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Page 1: Heavy-duty protection Radial Seal Air · 2020. 9. 21. · Heavy-Duty Radial Seal Gasket and End Cap, formed from a special urethane compound, will not degrade under ... turbocharger
Page 2: Heavy-duty protection Radial Seal Air · 2020. 9. 21. · Heavy-Duty Radial Seal Gasket and End Cap, formed from a special urethane compound, will not degrade under ... turbocharger

➊ Heavy-Duty Radial Seal Gasket and End Cap, formed from aspecial urethane compound, will not degrade undertemperature extremes, changes in restriction or vibration.

À Flexible Outer Edges allow deflection for easy insertion andremoval in housings which have minimal clearance.

à PermaPleat Construction provides even pleat spacing to preventbunching and ensure maximum element life.

Õ Spiral Glue Binding provides added pleat stability to optimizemedia effectiveness.

Heavy-duty protectionClean air is critical to the performance and life of your engine.For efficient combustion, a modern diesel engine requiresseveral thousand times as much air as it does fuel. Undernormal operating conditions, to burn one gallon of fuel youhave to clean 15,000 gallons (57,000 liters) of air. Add aturbocharger to that engine, and air consumption requirementsincrease by 20% or more.

Proper air filtration is important because a small amount of dirtcan cause a tremendous amount of engine damage. Thepurpose of the air filter is to promote long system life bykeeping damaging contaminants away from sensitive enginecomponents.

To improve dust holding capacity and air flow, Baldwin Filtersuses two proven methods to separate and stabilize the pleatedmedia.

n PermaPleat® — an embossing process that formsdividers between pleats which prevents bunching andinsures uniform air flow.

n Beading — a continuous bead of adhesive around thecircumference of the filters metal wrap, either inner orouter, to lock the pleat tips in place and preventmovement.

Baldwin Filters offers more than 2,200 air filters – themajority of which feature our PermaPleat construction.Baldwin filters supply the necessary protection for allengines.

Maximum performanceBaldwin Filters designs and manufactures heavy-duty air filtersto the specifications established by engine and equipmentmanufacturers.

ISO 5011 testing shows that Baldwin filters meet therequirements determined by the manufacturer in contaminantremoval efficiency and contaminant holding capacity. Thefollowing product comparisons illustrate Baldwin’s superiorperformance.

Contaminant Removal Efficiency

10% 20% 0% 30% 40% 50% 60% 70% 80% 90% 100%

P527682 99.95%

Baldwin RS3518 99.97%

Contaminant Holding Capacity

500g 1000g 0g 1500g 2000g 2500g 3000g 3500g 4000g 4500g 5000g

Baldwin RS3518

P527682

3362g

3365g

ISO 5011 Test: Flow Rate 1325 SCFM, ISO Fine Test Dust, Termination at 30" of water

Radial Seal Air

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Form 187_Form 187-Air 9/5/14 11:11 AM Page 2

Dan Coates
Typewritten Text
AIR SYSTEM PROTECTION
Page 3: Heavy-duty protection Radial Seal Air · 2020. 9. 21. · Heavy-Duty Radial Seal Gasket and End Cap, formed from a special urethane compound, will not degrade under ... turbocharger

Heavy-duty protectionImproved high-performance engines and new emissionstandards have had a significant impact on the development ofoils and oil filters. As manufacturers continue to develop moresophisticated engines, new classifications of oils will continueto be developed.

These new oils play a vital part in protecting engines byreducing friction and wear, cooling engine parts, sealingcombustion chambers, cleaning engine components andinhibiting corrosion. Lube filters also play a critical role inprotecting engines by removing damaging contaminants fromthe oil.

Lube filters trap oil contaminants in two ways:

n Some particles adhere to the filter media as the oilflows through the filter. These particles attachthemselves to the media surface without plugging themedia pores.

n Other particles are trapped in the filter media by thepressure of the oil as it flows through the filter.

Baldwin Filters has been making lube filters for over seventyyears. With more than 650 lube filters for most heavy-duty andautomotive applications, Baldwin has the coverage and qualityyou demand.

Maximum performanceBaldwin lube filters are manufactured to meet or exceed theoriginal equipment specifications established by enginemanufacturers.

The following data illustrates how Baldwin filters compare tothe competition. The results of ISO 4548-12 laboratory test,performed per Cummins Engineering Standard 10765, proveBaldwin Filters’ High Velocity Dual-Flow® design is superior incontaminant removal efficiency and contaminant holdingcapacity.

ISO 4548-12 Test: Flow Rate 28 gpm, 100°F, Termination at 10 psid Efficiency time weighted average at 10 microns.

High Velocity Dual-Flow Lube

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➊ Heavy-Duty, All-Metal Housing provides unequaled burst- andpulse-withstanding strength.

À Steel Coil Spring keeps its shape, maintaining a positive loadpressure on the elements.

à Spiral Wound Louvered Centertube with fluted ribs allows formaximum flow and adds strength to resist pressure surges.

Õ Patent Pending Design provides maximum contaminantholding capacity and contaminant removal efficiency, whileminimizing flow restriction during operation and cold start-ups.

ΠHigh Velocity Dual-Flow Nozzle uses a venturi-type cone tobalance the flow between the elements, taking advantage of thepositive filtering properties of each.

œ Heavy-Duty Steel Retainer and End Cap are welded together toprevent the post seal from dislodging.

– Heavy-Duty Steel Baseplate is joined to the can with a J-lockseam, reducing the possibility of leakage due to high pressure.

Form 189.qxp_Form 189-Lube 11/14/14 3:13 PM Page 2

Dan Coates
Typewritten Text
LUBE SYSTEM PROTECTION
Page 4: Heavy-duty protection Radial Seal Air · 2020. 9. 21. · Heavy-Duty Radial Seal Gasket and End Cap, formed from a special urethane compound, will not degrade under ... turbocharger

Heavy-duty protectionAs hydraulic systems are becoming more sophisticated, thehydraulic filter has become a critical component. With the needfor closer tolerances, faster cycle times, higher pressures andextended service intervals, more demand is being placed on thehydraulic filter.

Proper filtration starts with selecting the right filter based onthe original equipment manufacturer’s recommendations,which include:

n The type of fluid used and the system operatingpressure.

n The amount of fluid flow required for systemoperation.

n The amount of restriction (resistance to fluid flow)caused by the filter.

n The amount of contaminant the filter needs to be ableto trap and hold in order to meet service intervalexpectations.

n The level of filtration (fluid cleanliness level) requiredby the specific application.

In addition to these factors, Baldwin takes into account thathydraulic systems are using more filters than ever. Increasedsophistication and the use of sensitive, close-tolerancecomponents often require strategic location of several filtersinstead of just one. Baldwin offers more than 850 hydraulicfilters to meet these needs.

Maximum performanceBaldwin filters are manufactured to meet or exceed originalequipment specifications established by equipmentmanufacturers.

ISO 16889 tests show Baldwin Filters exceeds the standards forcontaminant removal efficiency and contaminant holdingcapacity. The following product comparisons illustrateBaldwin’s superior performance.

➊ Heavy-Duty, All-Metal Housing is built to handle the stress andpunishment of sophisticated, modern hydraulic systems.

À Spiral Seamed Centertube helps prevent collapse caused by asudden difference between internal and external pressure.

à High Efficiency Media, either synthetic or cellulose, is designedto meet or exceed the requirements demanded by the OEM.

Õ Heavy-Duty Baseplate is constructed of aluminum, offering thestrength and durability necessary for 500 psi/3450 kPahydraulic systems.

ΠIntegral Housing Seal prevents leakage.

œ Heavy-Duty O-Ring Seal requires only 1/2 turn after gasketcontact, for easier installation.

– L- Lock Hem joins the canister and baseplate to protect againsthigh-pressure surges.

Medium Pressure Hydraulic

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ISO 16889 Test: Flow Rate 20 gpm, 104°F, ISO Medium Test Dust, Termination at 25 psid

Form 190 (R 11-14).qxp_Form 190-Hyd 11/14/14 3:14 PM Page 2

Dan Coates
Typewritten Text
HYDRAULIC SYSTEM PROTECTION
Page 5: Heavy-duty protection Radial Seal Air · 2020. 9. 21. · Heavy-Duty Radial Seal Gasket and End Cap, formed from a special urethane compound, will not degrade under ... turbocharger

➊ Raised Keys eliminated for universal fit on multiple fuel bases.

➋ Wave Spring (Series II only) provides installation resistance forproper fit.

➌ Pliable Elastomeric Internal Seal replaces hard plastic material,providing a positive sealing surface.

➍ Cente rtube helps prevent collapse caused by a suddendifference between internal and external pressure.

➎ Highly Effective HydroShield™ Media repels water and othercontaminants, while assisting in the removal of water from thefuel.

➏ Heavy-Duty Housing provides unequaled burst- and pulse-withstanding strength.

➐ Removable, Self-Venting Drain Valve adds versatility foruniversal fit with OE bowls and sensors.

Heavy­duty protectionDirty fuel is a fact of life. Even with the development ofcleaner-burning fuels, contaminants are still a major concernwhen it comes to fuel systems.

Baldwin fuel filters protect sensitive fuel system components,such as injection pumps and injectors, from damagingcontaminants, which include:

■ Water — destroys lubricative properties of your fuel,damaging fuel system components and resulting infuel flow stoppage at cold temperatures.

■ Fungus and Bacteria — plug fuel filters, feed onhydrocarbons and spread rapidly in the presence ofmoisture.

■ Precipitates (non-combustible materials) — settleout of the fuel causing few problems.

■ Particulates (black, tar-like contaminants) — plugfuel filters quickly.

■ Wax — adds energy to diesel fuel; however, duringcold weather, wax thickens and gels – slowing orstopping fuel flow.

Baldwin Filters offers more than 650 different fuel filters,coalescers and fuel/water separators to fit most applications.

Maximum performanceBaldwin Filters manufactures high quality fuel filters designedto perform according to the specifications established by engineand equipment manufacturers.

SAE J905 and ISO 19438 tests show Baldwin filters meet theminimum standards for contaminant removal efficiency andcontaminant holding capacity. The following productcomparisons illustrate Baldwin’s performance.

SAE J905 Test: Capacity: Flow Rate 2 gph, PTI Fine Test Dust, Dust Add Rate 2g/1g, Termination 5psid. ISO 19438 Test: Efficiency: Flow Rate 0.8 gph, ISOMTD/5520M Test Dust, Termination 5psid, Particle Size (microns)

Series II Fuel/Water Separators

0g 1g 2g 3g 4g 5g 6g 7g 8g 9g 10g

Baldwin BF7904-D 7.0 g

35746 7.3 g

Contaminant Holding Capacity

Multi-Pass Average Efficiencies

>1mic >2mic >3mic >4mic >5mic >6mic >7mic >8mic >9mic >10mic

100%80%

60%

40%

20%

Baldwin BF7904-D

35746

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Form 188_Form 188-Fuel 4/4/11 1:04 PM Page 2

Dan Coates
Typewritten Text
FUEL SYSTEM PROTECTION
Page 6: Heavy-duty protection Radial Seal Air · 2020. 9. 21. · Heavy-Duty Radial Seal Gasket and End Cap, formed from a special urethane compound, will not degrade under ... turbocharger

Heavy-duty protectionPoor cooling system maintenance causes an estimated 40% ofall premature engine failures. Coolant filters protect your engineby trapping contaminants and distributing SupplementalCoolant Additives (SCAs) into your cooling system. Baldwinoffers coolant filters with two SCA formulations to meet specificengine needs.

n Balanced Treatment for Ethylene Glycol (BTE™) is adirect replacement for DCA2 and is designed forsystems operating with 30 to 60% ethylene/propyleneglycol solutions.

n Balanced Treatment Additive (BTA PLUS™) is a directreplacement for DCA4 and can be used in systems withantifreeze levels ranging from 0 to 60%ethylene/propylene glycol solutions.

Coolant filters are available without SCAs if the use of liquid BTEor BTA PLUS additives is preferred.If your equipment does not currently have a coolant filter,Baldwin offers a remote-mount coolant filter base (CFB5000),which can be added to your system.Baldwin’s FleetStrip™ Coolant Test Kit (CTK5029) measuresfreeze point, nitrite and molybdate in conventional antifreezeto help you maintain proper SCA levels.Use Baldwin’s full line of cooling system maintenance products— cooling system cleaner, liquid additives, coolant test kits andfilters — to keep your engine running at peak performance.

Maximum performanceBaldwin Filters uses the latest technology in cooling system care.Patented coolant filters containing Controlled ReleaseSupplmental Coolant Additives protect diesel engine coolingsystems for one year, 150,000 miles (240,000 Kilometers) or4,000 hours of service.The following tests illustrate Baldwin’s superior performance.

➊ Epoxy Coated Housing reduces the possibility of corrosionduring extended service intervals.

À Spring Protector isolates dissimilar metals to prevent corrosion.

à Injection Molded Plastic Chamber contains Controlled ReleaseCoolant Pellets, which are located upstream of the filter media.

Õ Controlled Release Coated Pellets diffuse SCAs into the systemwhen exposed to heat and coolant flow.

ΠSynthetic Media is designed to withstand heat and degradationfrom long-term exposure to coolant flow.

œ SCA Diffusion Control Orifice meters diffusion of SCA chemicalinto the coolant flow – maintaining proper system balance.

– Flow Control Orificemeters flow of the coolant through the filter.

Ω Heavy-Duty Baseplate made from stamped steel, is designed towithstand extended service intervals.

“ Double-Rolled Tuck Lock Seam prevents coolant leaks.

Controlled Release Coolant

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Form 191.qxp_Layout 1 8/3/15 1:08 PM Page 2

Dan Coates
Typewritten Text
COOLING SYSTEM PROTECTION
Page 7: Heavy-duty protection Radial Seal Air · 2020. 9. 21. · Heavy-Duty Radial Seal Gasket and End Cap, formed from a special urethane compound, will not degrade under ... turbocharger

Built Tough for Demanding ApplicationsToday’s heavy-duty engines are designed for increasedfuel economy and extended maintenance intervals, allwhile meeting stringent emissions standards.

The most cost effective way to lower maintenanceexpenses and help ensure trouble-free systemoperation is through proper filtration.

Baldwin Filters has designed a lube filter for theDetroit™ DD13®, DD15® and DD16® that delivers theprotection required for these sophisticated engines.

As part of Baldwin’s commitment to providing thebest filtration products, the P7505 lube filter wassubjected to numerous lab tests, both standardand non-standard, and over one million miles ofover-the-road testing.

Baldwin’s P7505 performed so well in lab testing thatin an attempt to find the maximum collapse pressureof the filter in cold environments, the housing lidfractured, yet the filter was undamaged.

Baldwin subjected the P7505 to many “worst case”scenario tests, including cold start testing where theengine was cooled to -10°F (-23°C) with no engineblock heater used. The engine continued to start andthe test filters showed no damage.

Additional lab tests show Baldwin’s P7505outperformed other lube filters designed for thisengine series. Specifically, the black polyamidebeads withstood flow fatigue, hot oil soak andthermal cycling tests better than competitiveofferings. The Baldwin filter completed each testwith all beads intact, while competitive filters failedthe flow fatigue and thermal cycling tests. All P7505components have consistently passed extremelyrigorous testing - in the lab and in the field.

The lab tests, in combination with extensive fieldtesting, show Baldwin’s P7505 provides theperformance expected of Baldwin-designed productsand meets the requirements of this demandingapplication.