM120-4 (Aplus Coated)(d1)

Cutting Dia.(d2)

Shank Dia.(l1) LOC

(l2)OAL

No. of Flutes

Incl. Angle EDP# Tool Description

3/16 3/16 .056 2 4 120º 06483 HCM120-40187

1/4 1/4 .075 2-1/2 4 120º 06498 HCM120-40250

3/8 3/8 .112 2-1/2 4 120º 06513 HCM120-40375

1/2 1/2 .150 3 4 120º 06528 HCM120-40500

3/4 3/4 .225 3 4 120º 06543 HCM120-40750

Our chamfer mill will work in a variety of materials & applications

Good option for increasing part finish compared to hand de-burring results

2-Flute Style – Ground with positive axial rake and clearance for aluminum and softer materials

4-Flute Style – Ground with rake and clearance for tougher material

See Technical Tip on pg. 97

d2 d1

l2l1

d2 d1

l2l1

l2

d2 d1

l1

d2

d1

l2l1

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

PLASTICS/PHENOLICALUM <10% Si ALUM ≥ 10% Si COPPER/BRASS CARBON/GRAPHITE

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

HARDENED STEELSTEEL STAINLESS STEEL CAST IRON HI-TEMP ALLOYS

TOOL TOLERANCES

Shank Diameter: -.0001 / -.0004 (ISO h6)Runout (T.I.R.): .0005 max.Overall Length: +/- 1/16”Length of Cut: +/-.032Chamfer Angle (incl): +/- 0º 30’

plus

plus

AA

Speed & Feed on page 97.

Page 99: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 97

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AM

FE

R

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 97

HI-TEMP ALLOYSHARD STEELSTEEL STAINLESS STEEL CAST IRON

HCM60, HCM90, HCM120Speed & Feed

Deff

D

Technical Tip:When chamfering and using less than the major cuttingdiameter (D) of the tool, ensure your speed and feed isbased upon the effective cutting diameter (Deff ) actuallybeing used.

Finish Requirement:Many different factors can affect chamfer finish but somecommon ways to increase part finish is:

A2 H13 410 430F 303 320A3 M1 416 440C 304 304LD2 O-1 420 316 316L Rene 100 Rene 41

H11 S-7 321 347 A286 Haynes

Waspalloy H-188

Hastalloy Hast-X

Mar-M Stellite

AirResist Monel

low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high low - high

< 42 Rc 320 - 480 200 - 300 180 - 260 180 - 260 200 - 300 160 - 240 130 - 200 280 - 420 190 - 280 120 - 180 200 - 300

≥ 42 Rc 160 - 240 100 - 150 100 - 140 100 - 140 110 - 170 120 - 180 90 - 130 170 - 260 90 - 130 60 - 80 100 - 150

.0009 - .0013 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0006 - .0009 .0008 - .0011 .0007 - .0010 .0007 - .0009 .0009 - .0013 .0008 - .0010 .0004 - .0006 .0006 - .0008

.0019 - .0025 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0013 - .0017 .0016 - .0022 .0015 - .0020 .0013 - .0018 .0019 - .0025 .0015 - .0021 .0009 - .0012 .0012 - .0016

.0028 - .0038 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0019 - .0026 .0024 - .0032 .0022 - .0030 .0020 - .0027 .0028 - .0038 .0023 - .0031 .0013 - .0017 .0018 - .0024

.0037 - .0050 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0026 - .0035 .0032 - .0043 .0030 - .0040 .0027 - .0036 .0037 - .0050 .0031 - .0042 .0017 - .0023 .0023 - .0032

.0046 - .0063 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0032 - .0043 .0040 - .0054 .0037 - .0050 .0033 - .0045 .0046 - .0063 .0039 - .0052 .0021 - .0029 .0029 - .0040

.0056 - .0075 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0038 - .0052 .0048 - .0065 .0045 - .0060 .0040 - .0054 .0056 - .0075 .0046 - .0063 .0026 - .0035 .0035 - .0047

.0074 - .0101 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0051 - .0069 .0064 - .0086 .0060 - .0081 .0053 - .0072 .0074 - .0101 .0062 - .0083 .0034 - .0046 .0047 - .0063

.625 - .749

.750 - .999≥ 1.0

Feed per Tooth (FPT)Deff

SFM

< .125.125 - .374.375 - .499.500 - .624

Surface Feet per Minute (SFM)

Material Guide

Invar GG-40 GGG-70Chromoly

93xx Invar 3615xx 92xx NAK 55 NAK 80 GGG-60Kovar12Lxx 86xx PX5 Carpenter

Custom 465GG-20/25

12xx 43xx S-136 17-4 GG-15 GGG-4011xx 41xx P21 15-5 GG-10 Malleable> 50Rc.10xx 13xx P20 13-8 Grey Ductile (Nodular)Steel Grades

90 140-

Inconel 718Ti61AL4V

(grades 5-38)Inconel 600

GGG-50GG-30/35

Feed Rate Guide (Ferrous Materials): CHAMFER MILLS – Aplus Coated

Feed Rate Guide (Non-Ferrous Materials): CHAMFER MILLS – Uncoated

low - high low - high low - high low - high low - high low - high low - high low - high2024 22195052 70506061 7075

A242 A319A356 A390A320 A520A535 A713

Deff.625 - .749 .750 -.999

-

<.125

1600 2400

.125 - .374 .375 - .499 .500 - .624

Rough

Wrought

Cast

SFM†Material Guide

720 - 1080

≥ 1.0"

Feed per Tooth (FPT)

Finish

Rough

Finish

.0011

.0007

.0015

.0009

.0020

.0012

.0014

.0010

-

-

-

-

.0029 - .0040

.0018 - .0024

.0021 - .0029

.0014 - .0019

.0044 - .0059

.0026 - .0036

.0032 - .0043

.0022 - .0029

.0059 - .0079

.0035 - .0047

.0043 - .0058

.0029 - .0039

.0073 - .0099

.0044 - .0059

.0053 - .0072

.0036 - .0049

.0088 - .0119

.0053 - .0071

.0064 - .0086

.0043 - .0058

.0117 - .0158

.0070 - .0095

.0085 - .0115

.0057 - .0078

Page 100: Helical Catalogue

Technical Section Contents

End Mill Construction . . . . . . . . . . 100

Common Milling Calculations . . . . 101

Tool Engagement Angle& Chip Thinning . . . . . . . . . . . . . . . 102

Corner Engagement . . . . . . . . . .

Types of Tool Entry . . . . . . . . . . . . 104

Deep Pocket Milling . . . . . . . . . . . 105

Thin Wall Milling . . . . . . . . . . . . . . .

Finishing . . . . . . . . . . . . . . . . . . . . . .107

Ball Nose Milling Strategy(90º). . . . . . . . . . . . . . . . . . . . . . . . . 108

Ball Nose Milling Strategy(tilted) . . . . . . . . . . . . . . . . . . . . . . . 109

Hardness Conversion Chart . . . . . 110

Decimal Conversion Chart. . . . . . . 111

Troubleshooting . . . . . . . . . . .

Tool Performance Report . . . . . . . 114

Custom Tool Templates. . . . .

EDP Index. . . . . . . . . . . . . . . .

Old-to-New SeriesCrossover. . . . . . . . . . . . . . . . . . . .

Terms & Conditions . . . . . . . . . . .

Page 101: Helical Catalogue

TechnicalSection

View our cutting videos on:

http://www.youtube.com/heltools

Page 102: Helical Catalogue

100

End Mill Construction

CL

View B-B

B

B

HelixAngle

Overall Length (OAL)

Length of Cut (LOC)

Flute Wash

LengthBelowShank(LBS)

(LOC)

(OAL)Core

Diameter

Pitch

RadialRake

CuttingDiameter

Dish Angle

GashAngle

Core Diameter: The diameter measured tangent from bottom of all flutes. This diameter dictates the strength of your end mill.

Cutting Diameter: Measured from margin-to-margin on cutting end of tool. An even number of flutes can be measured 180º apart.

Dish Angle: Angle perpendicular to centerline of tool and allows proper end cut characteristics - reduces full diameter contact.

Flute Wash: Amount of non-cutting flute area past the length of cut.

Gash Angle: The angle at which the gash relief is developed from.

Helix Angle: This is the angle formed by a line tangent to the angle of the flute grind and parallel to the centerline of the tool.

Length Below Shank (LBS): A length measured from front of tool back to the shank, allowing extra room for deep pocketing conditions.

Length of Cut (LOC): This is the actual cutting depth of the tool in the axial direction.

Overall Length (OAL): A measurement taken from end-to-end of the tool.

Cylindrical Margin: Portion of the “uncleared” area on the peripheral area of the tool, allowing for a small area of contact with the work piece.

Pitch: This is an equal angular measurement from flute-to-flute. If the tool is a variable pitch style then this spacing is unequal.

Radial Rake: The angle of the rake face measured from center of the tool.

Radial Relief: Area where cutting face is relieved behind the cutting edge in order to avoid rubbing, while maintaining maximum cutting tooth strength. Cylindrical: A very effective relief for non-ferrous alloys. Includes a primary and secondary relief angle.

Eccentric: A powerful edge design for ferrous and tough material cutting. This design includes a primary relief measured radially along its edge.

Standard: A traditional grind allowing for moderate edge strength and high degree of primary and secondary radial relief.

Shank Diameter: The end of the tool that is held in the holder and requires a high degree of accuracy and roundness.

Margin

primarysecondary

primarysecondary

RakeFace

RakeFace

RakeFace

View A-A

ShankDiameter

Part

Radial Relief Types

Cylindrical

Eccentric

Standard

Pitch with unequalspacing is also knownas “variable pitch”

CL

primarymeasured

radially

A-A

( )

Page 103: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 101

Common Milling Calculations

RPM x D x .262=

RPM x FPT x Z=

RDOC x ADOC x IPM=

SFM x 3.82D

=RPM

IPMRPM=

IPRZ=

FPTadj =

ro

IPM x (ro + (R/2))Fo =

ri

IPM x (ri - (R/2))Fi =

Deff 2 x R2 - (R - ADOC)2=

Deff

SFM x 3.82Vadj =

Revolutions per Minute

SFM

IPMInches per Minute

IPRInches per Revolution

FPTFeed per Tooth

MRRMetal Removal Rate (cu. in./min.)

See additional technical information on page 102.

See additional technical information on pages 102-103.

See additional technical information on pages 102-103.

See additional technical information on page 108-109.

See additional technical information on page 108-109.

Surface Feet per Minute

Radial Chip Thinning Adjustment

Feed Rate Adjustment - Outside Arc

Feed Rate Adjustment - Inside Arc

Ball Nose “Effective Diameter”

Ball Nose Velocity Adjustment

D Tool Cutting Diameter R Tool Radius Z Number of Flutes RPM Revolutions per Minute SFM Surface Feet per MInute IPM Inches per Minute IPR Inches per Revolution FPT Feed per Tooth MRR Metal Removal Rate RDOC Radial Depth of Cut ADOC Axial Depth of Cut ri Part Radius (inside arc) ro Part Radius (outside arc)

KEY

We have many self-computing electronic calculators available for your use. Please visit our website www.1helical.com and you will find them under the “calculators” tab

RDOC

ADOC

(D * RDOC) - RDOC2

CLPT x (D/2)

Page 104: Helical Catalogue

102

Angle of Engagement & Chip Thinning

Tool Engagement Angle (ae) - An angular measurement about the periphery of the cutter that is in

contact with the material being removed and directly related to the radial chip thickness.

An Increasing TEA can result in: A decreasing TEA can result in:

- Higher horsepower requirement - Lower horsepower requirement

- Increased tool deflection - Decreased tool deflection

- Higher spindle load (wear/tear) - Lower spindle load (wear/tear)

- Decreased feed rates - Increased Feed Rates

Chip Thinning - Milling with a light radial depth of cut (less than 50% of cutter diameter) causes

the chip being formed to be much thinner than the programmed advance per tooth. This

So here’s what you can do!

Fig. 3

Radial Chip Thinning Calculation

√ (D * RDOC) - RDOC2

CLPT x (D/2)CLPTadj =

thickness

50% RDOC

fig. 2

Advance per tooth and

thickness at 50% RDOC.

fig. 1

<50% RDOC

fig. 1

0% RDOC

Advance per tooth (FPT)

Actual chipthickness

When programming a radial depth of cut (RDOC) less than 1/2 the tool diameter (fig.1) employ the chip thinning calculation (fig. 3). A chip thinning adjustment will prolong tool life and help to reduce cycle time.

Beware that this feed rate adjustment needs to be considerate of drastic tool engagement, angle increases

in these areas still apply and will need attention. For more information review page 103.

tool

tool

tool

tool

tool

tool

a

e

a

e

a

e

a

e

a

e

a

e

a

e

a

e

a

e

a

e

a

e

Page 105: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 103

Corner Engagement

Milling involves significant variations in cutting forces, resulting in ultra-conservative tool running

parameters and premature tool wear. One difficult (and often suspect) area of this type of machining

is when the cutting tool experiences an “inside corner” condition. This is where the tool’s engagement

angle significantly increases and poor performance may be experienced.

Evidence of this difficult to machinine area is detected by:

Chatter - visible in “poor” corner finish.

Deflection - detected by unwanted “measured” wall taper.

Cutting sound - tool squawking or chirping in the corners.

Tool breakage/chipping - detrimental tool breakage or chipping, resulting in tool replacement.

Generating an inside part radius that matches the radiusof the tool at a 90º direction change can make for a lessthan ideal machining condition. With the tool experiencingextra material to cut (light green), increased engagementangle and a direction change some of the common results will be chatter, tool deflection/breakage & poor surfacefinish.

Action Item: Feed rate may need to be lessened depending on the “tool radius-to-part radius ratio” or by utilizing a VoluMill® tool path (see pg. 51).

Assistance: We have excel calculators available on our website that will help you calculate this adjustment.

Generating an inside part radius that matches the radiusof the tool with a sweeping direction change creates a machining condition a bit more acceptable. The smallerradial depths of cut in this example help to manage the angle of engagement, but at the final pass the tool willexperience a very high engagement angle and again, a less than desireable machining condition. Some of thecommon results will be chatter, tool deflection/breakage and poor surface finish.

Action Item: Feed rate may need to be reduced by 30-50% depending on the “tool radius-to-part radius ratio” or utilize a VoluMill® tool path (see pg. 51).

Assistance: We have excel calculators available on our website that help you calculate this adjustment.

>90º

<90º

Least DesirableCondition

More DesirableCondition

Generating an inside part radius with a smaller tool and asweeping action creates a very desireable machiningcondition. The manageable radial depths of cut and smallertool diameter allow management of the tool engagementangle, higher feed rates and better surface finishes. As the cutter reaches full radial depth its engagement angle willincrease, but feed reduction should be much less than the other conditions listed above.

Action Item: Feed rate may need to be heightened depending on the “tool-to-part ratio” or utilize a VoluMill® tool path (see pg. 51).

Assistance: Utilize tools that are smaller than the corner your machining. Look at tool path solutions like VoluMill® for most optimum solution.

Most DesirableCondition

>90º

Page 106: Helical Catalogue

104

Types of Tool Entry

The type of part entry programmed is very influential in the tool’s success and one of the mostpunishing operations for a cutter. Below we have listed some common part entry methods and suggestions on making these most successful.

Pre-drilling a hole to full pocket depth (and 5-10% larger than the end milldiameter) is the safest practice of dropping your end mill into a pocket. Thismethod ensures the least amount of end work abuse and premature toolwear.

Pre-Drilled Hole

Helical Interpolation

Ramping-In

Straight Plunge

A very common and safe practice with ferrous materials. Employing corner radius end mills during this operation will increase tool wear and lessen corner breakdown. We recommend a programmed helix diameter >110-120%of tool diameter.

Our new speed & feed app “Milling Advisor” will give you specific cuttingparameters for operations like this (see pg. 47).

The least preferred method and one that can easily break a tool. The tool mustbe center cutting. End milling incorporates a flat entry point making chip evacuation tough, tool pressure very high and success random at best.

Please note: Drill bits are intended for straight plunging and we highly recommend thistype of tool for this operation.

Our new speed & feed app “Milling Advisor” will give you specific cuttingparameters for operations like this (see pg. 47).

This type of operation can be very successful, but institutes many differenttorsional forces the cutter must withstand. Finding a tool with good core strengthplus room for proper chip evacuation is key. Employing corner radius end millsduring this operation will help immensely.

Below are some suggested starting ramp angles:

Our new speed & feed app “Milling Advisor” will give you specific cuttingparameters for operations like this (see pg. 47).

Straight EntryStraight entry into the parttakes a toll on the cutter. Until thecutter is fully engaged, the feedrate upon entry must be reducedby at least 50%.

Roll-In EntryRolling into the cut ensuresa cutter to work its way to fullenagagement and naturally acquire proper chip thickness.The feed rate in this scenarioshould be reduced by 50%.

Side Entry (use tools with a corner radius for best results)

Page 107: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 105

Deep Pocket Milling

Continues to be one of the most demanding milling operations. Deep pocket milling routines usuallyinvolve long reach, poor chip evacuation, limited coolant delivery, deflection issues and serious toolengagement violations. We have illustrated some helpful techniques below (see fig. 1a, 1b, 1c).

Common problems experienced;

Chatter Wall taper

Tool deflection Tool engagement violations

Recutting chips Breakage

Some things to consider;

Step down milling routine - this procedure (shown in fig. 1a,1b,1c) ensures that you are utilizing a controlled axial depth of cut (ADOC) at each level, thus optimizing speeds and feeds. It is imperative to start with a stub or standard length tool to get down to approximately 2-3 x dia. deep (depth 1-2), then employ necked down tooling.

Necked down tooling - once depths 2 and 3 are reached (fig. 1b), use our stronger necked down tooling in order to maintain tool integrity and respectable feed rates. Necked tooling has a shorter length of cut (LOC), ensuring a much stronger tool and a neck diameter smaller than the cut diameter allowing for plenty of wall clearance.

Volumill Toolpath - we have had tremendous success while using the VoluMill tool path with this pocketing strategy. This optimized tool path ensures tool engagement violations are alleviated and allows for maximum speeds & feeds in deep pocketing situations (see pg. 51).

Relieved neckwill not rub on wall

Depth 1

Depth 2Depth 2

(final floor depth)(final floor depth)

Depth 3

fig. 1b fig. 1c

Start machiningwith short/regularlength tool

Utilize strongermedium lengthnecked- downtooling

fig. 1a

Rigidity during a milling operation is key for optimum tool performance and desired part results. Keeping tool deflection to a minimum will help to increase success on a deep reach application.

Common techniques to combat deflection

force

Deflection Result

A Deflection “Rule of Thumb”Tool overhang length decreases rigidity as a third power (L3), but even

more importantly, tool diameter increases rigidity by the fourth power (D4).

Tool Deflection

Page 108: Helical Catalogue

106

Thin Wall Milling

Relievedneck will

not rub onwall

This is thetool’s

LBS length

87

65

4

2

3

87

66 65

4

878

65

43

21

887

Milling part features with thin wall characteristics while maintaining dimensional accuracy and straightness can be difficult at best. Although multiple factors contribute, some key components are discussed below and can help turn these types of applications around.

Proper tooling A long length tool, combined with a long length of cut, can spell trouble in situations like this due to deflection, chatter and breakage (see pg. 105 for further information). It is essential to keep the tool as strong as possible while maintaining the ability to reach to the desired depth. It is essential to look at necked-down tooling when reaching > 3x dia. depths.

Axial Depth of Cut (ADOC)Keeping a wide cross-section behind the wall for support on the way down is vital. Below, we

recommend producing a “stepped down” approach dividing the total wall height to manageable depths while working each side of the wall (see fig. 1). The ADOC dimension can/will vary depending on the material (and its hardness) being cut.

RDOC A progressive radial depth of cut (RDOC) strategy is of equal importance as wall height is being established. Reducing tool pressure while support stock is disappearing is equally important to keep wall stable.

The number of passes will depend upon your particular application, material/hardness & final wall thickness/height.

pressure off the wall as you make your way towards it. Additionally, it is recommended to alternate sides when using this depth of cut (RDOC) strategy.

be very light, keeping wall vibration to a minimum and part finish maximized.

Other ideas...Climb milling will help to keep tool pressure to a minimum.

by using thermoplastic compounds or wax - which can be removed (thermally).

with lighter depths of cut and offer less tool cutting pressure (see pg. 51).

Detail A

2

1st RDOC - Up to 50% cutter dia.

2nd RDOC - 30% cutter dia.3rd RDOC - 15% cutter dia.

WA

LL

22222221

Start withstub/reg

length tooling

Page 109: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 107

Finishing

Finishing cuts are used to complete the part and achieve the final dimension, tolerances, and surface finish. The goal when finishing a component is to avoid or at least minimize the necessity for manual re-touching.

Many factors can (and do) influence the achievement of part finish requirements and must be evaluated.

Additional technical tips for successful finishing are:

45º or higher for Aluminum 38º or higher for hard metal machining

3, 4 for Aluminum 5, 7+ for hard metal

.

between 2-5% of tool diameter.

which allow

(see pg. 47).

part. Many times, this requirement is aesthetically driven but other times has to satisfy print specification.

Below is some common surface finish nomenclature; 32 Ra = μin = .000032 in. a

q a

z a

75%of

LOC

75%of

LOC

75%of

LOC

fig 2

When contactingwall and floor, feedrate may need to

be reduced.

part

Surface Finish

LowerMill

To increasesurface finish

Quick Reference

Page 110: Helical Catalogue

108

Ball Nose Milling Strategy (90º)

Ball nose end mills are ideal for machining 3-dimensional contour shapes typically found in the die and mold industry, manufacturing of turbine blades and establishing general part radius requirements.

To properly employ a ball nose end mill (with no tilt angle) and gain the optimum tool life and partfinish, is to follow the 2-step process below.

STEP 1

CALCULATE YOUR EFFECTIVE CUTTING DIAMETER (Deff) – Implemented when using

a ball nose end mill that is utilizing a ADOC that is less than the full radius of the ball. This can

be done using the chart below (see fig. 2) that represents some common tool diameters & ADOC

combinations or by using the traditional calculation (see fig. 3).

.010 .020 .030 .050 .070 .090 .120 .150 .180 .220 .260 .300 .350 .400 .450 .500

1/8 .068 .092 .107

1/4 .098 .136 .162 .200 .224 .240

3/8 .121 .169 .203 .255 .292 .320 .350 .367 .375

1/2 .140 .196 .237 .300 .347 .384 .427 .458 .480 .496 .500

5/8 .157 .220 .267 .339 .394 .439 .492 .534 .566 .597 .616 .624

3/4 .172 .242 .294 .374 .436 .487 .550 .600 .641 .683 .714 .735 .7481 .199 .280 .341 .436 .510 .572 .650 .714 .768 .828 .877 .917 .954 .980 .995 1.000

Tool

Dia

met

er

Axial Depth of Cut (ADOC)

Ball Nose "Effective" Cutting Diameter (Deff) at some common adoc’s

fig. 2

Vadj =SFM * 3.82

Deff

Deff = 2 * √ R2 - (R - ADOC)2fig. 3

fig. 4

Fig 4

fig. 1Detail A

ADOC

Deff

STEP 2

CALCULATE YOUR NEW VELOCITY ADJUSTMENT (Vadj) - This new velocity adjustment will be calculated using the new effective cutting diameter (Deff). If you are using less than the cutter diameter, then its likely your RPM’s will need to be adjusted upward (see fig. 4).

Deff

D

Note: If manual calculations are not preferred, feel free to visitour website (www.1helical.com) and download our latest excel based calculators.

KEYADOC = Axial Depth of CutD = Cutting DiameterDeff = Effective Cutting DiameterR = Tool Radius (Dia./2)RDOC = Radial Depth of Cut SFM = Surface Feet per MinuteVadj = Adjusted Revolutions per Minute

Page 111: Helical Catalogue

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Ball Nose Milling Strategy (at 15º incline)

It is highly recommended to use ball nose end mills on an incline (β) to avoid a “0” SFM condition at thecenter of the tool, thus increasing tool life and part finish. For ball nose optimization (and in addition totilting the tool), it is highly recommended to feed the tool in the direction of the incline and utilize a climbmilling technique.

To properly employ a ball nose end mill (with a tool angle) and gain the most optimum tool life andpart finish is to follow the 2-step process below.

STEP 1

CALCULATE YOUR EFFECTIVE CUTTING DIAMETER (Deff) - To be implemented when using a ball nose end mill that is utilizing a ADOC that is less than the full radius of the ball. This can be done using the chart below (see fig. 2) that represents some common tool diameters & ADOC’s at 15º tilt angle or by using the traditional calculation (see fig. 3).

Deff = Effective Cutting Diameter (see fig. 2)SFM = Mfg Recommended Surface Feet per MinuteVadj = Adjusted RPM for lighter ADOC

Deff = Effective Cutting DiameterR = Tool RadiusADOC = Axial Depth of Cut

.010 .020 .030 .050 .070 .090 .120 .150 .180 .220 .260 .300 .350 .400 .450 .500

1/8 .093 .111 .120 .125 .116

1/4 .154 .185 .206 .232 .245 .249

3/8 .208 .249 .278 .317 .343 .360 .373.243

.374 .366

1/2 .259 .308 .343 .393 .454 .384 .479 .494 .499 .495 .477

5/8 .308 .363 .404 .463 .506 .539 .575 .599 .615 .624 .622 .610

3/4 .355 .242 .294 .374 .436 .487 .550 .600 .641 .683 .714 .735 .7481 .199 .280 .341 .436 .510 .572 .650 .714 .768 .828 .877 .917 .954 .980 .995 1.000

Tool

Dia

met

er

Axial Depth of Cut (ADOC)

Ball Nose "Effective" Cutting Diameter (Deff) at some common adoc’s

Fig. 2

fig. 4

fig. 3

Fig. 1

ADOC

Deff

STEP 2

CALCULATE YOUR NEW VELOCITY ADJUSTMENT (Vadj) - This new velocity adjustment will be calculated using the new effective cutting diameter (Deff). If you are using less than the cutter diameter, then its likely your RPM’s will need to be adjusted upward (see fig. 4).

β = + 15º Tool Tilt

Detail A

β = + 15º Tool Tilt

β+

FeedDirection

Deff

15º Tilt

Page 112: Helical Catalogue

110

Hardness Conversion Chart

Brinell Hardness Tensile Strength

BHN (Tungsten Carbide Ball 3000 kg.) "A" "B" "C" (psi)

767 85 - 66 -745 84 - 65 -733 84 - 65 -722 83 - 64 -710 83 - 63 -698 83 - 62 -684 82 - 62 -670 82 - 61 -656 81 - 60 -653 81 - 60 -647 81 - 60 -638 81 - 59 329,000630 81 - 59 324,000627 80 - 59 323,000601 80 - 57 309,000578 79 - 56 297,000555 78 - 55 285,000534 78 - 54 274,000514 77 - 52 263,000495 76 - 51 253,000477 76 - 50 243,000461 75 - 48 235,000444 74 - 47 225,000429 73 - 46 217,000415 73 - 44 210,000401 72 - 43 202,000388 71 - 42 195,000375 71 - 40 188,000363 70 - 39 182,000352 69 - 38 176,000341 69 - 37 170,000331 68 - 36 166,000321 68 - 34 160,000311 67 - 33 155,000302 66 - 32 150,000293 66 - 31 145,000285 65 - 30 141,000277 65 - 29 137,000269 64 - 28 133,000262 64 - 27 129,000255 63 - 25 126,000248 62 - 24 122,000241 62 100 23 118,000235 61 99 22 115,000229 61 98 20 111,000223 - 97 20 109,000217 - 96 18 105,000212 - 96 17 102,000207 - 95 16 100,000201 - 94 15 98,000197 - 93 - 95,000192 - 92 - 93,000187 - 91 - 90,000183 - 90 - 89,000179 - 89 - 87,000174 - 88 - 85,000170 - 87 - 83,000167 - 86 - 81,000163 - 85 - 79,000156 - 83 - 76,000149 - 81 - 73,000143 - 79 - 71,000137 - 76 - 67,000131 - 74 - 65,000126 - 72 - 63,000121 - 70 - 60,000116 - 68 - 58,000111 - 66 - 56,000

Rockwell Hardness

Page 113: Helical Catalogue

(p) 866-543-5422 | www.1helical.com | (f) 866-350-5968 111

Decimal Conversion Chart

fraction mm decimal fraction mm decimal fraction mm decimal

0.15 .0059 9/64 3.57 .1406 25/64 9.92 .39060.20 .0079 3.60 .1417 10.00 .39370.25 .0098 3.70 .1457 13/32 10.32 .40620.30 .0118 3.80 .1496 10.50 .41340.35 .0138 3.90 .1535 27/64 10.72 .4219

1/64 0.40 .0156 5/32 3.97 .1563 11.00 .43310.45 .0177 4.00 .1575 7/16 11.11 .43750.50 .0197 4.20 .1654 11.50 .45280.55 .0217 4.30 .1693 29/64 11.51 .45310.60 .0236 11/64 4.37 .1719 15/32 11.91 .46880.65 .0256 4.40 .1732 12.00 .47240.70 .0276 4.50 .1772 31/64 12.30 .48440.75 .0295 4.60 .1811 12.50 .4921

1/32 0.79 .0313 3/16 4.76 .1875 1/2 12.70 .50000.85 .0335 4.78 .1882 13.00 .51180.90 .0354 4.80 .1890 33/64 13.10 .51560.95 .0374 4.85 .1910 17/32 13.49 .53121.00 .0394 4.90 .1929 13.50 .53151.05 .0413 4.95 .1949 35/64 13.89 .54691.10 .0433 5.00 .1969 14.00 .55121.15 .0453 5.10 .2008 9/16 14.29 .5625

3/64 1.19 .0469 13/64 5.16 .2031 14.50 .57091.25 .0492 5.20 .2047 37/64 14.68 .57811.30 .0512 5.30 .2087 15.00 .59061.35 .0531 5.50 .2165 19/32 15.08 .59381.40 .0551 7/32 5.56 .2188 39/64 15.48 .60941.45 .0571 5.60 .2205 15.50 .61021.50 .0591 5.65 .2224 5/8 15.88 .62501.55 .0610 5.70 .2244 16.00 .62991.60 .0630 5.80 .2283 41/64 16.27 .6406

1/16 1.59 .0625 15/64 5.95 .2344 16.50 .64961.70 .0669 6.00 .2362 21/32 16.67 .65621.75 .0689 6.20 .2441 17.00 .66931.80 .0709 6.30 .2480 43/64 17.07 .67191.85 .0728 1/4 6.35 .2500 11/16 17.46 .68751.90 .0748 6.40 .2520 17.50 .68901.95 .0768 6.45 .2539 45/64 17.86 .70312.00 .0787 6.50 .2559 18.00 .70872.05 .0807 6.60 .2598 23/32 18.26 .7188

5/64 1.98 .0781 17/64 6.75 .2656 18.50 .72832.15 .0846 6.80 .2677 47/64 18.65 .73442.20 .0866 6.90 .2717 19.00 .74802.25 .0886 7.00 .2756 3/4 19.05 .75002.30 .0906 9/32 7.14 .2812 49/64 19.45 .76562.35 .0925 7.20 .2835 19.50 .76772.40 .0945 7.30 .2874 25/32 19.84 .78122.45 .0965 7.40 .2913 20.00 .78742.50 .0984 7.50 .2953 51/64 20.24 .7969

3/32 2.38 .0938 19/64 7.54 .2969 20.50 .80712.60 .1024 7.60 .2992 13/16 20.64 .81252.65 .1043 7.80 .3071 21.00 .82682.70 .1063 5/16 7.94 .3125 53/64 21.03 .82812.75 .1083 8.00 .3150 27/32 21.43 .84382.80 .1102 8.10 .3189 21.50 .84652.85 .1122 8.20 .3228 55/64 21.83 .85942.90 .1142 8.25 .3248 22.00 .86612.95 .1161 8.30 .3268 7/8 22.23 .8750

7/64 2.78 .1094 21/64 8.33 .3281 22.50 .88583.00 .1181 8.40 .3307 57/64 22.62 .89063.05 .1201 8.50 .3346 23.00 .90553.10 .1220 8.60 .3386 29/32 23.02 .90623.15 .1240 8.70 .3425 59/64 23.42 .9219

1/8 3.18 .1250 11/32 8.73 .3438 23.50 .92523.20 .1260 8.80 .3465 15/16 23.81 .93753.30 .1299 9.00 .3543 24.00 .94493.35 .1319 23/64 9.13 .3594 61/64 24.21 .95313.40 .1339 9.20 .3622 24.50 .96463.45 .1358 9.30 .3661 31/32 24.61 .96883.50 .1378 9.40 .3701 25.00 .98433.55 .1398 3/8 9.53 .3750 1 25.40 1.0000

Page 114: Helical Catalogue

112

Troubleshooting

Note: Utilize our speed and feed calculator for specific running parameters (see pg. 47 for more details).

The Problem Possible Causes Possible SolutionWork piece rigidity Ensure work piece is secure and supported - a common issueSpeed too low Increase the cutting speed (RPM's)Feed rate too high Reduce FPTChip compaction See chip compaction section (pg. 113)Heavy depth of cut Reduce RDOC & ADOC

Part Entry Reduce FPT on entry - implement radius in or sweeping entrances - avoid 90º (perpendicular) entry

Milling StrategyReview tool path and ensure there are no arbitrary moves, extreme angle of engagement increases & undesirable situations for the tool. Consider utlizing VoluMill tool path solution (see pg. 51)

Tool OverhangUse shortest OAL, shortest LOC & reduce overhang fromtool holder. Consider necked down tooling for long reach.

Tool RunoutCheck tool runout in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Built up edge (BUE) See the BUE section for further explanation (see pg. 113)Reconditioning Improper regrind/reconditioning – try factory serviceSpeed too high Reduce the cutting speed (RPM’s)Feed rate too low Increase feed rate (FPT)RDOC too high Lessen RDOC as % of dia. - start with 10% reduction incrementsChip Thinning Utilize chip thinning adjustment (see pg. 101)

Tool RunoutCheck tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of runout. (<.0003 TIR desired)

Recutting Chips Re-adjust coolant flow, air blast or "op stop" to clear chip build up

Milling StrategyEnsure you are climb milling unless the material has hard/abrasive outer skin then conventional milling technique is preferred for breakthrough. (see pg. 38)

Tool Coating Ensure you have the appropriate coating for material being cutHard Materials (> than 55Rc) Try 90-100 SFM with multi-fluted tool (5 flutes +)Work piece rigidity Check work piece is secure and supported - a common issueTool holder rigidity Use shortest holder possible and investigate for no tool slippageFeed rate too high Reduce FPTTool Heavy of a RDOC Reduce RDOC

Part Entry Reduce FPT on entry – implement radius in or sweeping entrances - avoid 90º (perpendicular) entry

Milling StrategyEnsure you are climb milling unless the material has hard/abrasive outer skin then conventional milling technique is preferred for breakthrough. (see pg. 38)

Tool OverhangUse shortest OAL, shortest LOC & reduce overhang from tool holder. Consider necked down tooling for long reach.

Tool Run outCheck tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Tool Coating Implement proper tool coating for material to be cutEdge prep Ensure tool has proper edge prepBuilt Up Edge (BUE) See BUE section for detailed explanation (see pg. 113)No Corner Radius Implement corner radius on tool - adds strength & tool lifeSpeed too high Reduce RPM's

Tool Run outCheck tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Tool OverhangEnsure you are using the shortest OAL/LOC possible. Utilize necked tooling for longer reach.

Breakage

ExcessiveWear

(Flank)

Chipped Cutting Edge

Excessive Corner Wear

Page 115: Helical Catalogue

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Troubleshooting

Note: Utilize our speed and feed calculator for specific running parameters (see pg. 47 for more details).

113

The Problem Possible Causes Possible Solutions

Insufficient chip room Reduce number of flutes

Feed rate too high Reduce FPT and increase RPM

Heavy depth of cut Reduce ADOC/RDOC in side milling & ADOC in Slotting (see pg. 47)

Coolant flush Re-adjust coolant flow, air blast or "op stop" to clear chip build up

Large chip size Utilize chip breaker style tool to better manage chip size

Chip welding Utilize proper tool coating for material being cut

Feed rate too low Increased FPT

Speed too low Increase RPM's

Coolant Strategy Re-adjust coolant flow & check coolant mixture percentage

Work piece rigidity Check work piece is secure and supported

Tool holder rigidity Use shortest holder possible and investigate for no tool slippage

Tool OverhangUse shortest length tool, shortest loc & reduce overhang from tool holder. Consider necked down tooling for long reach.

Tool Run out

Check tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Speed too high Lower the RPM's

Feed rate too low Increased FPT

Angle of engagement violationUse smaller tools generating corner radi in pockets - avoid tool diameters that match corner dia./radius.

Too much surface contact Try utilizing a lower flute count tool

Chip Thinning Utilize chip thinning adjustment (see pg. 101)

Milling Strategy

Ensure you are climb milling unless the material has hard/abrasive outer skin then conventional milling technique is preferred for breakthrough. (see pg. 38)

Feed rate too high Reduce FPT

Speed too low Increase RPM's

Too light of a RDOC Increase RDOC to stabilize tool in cut.

Tool Run out

Check tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Helix Angle Change to tool with higher helix angle.

Need more Flutes Choose end mill with higher number of flutes

Recutting Chips Redirect/evaluate coolant flush – or use less number of flutes

Built Up Edge See BUE section for further explanation. (see above)

Tool OverhangUse shortest length tool, shortest loc & reduce overhang from tool holder.

Milling StrategyClimb milling can help reduce the amount of deflection in some cases.

Too heavy of a RDOC Reduce ADOC/RDOC in side milling & ADOC in slottingFeed rate too high Decrease FPT

End Mill Diameter Increase diameter of end mill for higher strength-to-length ratio

Increase Number of FlutesHigher number of flutes = larger core diameter = increased strength

Coolant Strategy Re-adjust coolant flow & check coolant mixture percentage

Deflection Refer to deflection section above or see pg. 105

Feed rate too high Lower feed rate (clpt)

RDOC too high Reduce RDOC

Tool Run outCheck tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Chatter/Vibration

Poor Surface Finish

Deflection

Dimension Accuracy

(Tapered Wall)

Chip Compaction

Built up Edge (BUE)

Page 116: Helical Catalogue

TOOL PERFORMANCE REPORT

Success

Office Use Only

Approved:

Order #:

RGA#:

Failure�������������� �������������������� ����������������

Distributor: Enduser:Contact Name: Contact Name:Phone#: Phone#:

Helical Sales Rep: Date:

Material your Cutting: Hardness: Tensile Strength: (ksi) Machinability: Condition: Work Holding:

Machine Type: Tool Holder: Coolant Type:Maximum RPM’s: Static Runout: Coolant Delivery:Horsepower: Holder Condition: Concentrate (%):Spindle Taper: Balancing:

Tool Entry

Milling Conditions that this tool experienced

Finishing Light Roughing Heavy Roughing Slotting Contouring Pocketing Ramping Plunging

Test Tool Success Requirements (Complete ALL that will apply)

Tool Life (# Parts per Tool): Tool Life (# Inches per Tool):

Surface Finish (Ra): Cycle Time Reduction per Part (HH:MM:ss):

(Check ALL that apply)

Check onethat applies

Pre-Drilled Hole Straight Entry Roll-InHelical Interpolation Ramping Plunging

Type of Cut: Climb Cutting Conventional Cutting Combination of Both

Angle used?IPM used?

Angle used?IPM used?

IPM used?

( )

TOOL PERFORMANCEREPORT

114

Brand of Tool:

Tool Style/EDP#:

Tool Coating:

Tool Diameter (D):

No. of Flutes (Z):

Length of Cut (LOC) - Neck length (LBS):

Projection Length (from Holder):

Corner Radius:

Shank Flat:

Surface Feet per Minute (SFM):

Revolutions per Minute (RPM):

Chip Load per Minute (CLPT):

Inches per Minute (IPM):

Axial Depth of Cut (ADOC):

Radial Depth of Cut (RDOC):Metal Removal Rate (RDOC x ADOC x IPM):

Number of Parts per Tool:

Number of Inches per Tool:

Number of Minutes per Tool:

Surface Finish (Ra):

Cycle-Time per Part (HH:MM:ss):

CURRENT TOOL Proposed Tool

Tool Identification: Lot # ______________________ Lot # ______________________ (From Shank) (From Tube)

ADOC

RDOC

�������Breakage

(In flute area)

Breakage(In neck/shank area)

Excessive FlankWear

Chipped CuttingEdge

Excessive CornerWear

Chip Compaction

Built-Up Edge (BUE)

Chatter/Vibration

Poor Surface Finish

Deflection/Wall Taper

Tool “Out of Spec”

Flaking of Coating

Experienced Issues(check all that apply)

LBSLOC

Reduced Neck Style

Regular Style

LOC

ProjectionLength

LOC: LBS:LOC: LBS: LOC: LBS:

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: ________________________________

Location: ___________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: ___________________________________

Hardness: __________________________________

Date: ___________________________ P.O. No. ___________________________

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

Modifi edStandard Tool

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

3

LBS

OAL: _____________________________

LBS: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

* IF APPLICABLE

EITHER A CORNER RADIUS OR CHAMFER CAN BE CHOSEN – BUT NOT BOTH.

Tool Specifi cations: Modify Existing Standard Tool: Yes No EDP#:_______________________

Center Cutting: Yes No

Shank Design: _____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1: ______________ A2*: ____________

A3*: _____________ A4*: ____________

H1012 rev.1.1.1

115

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: ________________________________

Location: ___________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: ___________________________________

Hardness: __________________________________

Date: ___________________________ P.O. No. ___________________________

Tool Specifi cations:

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

Center Cutting: Yes No

Shank Design: _____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1: ______________ A2*: ____________

A3*: _____________ A4*: ____________

OAL: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

Flat End Dim*: _____________________

* IF APPLICABLE

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

Angle Point End MillH1013 rev.1.1.1

116

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: ________________________________

Location: ___________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: ___________________________________

Hardness: __________________________________

Date: ___________________________ P.O. No. ___________________________

Tool Specifi cations:Center Cutting: Yes No

Shank Design: _____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1: ______________ A2*: ____________

A3*: _____________ A4*: ____________

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

Lollipop Cutter

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

OAL: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

* IF APPLICABLE

H1018 rev.1.1.1

117

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: ________________________________

Location: ___________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: ___________________________________

Hardness: __________________________________

Date: ___________________________ P.O. No. ___________________________

Tool Specifi cations:Center Cutting: Yes No

Shank Design: _____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1: ______________ A2*: ____________

A3*: _____________ A4*: ____________

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

Dovetail Cutter

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

OAL: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

* IF APPLICABLE

H1017 rev.1.1.1

118

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: _______________________________

Location: __________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: __________________________________

Hardness: _________________________________

Date: ___________________________ P.O. No. ___________________________

Tool Specifi cations:Center Cutting: Yes No

Shank Design:_____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1:______________ A2*: ____________

A3*: _____________ A4*: ____________

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

Double Angle Shank

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

OAL: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

* IF APPLICABLE

H1016 rev.1.1.1

119

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: ________________________________

Location: ___________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: ___________________________________

Hardness: __________________________________

Date: ___________________________ P.O. No. ___________________________

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

Corner Rounding

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

OAL: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

* IF APPLICABLE

Center Cutting: Yes No

Shank Design: _____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1: ______________ A2*: ____________

A3*: _____________ A4*: ____________

Tool Specifi cations:

H1015 rev.1.1.1

120

Page 123: Helical Catalogue

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: ________________________________

Location: ___________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: ___________________________________

Hardness: __________________________________

Date: ___________________________ P.O. No. ___________________________

Tool Specifi cations:Center Cutting: Yes No

Shank Design: _____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1: ______________ A2*: ____________

A3*: _____________ A4*: ____________

OAL: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

Flat End Dim*: _____________________

* IF APPLICABLE

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

Chamfer Cutter

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

H1014 rev.1.1.1

121

Page 124: Helical Catalogue

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: ________________________________

Location: ___________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: ___________________________________

Hardness: __________________________________

Date: ___________________________ P.O. No. ___________________________

Tool Specifi cations:

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

Center Cutting: Yes No

Shank Design: _____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1: ______________ A2*: ____________

A3*: _____________ A4*: ____________

OAL: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

Flat End Dim*: _____________________

* IF APPLICABLE

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

Angle Point End MillH1013 rev.1.1.1

122

Page 125: Helical Catalogue

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C U S T O M T O O L T E M P L AT E

Distributor Name: ______________________________________

Contact Name: ________________________________________

Email: ________________________________________________

No. of pieces to Quote: _________________________________

End User: _____________________________________________

Material to be Machined: ________________________________

Location: ___________________________________

Phone No.: _________________________________

Fax No: ____________________________________

Targeted Price Point: $________@________# pcs.

Location: ___________________________________

Hardness: __________________________________

Date: ___________________________ P.O. No. ___________________________

Standard Tolerances Used(Unless Specifi ed Otherwise)

.xx = ± .01.xxx = ± .005

.xxxx = ± .0005Fractions = ± 1/64''Angular = ± 0° 30'

When completed send this form back to us by either method listed below:Fax: 1-866-350-5968 Email: [email protected]

(-.0001/-.0004)(Meets ISO H6 Tolerance Class)

Taper End Mill

OAL: _____________________________

L1: ______________ L2*: ____________

L3*: _____________ L4*: ____________

R1*: _____________ R2*: ____________

R3*: _____________ R4*: ____________

* IF APPLICABLE

Tool Specifi cations: Cutter Type: 1 2 3 4 5 6

Center Cutting: Yes No

Shank Design: _____________________

No. of Flutes: ______________________

Helix Angle: _______________________

Coating: __________________________

D1: _____________ D2*: ____________

D3*: _____________ D4*: ____________

A1: ______________ A2*: ____________

A3*: _____________ A4*: ____________

123

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124

EDP # Part Description Coating Page

00015 HAL-S-20125 Uncoated 3100017 HAL-S-20125 Zplus 3300030 HAL-SR-20125 Uncoated 3100032 HAL-SR-20125 Zplus 3300045 HAL-R-20125 Uncoated 3100047 HAL-R-20125 Zplus 3300060 HAL-L-20125 Uncoated 3100062 HAL-L-20125 Zplus 3300090 HAL-S-20187 Uncoated 3100092 HAL-S-20187 Zplus 3300105 HAL-R-20187 Uncoated 3100107 HAL-R-20187 Zplus 3300120 HAL-M-20187 Uncoated 3100122 HAL-M-20187 Zplus 3300150 HAL-S-20250 Uncoated 3100152 HAL-S-20250 Zplus 3300155 HAL-SR-20250 Uncoated 3100157 HAL-SR-20250 Zplus 3300165 HAL-R-20250 Uncoated 3100167 HAL-R-20250 Zplus 3300180 HAL-M-20250 Uncoated 3100182 HAL-M-20250 Zplus 3300195 HAL-L-20250 Uncoated 3100197 HAL-L-20250 Zplus 3300210 HAL-X-20250 Uncoated 3100212 HAL-X-20250 Zplus 3300240 HAL-S-20312 Uncoated 3100242 HAL-S-20312 Zplus 3300255 HAL-R-20312 Uncoated 3100257 HAL-R-20312 Zplus 3300270 HAL-M-20312 Uncoated 3100272 HAL-M-20312 Zplus 3300285 HAL-L-20312 Uncoated 3100287 HAL-L-20312 Zplus 3300300 HAL-X-20312 Uncoated 3100302 HAL-X-20312 Zplus 3300330 HAL-S-20375 Uncoated 3100332 HAL-S-20375 Zplus 3300345 HAL-R-20375 Uncoated 3100347 HAL-R-20375 Zplus 3300360 HAL-M-20375 Uncoated 3100362 HAL-M-20375 Zplus 3300375 HAL-L-20375 Uncoated 3100377 HAL-L-20375 Zplus 3300390 HAL-LX-20375 Uncoated 3100392 HAL-LX-20375 Zplus 3300405 HAL-X-20375 Uncoated 3100407 HAL-X-20375 Zplus 3300435 HAL-S-20500 Uncoated 3100437 HAL-S-20500 Zplus 3300450 HAL-SR-20500 Uncoated 3100452 HAL-SR-20500 Zplus 3300465 HAL-R-20500 Uncoated 3100467 HAL-R-20500 Zplus 3300480 HAL-M-20500 Uncoated 3100482 HAL-M-20500 Zplus 3300495 HAL-L-20500 Uncoated 3100497 HAL-L-20500 Zplus 3300510 HAL-LX-20500 Uncoated 3100512 HAL-LX-20500 Zplus 3300525 HAL-X-20500 Uncoated 3100527 HAL-X-20500 Zplus 3300555 HAL-S-20625 Uncoated 3200557 HAL-S-20625 Zplus 3400570 HAL-R-20625 Uncoated 3200572 HAL-R-20625 Zplus 3400585 HAL-M-20625 Uncoated 3200587 HAL-M-20625 Zplus 3400600 HAL-L-20625 Uncoated 3200602 HAL-L-20625 Zplus 3400610 HAL-LX-20625 Uncoated 3200612 HAL-LX-20625 Zplus 3400615 HAL-X-20625 Uncoated 3200617 HAL-X-20625 Zplus 3400645 HAL-S-20750 Uncoated 3200647 HAL-S-20750 Zplus 34

EDP # Part Description Coating Page

00660 HAL-R-20750 Uncoated 3200662 HAL-R-20750 Zplus 3400675 HAL-M-20750 Uncoated 3200677 HAL-M-20750 Zplus 3400690 HAL-L-20750 Uncoated 3200692 HAL-L-20750 Zplus 3400705 HAL-X-20750 Uncoated 3200707 HAL-X-20750 Zplus 3400735 HAL-S-21000 Uncoated 3200737 HAL-S-21000 Zplus 3400750 HAL-R-21000 Uncoated 3200752 HAL-R-21000 Zplus 3400765 HAL-M-21000 Uncoated 3200767 HAL-M-21000 Zplus 3400780 HAL-L-21000 Uncoated 3200782 HAL-L-21000 Zplus 3400795 HAL-X-21000 Uncoated 3200797 HAL-X-21000 Zplus 3401015 H35AL-S-30125 Uncoated 4001017 H35AL-S-30125 Zplus 4201030 H35AL-SR-30125 Uncoated 4001032 H35AL-SR-30125 Zplus 4201045 H35AL-R-30125 Uncoated 4001047 H35AL-R-30125 Zplus 4201090 H35AL-S-30187 Uncoated 4001092 H35AL-S-30187 Zplus 4201105 H35AL-R-30187 Uncoated 4001107 H35AL-R-30187 Zplus 4201150 H35AL-S-30250 Uncoated 4001152 H35AL-S-30250 Zplus 4201155 H35AL-SR-30250 Uncoated 4001157 H35AL-SR-30250 Zplus 4201165 H35AL-R-30250 Uncoated 4001167 H35AL-R-30250 Zplus 4201180 H35AL-M-30250 Uncoated 4001182 H35AL-M-30250 Zplus 4201195 H35AL-L-30250 Uncoated 4001197 H35AL-L-30250 Zplus 4201240 H35AL-S-30312 Uncoated 4001242 H35AL-S-30312 Zplus 4201255 H35AL-R-30312 Uncoated 4001257 H35AL-R-30312 Zplus 4201270 H35AL-M-30312 Uncoated 4001272 H35AL-M-30312 Zplus 4201285 H35AL-L-30312 Uncoated 4001287 H35AL-L-30312 Zplus 4201300 H35AL-X-30312 Uncoated 4001302 H35AL-X-30312 Zplus 4201330 H35AL-S-30375 Uncoated 4001332 H35AL-S-30375 Zplus 4201345 H35AL-R-30375 Uncoated 4001347 H35AL-R-30375 Zplus 4201360 H35AL-M-30375 Uncoated 4001362 H35AL-M-30375 Zplus 4201375 H35AL-L-30375 Uncoated 4001377 H35AL-L-30375 Zplus 4201390 H35AL-LX-30375 Uncoated 4001392 H35AL-LX-30375 Zplus 4201405 H35AL-X-30375 Uncoated 4001407 H35AL-X-30375 Zplus 4201435 H35AL-S-30500 Uncoated 4001437 H35AL-S-30500 Zplus 4201450 H35AL-SR-30500 Uncoated 4001452 H35AL-SR-30500 Zplus 4201465 H35AL-R-30500 Uncoated 4001467 H35AL-R-30500 Zplus 4201480 H35AL-M-30500 Uncoated 4001482 H35AL-M-30500 Zplus 4201495 H35AL-L-30500 Uncoated 4001497 H35AL-L-30500 Zplus 4201510 H35AL-LX-30500 Uncoated 4001512 H35AL-LX-30500 Zplus 4201525 H35AL-X-30500 Uncoated 4001527 H35AL-X-30500 Zplus 4201555 H35AL-S-30625 Uncoated 4101557 H35AL-S-30625 Zplus 43

EDP # Part Description Coating Page

01570 H35AL-R-30625 Uncoated 4101572 H35AL-R-30625 Zplus 4301585 H35AL-M-30625 Uncoated 4101587 H35AL-M-30625 Zplus 4301600 H35AL-L-30625 Uncoated 4101602 H35AL-L-30625 Zplus 4301610 H35AL-LX-30625 Uncoated 4101612 H35AL-LX-30625 Zplus 4301615 H35AL-X-30625 Uncoated 4101617 H35AL-X-30625 Zplus 4301645 H35AL-S-30750 Uncoated 4101647 H35AL-S-30750 Zplus 4301660 H35AL-R-30750 Uncoated 4101662 H35AL-R-30750 Zplus 4301675 H35AL-M-30750 Uncoated 4101677 H35AL-M-30750 Zplus 4301690 H35AL-L-30750 Uncoated 4101692 H35AL-L-30750 Zplus 4301705 H35AL-X-30750 Uncoated 4101707 H35AL-X-30750 Zplus 4301735 H35AL-S-31000 Uncoated 4101737 H35AL-S-31000 Zplus 4301750 H35AL-R-31000 Uncoated 4101752 H35AL-R-31000 Zplus 4301765 H35AL-M-31000 Uncoated 4101767 H35AL-M-31000 Zplus 4301780 H35AL-L-31000 Uncoated 4101782 H35AL-L-31000 Zplus 4301795 H35AL-X-31000 Uncoated 4101797 H35AL-X-31000 Zplus 4302015 HAL-RN-R-20125 Uncoated 3502017 HAL-RN-R-20125 Zplus 3602030 HAL-RN-M-20125 Uncoated 3502032 HAL-RN-M-20125 Zplus 3602060 HAL-RN-R-20187 Uncoated 3502062 HAL-RN-R-20187 Zplus 3602075 HAL-RN-M-20187 Uncoated 3502077 HAL-RN-M-20187 Zplus 3602105 HAL-RN-S-20250 Uncoated 3502107 HAL-RN-S-20250 Zplus 3602120 HAL-RN-R-20250 Uncoated 3502122 HAL-RN-R-20250 Zplus 3602135 HAL-RN-M-20250 Uncoated 3502137 HAL-RN-M-20250 Zplus 3602165 HAL-RN-R-20312 Uncoated 3502167 HAL-RN-R-20312 Zplus 3602180 HAL-RN-M-20312 Uncoated 3502182 HAL-RN-M-20312 Zplus 3602190 HAL-RN-L-20312 Uncoated 3502192 HAL-RN-L-20312 Zplus 3602200 HAL-RN-X-20312 Uncoated 3502202 HAL-RN-X-20312 Zplus 3602210 HAL-RN-R-20375 Uncoated 3502212 HAL-RN-R-20375 Zplus 3602225 HAL-RN-M-20375 Uncoated 3502227 HAL-RN-M-20375 Zplus 3602235 HAL-RN-L-20375 Uncoated 3502237 HAL-RN-L-20375 Zplus 3602245 HAL-RN-X-20375 Uncoated 3502247 HAL-RN-X-20375 Zplus 3602285 HAL-RN-R-20500 Uncoated 3502287 HAL-RN-R-20500 Zplus 3602300 HAL-RN-M-20500 Uncoated 3502302 HAL-RN-M-20500 Zplus 3602315 HAL-RN-L-20500 Uncoated 3502317 HAL-RN-L-20500 Zplus 3602325 HAL-RN-X-20500 Uncoated 3502327 HAL-RN-X-20500 Zplus 3602345 HAL-RN-R-20625 Uncoated 3502347 HAL-RN-R-20625 Zplus 3602360 HAL-RN-M-20625 Uncoated 3502362 HAL-RN-M-20625 Zplus 3602375 HAL-RN-L-20625 Uncoated 3502377 HAL-RN-L-20625 Zplus 3602385 HAL-RN-X-20625 Uncoated 3502387 HAL-RN-X-20625 Zplus 36

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125

EDP # Part Description Coating Page

02405 HAL-RN-R-20750 Uncoated 3502407 HAL-RN-R-20750 Zplus 3602420 HAL-RN-M-20750 Uncoated 3502422 HAL-RN-M-20750 Zplus 3602435 HAL-RN-L-20750 Uncoated 3502437 HAL-RN-L-20750 Zplus 3602445 HAL-RN-X-20750 Uncoated 3502447 HAL-RN-X-20750 Zplus 3602465 HAL-RN-R-21000 Uncoated 3502467 HAL-RN-R-21000 Zplus 3602480 HAL-RN-M-21000 Uncoated 3502482 HAL-RN-M-21000 Zplus 3602495 HAL-RN-L-21000 Uncoated 3502497 HAL-RN-L-21000 Zplus 3603015 HAL-S-30125 Uncoated 5203017 HAL-S-30125 Zplus 5403030 HAL-SR-30125 Uncoated 5203032 HAL-SR-30125 Zplus 5403045 HAL-R-30125 Uncoated 5203047 HAL-R-30125 Zplus 5403060 HAL-L-30125 Uncoated 5203062 HAL-L-30125 Zplus 5403090 HAL-S-30187 Uncoated 5203092 HAL-S-30187 Zplus 5403105 HAL-R-30187 Uncoated 5203107 HAL-R-30187 Zplus 5403120 HAL-M-30187 Uncoated 5203122 HAL-M-30187 Zplus 5403150 HAL-S-30250 Uncoated 5203152 HAL-S-30250 Zplus 5403155 HAL-SR-30250 Uncoated 5203157 HAL-SR-30250 Zplus 5403165 HAL-R-30250 Uncoated 5203167 HAL-R-30250 Zplus 5403180 HAL-M-30250 Uncoated 5203182 HAL-M-30250 Zplus 5403195 HAL-L-30250 Uncoated 5203197 HAL-L-30250 Zplus 5403210 HAL-X-30250 Uncoated 5203212 HAL-X-30250 Zplus 5403240 HAL-S-30312 Uncoated 5203242 HAL-S-30312 Zplus 5403255 HAL-R-30312 Uncoated 5203257 HAL-R-30312 Zplus 5403270 HAL-M-30312 Uncoated 5203272 HAL-M-30312 Zplus 5403285 HAL-L-30312 Uncoated 5203287 HAL-L-30312 Zplus 5403300 HAL-X-30312 Uncoated 5203302 HAL-X-30312 Zplus 5403330 HAL-S-30375 Uncoated 5203332 HAL-S-30375 Zplus 5403345 HAL-R-30375 Uncoated 5203347 HAL-R-30375 Zplus 5403360 HAL-M-30375 Uncoated 5203362 HAL-M-30375 Zplus 5403375 HAL-L-30375 Uncoated 5203377 HAL-L-30375 Zplus 5403390 HAL-LX-30375 Uncoated 5203392 HAL-LX-30375 Zplus 5403405 HAL-X-30375 Uncoated 5203407 HAL-X-30375 Zplus 5403435 HAL-S-30500 Uncoated 5203437 HAL-S-30500 Zplus 5403450 HAL-SR-30500 Uncoated 5203452 HAL-SR-30500 Zplus 5403465 HAL-R-30500 Uncoated 5203467 HAL-R-30500 Zplus 5403480 HAL-M-30500 Uncoated 5203482 HAL-M-30500 Zplus 5403495 HAL-L-30500 Uncoated 5203497 HAL-L-30500 Zplus 5403510 HAL-LX-30500 Uncoated 5203512 HAL-LX-30500 Zplus 5403525 HAL-X-30500 Uncoated 5203527 HAL-X-30500 Zplus 54

EDP # Part Description Coating Page

03555 HAL-S-30625 Uncoated 5303557 HAL-S-30625 Zplus 5503570 HAL-R-30625 Uncoated 5303572 HAL-R-30625 Zplus 5503585 HAL-M-30625 Uncoated 5303587 HAL-M-30625 Zplus 5503600 HAL-L-30625 Uncoated 5303602 HAL-L-30625 Zplus 5503610 HAL-LX-30625 Uncoated 5303612 HAL-LX-30625 Zplus 5503615 HAL-X-30625 Uncoated 5303617 HAL-X-30625 Zplus 5503645 HAL-S-30750 Uncoated 5303647 HAL-S-30750 Zplus 5503660 HAL-R-30750 Uncoated 5303662 HAL-R-30750 Zplus 5503675 HAL-M-30750 Uncoated 5303677 HAL-M-30750 Zplus 5503690 HAL-L-30750 Uncoated 5303692 HAL-L-30750 Zplus 5503705 HAL-X-30750 Uncoated 5303707 HAL-X-30750 Zplus 5503735 HAL-S-31000 Uncoated 5303737 HAL-S-31000 Zplus 5503750 HAL-R-31000 Uncoated 5303752 HAL-R-31000 Zplus 5503765 HAL-M-31000 Uncoated 5303767 HAL-M-31000 Zplus 5503780 HAL-L-31000 Uncoated 5303782 HAL-L-31000 Zplus 5503795 HAL-X-31000 Uncoated 5303797 HAL-X-31000 Zplus 5504015 H35AL-RN-R-30125 Uncoated 4404017 H35AL-RN-R-30125 Zplus 4504030 H35AL-RN-M-30125 Uncoated 4404032 H35AL-RN-M-30125 Zplus 4504060 H35AL-RN-R-30187 Uncoated 4404062 H35AL-RN-R-30187 Zplus 4504075 H35AL-RN-M-30187 Uncoated 4404077 H35AL-RN-M-30187 Zplus 4504105 H35AL-RN-S-30250 Uncoated 4404107 H35AL-RN-S-30250 Zplus 4504120 H35AL-RN-R-30250 Uncoated 4404122 H35AL-RN-R-30250 Zplus 4504135 H35AL-RN-M-30250 Uncoated 4404137 H35AL-RN-M-30250 Zplus 4504165 H35AL-RN-R-30312 Uncoated 4404167 H35AL-RN-R-30312 Zplus 4504180 H35AL-RN-M-30312 Uncoated 4404182 H35AL-RN-M-30312 Zplus 4504190 H35AL-RN-L-30312 Uncoated 4404192 H35AL-RN-L-30312 Zplus 4504200 H35AL-RN-X-30312 Uncoated 4404202 H35AL-RN-X-30312 Zplus 4504210 H35AL-RN-R-30375 Uncoated 4404212 H35AL-RN-R-30375 Zplus 4504225 H35AL-RN-M-30375 Uncoated 4404227 H35AL-RN-M-30375 Zplus 4504235 H35AL-RN-L-30375 Uncoated 4404237 H35AL-RN-L-30375 Zplus 4504245 H35AL-RN-X-30375 Uncoated 4404247 H35AL-RN-X-30375 Zplus 4504285 H35AL-RN-R-30500 Uncoated 4404287 H35AL-RN-R-30500 Zplus 4504300 H35AL-RN-M-30500 Uncoated 4404302 H35AL-RN-M-30500 Zplus 4504315 H35AL-RN-L-30500 Uncoated 4404317 H35AL-RN-L-30500 Zplus 4504325 H35AL-RN-X-30500 Uncoated 4404327 H35AL-RN-X-30500 Zplus 4504345 H35AL-RN-R-30625 Uncoated 4404347 H35AL-RN-R-30625 Zplus 4504360 H35AL-RN-M-30625 Uncoated 4404362 H35AL-RN-M-30625 Zplus 4504375 H35AL-RN-L-30625 Uncoated 4404377 H35AL-RN-L-30625 Zplus 45

EDP # Part Description Coating Page

04385 H35AL-RN-X-30625 Uncoated 4404387 H35AL-RN-X-30625 Zplus 4504405 H35AL-RN-R-30750 Uncoated 4404407 H35AL-RN-R-30750 Zplus 4504420 H35AL-RN-M-30750 Uncoated 4404422 H35AL-RN-M-30750 Zplus 4504435 H35AL-RN-L-30750 Uncoated 4404437 H35AL-RN-L-30750 Zplus 4504445 H35AL-RN-X-30750 Uncoated 4404447 H35AL-RN-X-30750 Zplus 4504465 H35AL-RN-R-31000 Uncoated 4404467 H35AL-RN-R-31000 Zplus 4504480 H35AL-RN-M-31000 Uncoated 4404482 H35AL-RN-M-31000 Zplus 4504495 H35AL-RN-L-31000 Uncoated 4404497 H35AL-RN-L-31000 Zplus 4505007 HEF-S-50125 Aplus 8205022 HEF-R-50125 Aplus 8205037 HEF-L-50125 Aplus 8205067 HEF-S-50187 Aplus 8205082 HEF-R-50187 Aplus 8205097 HEF-M-50187 Aplus 8205127 HEF-S-50250 Aplus 8205132 HEF-SR-50250 Aplus 8205142 HEF-R-50250 Aplus 8205157 HEF-M-50250 Aplus 8205172 HEF-L-50250 Aplus 8205182 HEF-X-50250 Aplus 8205202 HEF-S-50312 Aplus 8205217 HEF-R-50312 Aplus 8205232 HEF-M-50312 Aplus 8205247 HEF-L-50312 Aplus 8205262 HEF-X-50312 Aplus 8205292 HEF-S-50375 Aplus 8205307 HEF-R-50375 Aplus 8205322 HEF-M-50375 Aplus 8205337 HEF-L-50375 Aplus 8205352 HEF-LX-50375 Aplus 8205367 HEF-X-50375 Aplus 8205397 HEF-S-50437 Aplus 8205412 HEF-R-50437 Aplus 8205427 HEF-L-50437 Aplus 8205457 HEF-S-50500 Aplus 8205472 HEF-SR-50500 Aplus 8205487 HEF-R-50500 Aplus 8205502 HEF-M-50500 Aplus 8205517 HEF-L-50500 Aplus 8205532 HEF-LX-50500 Aplus 8205547 HEF-X-50500 Aplus 8205607 HEF-S-50625 Aplus 8305622 HEF-R-50625 Aplus 8305637 HEF-M-50625 Aplus 8305652 HEF-L-50625 Aplus 8305662 HEF-LX-50625 Aplus 8305667 HEF-X-50625 Aplus 8305697 HEF-S-50750 Aplus 8305712 HEF-R-50750 Aplus 8305727 HEF-M-50750 Aplus 8305742 HEF-ML-50750 Aplus 8305757 HEF-L-50750 Aplus 8305772 HEF-X-50750 Aplus 8305862 HEF-S-51000 Aplus 8305877 HEF-R-51000 Aplus 8305892 HEF-M-51000 Aplus 8305907 HEF-L-51000 Aplus 8305922 HEF-X-51000 Aplus 8305942 HEF-R-51250 Aplus 8305952 HEF-M-51250 Aplus 8305962 HEF-L-51250 Aplus 8305972 HEF-LX-51250 Aplus 8305982 HEF-X-51250 Aplus 8306015 HCM90-20125 Uncoated 9506018 HCM90-20125 Aplus 9506030 HCM90-20187 Uncoated 9506033 HCM90-20187 Aplus 9506045 HCM90-20250 Uncoated 95

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EDP # Part Description Coating Page

06048 HCM90-20250 Aplus 9506060 HCM90-20375 Uncoated 9506063 HCM90-20375 Aplus 9506075 HCM90-20500 Uncoated 9506078 HCM90-20500 Aplus 9506120 HCM90-40187 Uncoated 9506123 HCM90-40187 Aplus 9506135 HCM90-40250 Uncoated 9506138 HCM90-40250 Aplus 9506150 HCM90-40375 Uncoated 9506153 HCM90-40375 Aplus 9506165 HCM90-40500 Uncoated 9506168 HCM90-40500 Aplus 9506180 HCM90-40750 Uncoated 9506183 HCM90-40750 Aplus 9506225 HCM60-20125 Uncoated 9406228 HCM60-20125 Aplus 9406240 HCM60-20187 Uncoated 9406243 HCM60-20187 Aplus 9406255 HCM60-20250 Uncoated 9406258 HCM60-20250 Aplus 9406270 HCM60-20375 Uncoated 9406273 HCM60-20375 Aplus 9406285 HCM60-20500 Uncoated 9406288 HCM60-20500 Aplus 9406330 HCM60-40187 Uncoated 9406333 HCM60-40187 Aplus 9406345 HCM60-40250 Uncoated 9406348 HCM60-40250 Aplus 9406360 HCM60-40375 Uncoated 9406363 HCM60-40375 Aplus 9406375 HCM60-40500 Uncoated 9406378 HCM60-40500 Aplus 9406390 HCM60-40750 Uncoated 9406393 HCM60-40750 Aplus 9406405 HCM120-20125 Uncoated 9606408 HCM120-20125 Aplus 9606420 HCM120-20187 Uncoated 9606423 HCM120-20187 Aplus 9606435 HCM120-20250 Uncoated 9606438 HCM120-20250 Aplus 9606450 HCM120-20375 Uncoated 9606453 HCM120-20375 Aplus 9606465 HCM120-20500 Uncoated 9606468 HCM120-20500 Aplus 9606480 HCM120-40187 Uncoated 9606483 HCM120-40187 Aplus 9606495 HCM120-40250 Uncoated 9606498 HCM120-40250 Aplus 9606510 HCM120-40375 Uncoated 9606513 HCM120-40375 Aplus 9606525 HCM120-40500 Uncoated 9606528 HCM120-40500 Aplus 9606540 HCM120-40750 Uncoated 9606543 HCM120-40750 Aplus 9608017 HST-S-30125-R.010 Aplus 6608032 HST-R-30125-R.010 Aplus 6608062 HST-S-30187-R.010 Aplus 6608077 HST-R-30187-R.010 Aplus 6608107 HST-S-30250-R.020 Aplus 6608112 HST-SR-30250-R.020 Aplus 6608122 HST-R-30250-R.020 Aplus 6608137 HST-M-30250-R.020 Aplus 6608167 HST-S-30312-R.020 Aplus 6608182 HST-R-30312-R.020 Aplus 6608192 HST-M-30312-R.020 Aplus 6608212 HST-S-30375-R.020 Aplus 6608227 HST-R-30375-R.020 Aplus 6608242 HST-M-30375-R.020 Aplus 6608317 HST-S-30500-R.030 Aplus 6608332 HST-SR-30500-R.030 Aplus 6608347 HST-R-30500-R.030 Aplus 6608362 HST-M-30500-R.030 Aplus 6608392 HST-S-30625-R.030 Aplus 6608407 HST-SR-30625-R.030 Aplus 6608422 HST-R-30625-R.030 Aplus 66

EDP # Part Description Coating Page

08437 HST-M-30625-R.030 Aplus 6608467 HST-S-30750-R.030 Aplus 6608482 HST-R-30750-R.030 Aplus 6608497 HST-M-30750-R.030 Aplus 6608527 HST-S-31000-R.030 Aplus 6608542 HST-R-31000-R.030 Aplus 6608557 HST-M-31000-R.030 Aplus 6610017 HST-RN-S-30125-R.010 Aplus 6710032 HST-RN-R-30125-R.010 Aplus 6710047 HST-RN-M-30125-R.010 Aplus 6710077 HST-RN-R-30187-R.010 Aplus 6710092 HST-RN-M-30187-R.010 Aplus 6710112 HST-RN-S-30250-R.020 Aplus 6710122 HST-RN-R-30250-R.020 Aplus 6710137 HST-RN-M-30250-R.020 Aplus 6710157 HST-RN-R-30312-R.020 Aplus 6710167 HST-RN-M-30312-R.020 Aplus 6710177 HST-RN-L-30312-R.020 Aplus 6710182 HST-RN-X-30312-R.020 Aplus 6710197 HST-RN-R-30375-R.020 Aplus 6710212 HST-RN-M-30375-R.020 Aplus 6710227 HST-RN-L-30375-R.020 Aplus 6710237 HST-RN-X-30375-R.020 Aplus 6710302 HST-RN-R-30500-R.030 Aplus 6710317 HST-RN-M-30500-R.030 Aplus 6710332 HST-RN-L-30500-R.030 Aplus 6710347 HST-RN-X-30500-R.030 Aplus 6710377 HST-RN-R-30625-R.030 Aplus 6710392 HST-RN-M-30625-R.030 Aplus 6710407 HST-RN-L-30625-R.030 Aplus 6710422 HST-RN-X-30625-R.030 Aplus 6710452 HST-RN-R-30750-R.030 Aplus 6710467 HST-RN-M-30750-R.030 Aplus 6710482 HST-RN-L-30750-R.030 Aplus 6710497 HST-RN-X-30750-R.030 Aplus 6710527 HST-RN-M-31000-R.030 Aplus 6710542 HST-RN-L-31000-R.030 Aplus 6710557 HST-RN-X-31000-R.030 Aplus 6712017 HST-S-30125-BN Aplus 6612032 HST-R-30125-BN Aplus 6612062 HST-S-30187-BN Aplus 6612077 HST-R-30187-BN Aplus 6612107 HST-S-30250-BN Aplus 6612112 HST-SR-30250-BN Aplus 6612122 HST-R-30250-BN Aplus 6612167 HST-S-30312-BN Aplus 6612182 HST-R-30312-BN Aplus 6612212 HST-S-30375-BN Aplus 6612227 HST-R-30375-BN Aplus 6612317 HST-S-30500-BN Aplus 6612332 HST-SR-30500-BN Aplus 6612347 HST-R-30500-BN Aplus 6612392 HST-S-30625-BN Aplus 6612407 HST-SR-30625-BN Aplus 6612422 HST-R-30625-BN Aplus 6612467 HST-S-30750-BN Aplus 6612482 HST-R-30750-BN Aplus 6612527 HST-S-31000-BN Aplus 6612542 HST-R-31000-BN Aplus 6613017 HST-RN-S-30125-BN Aplus 6713032 HST-RN-R-30125-BN Aplus 6713047 HST-RN-M-30125-BN Aplus 6713077 HST-RN-R-30187-BN Aplus 6713092 HST-RN-M-30187-BN Aplus 6713112 HST-RN-S-30250-BN Aplus 6713122 HST-RN-R-30250-BN Aplus 6713137 HST-RN-M-30250-BN Aplus 6713157 HST-RN-R-30312-BN Aplus 6713167 HST-RN-M-30312-BN Aplus 6713177 HST-RN-L-30312-BN Aplus 6713182 HST-RN-X-30312-BN Aplus 6713197 HST-RN-R-30375-BN Aplus 6713212 HST-RN-M-30375-BN Aplus 6713227 HST-RN-L-30375-BN Aplus 6713232 HST-RN-X-30375-BN Aplus 6713302 HST-RN-R-30500-BN Aplus 67

EDP # Part Description Coating Page

13317 HST-RN-M-30500-BN Aplus 6713332 HST-RN-L-30500-BN Aplus 6713347 HST-RN-X-30500-BN Aplus 6713377 HST-RN-R-30625-BN Aplus 6713392 HST-RN-M-30625-BN Aplus 6713407 HST-RN-L-30625-BN Aplus 6713422 HST-RN-X-30625-BN Aplus 6713452 HST-RN-R-30750-BN Aplus 6713467 HST-RN-M-30750-BN Aplus 6713482 HST-RN-L-30750-BN Aplus 6713497 HST-RN-X-30750-BN Aplus 6713527 HST-RN-M-31000-BN Aplus 6713542 HST-RN-L-31000-BN Aplus 6713557 HST-RN-X-31000-BN Aplus 6716017 HST-S-40125-BN Aplus 7416032 HST-R-40125-BN Aplus 7416062 HST-S-40187-BN Aplus 7416077 HST-R-40187-BN Aplus 7416107 HST-S-40250-BN Aplus 7416112 HST-SR-40250-BN Aplus 7416122 HST-R-40250-BN Aplus 7416167 HST-S-40312-BN Aplus 7416182 HST-R-40312-BN Aplus 7416212 HST-S-40375-BN Aplus 7416227 HST-R-40375-BN Aplus 7416317 HST-S-40500-BN Aplus 7416332 HST-SR-40500-BN Aplus 7416347 HST-R-40500-BN Aplus 7416392 HST-S-40625-BN Aplus 7416407 HST-SR-40625-BN Aplus 7416422 HST-R-40625-BN Aplus 7416467 HST-S-40750-BN Aplus 7416482 HST-R-40750-BN Aplus 7416527 HST-S-41000-BN Aplus 7416542 HST-R-41000-BN Aplus 7417015 HAL-S-20125-BN Uncoated 3117017 HAL-S-20125-BN Zplus 3317030 HAL-SR-20125-BN Uncoated 3117032 HAL-SR-20125-BN Zplus 3317045 HAL-R-20125-BN Uncoated 3117047 HAL-R-20125-BN Zplus 3317090 HAL-S-20187-BN Uncoated 3117092 HAL-S-20187-BN Zplus 3317105 HAL-R-20187-BN Uncoated 3117107 HAL-R-20187-BN Zplus 3317150 HAL-S-20250-BN Uncoated 3117152 HAL-S-20250-BN Zplus 3317155 HAL-SR-20250-BN Uncoated 3117157 HAL-SR-20250-BN Zplus 3317165 HAL-R-20250-BN Uncoated 3117167 HAL-R-20250-BN Zplus 3317240 HAL-S-20312-BN Uncoated 3117242 HAL-S-20312-BN Zplus 3317255 HAL-R-20312-BN Uncoated 3117257 HAL-R-20312-BN Zplus 3317330 HAL-S-20375-BN Uncoated 3117332 HAL-S-20375-BN Zplus 3317345 HAL-R-20375-BN Uncoated 3117347 HAL-R-20375-BN Zplus 3317435 HAL-S-20500-BN Uncoated 3117437 HAL-S-20500-BN Zplus 3317465 HAL-R-20500-BN Uncoated 3117467 HAL-R-20500-BN Zplus 3317555 HAL-S-20625-BN Uncoated 3217557 HAL-S-20625-BN Zplus 3417570 HAL-R-20625-BN Uncoated 3217572 HAL-R-20625-BN Zplus 3417645 HAL-S-20750-BN Uncoated 3217647 HAL-S-20750-BN Zplus 3417660 HAL-R-20750-BN Uncoated 3217662 HAL-R-20750-BN Zplus 3417735 HAL-S-21000-BN Uncoated 3217737 HAL-S-21000-BN Zplus 3417750 HAL-R-21000-BN Uncoated 3217752 HAL-R-21000-BN Zplus 3418015 HAL-RN-R-20125-BN Uncoated 35

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EDP # Part Description Coating Page

18017 HAL-RN-R-20125-BN Zplus 3618030 HAL-RN-M-20125-BN Uncoated 3518032 HAL-RN-M-20125-BN Zplus 3618060 HAL-RN-R-20187-BN Uncoated 3518062 HAL-RN-R-20187-BN Zplus 3618075 HAL-RN-M-20187-BN Uncoated 3518077 HAL-RN-M-20187-BN Zplus 3618105 HAL-RN-S-20250-BN Uncoated 3518107 HAL-RN-S-20250-BN Zplus 3618120 HAL-RN-R-20250-BN Uncoated 3518122 HAL-RN-R-20250-BN Zplus 3618135 HAL-RN-M-20250-BN Uncoated 3518137 HAL-RN-M-20250-BN Zplus 3618165 HAL-RN-R-20312-BN Uncoated 3518167 HAL-RN-R-20312-BN Zplus 3618180 HAL-RN-M-20312-BN Uncoated 3518182 HAL-RN-M-20312-BN Zplus 3618190 HAL-RN-L-20312-BN Uncoated 3518192 HAL-RN-L-20312-BN Zplus 3618200 HAL-RN-X-20312-BN Uncoated 3518202 HAL-RN-X-20312-BN Zplus 3618210 HAL-RN-R-20375-BN Uncoated 3518212 HAL-RN-R-20375-BN Zplus 3618225 HAL-RN-M-20375-BN Uncoated 3518227 HAL-RN-M-20375-BN Zplus 3618235 HAL-RN-L-20375-BN Uncoated 3518237 HAL-RN-L-20375-BN Zplus 3618245 HAL-RN-X-20375-BN Uncoated 3518247 HAL-RN-X-20375-BN Zplus 3618285 HAL-RN-R-20500-BN Uncoated 3518287 HAL-RN-R-20500-BN Zplus 3618300 HAL-RN-M-20500-BN Uncoated 3518302 HAL-RN-M-20500-BN Zplus 3618315 HAL-RN-L-20500-BN Uncoated 3518317 HAL-RN-L-20500-BN Zplus 3618325 HAL-RN-X-20500-BN Uncoated 3518327 HAL-RN-X-20500-BN Zplus 3618345 HAL-RN-R-20625-BN Uncoated 3518347 HAL-RN-R-20625-BN Zplus 3618360 HAL-RN-M-20625-BN Uncoated 3518362 HAL-RN-M-20625-BN Zplus 3618375 HAL-RN-L-20625-BN Uncoated 3518377 HAL-RN-L-20625-BN Zplus 3618385 HAL-RN-X-20625-BN Uncoated 3518387 HAL-RN-X-20625-BN Zplus 3618405 HAL-RN-R-20750-BN Uncoated 3518407 HAL-RN-R-20750-BN Zplus 3618420 HAL-RN-M-20750-BN Uncoated 3518422 HAL-RN-M-20750-BN Zplus 3618435 HAL-RN-L-20750-BN Uncoated 3518437 HAL-RN-L-20750-BN Zplus 3618445 HAL-RN-X-20750-BN Uncoated 3518447 HAL-RN-X-20750-BN Zplus 3618465 HAL-RN-R-21000-BN Uncoated 3518467 HAL-RN-R-21000-BN Zplus 3618480 HAL-RN-M-21000-BN Uncoated 3518482 HAL-RN-M-21000-BN Zplus 3618495 HAL-RN-L-21000-BN Uncoated 3518497 HAL-RN-L-21000-BN Zplus 3619015 HAL-RN-R-30125 Uncoated 5619017 HAL-RN-R-30125 Zplus 5719030 HAL-RN-M-30125 Uncoated 5619032 HAL-RN-M-30125 Zplus 5719060 HAL-RN-R-30187 Uncoated 5619062 HAL-RN-R-30187 Zplus 5719075 HAL-RN-M-30187 Uncoated 5619077 HAL-RN-M-30187 Zplus 5719105 HAL-RN-S-30250 Uncoated 5619107 HAL-RN-S-30250 Zplus 5719120 HAL-RN-R-30250 Uncoated 5619122 HAL-RN-R-30250 Zplus 5719135 HAL-RN-M-30250 Uncoated 5619137 HAL-RN-M-30250 Zplus 5719165 HAL-RN-R-30312 Uncoated 5619167 HAL-RN-R-30312 Zplus 5719180 HAL-RN-M-30312 Uncoated 56

EDP # Part Description Coating Page

19182 HAL-RN-M-30312 Zplus 5719190 HAL-RN-L-30312 Uncoated 5619192 HAL-RN-L-30312 Zplus 5719200 HAL-RN-X-30312 Uncoated 5619202 HAL-RN-X-30312 Zplus 5719210 HAL-RN-R-30375 Uncoated 5619212 HAL-RN-R-30375 Zplus 5719225 HAL-RN-M-30375 Uncoated 5619227 HAL-RN-M-30375 Zplus 5719235 HAL-RN-L-30375 Uncoated 5619237 HAL-RN-L-30375 Zplus 5719245 HAL-RN-X-30375 Uncoated 5619247 HAL-RN-X-30375 Zplus 5719285 HAL-RN-R-30500 Uncoated 5619287 HAL-RN-R-30500 Zplus 5719300 HAL-RN-M-30500 Uncoated 5619302 HAL-RN-M-30500 Zplus 5719315 HAL-RN-L-30500 Uncoated 5619317 HAL-RN-L-30500 Zplus 5719325 HAL-RN-X-30500 Uncoated 5619327 HAL-RN-X-30500 Zplus 5719345 HAL-RN-R-30625 Uncoated 5619347 HAL-RN-R-30625 Zplus 5719360 HAL-RN-M-30625 Uncoated 5619362 HAL-RN-M-30625 Zplus 5719375 HAL-RN-L-30625 Uncoated 5619377 HAL-RN-L-30625 Zplus 5719385 HAL-RN-X-30625 Uncoated 5619387 HAL-RN-X-30625 Zplus 5719405 HAL-RN-R-30750 Uncoated 5619407 HAL-RN-R-30750 Zplus 5719420 HAL-RN-M-30750 Uncoated 5619422 HAL-RN-M-30750 Zplus 5719435 HAL-RN-L-30750 Uncoated 5619437 HAL-RN-L-30750 Zplus 5719445 HAL-RN-X-30750 Uncoated 5619447 HAL-RN-X-30750 Zplus 5719465 HAL-RN-R-31000 Uncoated 5619467 HAL-RN-R-31000 Zplus 5719480 HAL-RN-M-31000 Uncoated 5619482 HAL-RN-M-31000 Zplus 5719495 HAL-RN-L-31000 Uncoated 5619497 HAL-RN-L-31000 Zplus 5720015 H35AL-RN-R-20125 Uncoated 2520017 H35AL-RN-R-20125 Zplus 2720030 H35AL-RN-M-20125 Uncoated 2520032 H35AL-RN-M-20125 Zplus 2720060 H35AL-RN-R-20187 Uncoated 2520062 H35AL-RN-R-20187 Zplus 2720075 H35AL-RN-M-20187 Uncoated 2520077 H35AL-RN-M-20187 Zplus 2720105 H35AL-RN-S-20250 Uncoated 2520107 H35AL-RN-S-20250 Zplus 2720120 H35AL-RN-R-20250 Uncoated 2520122 H35AL-RN-R-20250 Zplus 2720135 H35AL-RN-M-20250 Uncoated 2520137 H35AL-RN-M-20250 Zplus 2720165 H35AL-RN-R-20312 Uncoated 2520167 H35AL-RN-R-20312 Zplus 2720180 H35AL-RN-M-20312 Uncoated 2520182 H35AL-RN-M-20312 Zplus 2720190 H35AL-RN-L-20312 Uncoated 2520192 H35AL-RN-L-20312 Zplus 2720200 H35AL-RN-X-20312 Uncoated 2520202 H35AL-RN-X-20312 Zplus 2720210 H35AL-RN-R-20375 Uncoated 2520212 H35AL-RN-R-20375 Zplus 2720225 H35AL-RN-M-20375 Uncoated 2520227 H35AL-RN-M-20375 Zplus 2720235 H35AL-RN-L-20375 Uncoated 2520237 H35AL-RN-L-20375 Zplus 2720245 H35AL-RN-X-20375 Uncoated 2520247 H35AL-RN-X-20375 Zplus 2720285 H35AL-RN-R-20500 Uncoated 2620287 H35AL-RN-R-20500 Zplus 2820300 H35AL-RN-M-20500 Uncoated 26

EDP # Part Description Coating Page

20302 H35AL-RN-M-20500 Zplus 2820315 H35AL-RN-L-20500 Uncoated 2620317 H35AL-RN-L-20500 Zplus 2820325 H35AL-RN-X-20500 Uncoated 2620327 H35AL-RN-X-20500 Zplus 2820345 H35AL-RN-R-20625 Uncoated 2620347 H35AL-RN-R-20625 Zplus 2820360 H35AL-RN-M-20625 Uncoated 2620362 H35AL-RN-M-20625 Zplus 2820375 H35AL-RN-L-20625 Uncoated 2620377 H35AL-RN-L-20625 Zplus 2820385 H35AL-RN-X-20625 Uncoated 2620387 H35AL-RN-X-20625 Zplus 2820405 H35AL-RN-R-20750 Uncoated 2620407 H35AL-RN-R-20750 Zplus 2820420 H35AL-RN-M-20750 Uncoated 2620422 H35AL-RN-M-20750 Zplus 2820435 H35AL-RN-L-20750 Uncoated 2620437 H35AL-RN-L-20750 Zplus 2820445 H35AL-RN-X-20750 Uncoated 2620447 H35AL-RN-X-20750 Zplus 2820465 H35AL-RN-R-21000 Uncoated 2620467 H35AL-RN-R-21000 Zplus 2820480 H35AL-RN-M-21000 Uncoated 2620482 H35AL-RN-M-21000 Zplus 2820495 H35AL-RN-L-21000 Uncoated 2620497 H35AL-RN-L-21000 Zplus 2824017 HSF-S-70250 Aplus 8624022 HSF-SR-70250 Aplus 8624032 HSF-R-70250 Aplus 8624047 HSF-L-70250 Aplus 8624062 HSF-X-70250 Aplus 8624092 HSF-S-70312 Aplus 8624107 HSF-R-70312 Aplus 8624122 HSF-L-70312 Aplus 8624137 HSF-X-70312 Aplus 8624167 HSF-S-70375 Aplus 8624182 HSF-SR-70375 Aplus 8624187 HSF-R-70375 Aplus 8624197 HSF-L-70375 Aplus 8624212 HSF-X-70375 Aplus 8624242 HSF-S-70437 Aplus 8624257 HSF-R-70437 Aplus 8624272 HSF-M-70437 Aplus 8624287 HSF-X-70437 Aplus 8624317 HSF-S-70500 Aplus 8624332 HSF-R-70500 Aplus 8624347 HSF-L-70500 Aplus 8624362 HSF-X-70500 Aplus 8624392 HSF-S-70625 Aplus 8624407 HSF-R-70625 Aplus 8624422 HSF-M-70625 Aplus 8624437 HSF-LX-70625 Aplus 8624467 HSF-S-70750 Aplus 8624482 HSF-R-70750 Aplus 8624497 HSF-M-70750 Aplus 8624512 HSF-L-70750 Aplus 8624542 HSF-S-71000 Aplus 8624557 HSF-R-71000 Aplus 8624572 HSF-ML-71000 Aplus 8624587 HSF-X-71000 Aplus 8624617 HSF-R-71250 Aplus 8624632 HSF-M-71250 Aplus 8624647 HSF-L-71250 Aplus 8624662 HSF-X-71250 Aplus 8628105 HAL-C-RN-S-30250-R.020 Uncoated 2028107 HAL-C-RN-S-30250-R.020 Zplus 2128120 HAL-C-RN-R-30250-R.020 Uncoated 2028122 HAL-C-RN-R-30250-R.020 Zplus 2128135 HAL-C-RN-M-30250-R.020 Uncoated 2028137 HAL-C-RN-M-30250-R.020 Zplus 2128165 HAL-C-RN-R-30312-R.020 Uncoated 2028167 HAL-C-RN-R-30312-R.020 Zplus 2128180 HAL-C-RN-M-30312-R.020 Uncoated 2028182 HAL-C-RN-M-30312-R.020 Zplus 2128190 HAL-C-RN-L-30312-R.020 Uncoated 20

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128

EDP # Part Description Coating Page

28192 HAL-C-RN-L-30312-R.020 Zplus 2128200 HAL-C-RN-X-30312-R.020 Uncoated 2028202 HAL-C-RN-X-30312-R.020 Zplus 2128210 HAL-C-RN-R-30375-R.020 Uncoated 2028212 HAL-C-RN-R-30375-R.020 Zplus 2128225 HAL-C-RN-M-30375-R.020 Uncoated 2028227 HAL-C-RN-M-30375-R.020 Zplus 2128235 HAL-C-RN-L-30375-R.020 Uncoated 2028237 HAL-C-RN-L-30375-R.020 Zplus 2128245 HAL-C-RN-X-30375-R.020 Uncoated 2028247 HAL-C-RN-X-30375-R.020 Zplus 2128285 HAL-C-RN-R-30500-R.030 Uncoated 2028287 HAL-C-RN-R-30500-R.030 Zplus 2128300 HAL-C-RN-M-30500-R.030 Uncoated 2028302 HAL-C-RN-M-30500-R.030 Zplus 2128315 HAL-C-RN-L-30500-R.030 Uncoated 2028317 HAL-C-RN-L-30500-R.030 Zplus 2128325 HAL-C-RN-X-30500-R.030 Uncoated 2028327 HAL-C-RN-X-30500-R.030 Zplus 2128345 HAL-C-RN-R-30625-R.030 Uncoated 2028347 HAL-C-RN-R-30625-R.030 Zplus 2128360 HAL-C-RN-M-30625-R.030 Uncoated 2028362 HAL-C-RN-M-30625-R.030 Zplus 2128375 HAL-C-RN-L-30625-R.030 Uncoated 2028377 HAL-C-RN-L-30625-R.030 Zplus 2128385 HAL-C-RN-X-30625-R.030 Uncoated 2028387 HAL-C-RN-X-30625-R.030 Zplus 2128405 HAL-C-RN-R-30750-R.030 Uncoated 2028407 HAL-C-RN-R-30750-R.030 Zplus 2128420 HAL-C-RN-M-30750-R.030 Uncoated 2028422 HAL-C-RN-M-30750-R.030 Zplus 2128435 HAL-C-RN-L-30750-R.030 Uncoated 2028437 HAL-C-RN-L-30750-R.030 Zplus 2128445 HAL-C-RN-X-30750-R.030 Uncoated 2028447 HAL-C-RN-X-30750-R.030 Zplus 2128465 HAL-C-RN-R-31000-R.030 Uncoated 2028467 HAL-C-RN-R-31000-R.030 Zplus 2128480 HAL-C-RN-M-31000-R.030 Uncoated 2028482 HAL-C-RN-M-31000-R.030 Zplus 2128495 HAL-C-RN-L-31000-R.030 Uncoated 2028497 HAL-C-RN-L-31000-R.030 Zplus 2129120 HAL-C-S-30250-R.020 Uncoated 1629122 HAL-C-S-30250-R.020 Zplus 1829135 HAL-C-SR-30250-R.020 Uncoated 1629137 HAL-C-SR-30250-R.020 Zplus 1829150 HAL-C-R-30250-R.020 Uncoated 1629152 HAL-C-R-30250-R.020 Zplus 1829165 HAL-C-M-30250-R.020 Uncoated 1629167 HAL-C-M-30250-R.020 Zplus 1829180 HAL-C-L-30250-R.020 Uncoated 1629182 HAL-C-L-30250-R.020 Zplus 1829195 HAL-C-X-30250-R.020 Uncoated 1629197 HAL-C-X-30250-R.020 Zplus 1829210 HAL-C-S-30312-R.020 Uncoated 1629212 HAL-C-S-30312-R.020 Zplus 1829225 HAL-C-R-30312-R.020 Uncoated 1629227 HAL-C-R-30312-R.020 Zplus 1829240 HAL-C-M-30312-R.020 Uncoated 1629242 HAL-C-M-30312-R.020 Zplus 1829255 HAL-C-L-30312-R.020 Uncoated 1629257 HAL-C-L-30312-R.020 Zplus 1829270 HAL-C-X-30312-R.020 Uncoated 1629272 HAL-C-X-30312-R.020 Zplus 1829285 HAL-C-S-30375-R.020 Uncoated 1629287 HAL-C-S-30375-R.020 Zplus 1829300 HAL-C-R-30375-R.020 Uncoated 1629302 HAL-C-R-30375-R.020 Zplus 1829315 HAL-C-M-30375-R.020 Uncoated 1629317 HAL-C-M-30375-R.020 Zplus 1829330 HAL-C-L-30375-R.020 Uncoated 1629332 HAL-C-L-30375-R.020 Zplus 1829345 HAL-C-LX-30375-R.020 Uncoated 1629347 HAL-C-LX-30375-R.020 Zplus 1829360 HAL-C-X-30375-R.020 Uncoated 1629362 HAL-C-X-30375-R.020 Zplus 1829375 HAL-C-S-30500-R.030 Uncoated 16

EDP # Part Description Coating Page

29377 HAL-C-S-30500-R.030 Zplus 1829390 HAL-C-SR-30500-R.030 Uncoated 1629392 HAL-C-SR-30500-R.030 Zplus 1829405 HAL-C-R-30500-R.030 Uncoated 1629407 HAL-C-R-30500-R.030 Zplus 1829420 HAL-C-M-30500-R.030 Uncoated 1629422 HAL-C-M-30500-R.030 Zplus 1829435 HAL-C-L-30500-R.030 Uncoated 1629437 HAL-C-L-30500-R.030 Zplus 1829450 HAL-C-LX-30500-R.030 Uncoated 1629452 HAL-C-LX-30500-R.030 Zplus 1829465 HAL-C-X-30500-R.030 Uncoated 1629467 HAL-C-X-30500-R.030 Zplus 1829480 HAL-C-S-30625-R.030 Uncoated 1629482 HAL-C-S-30625-R.030 Zplus 1829495 HAL-C-R-30625-R.030 Uncoated 1629497 HAL-C-R-30625-R.030 Zplus 1829510 HAL-C-M-30625-R.030 Uncoated 1629512 HAL-C-M-30625-R.030 Zplus 1829525 HAL-C-L-30625-R.030 Uncoated 1629527 HAL-C-L-30625-R.030 Zplus 1829540 HAL-C-LX-30625-R.030 Uncoated 1629542 HAL-C-LX-30625-R.030 Zplus 1829555 HAL-C-X-30625-R.030 Uncoated 1629557 HAL-C-X-30625-R.030 Zplus 1829570 HAL-C-S-30750-R.030 Uncoated 1729572 HAL-C-S-30750-R.030 Zplus 1929585 HAL-C-R-30750-R.030 Uncoated 1729587 HAL-C-R-30750-R.030 Zplus 1929600 HAL-C-M-30750-R.030 Uncoated 1729602 HAL-C-M-30750-R.030 Zplus 1929615 HAL-C-L-30750-R.030 Uncoated 1729617 HAL-C-L-30750-R.030 Zplus 1929630 HAL-C-X-30750-R.030 Uncoated 1729632 HAL-C-X-30750-R.030 Zplus 1929645 HAL-C-S-31000-R.030 Uncoated 1729647 HAL-C-S-31000-R.030 Zplus 1929660 HAL-C-R-31000-R.030 Uncoated 1729662 HAL-C-R-31000-R.030 Zplus 1929675 HAL-C-M-31000-R.030 Uncoated 1729677 HAL-C-M-31000-R.030 Zplus 1929690 HAL-C-L-31000-R.030 Uncoated 1729692 HAL-C-L-31000-R.030 Zplus 1929705 HAL-C-X-31000-R.030 Uncoated 1729707 HAL-C-X-31000-R.030 Zplus 1930017 HSV-S-40125 Aplus 7030032 HSV-R-40125 Aplus 7030047 HSV-S-40156 Aplus 7030062 HSV-R-40156 Aplus 7030077 HSV-S-40187 Aplus 7030092 HSV-R-40187 Aplus 7030107 HSV-S-40218 Aplus 7030122 HSV-R-40218 Aplus 7030137 HSV-S-40250 Aplus 7030142 HSV-SR-40250 Aplus 7030152 HSV-R-40250 Aplus 7030167 HSV-M-40250 Aplus 7030182 HSV-S-40281 Aplus 7030197 HSV-R-40281 Aplus 7030212 HSV-M-40281 Aplus 7030227 HSV-S-40312 Aplus 7030242 HSV-R-40312 Aplus 7030257 HSV-M-40312 Aplus 7030272 HSV-S-40343 Aplus 7030287 HSV-R-40343 Aplus 7030317 HSV-S-40375 Aplus 7030332 HSV-SR-40375 Aplus 7030337 HSV-R-40375 Aplus 7030347 HSV-M-40375 Aplus 7030362 HSV-S-40406 Aplus 7030377 HSV-R-40406 Aplus 7030407 HSV-S-40437 Aplus 7030422 HSV-R-40437 Aplus 7030437 HSV-M-40437 Aplus 7030452 HSV-S-40468 Aplus 7030467 HSV-R-40468 Aplus 70

EDP # Part Description Coating Page

30482 HSV-M-40468 Aplus 7030497 HSV-S-40500 Aplus 7130512 HSV-SR-40500 Aplus 7130527 HSV-R-40500 Aplus 7130542 HSV-M-40500 Aplus 7130557 HSV-S-40625 Aplus 7130572 HSV-SR-40625 Aplus 7130587 HSV-R-40625 Aplus 7130602 HSV-M-40625 Aplus 7130617 HSV-L-40625 Aplus 7130632 HSV-S-40750 Aplus 7130647 HSV-SR-40750 Aplus 7130662 HSV-R-40750 Aplus 7130677 HSV-M-40750 Aplus 7130692 HSV-L-40750 Aplus 7130707 HSV-S-41000 Aplus 7130722 HSV-R-41000 Aplus 7130737 HSV-M-41000 Aplus 7130742 HSV-ML-41000 Aplus 7130752 HSV-L-41000 Aplus 7131017 HSV-S-40125-R.010 Aplus 7031032 HSV-R-40125-R.010 Aplus 7031047 HSV-S-40156-R.010 Aplus 7031062 HSV-R-40156-R.010 Aplus 7031077 HSV-S-40187-R.010 Aplus 7031092 HSV-R-40187-R.010 Aplus 7031107 HSV-S-40218-R.010 Aplus 7031122 HSV-R-40218-R.010 Aplus 7031137 HSV-S-40250-R.020 Aplus 7031142 HSV-SR-40250-R.020 Aplus 7031152 HSV-R-40250-R.020 Aplus 7031167 HSV-M-40250-R.020 Aplus 7031182 HSV-S-40281-R.020 Aplus 7031197 HSV-R-40281-R.020 Aplus 7031212 HSV-M-40281-R.020 Aplus 7031227 HSV-S-40312-R.020 Aplus 7031242 HSV-R-40312-R.020 Aplus 7031257 HSV-M-40312-R.020 Aplus 7031272 HSV-S-40343-R.020 Aplus 7031287 HSV-R-40343-R.020 Aplus 7031317 HSV-S-40375-R.020 Aplus 7031332 HSV-SR-40375-R.020 Aplus 7031337 HSV-R-40375-R.020 Aplus 7031347 HSV-M-40375-R.020 Aplus 7031362 HSV-S-40406-R.020 Aplus 7031377 HSV-R-40406-R.020 Aplus 7031407 HSV-S-40437-R.020 Aplus 7031422 HSV-R-40437-R.020 Aplus 7031437 HSV-M-40437-R.020 Aplus 7031452 HSV-S-40468-R.030 Aplus 7031467 HSV-R-40468-R.030 Aplus 7031482 HSV-M-40468-R.030 Aplus 7031497 HSV-S-40500-R.030 Aplus 7131512 HSV-SR-40500-R.030 Aplus 7131527 HSV-R-40500-R.030 Aplus 7131542 HSV-M-40500-R.030 Aplus 7131557 HSV-S-40625-R.030 Aplus 7131572 HSV-SR-40625-R.030 Aplus 7131587 HSV-R-40625-R.030 Aplus 7131602 HSV-M-40625-R.030 Aplus 7131617 HSV-L-40625-R.030 Aplus 7131632 HSV-S-40750-R.030 Aplus 7131647 HSV-SR-40750-R.030 Aplus 7131662 HSV-R-40750-R.030 Aplus 7131677 HSV-M-40750-R.030 Aplus 7131692 HSV-L-40750-R.030 Aplus 7131707 HSV-S-41000-R.030 Aplus 7131722 HSV-R-41000-R.030 Aplus 7131737 HSV-M-41000-R.030 Aplus 7131742 HSV-ML-41000-R.030 Aplus 7131752 HSV-L-41000-R.030 Aplus 7132017 HSV-RN-S-40125-R.010 Aplus 7232032 HSV-RN-R-40125-R.010 Aplus 7232047 HSV-RN-M-40125-R.010 Aplus 7232062 HSV-RN-S-40187-R.010 Aplus 7232077 HSV-RN-R-40187-R.010 Aplus 72

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EDP # Part Description Coating Page

32092 HSV-RN-M-40187-R.010 Aplus 7232107 HSV-RN-S-40250-R.020 Aplus 7232122 HSV-RN-R-40250-R.020 Aplus 7232137 HSV-RN-M-40250-R.020 Aplus 7232152 HSV-RN-S-40375-R.020 Aplus 7232167 HSV-RN-R-40375-R.020 Aplus 7232182 HSV-RN-M-40375-R.020 Aplus 7232197 HSV-RN-L-40375-R.020 Aplus 7232212 HSV-RN-S-40500-R.030 Aplus 7232227 HSV-RN-R-40500-R.030 Aplus 7232242 HSV-RN-M-40500-R.030 Aplus 7232257 HSV-RN-L-40500-R.030 Aplus 7232272 HSV-RN-S-40625-R.030 Aplus 7232287 HSV-RN-R-40625-R.030 Aplus 7232302 HSV-RN-M-40625-R.030 Aplus 7232317 HSV-RN-L-40625-R.030 Aplus 7232332 HSV-RN-S-40750-R.030 Aplus 7232347 HSV-RN-R-40750-R.030 Aplus 7232362 HSV-RN-M-40750-R.030 Aplus 7232377 HSV-RN-L-40750-R.030 Aplus 7232392 HSV-RN-S-41000-R.030 Aplus 7232407 HSV-RN-R-41000-R.030 Aplus 7232422 HSV-RN-M-41000-R.030 Aplus 7232437 HSV-RN-L-41000-R.030 Aplus 7233017 HSVR-C-S-40125-R.010 Aplus 6033032 HSVR-C-R-40125-R.010 Aplus 6033077 HSVR-C-S-40187-R.010 Aplus 6033092 HSVR-C-R-40187-R.010 Aplus 6033137 HSVR-C-S-40250-R.020 Aplus 6033142 HSVR-C-SR-40250-R.020 Aplus 6033152 HSVR-C-R-40250-R.020 Aplus 6033167 HSVR-C-M-40250-R.020 Aplus 6033227 HSVR-C-S-40312-R.020 Aplus 6033242 HSVR-C-R-40312-R.020 Aplus 6033257 HSVR-C-M-40312-R.020 Aplus 6033317 HSVR-C-S-40375-R.020 Aplus 6033332 HSVR-C-SR-40375-R.020 Aplus 6033337 HSVR-C-R-40375-R.020 Aplus 6033347 HSVR-C-M-40375-R.020 Aplus 6033407 HSVR-C-S-40437-R.020 Aplus 6033422 HSVR-C-R-40437-R.020 Aplus 6033497 HSVR-C-S-40500-R.030 Aplus 6033512 HSVR-C-SR-40500-R.030 Aplus 6033527 HSVR-C-R-40500-R.030 Aplus 6033542 HSVR-C-M-40500-R.030 Aplus 6033557 HSVR-C-S-40625-R.030 Aplus 6033572 HSVR-C-SR-40625-R.030 Aplus 6033587 HSVR-C-R-40625-R.030 Aplus 6033602 HSVR-C-M-40625-R.030 Aplus 6033617 HSVR-C-L-40625-R.030 Aplus 6033632 HSVR-C-S-40750-R.030 Aplus 6033647 HSVR-C-SR-40750-R.030 Aplus 6033662 HSVR-C-R-40750-R.030 Aplus 6033677 HSVR-C-M-40750-R.030 Aplus 6033692 HSVR-C-L-40750-R.030 Aplus 6033707 HSVR-C-S-41000-R.030 Aplus 6033722 HSVR-C-R-41000-R.030 Aplus 6033737 HSVR-C-M-41000-R.030 Aplus 6033742 HSVR-C-ML-41000-R.030 Aplus 6033752 HSVR-C-L-41000-R.030 Aplus 6034017 HEV-S-50125-R.010 Aplus 7834032 HEV-R-50125-R.010 Aplus 7834047 HEV-M-50125-R.010 Aplus 7834062 HEV-S-50187-R.010 Aplus 7834077 HEV-R-50187-R.010 Aplus 7834092 HEV-M-50187-R.010 Aplus 7834107 HEV-S-50250-R.020 Aplus 7834122 HEV-SR-50250-R.020 Aplus 7834137 HEV-R-50250-R.020 Aplus 7834152 HEV-M-50250-R.020 Aplus 7834157 HEV-L-50250-R.020 Aplus 7834167 HEV-S-50312-R.020 Aplus 7834182 HEV-R-50312-R.020 Aplus 7834197 HEV-M-50312-R.020 Aplus 7834212 HEV-S-50375-R.020 Aplus 7834227 HEV-R-50375-R.020 Aplus 78

EDP # Part Description Coating Page

34242 HEV-M-50375-R.020 Aplus 7834247 HEV-L-50375-R.020 Aplus 7834257 HEV-S-50500-R.030 Aplus 7834272 HEV-SR-50500-R.030 Aplus 7834287 HEV-R-50500-R.030 Aplus 7834302 HEV-M-50500-R.030 Aplus 7834307 HEV-L-50500-R.030 Aplus 7834317 HEV-S-50625-R.030 Aplus 7834322 HEV-SR-50625-R.030 Aplus 7834332 HEV-R-50625-R.030 Aplus 7834347 HEV-M-50625-R.030 Aplus 7834352 HEV-L-50625-R.030 Aplus 7834362 HEV-S-50750-R.030 Aplus 7834377 HEV-R-50750-R.030 Aplus 7834392 HEV-M-50750-R.030 Aplus 7834397 HEV-L-50750-R.030 Aplus 7834402 HEV-LX-50750-R.030 Aplus 7834407 HEV-S-51000-R.030 Aplus 7934422 HEV-R-51000-R.030 Aplus 7934437 HEV-M-51000-R.030 Aplus 7934442 HEV-L-51000-R.030 Aplus 7934447 HEV-X-51000-R.030 Aplus 7934452 HEV-S-51250-R.060 Aplus 7934467 HEV-R-51250-R.060 Aplus 7934482 HEV-M-51250-R.060 Aplus 7934497 HEV-L-51250-R.060 Aplus 7934512 HEV-LX-51250-R.060 Aplus 7935017 HEV-RN-S-50125-R.010 Aplus 8035032 HEV-RN-R-50125-R.010 Aplus 8035047 HEV-RN-M-50125-R.010 Aplus 8035062 HEV-RN-R-50187-R.010 Aplus 8035077 HEV-RN-M-50187-R.010 Aplus 8035092 HEV-RN-L-50187-R.010 Aplus 8035107 HEV-RN-S-50250-R.020 Aplus 8035122 HEV-RN-R-50250-R.020 Aplus 8035137 HEV-RN-M-50250-R.020 Aplus 8035152 HEV-RN-S-50375-R.020 Aplus 8035167 HEV-RN-R-50375-R.020 Aplus 8035197 HEV-RN-M-50375-R.020 Aplus 8035212 HEV-RN-L-50375-R.020 Aplus 8035227 HEV-RN-S-50500-R.030 Aplus 8035242 HEV-RN-R-50500-R.030 Aplus 8035272 HEV-RN-M-50500-R.030 Aplus 8035287 HEV-RN-L-50500-R.030 Aplus 8035302 HEV-RN-S-50625-R.030 Aplus 8035317 HEV-RN-R-50625-R.030 Aplus 8035332 HEV-RN-M-50625-R.030 Aplus 8035347 HEV-RN-L-50625-R.030 Aplus 8035362 HEV-RN-S-50750-R.030 Aplus 8035377 HEV-RN-R-50750-R.030 Aplus 8035392 HEV-RN-M-50750-R.030 Aplus 8035407 HEV-RN-L-50750-R.030 Aplus 8035422 HEV-RN-S-51000-R.030 Aplus 8035437 HEV-RN-R-51000-R.030 Aplus 8035452 HEV-RN-M-51000-R.030 Aplus 8035467 HEV-RN-L-51000-R.030 Aplus 8035482 HEV-RN-S-51250-R.060 Aplus 8035497 HEV-RN-R-51250-R.060 Aplus 8035512 HEV-RN-M-51250-R.060 Aplus 8035527 HEV-RN-L-51250-R.060 Aplus 8036016 HXF-S-070250-R.020 Aplus 9036031 HXF-R-070250-R.020 Aplus 9036046 HXF-S-070375-R.020 Aplus 9036061 HXF-R-070375-R.020 Aplus 9036076 HXF-S-080500-R.030 Aplus 9036091 HXF-SR-080500-R.030 Aplus 9036106 HXF-R-080500-R.030 Aplus 9036121 HXF-S-100625-R.060 Aplus 9036136 HXF-R-100625-R.060 Aplus 9036151 HXF-S-120750-R.060 Aplus 9036166 HXF-R-120750-R.060 Aplus 9036181 HXF-S-141000-R.060 Aplus 9036196 HXF-R-141000-R.060 Aplus 9037016 HXF-RN-S-070250-R.020 Aplus 9137031 HXF-RN-R-070250-R.020 Aplus 9137046 HXF-RN-M-070250-R.020 Aplus 91

EDP # Part Description Coating Page

37061 HXF-RN-S-070375-R.020 Aplus 9137076 HXF-RN-R-070375-R.020 Aplus 9137091 HXF-RN-M-070375-R.020 Aplus 9137106 HXF-RN-L-070375-R.020 Aplus 9137121 HXF-RN-X-070375-R.020 Aplus 9137136 HXF-RN-S-080500-R.030 Aplus 9137151 HXF-RN-R-080500-R.030 Aplus 9137166 HXF-RN-M-080500-R.030 Aplus 9137181 HXF-RN-L-080500-R.030 Aplus 9137196 HXF-RN-X-080500-R.030 Aplus 9137211 HXF-RN-S-100625-R.060 Aplus 9137226 HXF-RN-R-100625-R.060 Aplus 9137241 HXF-RN-M-100625-R.060 Aplus 9137256 HXF-RN-L-100625-R.060 Aplus 9137271 HXF-RN-S-120750-R.060 Aplus 9137286 HXF-RN-R-120750-R.060 Aplus 9137301 HXF-RN-M-120750-R.060 Aplus 9137316 HXF-RN-L-120750-R.060 Aplus 9137331 HXF-RN-S-141000-R.060 Aplus 9137346 HXF-RN-R-141000-R.060 Aplus 9137361 HXF-RN-M-141000-R.060 Aplus 9137376 HXF-RN-L-141000-R.060 Aplus 9139035 H35AL-SR-20125-R.010 Uncoated 2439036 H35AL-SR-20125-R.010 Zplus 2439045 H35AL-SR-20125-R.030 Uncoated 2439046 H35AL-SR-20125-R.030 Zplus 2439055 H35AL-R-20125-R.010 Uncoated 2439056 H35AL-R-20125-R.010 Zplus 2439065 H35AL-R-20125-R.030 Uncoated 2439066 H35AL-R-20125-R.030 Zplus 2439075 H35AL-S-20187-R.010 Uncoated 2439076 H35AL-S-20187-R.010 Zplus 2439085 H35AL-S-20187-R.030 Uncoated 2439086 H35AL-S-20187-R.030 Zplus 2439095 H35AL-R-20187-R.010 Uncoated 2439096 H35AL-R-20187-R.010 Zplus 2439105 H35AL-R-20187-R.030 Uncoated 2439106 H35AL-R-20187-R.030 Zplus 2439145 H35AL-SR-20250-R.010 Uncoated 2439146 H35AL-SR-20250-R.010 Zplus 2439155 H35AL-SR-20250-R.030 Uncoated 2439156 H35AL-SR-20250-R.030 Zplus 2439175 H35AL-R-20250-R.010 Uncoated 2439176 H35AL-R-20250-R.010 Zplus 2439185 H35AL-R-20250-R.030 Uncoated 2439186 H35AL-R-20250-R.030 Zplus 2439205 H35AL-S-20312-R.010 Uncoated 2439206 H35AL-S-20312-R.010 Zplus 2439215 H35AL-S-20312-R.030 Uncoated 2439216 H35AL-S-20312-R.030 Zplus 2439235 H35AL-R-20312-R.010 Uncoated 2439236 H35AL-R-20312-R.010 Zplus 2439245 H35AL-R-20312-R.030 Uncoated 2439246 H35AL-R-20312-R.030 Zplus 2439305 H35AL-R-20375-R.015 Uncoated 2439306 H35AL-R-20375-R.015 Zplus 2439315 H35AL-R-20375-R.030 Uncoated 2439316 H35AL-R-20375-R.030 Zplus 2439345 H35AL-M-20375-R.015 Uncoated 2439346 H35AL-M-20375-R.015 Zplus 2439355 H35AL-M-20375-R.030 Uncoated 2439356 H35AL-M-20375-R.030 Zplus 2439435 H35AL-SR-20500-R.015 Uncoated 2439436 H35AL-SR-20500-R.015 Zplus 2439445 H35AL-SR-20500-R.030 Uncoated 2439446 H35AL-SR-20500-R.030 Zplus 2439485 H35AL-R-20500-R.015 Uncoated 2439486 H35AL-R-20500-R.015 Zplus 2439495 H35AL-R-20500-R.030 Uncoated 2439496 H35AL-R-20500-R.030 Zplus 2439585 H35AL-R-20625-R.015 Uncoated 2439586 H35AL-R-20625-R.015 Zplus 2439595 H35AL-R-20625-R.030 Uncoated 2439596 H35AL-R-20625-R.030 Zplus 2439675 H35AL-R-20750-R.030 Uncoated 2439676 H35AL-R-20750-R.030 Zplus 24

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EDP # Part Description Coating Page

39685 H35AL-R-20750-R.060 Uncoated 2439686 H35AL-R-20750-R.060 Zplus 2439755 H35AL-R-21000-R.030 Uncoated 2439756 H35AL-R-21000-R.030 Zplus 2439765 H35AL-R-21000-R.060 Uncoated 2439766 H35AL-R-21000-R.060 Zplus 2440015 H35AL-RN-S-20125-R.010 Uncoated 2540016 H35AL-RN-S-20125-R.010 Zplus 2740030 H35AL-RN-S-20125-R.030 Uncoated 2540031 H35AL-RN-S-20125-R.030 Zplus 2740045 H35AL-RN-R-20125-R.010 Uncoated 2540046 H35AL-RN-R-20125-R.010 Zplus 2740060 H35AL-RN-R-20125-R.030 Uncoated 2540061 H35AL-RN-R-20125-R.030 Zplus 2740075 H35AL-RN-R-20187-R.010 Uncoated 2540076 H35AL-RN-R-20187-R.010 Zplus 2740090 H35AL-RN-R-20187-R.030 Uncoated 2540091 H35AL-RN-R-20187-R.030 Zplus 2740105 H35AL-RN-M-20187-R.010 Uncoated 2540106 H35AL-RN-M-20187-R.010 Zplus 2740120 H35AL-RN-M-20187-R.030 Uncoated 2540121 H35AL-RN-M-20187-R.030 Zplus 2740135 H35AL-RN-S-20250-R.010 Uncoated 2540136 H35AL-RN-S-20250-R.010 Zplus 2740150 H35AL-RN-S-20250-R.030 Uncoated 2540151 H35AL-RN-S-20250-R.030 Zplus 2740165 H35AL-RN-R-20250-R.010 Uncoated 2540166 H35AL-RN-R-20250-R.010 Zplus 2740180 H35AL-RN-R-20250-R.030 Uncoated 2540181 H35AL-RN-R-20250-R.030 Zplus 2740225 H35AL-RN-S-20312-R.010 Uncoated 2540226 H35AL-RN-S-20312-R.010 Zplus 2740240 H35AL-RN-S-20312-R.030 Uncoated 2540241 H35AL-RN-S-20312-R.030 Zplus 2740255 H35AL-RN-R-20312-R.010 Uncoated 2540256 H35AL-RN-R-20312-R.010 Zplus 2740270 H35AL-RN-R-20312-R.030 Uncoated 2540271 H35AL-RN-R-20312-R.030 Zplus 2740285 H35AL-RN-S-20375-R.015 Uncoated 2540286 H35AL-RN-S-20375-R.015 Zplus 2740300 H35AL-RN-S-20375-R.030 Uncoated 2540301 H35AL-RN-S-20375-R.030 Zplus 2740315 H35AL-RN-R-20375-R.015 Uncoated 2540316 H35AL-RN-R-20375-R.015 Zplus 2740330 H35AL-RN-R-20375-R.030 Uncoated 2540331 H35AL-RN-R-20375-R.030 Zplus 2740345 H35AL-RN-M-20375-R.015 Uncoated 2540346 H35AL-RN-M-20375-R.015 Zplus 2740360 H35AL-RN-M-20375-R.030 Uncoated 2540361 H35AL-RN-M-20375-R.030 Zplus 2740435 H35AL-RN-S-20500-R.015 Uncoated 2640436 H35AL-RN-S-20500-R.015 Zplus 2840450 H35AL-RN-S-20500-R.030 Uncoated 2640451 H35AL-RN-S-20500-R.030 Zplus 2840465 H35AL-RN-R-20500-R.015 Uncoated 2640466 H35AL-RN-R-20500-R.015 Zplus 2840480 H35AL-RN-R-20500-R.030 Uncoated 2640481 H35AL-RN-R-20500-R.030 Zplus 2840495 H35AL-RN-M-20500-R.015 Uncoated 2640496 H35AL-RN-M-20500-R.015 Zplus 2840510 H35AL-RN-M-20500-R.030 Uncoated 2640511 H35AL-RN-M-20500-R.030 Zplus 2840525 H35AL-RN-L-20500-R.015 Uncoated 2640526 H35AL-RN-L-20500-R.015 Zplus 2840540 H35AL-RN-L-20500-R.030 Uncoated 2640541 H35AL-RN-L-20500-R.030 Zplus 2840585 H35AL-RN-S-20625-R.015 Uncoated 2640586 H35AL-RN-S-20625-R.015 Zplus 2840600 H35AL-RN-S-20625-R.030 Uncoated 2640601 H35AL-RN-S-20625-R.030 Zplus 2840615 H35AL-RN-R-20625-R.015 Uncoated 2640616 H35AL-RN-R-20625-R.015 Zplus 2840630 H35AL-RN-R-20625-R.030 Uncoated 2640631 H35AL-RN-R-20625-R.030 Zplus 2840645 H35AL-RN-M-20625-R.015 Uncoated 2640646 H35AL-RN-M-20625-R.015 Zplus 28

EDP # Part Description Coating Page

40660 H35AL-RN-M-20625-R.030 Uncoated 2640661 H35AL-RN-M-20625-R.030 Zplus 2840735 H35AL-RN-S-20750-R.030 Uncoated 2640736 H35AL-RN-S-20750-R.030 Zplus 2840750 H35AL-RN-S-20750-R.060 Uncoated 2640751 H35AL-RN-S-20750-R.060 Zplus 2840765 H35AL-RN-R-20750-R.030 Uncoated 2640766 H35AL-RN-R-20750-R.030 Zplus 2840780 H35AL-RN-R-20750-R.060 Uncoated 2640781 H35AL-RN-R-20750-R.060 Zplus 2840795 H35AL-RN-M-20750-R.030 Uncoated 2640796 H35AL-RN-M-20750-R.030 Zplus 2840810 H35AL-RN-M-20750-R.060 Uncoated 2640811 H35AL-RN-M-20750-R.060 Zplus 2840825 H35AL-RN-L-20750-R.030 Uncoated 2640826 H35AL-RN-L-20750-R.030 Zplus 2840840 H35AL-RN-L-20750-R.060 Uncoated 2640841 H35AL-RN-L-20750-R.060 Zplus 2840885 H35AL-RN-S-21000-R.030 Uncoated 2640886 H35AL-RN-S-21000-R.030 Zplus 2840900 H35AL-RN-S-21000-R.060 Uncoated 2640901 H35AL-RN-S-21000-R.060 Zplus 2840915 H35AL-RN-R-21000-R.030 Uncoated 2640916 H35AL-RN-R-21000-R.030 Zplus 2840930 H35AL-RN-R-21000-R.060 Uncoated 2640931 H35AL-RN-R-21000-R.060 Zplus 2840945 H35AL-RN-M-21000-R.030 Uncoated 2640946 H35AL-RN-M-21000-R.030 Zplus 2840960 H35AL-RN-M-21000-R.060 Uncoated 2640961 H35AL-RN-M-21000-R.060 Zplus 2840975 H35AL-RN-L-21000-R.030 Uncoated 2640976 H35AL-RN-L-21000-R.030 Zplus 2840990 H35AL-RN-L-21000-R.060 Uncoated 2640991 H35AL-RN-L-21000-R.060 Zplus 2844017 HEV-S-50125 Aplus 7844032 HEV-R-50125 Aplus 7844047 HEV-M-50125 Aplus 7844062 HEV-S-50187 Aplus 7844077 HEV-R-50187 Aplus 7844092 HEV-M-50187 Aplus 7844107 HEV-S-50250 Aplus 7844122 HEV-SR-50250 Aplus 7844137 HEV-R-50250 Aplus 7844152 HEV-M-50250 Aplus 7844157 HEV-L-50250 Aplus 7844167 HEV-S-50312 Aplus 7844182 HEV-R-50312 Aplus 7844197 HEV-M-50312 Aplus 7844212 HEV-S-50375 Aplus 7844227 HEV-R-50375 Aplus 7844242 HEV-M-50375 Aplus 7844247 HEV-L-50375 Aplus 7844257 HEV-S-50500 Aplus 7844272 HEV-SR-50500 Aplus 7844287 HEV-R-50500 Aplus 7844302 HEV-M-50500 Aplus 7844307 HEV-L-50500 Aplus 7844317 HEV-S-50625 Aplus 7844322 HEV-SR-50625 Aplus 7844332 HEV-R-50625 Aplus 7844347 HEV-M-50625 Aplus 7844352 HEV-L-50625 Aplus 7844362 HEV-S-50750 Aplus 7844377 HEV-R-50750 Aplus 7844392 HEV-M-50750 Aplus 7844397 HEV-L-50750 Aplus 7844402 HEV-LX-50750 Aplus 7844407 HEV-S-51000 Aplus 7944422 HEV-R-51000 Aplus 7944437 HEV-M-51000 Aplus 7944442 HEV-L-51000 Aplus 7944447 HEV-X-51000 Aplus 7944452 HEV-S-51250 Aplus 7944467 HEV-R-51250 Aplus 7944482 HEV-M-51250 Aplus 7944497 HEV-L-51250 Aplus 79

EDP # Part Description Coating Page

44512 HEV-LX-51250 Aplus 7945017 HEV-S-50125-R.030 Aplus 7845032 HEV-R-50125-R.030 Aplus 7845047 HEV-M-50125-R.030 Aplus 7845062 HEV-S-50187-R.030 Aplus 7845077 HEV-R-50187-R.030 Aplus 7845092 HEV-M-50187-R.030 Aplus 7845107 HEV-S-50250-R.030 Aplus 7845108 HEV-S-50250-R.060 Aplus 7845122 HEV-SR-50250-R.030 Aplus 7845123 HEV-SR-50250-R.060 Aplus 7845137 HEV-R-50250-R.030 Aplus 7845138 HEV-R-50250-R.060 Aplus 7845152 HEV-M-50250-R.030 Aplus 7845153 HEV-M-50250-R.060 Aplus 7845157 HEV-L-50250-R.030 Aplus 7845158 HEV-L-50250-R.060 Aplus 7845167 HEV-S-50312-R.030 Aplus 7845168 HEV-S-50312-R.060 Aplus 7845182 HEV-R-50312-R.030 Aplus 7845183 HEV-R-50312-R.060 Aplus 7845197 HEV-M-50312-R.030 Aplus 7845198 HEV-M-50312-R.060 Aplus 7845212 HEV-S-50375-R.030 Aplus 7845213 HEV-S-50375-R.060 Aplus 7845214 HEV-S-50375-R.090 Aplus 7845227 HEV-R-50375-R.030 Aplus 7845228 HEV-R-50375-R.060 Aplus 7845229 HEV-R-50375-R.090 Aplus 7845242 HEV-M-50375-R.030 Aplus 7845243 HEV-M-50375-R.060 Aplus 7845244 HEV-M-50375-R.090 Aplus 7845247 HEV-L-50375-R.030 Aplus 7845248 HEV-L-50375-R.060 Aplus 7845249 HEV-L-50375-R.090 Aplus 7845257 HEV-S-50500-R.060 Aplus 7845258 HEV-S-50500-R.090 Aplus 7845259 HEV-S-50500-R.120 Aplus 7845272 HEV-SR-50500-R.060 Aplus 7845273 HEV-SR-50500-R.090 Aplus 7845274 HEV-SR-50500-R.120 Aplus 7845287 HEV-R-50500-R.060 Aplus 7845288 HEV-R-50500-R.090 Aplus 7845289 HEV-R-50500-R.120 Aplus 7845302 HEV-M-50500-R.060 Aplus 7845303 HEV-M-50500-R.090 Aplus 7845304 HEV-M-50500-R.120 Aplus 7845307 HEV-L-50500-R.060 Aplus 7845308 HEV-L-50500-R.090 Aplus 7845309 HEV-L-50500-R.120 Aplus 7845317 HEV-S-50625-R.060 Aplus 7845318 HEV-S-50625-R.090 Aplus 7845319 HEV-S-50625-R.120 Aplus 7845322 HEV-SR-50625-R.060 Aplus 7845323 HEV-SR-50625-R.090 Aplus 7845324 HEV-SR-50625-R.120 Aplus 7845332 HEV-R-50625-R.060 Aplus 7845333 HEV-R-50625-R.090 Aplus 7845334 HEV-R-50625-R.120 Aplus 7845347 HEV-M-50625-R.060 Aplus 7845348 HEV-M-50625-R.090 Aplus 7845349 HEV-M-50625-R.120 Aplus 7845352 HEV-L-50625-R.060 Aplus 7845353 HEV-L-50625-R.090 Aplus 7845354 HEV-L-50625-R.120 Aplus 7845362 HEV-S-50750-R.060 Aplus 7845363 HEV-S-50750-R.090 Aplus 7845364 HEV-S-50750-R.120 Aplus 7845365 HEV-S-50750-R.190 Aplus 7845366 HEV-S-50750-R.250 Aplus 7845377 HEV-R-50750-R.060 Aplus 7845378 HEV-R-50750-R.090 Aplus 7845379 HEV-R-50750-R.120 Aplus 7845380 HEV-R-50750-R.190 Aplus 7845381 HEV-R-50750-R.250 Aplus 7845392 HEV-M-50750-R.060 Aplus 78

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EDP # Part Description Coating Page

45393 HEV-M-50750-R.090 Aplus 7845394 HEV-M-50750-R.120 Aplus 7845395 HEV-M-50750-R.190 Aplus 7845396 HEV-M-50750-R.250 Aplus 7845397 HEV-L-50750-R.060 Aplus 7845398 HEV-L-50750-R.090 Aplus 7845399 HEV-L-50750-R.120 Aplus 7845400 HEV-L-50750-R.190 Aplus 7845401 HEV-L-50750-R.250 Aplus 7845402 HEV-LX-50750-R.060 Aplus 7845403 HEV-LX-50750-R.090 Aplus 7845404 HEV-LX-50750-R.120 Aplus 7845405 HEV-LX-50750-R.190 Aplus 7845406 HEV-LX-50750-R.250 Aplus 7845407 HEV-S-51000-R.060 Aplus 7945408 HEV-S-51000-R.090 Aplus 7945409 HEV-S-51000-R.120 Aplus 7945410 HEV-S-51000-R.190 Aplus 7945411 HEV-S-51000-R.250 Aplus 7945422 HEV-R-51000-R.060 Aplus 7945423 HEV-R-51000-R.090 Aplus 7945424 HEV-R-51000-R.120 Aplus 7945425 HEV-R-51000-R.190 Aplus 7945426 HEV-R-51000-R.250 Aplus 7945437 HEV-M-51000-R.060 Aplus 7945438 HEV-M-51000-R.090 Aplus 7945439 HEV-M-51000-R.120 Aplus 7945440 HEV-M-51000-R.190 Aplus 7945441 HEV-M-51000-R.250 Aplus 7945442 HEV-L-51000-R.060 Aplus 7945443 HEV-L-51000-R.090 Aplus 7945444 HEV-L-51000-R.120 Aplus 7945445 HEV-L-51000-R.190 Aplus 7945446 HEV-L-51000-R.250 Aplus 7945447 HEV-X-51000-R.060 Aplus 7945448 HEV-X-51000-R.090 Aplus 7945449 HEV-X-51000-R.120 Aplus 7945450 HEV-X-51000-R.190 Aplus 7945451 HEV-X-51000-R.250 Aplus 7945452 HEV-S-51250-R.090 Aplus 7945453 HEV-S-51250-R.120 Aplus 7945454 HEV-S-51250-R.190 Aplus 7945455 HEV-S-51250-R.250 Aplus 7945467 HEV-R-51250-R.090 Aplus 7945468 HEV-R-51250-R.120 Aplus 7945469 HEV-R-51250-R.190 Aplus 7945470 HEV-R-51250-R.250 Aplus 7945482 HEV-M-51250-R.090 Aplus 7945483 HEV-M-51250-R.120 Aplus 7945484 HEV-M-51250-R.190 Aplus 7945485 HEV-M-51250-R.250 Aplus 7945497 HEV-L-51250-R.090 Aplus 7945498 HEV-L-51250-R.120 Aplus 7945499 HEV-L-51250-R.190 Aplus 7945500 HEV-L-51250-R.250 Aplus 7945512 HEV-LX-51250-R.090 Aplus 7945513 HEV-LX-51250-R.120 Aplus 7945514 HEV-LX-51250-R.190 Aplus 7945515 HEV-LX-51250-R.250 Aplus 7946076 H40ALV-RN-S-30250 Zplus 4946081 H40ALV-RN-S-30250-R.015 Zplus 4946086 H40ALV-RN-S-30250-R.030 Zplus 4946091 H40ALV-RN-S-30250-R.060 Zplus 4946096 H40ALV-RN-R-30250 Zplus 4946101 H40ALV-RN-R-30250-R.015 Zplus 4946106 H40ALV-RN-R-30250-R.030 Zplus 4946111 H40ALV-RN-R-30250-R.060 Zplus 4946221 H40ALV-RN-R-30375 Zplus 4946226 H40ALV-RN-R-30375-R.015 Zplus 4946231 H40ALV-RN-R-30375-R.030 Zplus 4946236 H40ALV-RN-R-30375-R.060 Zplus 4946241 H40ALV-RN-R-30375-R.090 Zplus 4946246 H40ALV-RN-M-30375 Zplus 4946251 H40ALV-RN-M-30375-R.015 Zplus 4946256 H40ALV-RN-M-30375-R.030 Zplus 4946261 H40ALV-RN-M-30375-R.060 Zplus 49

EDP # Part Description Coating Page

46266 H40ALV-RN-M-30375-R.090 Zplus 4946301 H40ALV-RN-R-30500 Zplus 4946306 H40ALV-RN-R-30500-R.015 Zplus 4946311 H40ALV-RN-R-30500-R.030 Zplus 4946316 H40ALV-RN-R-30500-R.060 Zplus 4946321 H40ALV-RN-R-30500-R.090 Zplus 4946326 H40ALV-RN-R-30500-R.125 Zplus 4946331 H40ALV-RN-M-30500 Zplus 4946336 H40ALV-RN-M-30500-R.015 Zplus 4946341 H40ALV-RN-M-30500-R.030 Zplus 4946346 H40ALV-RN-M-30500-R.060 Zplus 4946351 H40ALV-RN-M-30500-R.090 Zplus 4946356 H40ALV-RN-M-30500-R.125 Zplus 4946361 H40ALV-RN-L-30500 Zplus 4946366 H40ALV-RN-L-30500-R.015 Zplus 4946371 H40ALV-RN-L-30500-R.030 Zplus 4946376 H40ALV-RN-L-30500-R.060 Zplus 4946381 H40ALV-RN-L-30500-R.090 Zplus 4946386 H40ALV-RN-L-30500-R.125 Zplus 4946391 H40ALV-RN-X-30500 Zplus 4946396 H40ALV-RN-X-30500-R.015 Zplus 4946401 H40ALV-RN-X-30500-R.030 Zplus 4946406 H40ALV-RN-X-30500-R.060 Zplus 4946411 H40ALV-RN-X-30500-R.090 Zplus 4946416 H40ALV-RN-X-30500-R.125 Zplus 4946446 H40ALV-RN-R-30625 Zplus 4946451 H40ALV-RN-R-30625-R.030 Zplus 4946456 H40ALV-RN-R-30625-R.060 Zplus 4946461 H40ALV-RN-R-30625-R.090 Zplus 4946466 H40ALV-RN-R-30625-R.125 Zplus 4946496 H40ALV-RN-L-30625 Zplus 4946501 H40ALV-RN-L-30625-R.030 Zplus 4946506 H40ALV-RN-L-30625-R.060 Zplus 4946511 H40ALV-RN-L-30625-R.090 Zplus 4946516 H40ALV-RN-L-30625-R.125 Zplus 4946556 H40ALV-RN-R-30750 Zplus 4946561 H40ALV-RN-R-30750-R.030 Zplus 4946566 H40ALV-RN-R-30750-R.060 Zplus 4946571 H40ALV-RN-R-30750-R.090 Zplus 4946576 H40ALV-RN-R-30750-R.125 Zplus 4946581 H40ALV-RN-R-30750-R.190 Zplus 4946586 H40ALV-RN-R-30750-R.250 Zplus 4946591 H40ALV-RN-M-30750 Zplus 4946596 H40ALV-RN-M-30750-R.030 Zplus 4946601 H40ALV-RN-M-30750-R.060 Zplus 4946606 H40ALV-RN-M-30750-R.090 Zplus 4946611 H40ALV-RN-M-30750-R.125 Zplus 4946616 H40ALV-RN-M-30750-R.190 Zplus 4946621 H40ALV-RN-M-30750-R.250 Zplus 4946626 H40ALV-RN-L-30750 Zplus 4946631 H40ALV-RN-L-30750-R.030 Zplus 4946636 H40ALV-RN-L-30750-R.060 Zplus 4946641 H40ALV-RN-L-30750-R.090 Zplus 4946646 H40ALV-RN-L-30750-R.125 Zplus 4946651 H40ALV-RN-L-30750-R.190 Zplus 4946656 H40ALV-RN-L-30750-R.250 Zplus 4946696 H40ALV-RN-R-31000 Zplus 4946701 H40ALV-RN-R-31000-R.030 Zplus 4946706 H40ALV-RN-R-31000-R.060 Zplus 4946711 H40ALV-RN-R-31000-R.090 Zplus 4946716 H40ALV-RN-R-31000-R.125 Zplus 4946721 H40ALV-RN-R-31000-R.190 Zplus 4946726 H40ALV-RN-R-31000-R.250 Zplus 4946731 H40ALV-RN-M-31000 Zplus 4946736 H40ALV-RN-M-31000-R.030 Zplus 4946741 H40ALV-RN-M-31000-R.060 Zplus 4946746 H40ALV-RN-M-31000-R.090 Zplus 4946751 H40ALV-RN-M-31000-R.125 Zplus 4946756 H40ALV-RN-M-31000-R.190 Zplus 4946761 H40ALV-RN-M-31000-R.250 Zplus 4946766 H40ALV-RN-L-31000 Zplus 4946771 H40ALV-RN-L-31000-R.030 Zplus 4946776 H40ALV-RN-L-31000-R.060 Zplus 4946781 H40ALV-RN-L-31000-R.090 Zplus 4946786 H40ALV-RN-L-31000-R.125 Zplus 4946791 H40ALV-RN-L-31000-R.190 Zplus 49

EDP # Part Description Coating Page

46796 H40ALV-RN-L-31000-R.250 Zplus 4946801 H40ALV-RN-LX-31000 Zplus 4946806 H40ALV-RN-LX-31000-R.030 Zplus 4946811 H40ALV-RN-LX-31000-R.060 Zplus 4946816 H40ALV-RN-LX-31000-R.090 Zplus 4946821 H40ALV-RN-LX-31000-R.125 Zplus 4946826 H40ALV-RN-LX-31000-R.190 Zplus 4946831 H40ALV-RN-LX-31000-R.250 Zplus 4946836 H40ALV-RN-X-31000 Zplus 4946841 H40ALV-RN-X-31000-R.030 Zplus 4946846 H40ALV-RN-X-31000-R.060 Zplus 4946851 H40ALV-RN-X-31000-R.090 Zplus 4946856 H40ALV-RN-X-31000-R.125 Zplus 4946861 H40ALV-RN-X-31000-R.190 Zplus 4946866 H40ALV-RN-X-31000-R.250 Zplus 4947076 H40ALV-RN-S-30250-BN Zplus 4947091 H40ALV-RN-R-30250-BN Zplus 4947181 H40ALV-RN-R-30375-BN Zplus 4947196 H40ALV-RN-M-30375-BN Zplus 4947226 H40ALV-RN-R-30500-BN Zplus 4947241 H40ALV-RN-M-30500-BN Zplus 4947256 H40ALV-RN-L-30500-BN Zplus 4947271 H40ALV-RN-X-30500-BN Zplus 4947301 H40ALV-RN-R-30625-BN Zplus 4947331 H40ALV-RN-L-30625-BN Zplus 4947361 H40ALV-RN-R-30750-BN Zplus 4947376 H40ALV-RN-M-30750-BN Zplus 4947391 H40ALV-RN-L-30750-BN Zplus 4947421 H40ALV-RN-R-31000-BN Zplus 4947436 H40ALV-RN-M-31000-BN Zplus 4947451 H40ALV-RN-L-31000-BN Zplus 4947466 H40ALV-RN-LX-31000-BN Zplus 4947481 H40ALV-RN-X-31000-BN Zplus 4948076 H40ALV-S-30250 Zplus 4848081 H40ALV-S-30250-R.015 Zplus 4848086 H40ALV-S-30250-R.030 Zplus 4848091 H40ALV-S-30250-R.060 Zplus 4848116 H40ALV-R-30250 Zplus 4848121 H40ALV-R-30250-R.015 Zplus 4848126 H40ALV-R-30250-R.030 Zplus 4848131 H40ALV-R-30250-R.060 Zplus 4848136 H40ALV-M-30250 Zplus 4848141 H40ALV-M-30250-R.015 Zplus 4848146 H40ALV-M-30250-R.030 Zplus 4848151 H40ALV-M-30250-R.060 Zplus 4848236 H40ALV-S-30375 Zplus 4848241 H40ALV-S-30375-R.015 Zplus 4848246 H40ALV-S-30375-R.030 Zplus 4848251 H40ALV-S-30375-R.060 Zplus 4848256 H40ALV-S-30375-R.090 Zplus 4848261 H40ALV-R-30375 Zplus 4848266 H40ALV-R-30375-R.015 Zplus 4848271 H40ALV-R-30375-R.030 Zplus 4848276 H40ALV-R-30375-R.060 Zplus 4848281 H40ALV-R-30375-R.090 Zplus 4848311 H40ALV-L-30375 Zplus 4848316 H40ALV-L-30375-R.015 Zplus 4848321 H40ALV-L-30375-R.030 Zplus 4848326 H40ALV-L-30375-R.060 Zplus 4848331 H40ALV-L-30375-R.090 Zplus 4848336 H40ALV-S-30500 Zplus 4848341 H40ALV-S-30500-R.015 Zplus 4848346 H40ALV-S-30500-R.030 Zplus 4848351 H40ALV-S-30500-R.060 Zplus 4848356 H40ALV-S-30500-R.090 Zplus 4848361 H40ALV-S-30500-R.125 Zplus 4848366 H40ALV-SR-30500 Zplus 4848371 H40ALV-SR-30500-R.015 Zplus 4848376 H40ALV-SR-30500-R.030 Zplus 4848381 H40ALV-SR-30500-R.060 Zplus 4848386 H40ALV-SR-30500-R.090 Zplus 4848391 H40ALV-SR-30500-R.125 Zplus 4848396 H40ALV-R-30500 Zplus 4848401 H40ALV-R-30500-R.015 Zplus 4848406 H40ALV-R-30500-R.030 Zplus 4848411 H40ALV-R-30500-R.060 Zplus 48

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132

EDP # Part Description Coating Page

48416 H40ALV-R-30500-R.090 Zplus 4848421 H40ALV-R-30500-R.125 Zplus 4848426 H40ALV-M-30500 Zplus 4848431 H40ALV-M-30500-R.015 Zplus 4848436 H40ALV-M-30500-R.030 Zplus 4848441 H40ALV-M-30500-R.060 Zplus 4848446 H40ALV-M-30500-R.090 Zplus 4848451 H40ALV-M-30500-R.125 Zplus 4848456 H40ALV-L-30500 Zplus 4848461 H40ALV-L-30500-R.015 Zplus 4848466 H40ALV-L-30500-R.030 Zplus 4848471 H40ALV-L-30500-R.060 Zplus 4848476 H40ALV-L-30500-R.090 Zplus 4848481 H40ALV-L-30500-R.125 Zplus 4848486 H40ALV-S-30625 Zplus 4848491 H40ALV-S-30625-R.030 Zplus 4848496 H40ALV-S-30625-R.060 Zplus 4848501 H40ALV-S-30625-R.090 Zplus 4848506 H40ALV-S-30625-R.125 Zplus 4848536 H40ALV-R-30625 Zplus 4848541 H40ALV-R-30625-R.030 Zplus 4848546 H40ALV-R-30625-R.060 Zplus 4848551 H40ALV-R-30625-R.090 Zplus 4848556 H40ALV-R-30625-R.125 Zplus 4848586 H40ALV-S-30750 Zplus 4848591 H40ALV-S-30750-R.030 Zplus 4848596 H40ALV-S-30750-R.060 Zplus 4848601 H40ALV-S-30750-R.090 Zplus 4848606 H40ALV-S-30750-R.125 Zplus 4848611 H40ALV-S-30750-R.190 Zplus 4848616 H40ALV-S-30750-R.250 Zplus 4848621 H40ALV-R-30750 Zplus 4848626 H40ALV-R-30750-R.030 Zplus 4848631 H40ALV-R-30750-R.060 Zplus 4848636 H40ALV-R-30750-R.090 Zplus 4848641 H40ALV-R-30750-R.125 Zplus 4848646 H40ALV-R-30750-R.190 Zplus 4848651 H40ALV-R-30750-R.250 Zplus 4848656 H40ALV-M-30750 Zplus 4848661 H40ALV-M-30750-R.030 Zplus 4848666 H40ALV-M-30750-R.060 Zplus 4848671 H40ALV-M-30750-R.090 Zplus 4848676 H40ALV-M-30750-R.125 Zplus 4848681 H40ALV-M-30750-R.190 Zplus 4848686 H40ALV-M-30750-R.250 Zplus 4848691 H40ALV-S-31000 Zplus 4848696 H40ALV-S-31000-R.030 Zplus 4848701 H40ALV-S-31000-R.060 Zplus 4848706 H40ALV-S-31000-R.090 Zplus 4848711 H40ALV-S-31000-R.125 Zplus 4848716 H40ALV-S-31000-R.190 Zplus 4848721 H40ALV-S-31000-R.250 Zplus 4848726 H40ALV-R-31000 Zplus 4848731 H40ALV-R-31000-R.030 Zplus 4848736 H40ALV-R-31000-R.060 Zplus 4848741 H40ALV-R-31000-R.090 Zplus 4848746 H40ALV-R-31000-R.125 Zplus 4848751 H40ALV-R-31000-R.190 Zplus 4848756 H40ALV-R-31000-R.250 Zplus 4848761 H40ALV-M-31000 Zplus 4848766 H40ALV-M-31000-R.030 Zplus 4848771 H40ALV-M-31000-R.060 Zplus 4848776 H40ALV-M-31000-R.090 Zplus 4848781 H40ALV-M-31000-R.125 Zplus 4848786 H40ALV-M-31000-R.190 Zplus 4848791 H40ALV-M-31000-R.250 Zplus 4849076 H40ALV-S-30250-BN Zplus 4849106 H40ALV-R-30250-BN Zplus 4849121 H40ALV-M-30250-BN Zplus 4849196 H40ALV-S-30375-BN Zplus 4849211 H40ALV-R-30375-BN Zplus 4849241 H40ALV-L-30375-BN Zplus 4849256 H40ALV-S-30500-BN Zplus 4849271 H40ALV-SR-30500-BN Zplus 4849286 H40ALV-R-30500-BN Zplus 4849301 H40ALV-M-30500-BN Zplus 48

EDP # Part Description Coating Page

49316 H40ALV-L-30500-BN Zplus 4849331 H40ALV-S-30625-BN Zplus 4849361 H40ALV-R-30625-BN Zplus 4849391 H40ALV-S-30750-BN Zplus 4849406 H40ALV-R-30750-BN Zplus 4849421 H40ALV-M-30750-BN Zplus 4849436 H40ALV-S-31000-BN Zplus 4849451 H40ALV-R-31000-BN Zplus 4849466 H40ALV-M-31000-BN Zplus 4850017 HEV-RN-S-50125 Aplus 8050032 HEV-RN-R-50125 Aplus 8050047 HEV-RN-M-50125 Aplus 8050062 HEV-RN-R-50187 Aplus 8050077 HEV-RN-M-50187 Aplus 8050092 HEV-RN-L-50187 Aplus 8050107 HEV-RN-S-50250 Aplus 8050122 HEV-RN-R-50250 Aplus 8050137 HEV-RN-M-50250 Aplus 8050152 HEV-RN-S-50375 Aplus 8050167 HEV-RN-R-50375 Aplus 8050197 HEV-RN-M-50375 Aplus 8050212 HEV-RN-L-50375 Aplus 8050227 HEV-RN-S-50500 Aplus 8050242 HEV-RN-R-50500 Aplus 8050272 HEV-RN-M-50500 Aplus 8050287 HEV-RN-L-50500 Aplus 8050302 HEV-RN-S-50625 Aplus 8050317 HEV-RN-R-50625 Aplus 8050332 HEV-RN-M-50625 Aplus 8050347 HEV-RN-L-50625 Aplus 8050362 HEV-RN-S-50750 Aplus 8050377 HEV-RN-R-50750 Aplus 8050392 HEV-RN-M-50750 Aplus 8050407 HEV-RN-L-50750 Aplus 8050422 HEV-RN-S-51000 Aplus 8050437 HEV-RN-R-51000 Aplus 8050452 HEV-RN-M-51000 Aplus 8050467 HEV-RN-L-51000 Aplus 8050482 HEV-RN-S-51250 Aplus 8050497 HEV-RN-R-51250 Aplus 8050512 HEV-RN-M-51250 Aplus 8050527 HEV-RN-L-51250 Aplus 8051017 HEV-RN-S-50125-R.030 Aplus 8051032 HEV-RN-R-50125-R.030 Aplus 8051047 HEV-RN-M-50125-R.030 Aplus 8051062 HEV-RN-R-50187-R.030 Aplus 8051077 HEV-RN-M-50187-R.030 Aplus 8051092 HEV-RN-L-50187-R.030 Aplus 8051107 HEV-RN-S-50250-R.030 Aplus 8051108 HEV-RN-S-50250-R.060 Aplus 8051122 HEV-RN-R-50250-R.030 Aplus 8051123 HEV-RN-R-50250-R.060 Aplus 8051137 HEV-RN-M-50250-R.030 Aplus 8051138 HEV-RN-M-50250-R.060 Aplus 8051152 HEV-RN-S-50375-R.030 Aplus 8051153 HEV-RN-S-50375-R.060 Aplus 8051154 HEV-RN-S-50375-R.090 Aplus 8051167 HEV-RN-R-50375-R.030 Aplus 8051168 HEV-RN-R-50375-R.060 Aplus 8051169 HEV-RN-R-50375-R.090 Aplus 8051197 HEV-RN-M-50375-R.030 Aplus 8051198 HEV-RN-M-50375-R.060 Aplus 8051199 HEV-RN-M-50375-R.090 Aplus 8051212 HEV-RN-L-50375-R.030 Aplus 8051213 HEV-RN-L-50375-R.060 Aplus 8051214 HEV-RN-L-50375-R.090 Aplus 8051227 HEV-RN-S-50500-R.060 Aplus 8051228 HEV-RN-S-50500-R.090 Aplus 8051229 HEV-RN-S-50500-R.120 Aplus 8051242 HEV-RN-R-50500-R.060 Aplus 8051243 HEV-RN-R-50500-R.090 Aplus 8051244 HEV-RN-R-50500-R.120 Aplus 8051272 HEV-RN-M-50500-R.060 Aplus 8051273 HEV-RN-M-50500-R.090 Aplus 8051274 HEV-RN-M-50500-R.120 Aplus 8051287 HEV-RN-L-50500-R.060 Aplus 80

EDP # Part Description Coating Page

51288 HEV-RN-L-50500-R.090 Aplus 8051289 HEV-RN-L-50500-R.120 Aplus 8051302 HEV-RN-S-50625-R.060 Aplus 8051303 HEV-RN-S-50625-R.090 Aplus 8051304 HEV-RN-S-50625-R.120 Aplus 8051317 HEV-RN-R-50625-R.060 Aplus 8051318 HEV-RN-R-50625-R.090 Aplus 8051319 HEV-RN-R-50625-R.120 Aplus 8051332 HEV-RN-M-50625-R.060 Aplus 8051333 HEV-RN-M-50625-R.090 Aplus 8051334 HEV-RN-M-50625-R.120 Aplus 8051347 HEV-RN-L-50625-R.060 Aplus 8051348 HEV-RN-L-50625-R.090 Aplus 8051349 HEV-RN-L-50625-R.120 Aplus 8051362 HEV-RN-S-50750-R.060 Aplus 8051363 HEV-RN-S-50750-R.090 Aplus 8051364 HEV-RN-S-50750-R.120 Aplus 8051365 HEV-RN-S-50750-R.190 Aplus 8051366 HEV-RN-S-50750-R.250 Aplus 8051377 HEV-RN-R-50750-R.060 Aplus 8051378 HEV-RN-R-50750-R.090 Aplus 8051379 HEV-RN-R-50750-R.120 Aplus 8051380 HEV-RN-R-50750-R.190 Aplus 8051381 HEV-RN-R-50750-R.250 Aplus 8051392 HEV-RN-M-50750-R.060 Aplus 8051393 HEV-RN-M-50750-R.090 Aplus 8051394 HEV-RN-M-50750-R.120 Aplus 8051395 HEV-RN-M-50750-R.190 Aplus 8051396 HEV-RN-M-50750-R.250 Aplus 8051407 HEV-RN-L-50750-R.060 Aplus 8051408 HEV-RN-L-50750-R.090 Aplus 8051409 HEV-RN-L-50750-R.120 Aplus 8051410 HEV-RN-L-50750-R.190 Aplus 8051411 HEV-RN-L-50750-R.250 Aplus 8051422 HEV-RN-S-51000-R.060 Aplus 8051423 HEV-RN-S-51000-R.090 Aplus 8051424 HEV-RN-S-51000-R.120 Aplus 8051425 HEV-RN-S-51000-R.190 Aplus 8051426 HEV-RN-S-51000-R.250 Aplus 8051437 HEV-RN-R-51000-R.060 Aplus 8051438 HEV-RN-R-51000-R.090 Aplus 8051439 HEV-RN-R-51000-R.120 Aplus 8051440 HEV-RN-R-51000-R.190 Aplus 8051441 HEV-RN-R-51000-R.250 Aplus 8051452 HEV-RN-M-51000-R.060 Aplus 8051453 HEV-RN-M-51000-R.090 Aplus 8051454 HEV-RN-M-51000-R.120 Aplus 8051455 HEV-RN-M-51000-R.190 Aplus 8051456 HEV-RN-M-51000-R.250 Aplus 8051467 HEV-RN-L-51000-R.060 Aplus 8051468 HEV-RN-L-51000-R.090 Aplus 8051469 HEV-RN-L-51000-R.120 Aplus 8051470 HEV-RN-L-51000-R.190 Aplus 8051471 HEV-RN-L-51000-R.250 Aplus 8051482 HEV-RN-S-51250-R.090 Aplus 8051483 HEV-RN-S-51250-R.120 Aplus 8051484 HEV-RN-S-51250-R.190 Aplus 8051485 HEV-RN-S-51250-R.250 Aplus 8051497 HEV-RN-R-51250-R.090 Aplus 8051498 HEV-RN-R-51250-R.120 Aplus 8051499 HEV-RN-R-51250-R.190 Aplus 8051500 HEV-RN-R-51250-R.250 Aplus 8051512 HEV-RN-M-51250-R.090 Aplus 8051513 HEV-RN-M-51250-R.120 Aplus 8051514 HEV-RN-M-51250-R.190 Aplus 8051515 HEV-RN-M-51250-R.250 Aplus 8051527 HEV-RN-L-51250-R.090 Aplus 8051528 HEV-RN-L-51250-R.120 Aplus 8051529 HEV-RN-L-51250-R.190 Aplus 8051530 HEV-RN-L-51250-R.250 Aplus 8054017 HXVR-S-40250-R.030 Aplus 6254047 HXVR-R-40250-R.030 Aplus 6254092 HXVR-S-40375-R.040 Aplus 6254107 HXVR-R-40375-R.040 Aplus 6254152 HXVR-S-40500-R.040 Aplus 6254182 HXVR-R-40500-R.040 Aplus 62

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EDP # Part Description Coating Page

54227 HXVR-S-40625-R.060 Aplus 6254257 HXVR-R-40625-R.060 Aplus 6254302 HXVR-S-40750-R.060 Aplus 6254317 HXVR-R-40750-R.060 Aplus 6254377 HXVR-S-41000-R.060 Aplus 6254392 HXVR-R-41000-R.060 Aplus 6255092 HXVR-S-50375-R.040 Aplus 6255107 HXVR-R-50375-R.040 Aplus 6255152 HXVR-S-50500-R.040 Aplus 6255182 HXVR-R-50500-R.040 Aplus 6255227 HXVR-S-50625-R.060 Aplus 6255257 HXVR-R-50625-R.060 Aplus 6255302 HXVR-S-50750-R.060 Aplus 6255317 HXVR-R-50750-R.060 Aplus 6255377 HXVR-S-51000-R.060 Aplus 6255392 HXVR-R-51000-R.060 Aplus 6264032 HXVR-RN-R-40250-R.030 Aplus 6364077 HXVR-RN-R-40375-R.040 Aplus 6364152 HXVR-RN-R-40500-R.040 Aplus 6364227 HXVR-RN-R-40625-R.060 Aplus 6364302 HXVR-RN-R-40750-R.060 Aplus 6364377 HXVR-RN-R-41000-R.060 Aplus 6365077 HXVR-RN-R-50375-R.040 Aplus 6365152 HXVR-RN-R-50500-R.040 Aplus 6365227 HXVR-RN-R-50625-R.060 Aplus 6365302 HXVR-RN-R-50750-R.060 Aplus 6365377 HXVR-RN-R-51000-R.060 Aplus 63

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Old-to-New Series Crossover

Old Series Number New Series (or location) Pg. No.2012 Catalog

HAL-2 No Change 31-34

35-36

31-34

35-36

52-55

56-57

16-19

20-21

24

40-43

25-28

25-28

44-45

48

49

66

67

66

67

74

70-71

70-71

72

60

78-79

80

82-83

86

90

91

94-96

HAL-RN-2 No Change

Now included in HAL-2HBAL-2

HBAL-RN-2 Now included in HAL-RN-2

HAL-3 No Change

HAL-RN-3 No Change

HAL-C-3 No Change

HAL-C-RN-3 No Change

H35AL-2R H35AL-2

H35AL-3 No Change

H35AL-RN-2 No Change

H35AL-RN-2R H35AL-RN-2

H35AL-RN-3 No Change

H40ALV-3 No Change

No ChangeHST-3 No Change

HST-RN-3 No Change

HST-C-3 Series Removed

HST-C-RN-3 Series Removed

HBST-3 Now included in HST-3

HBST-RN-3 Now included in HST-RN-3

HBST-C-3 Series Removed

HBST-4 HST-4-BN

HBST-C-4 Series Removed

HSV-4 No Change

HSVR-4 Now included in HSV-4

HSVR-RN-4 HSV-RN-4

HSVR-C-4 No Change

HEVR-5 HEV-5

HEVR-RN-5 HEV-RN-5

HEF-5 No Change

HSF-7 No Change

HXF No Change

HXF-RN No Change

HCM No Change

H40ALV-RN-3

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Terms and ConditionsSales ChannelsAll of our products are exclusively sold and serviced through a nationwide network of technicalindustrial distributors that have met our high degree of technical expertise and savvy localcustomer service. Please contact us for a distributor in your area, or if you’re a distributorand interested in becoming a sales partner of ours we would like to hear from you.

Over or under shipmentsAll special orders are subject to a +/- 10% (or 1 pc. on small quantities) over under shipment at time of delivery. If instructed at time of order, exact shipment quantities will be honored at a premium charge.

TransportationAll shipments are shipped FOB factory and our primary carrier is UPS. If you prefer us to useanother carrier please contact customer service.

Continuous ImprovementIt is the policy of Helical Solutions to continually improve our products, and therefore we reserve the right to change the design and construction of our products at anytime. The catalog may not reflect design or specification changes since it’s last publish date and therefore does not justify any claims.

Damaged ShipmentsIf you receive a damage shipment from us it is imperative to keep the original packaging intact(pictures will be helpful) and contact the Helical Customer Service department immediately, sothat we can send replacements and start claim proceedings with the carrier.

Product WarrantyHelical Solutions will replace or repair any of our products that are found, after our evaluation, to be defective in materials or workmanship up to 1 year. The provisions of this warranty shall not apply to any Helical Solutions product that has been subject to misuse, subject to improperoperating parameters, repaired, resharpened or altered in any manner.

Returned GoodsAll returned goods must be accompanied with a Helical Solutions supplied Return MerchandiseAuthorization (RMA). All products returned must have been purchased within 1 year, in resaleable condition and contained in original packaging. Customer altered tooling will not be warrantied and therefore, unreturnable. Call customer service for any futher questions or issuance of an RMA.

Metal Cutting Safety

Any cemented carbide cutting tool may chip, break or shatter if improperly used.In addition to, the use of cutting tools can potentially cause hazardous dust and particlescausing health related issues. Always ensure the use of adequate ventilation, protective

clothing, machine guards and safety glasses before each and every use.

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Notes

Page 139: Helical Catalogue

Our Company Values

ExcellenceWe strive to be the best.

QualityWe rate quality #1 in all we do.

IntegrityWe do what we say and say what we do.

Customer ServiceWe constantly strive to exceed customer expectations

while fully understanding their needs.

InnovationWe operate with foremost market leading technologies and dare to innovate, to pioneer and progress as a market leader.

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