www.hedweld.com.au

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www.safe-away.com.au

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The Variable Work Table XC30 has been designed and manufactured to provide the versatility to safely handle a range of components on the new Ultra Class range of mining haul trucks with a carrying capacity up to 400 tonnes. The main frame carrier is self propelled and hydraulically operated and has a safe working capacity of 30 tonnes (on the table). The table is pre drilled to accept specific jigs including the new Multi-Jig Attachment. An independent 4 stroke diesel engine and a portable remote control gives VWT-XC30 freedom to move around the workshop. Additional new features include simultaneous front and rear wheel drive, front and rear wheel steer, multi jig head tilt and rotate functions, and system isolator with lock out capability. The XC30 has a diesel and electric option to suit customer needs.

Trilift Maintenance Support Equipment

XC30 carrying MT6300 Wheel Motor XC30 removing MT6300 Wheel Motor

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This jig is used to provide additional movement functions for the Multi Jig Attachment to add to the range of components which can be accurately removed from large trucks, loaders and other items of plant. Examples of additional items, which may be handled as a result of this feature, are:

Any Strut or Cylinder which has camber In addition to the standard function of the Multi Jig, this hydraulically operated attachment has the following additional movement range:

Tilting of the head forward 15 degrees from vertical through vertical to backward 5 degrees from vertical

22 Head Tilt (-15 +7)

101 Head Rotation (-11 +90)

IIITTT///TTTEEELLLEEE HHHAAANNNDDDLLLEEERRR AAATTTTTTAAACCCHHHMMMEEENNNTTT The hitch arrangement is designed to provide hydraulic rotating head function (powered from existing quick attach hydraulics on existing equipment) for the accurate manipulation of the Cylinder Jig and strut clamp arms. Examples of items, which may be handled, are:

Front Hubs

Front Struts

Hub and Strut assemblies

Hoist Cylinder (additional jigging required)

Rear Struts (additional jigging required) The jigs can be manipulated 15 anti clockwise and 15 clockwise; this provides a safe method of rotating cylinders for placement. This attachment will be certified to Australian Standards.

Trilift Maintenance Support Equipment

Lifting Jig Spider Tool adjustable to suit wheel hubs and CAT Track Type Tractor high drives

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TTTOOOOOOLLLIIINNNGGG The Cylinder Jig attachment is used to enable safe and efficient handling of large hydraulic cylinders, including Hoist Cylinders and Rear Struts. Utilizing a telescopic arm design, the reach of the clamp can be easily altered for two lengths of operation, by pinning the adjustable arm to the required length. The Cylinder Jig provides for two methods of handling struts:

1. Cylinder Clamp Head. For the clamping operation, the cylinder is restrained by a pair of tensional wire ropes.

2. Lifting Hook. A lifting hook is provided under the clamp head so that this jig can also be used as a Jib Crane.

Features of the Cylinder Jig are:

Safe Working Load capacity of 2500kgs at maximum reach

Simple quick attachment to the head of a Multi Jig

Adjustable jib length

Positive and firm restraining of the cylinder, enable it to be tilted to various angles for removal or installation to difficult locations

Wire rope clamp, which can restrain cylinders of varying size and shape

Cylinder Clamp

777999777 TTTRRRAAANNNSSSMMMIIISSSSSSIIIOOONNN HHHOOOIIISSSTTT The CAT 797 Transmission Hoist is a specialised Trilift jig designed to assist with the removal and installation of CAT 797 transmissions without removing the truck body. The hoist frame has been designed to allow placement on the truck chassis using the workshop overhead crane. Once in position the hoist is connected into the workshop air supply using a 1 diameter airline with Minsup connector. Hoist hydraulic functions include winch raise/lower, winch portal extend/retract and transmission right/left rotate or tilt via two additional cylinders. SPECIFICATIONS

Tare weight of 2800 kg

8000 kg safe working load

Air over hydraulic operation

Hydraulic winch with limit valve and brake

Workshop air supply minimum 90 psi and 130 cfm

Counter balance valves fitted to all hydraulic cylinders

Trilift Maintenance Support Equipment

Transmission Hoist being lowered

onto the CAT 797 Chassis Transmission Hoist mounted

on CAT 797 Chassis with Transmission removed

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The Trilift TH2000 is a self propelled, 3 wheeled main frame carrier designed to assist with the removal & replacement of the tyres/wheels of underground vehicles. It is designed with a Safe Working Load of up to 2000kg. A pair of wheels at the front of the carrier provide stability and a single rear wheel provides steering and the forward and reverse motions. For added stability the telescopic support arms are prevented from being raised unless they are fully retracted. Proportional control valves provide motion control when aligning the jig with the tyre or wheel being removed.

To enable the TH2000 to be transported more rapidly over greater distances, a self loading trailer with a swivel40mm drawbar is available.

GGGEEETTT PPPIIINNN PPPUUUSSSHHHEEERRR Due to the dangers of removing GET pins the traditional way we have developed a compact portable Pin pusher which will negate the need for use of a hammer. This Pin Pusher will be available in two models, manual and rechargeable 18V battery powered pump unit.

Trilift Maintenance Support Equipment

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This tool has been developed to safely lift and place GET, cutting edges, corner tips etc from large earth moving equipment. Complementing our current range of GET lifting tools, this new design allows for lifting of cutting edges with square or round holes and new reversible double countersunk cutting edges. Available in a range of sizes.

Closed position for installing into the GET

Open locked position securing the GET for handling

CCCAAATTT AAA FFFRRRAAAMMMEEE PPPIIINNN LLLIIIFFFTTTIIINNNGGG TTTOOOOOOLLL The A-Frame Jig is designed for the removal of the A-Frame connection Pin and Mounting Blocks that connect the wish bone to the chassis on most CAT trucks. After the bolts have been removed the wish bone is lowered onto the chassis rail the A-Frame Jig is then positioned in place for the safe removal and installation of the 2 Mounting Blocks and Connection Pin. The current method of installation and removal can prove to be a difficult operation as the pin and mounting blocks are heavy and the working environment is confined. The new A Frame Pin Lifting Tool complements the Trilift range of Belly Pan Hoist Jigs.

Trilift Maintenance Support Equipment

A Frame Lifting Tool

Belly Pan Hoist

CAT A Frame Pin and Mounting Block

CCCOOOMMMBBBOOO LLLIIIFFFTTT Designed as a multi purpose, person lift and component handling trolley with dual hoist capability. Features:

Air over hydraulic drive and hoist operation

Suitable for handling accumulators, steering cylinder, steering linkages, towing lugs, steering brackets and more (Kress Trucks)

Safe Working Load of 400kgs (with personnel)

Work platform height to 1500mm with hoist table to an additional 1100mm

Available with a range of jigs.

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SSSTTTAAAIIIRRRWWWAAAYYY Due to the increasing focus on safe access to mining equipment for maintenance personnel, we have developed the Variable Height Sliding Stairway (VHSS). Unlike the traditional fixed height workshop platforms requiring multiple platforms for differing heights, the VHSS will cover a wide range of plant and earth moving equipment.

Pneumatic powered raise function

Removable handrail for front and side access

Available late 2010 Certified to Australian Standards

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TTTOOOOOOLLL The Caterpillar Dozer Roller tool has been developed to aid in the removal of track rollers on CAT dozers. Equipped with forklift tyne pockets and safety chain this unit will easily fit onto existing plant forklifts.

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JJJAAACCCKKK SSSTTTAAANNNDDDSSS To complement our Twin Jack Systems we have developed a new twin pump power pack allowing the operator to jack both turrets simultaneously or individually. This new design is available in both AC electric and pneumatic versions.

Trilift Maintenance Support Equipment

AC power pack Available in

voltages 110V through to 480V

Pneumatic power pack operating

from 100cfm/90psi

Model 300 Twin Jack Stand

Coming Soon...

WWWooorrrkkkssshhhoooppp TTTyyyrrreee HHHaaannndddllleeerrr Australian and International Patent Pending The Workshop Tyre Handler has been designed to provide a maintenance tool for the safe removal and installation of tyres from a range of earth moving and plant equipment. The tool has been developed to be used in a workshop environment and its compact design poses minimal impact on the normal operations of a mining workshop. This fully self contained Diesel/ Hydraulic powered, remote controlled unit will handle tyres and rims up to 15000kg safe working load and ranging in size from 27.00 R49 to 59/80 R63 and will be a valuable asset in all mining and earthmoving workshops.

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The Safe-Away Electric Ladder V Series (EL-V) has been designed to provide a simple access solution for use in the mining, earthmoving and civil works industries. Without the need for the use of hydraulics, the Electric Ladder V Series is simple to install and utilises a simple onboard control system without compromising the safety features of a Safe-Away Access System.

Designed for use on:

Civil Works Plant and Equipment

Earthmoving Plant and Equipment

Quarrying Plant and Equipment Features

The hinged leaver action ensures a compact, slim line assembly when the ladder is in the raised position.

Operation of the ladder is controlled via the In Cab Control Panel or an external Remote Switch Panel.

A park brake interlock automatically raises the ladder when the park brake is released and prevents the lowering of the ladder until the park brake is set.

The actuator and battery pack are protected from damage with a cover plate.

Intelligent electronics sense any resistance to ladder motion and will stop the ladder to prevent damage to the ladder or injury to personnel.

An integral 4 point attaching back frame provides ease of mounting to the machine or additional platform mount.

Safe-Away Ladder and Stairway Access Systems

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The Safe-Away Electric Ladder Centre-Fold (EL-CF) has been designed to provide a simple access solution for use in the mining, earthmoving and civil works industries. Without the need for the use of hydraulics, the Electric Ladder Centre-Fold is simple to install and utilises a simple onboard control system without compromising the safety features of a Safe-Away Access System. Designed for use on:

Civil Works Plant and Equipment

Earthmoving Plant and Equipment

Quarrying Plant and Equipment Features

The centre folding action ensures a compact, low profile assembly when the ladder is raised.

Operation of the ladder is controlled via the In Cab Control Panel or an external Remote Switch Panel.

A park brake interlock automatically raises the ladder when the park brake is released and prevents the lowering of the ladder until the park brake is set.

The actuator and battery pack are protected from damage with a cover plate.

Intelligent electronics sense any resistance to ladder motion and will stop the ladder to prevent damage to the ladder or injury to personnel.

An integral angle bracket mount provides ease of attachment to the bumper or additional platform mount.

Safe-Away Ladder and Stairway Access Systems

Due to the increased demand for our Trilift range of products, Hedweld Engineering has introduced Hedweld Hire. Hedweld Hire equipment allows customers to return existing Trilift products to Hedweld for repairs and maintenance. Hedweld Hire also allows for short term contracts or to simply try our products prior to purchasing. For all enquires contact Hedweld Engineering Mt Thorley on 0265740000 or email hire@hedweld.com.au

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