health, safety and a environment v n plan a

V

A

E

B

N

a

N

I

POWER SECTOR

HEALTH,

SAFETY and

ENVIRONMENT

PLAN

for

SITE

OPERAT ONS

by

SUB‐

CONTRACTORS

HSE PLAN FOR SITE OPRATIONS BY BHEL’S SUBCONTRACTORS

AT A GLANCE

SIGNING OF MOU

Agree to comply to HSE requirement‐ Statutory and BHEL’s

HSE ORGANISATION

Manpower 1 (one) safety officer for every 500 workers

or part thereof

1(one) safety‐steward/ supervisor for every 100 workers

Qualification As per Cl. 7.1

HSE Roles and responsibilities

Site In‐charge‐ As per clause 7.2.1

Safety officer‐ As per clause 7.2.2

HSE INFRASTUCTURE

PPEs

Drinking Water

Washing Facilities

Latrines and Urinals Provision of shelter

for rest Medical facilities

Canteen facilities

Labour Colony

Emergency Vehicle

Pest Control

Scrapyard Illumination

HSE TRAINING , AWARENESS & PROMOTION

Training

Induction training

Height work and other critical areas

Tool Box talk & Pep Talk

Awareness & Promotion

Signage

Poster Banner

Competition

Awards

HSE COMMUNICATION

Incident Reporting Accident‐ Fatal &

Major

Property damage

Near Miss

Event Reporting Celebrations

Training

Medical camp

HSE Planning for Man, Machinery/Equipment/Tools & Tackles

TRA

IN

PR

OV

IDE

PLA

N

BEF

OR

E ST

AR

T C

OM

MU

NIC

ATE

SAFETY DURING WORK EXECUTION

Welding

Rigging Cylinder‐ storage &

Movement

Demolition work

T&Ps

Chemical Handling

Electrical works

Fire

Scaffolding

Height work

Working Platform

Excavation

Ladder

Lifting

Hoisting appliance

HOUSE KEEPING

WASTE MANGEMENT

TRAFFIC MANAGEMENT

ENVIRONMENTAL CONTROL

EMERGENCY PREPAREDNESS AND RESPONSE PLAN

HSE AUDITS & INSPECTION

Daily Checks

Inspection of PPEs

Inspection of T& Ps

Inspection of Cranes & Winches

Inspection of Height work Inspection of Welding and

Gas cutting

Inspection of elevators etc.

OPERATIONAL CONTROL PROCEDURES

PERMIT TO WORK Height work (above 2 metres), Hot Work, Heavy Lifting, Confined Space,

Radiography, excavation (More than 4 metres)

HSE PERFORMANCE EVALUATION PARAMETERS

PENALTY for NON CONFORMANCE Refer Clause 16

Incremental penalty For repeated violation by the same person, the penalty would be double of the previous penalty For repeated fatal incident in the same Unit incremental penalty to be imposed. The subcontractor will pay 2 times the penalty compared to previously paid in case there are repeated cases of fatal incidents under the same subcontractor for the same package in the same unit.

CH

ECK

S EX

ECU

TE S

AFE

LY

NO

N C

ON

FOR

MA

NC

E

REVISION HISTORY SHEET

HEALTH, SAFETY AND ENVIRONMENT

PLAN FOR SITE OPERATION by SUBCONTRACTORS

Doc no.: HSEP: 14

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Da

te

Re

vis

ion

No

.

De

tail

s o

f

Ch

an

ge

s

Re

as

on

Pre

pa

red

Re

vie

we

d

Ap

pro

ve

d

12.08.2014 00 First Issue First Issue S. B. Jayant, Dy Manager-FQA & Safety

A. K. Sinha, GM-FQA &

Safety

Anuj Bhatnagar, ED-FQA &

Safety

20.01.2020 01 Formats added: HSEP:14-F30 – Monthly HSE Planning & Review (Page 11,

Clause 8.0 - updated) HSEP:14-F13E-Excavation Inspection Format (part of F30)) HSEP:14-F32B – Job Safety Analysis Format (part of F30) HSEP:14-F31A – Daily HSE Reporting (Page 18, Clause

10.3 – added) HSEP:14-F33 – HSE Performance Evaluation

(Page 31, Clause 13 – revised)

IOM No. PSHQHSE/MONREP/02

Dated 08-Jan-2020

Rohit Kumar Santosh Nair, GM (MSX & HSE)



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Sr. No.

Description

Page No.

1.0

PURPOSE

4

2.0

SCOPE

4

3.0

OBJECTIVES AND TARGETS

4

4.0

HEALTH, SAFETY & ENVIRONMENT POLICY

5

5.0

MEMORANDUM OF UNDERSTANDING

6

6.0

TERMS & DEFINITIONS

7

7.0

HSE ORGANIZATION

8

7.1

QUALIFICATION FOR HSE PERSONNEL

8

7.2 RESPONSIBILITIES

9

8.0

PLANNING BY SUBCONTRACTOR

11

8.1

MOBILISATION OF MACHINERY/EQUIPMENT/TOOLS

11

8.2 MOBILISATION OF MANPOWER BY SUBCONTRACTOR

11

8.3

PROVISION OF PPEs

12

8.4

ARRANGEMENT OF INFRASTRUCTURE

13

9.0

HSE TRAINING & AWARENESS

16

9.1

HSE INDUCTION TRAINING

16

9.2

HSE TOOLBOX TALK

17

9.3

TRAINING ON HEIGHT WORK

17

9.4

HSE TRAINING DURING PROJECT EXECUTION

17



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9.5

HSE PROMOTION-SIGNAGE, POSTERS, COMPETITION, AWARDS ETC

18

10.0

HSE COMMUNICATION

18

10.1

INCIDENT REPORTING

18

10.2

HSE EVENT REPORTING

18

11.0

OPERATIONAL CONTROL

19

11.1

HSE ACTIVITIES

19

11.2

WORK PERMIT SYSTEM

20

11.3 SAFETY DURING WORK EXECUTION

20

11.4

ENVIRONMENTAL CONTROL

24

11.5 HOUSEKEEPING

24

11.6

WASTE MANAGEMENT

25

11.7

TRAFFIC MANAGEMENT SYSTEM

26

11.8 EMERGENCY PREPAREDNESS AND RESPONSE

28

12.0

HSE INSPECTION 29

12.1

DAILY HSE CHECKS 29

12.2

INSPECTION OF PPE 29

12.3 INSPECTION OF T&Ps

30

12.4

INSPECTION OF CRANES AND WINCHES 30

12.5

INSPECTION ON HEIGHT WORKING 30

12.6

INSPECTION ON WELDING AND GAS CUTTING OPERATION

30



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12.7

INSPECTION ON ELECTRICAL INSTALLATION / APPLIANCES

31

12.8

INSPECTION OF ELEVATOR

31

12.9

INSPECTION OF EXCAVATION ACTIVITIES

31

13.0

HSE PERFORMANCE

31

14.0

HSE PENALTIES 32

15.0

OTHER REQUIREMENTS 32

16.0

NON COMPLIANCE 33

17.0

HSE AUDIT/INSPECTION 34

18.0

MONTHLY HSE REVIEW MEETING 34

19.0 FORMATS USED

34

20.0

Annexures

36



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1.0 PURPOSE

1.1 The purpose of this HSE Plan is to provide for the systematic identification, evaluation, prevention and control of general

workplace hazards, specific job hazards, potential hazards and environmental impacts that may arise from foreseeable

conditions during installation and servicing of industrial projects and power plants.

1.2 This document shall be followed by BHEL’s subcontractors at all installation and servicing sites. In case customer specific

documents are to be implemented, this document will be followed in conjunction with customer specific documents.

1.3 Although every effort has been made to make the procedures and guidelines in line with statutory requirements, in case of

any discrepancy relevant statutory guidelines must be followed.

1.4 In case the customer has any specific requirement, the same is to be fulfilled.

2.0 SCOPE

The document is applicable for BHEL’s Subcontractors at all installation / servicing activities of BHEL Power Sector

as per the relevant contractual obligations.

3.0 OBJECTIVES AND TARGETS

The HSE Plan reflects that BHEL places high priority upon the Occupational Health, Safety and Environment at

workplaces.

Ensure the Health and Safety of all persons at work site is not adversely affected by the work.

Ensure protection of environment of the work site.

Comply at all times with the relevant statutory and contractual HSE requirements.

Provide trained, experienced and competent personnel. Ensure medically fit personnel only are engaged at

work.

Provide and maintain plant, places and systems of work that are safe and without risk to health and the

environment.

Provide all personnel with adequate information, instruction, training and supervision on the safety aspect of their

work.

Effectively control, co-ordinate and monitor the activities of all personnel on the Project sites including

subcontractors in respects of HSE.

Establish effective communication on HSE matters with all relevant parties involved in the Project works.

Ensure that all work planning takes into account all persons that may be affected by the work.

Ensure fitness testing of all T&Ps/Lifting appliances like cranes, chain pulley blocks etc. are to be certified by

competent person.

Ensure timely provision of resources to facilitate effective implementation of HSE requirements.

Ensure continual improvements in HSE performance

Ensure conservation of resources and reduction of wastage.

Capture the data of all incidents including near misses, process deviation etc. Investigate and analyze the same

to find out the root cause.

Ensure timely implementation of correction, corrective action and preventive action.



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4.0 BHEL POWER SECTOR HEALTH, SAFETY & ENVIRONMENT POLICY

HSE TARGETS

EXPLOSION

FATALITY LOST TIME INJURY

FIRE

VEHICLE INCIDENTS

ENVIRONMENTAL INCIDENTS

ZERO ZERO

ZERO

ZERO

ZERO

ZERO

` sd/-

CMD, BHEL

Health, Safety & Environment Policy of BHEL

In BHEL, Health, Safety and Environment (HSE) responsibilities are driven by our commitment to protect our employees and people we work with, community and environment. BHEL believes in zero tolerance for unsafe work/non-conformance to safety and in minimizing environmental footprint associated with all its business activities. We commit to continually improve our HSE performance by:

Developing safety and sustainability culture through active leadership and by ensuring availability of

required resources.

Ensuring compliance with applicable legislation, regulations and BHEL systems.

Taking up activities for conservation of resources and adopting sound waste management by following

Reduce/Recycle/Reuse approach.

Continually identifying, assessing and managing environmental impacts and Occupational Health & Safety

risks of all activities, products and services adopting approach based on elimination/

substitution/reduction/control.

Incorporating appropriate Occupational Health, Safety and Environment criteria into business decisions,

design of products & systems and for selection of plants, technologies and services.

Imparting appropriate structured training to all persons at workplace and promoting awareness amongst

customers, contractors and suppliers on HSE issues.

Reviewing periodically this policy and HSE Management Systems to ensure its relevance, appropriateness

and effectiveness.

Communicating this policy within BHEL and making it available to interested parties.



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5.0 MEMORANDUM OF UNDERSTANDING:

After award of work, subcontractors are required to enter into a memorandum of understanding as given below:

Memorandum of Understanding

BHEL, Power Sector Region is committed to Health, Safety and Environment Policy (HSE Policy).

M/s do hereby also commit to comply with the same HSE Policy w h i l e

executing the Contract Number

M/s shall ensure that safe work practices as per the HSE plan. Spirit and

content therein shall be reached to all workers and supervisors for compliance.

In addition to this, M/S shall comply to all applicable statutory and regulatory requirements

which are in force in the place of project and any special requirement specified in the contract document of the

principal customer.

M/s shall co-operate in HSE audits/inspections conducted by BHEL /customer/

third party and ensure to close any non-conformity observed/reported within prescribed time limit.

Signed by authorized representative of M/s ---------------------------------------

Name :

Place & Date:



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6.0 TERMS AND DEFINITIONS

6.1 DEFINITIONS

6.1.1 INCIDENT

Work- related or natural event(s) in which an injury, or ill health (regardless of severity), damage to property or

fatality occurred, or could have occurred.

6.1.2 NEAR MISS

An incident where no ill health, injury, damage or other loss occurs, but it had a potential to cause, is referred to as

“Near-Miss”.

6.1.3 MAN-HOURS WORKED

The total number of man hours worked by all employees including subcontractors working in the premises. It includes

managerial, supervisory, professional, technical, clerical and other workers including contract labours. Man-hours

worked shall be calculated from the payroll or time clock recorded including overtime. When this is not feasible , the

same shall be estimated by multiplying the total man-days worked for the period covered by the number of hours

worked per day. The total number of workdays for a period is the sum of the number of men at work on each day of

period. If the daily hours vary from department to department separate estimate shall be made for each department

and the result added together.

6.1.4 FIRST AID CASES

First aids are not essentially all reportable cases, where the injured person is given medical treatment and discharged

immediately for reporting on duty, without counting any lost time.

6.1.5 LOST TIME INJURY

Any work injury which renders the injured person unable to perform his regular job or an alternative restricted work

assignment on the next scheduled work day after the day on which the injury occurred.

6.1.6 MEDICAL CASES

Medical cases come under non-reportable cases, where owing to illness or other reason the employee was absent

from work and seeks Medical treatment.

6.1.7 TYPE OF INCIDENTS & THEIR REPORTING:

The three categories of Incident are as follows:

Non-Reportable Cases:

An incident, where the injured person is given medical help and discharged for work without counting any lost time.



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Reportable Cases:

In this case the injured person is disable for 48 hours or more and is not able to perform his duty.

Injury Cases:

These are covered under the heading of non-reportable cases. In these cases the incident

caused injury to the person, but he still continues his duty.

6.1.8 TOTAL REPORTABLE FREQUENCY RATE

Frequency rate is the number of Reportable Lost Time Injury (LTI) per one Million Man hours worked. Mathematically,

the formula read as:

Number of Reportable LTI x 1,000,000

Total Man Hours Worked

6.1.9 SEVERITY RATE

Severity rate is the Number of days lost due to Lost Time Injury (LTI) per one Million Man hours worked.

Mathematically, the formula reads as:

Days lost due to LTI x 1,000,000

Total Man Hours Worked

6.1.10 INCIDENCE RATE

Incidence Rate is the Number of LTI per one thousand manpower deployed. Mathematically, the formula reads as:

Number of LTIx1000

Average number of manpower deployed

7.0 HSE ORGANISATION

Number of safety officers:

The subcontractor must deploy one safety officer for every 500 workers or part thereof in each package. In addition, there must be one safety-steward/safety-supervisor for every 100 workers.

Deployment: The subcontractor should deploy sufficient safety officers and safety-steward/Safety-supervisor, as per

requirement given above, since initial stage and add more in proportion to the added strength in work force. Any

delay in deployment will attract a penalty of Rs.30,000/- per man month for the delayed period.

7.1 QUALIFICATION FOR HSE PERSONNEL

Sl.no Designation Qualification Experience

1 Safety officer

(Construction Agency)

Degree or Diploma in Engineering with

full time diploma in Industrial Safety with

construction safety as one of the

subjects

Minimum two years for

degree holder and five

years for diploma

holder in the field of

Construction of power

plant/ major industries



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2 Safety-Steward/ Safety-

Supervisor

Degree or diploma in any discipline with

full time diploma in Industrial Safety with

construction safety as one of the

subjects

Minimum two years

7.2 RESPONSIBILITIES

7.2.1 SITE IN -CHARGE OF SUBCONTRACTOR

Shall sign Memorandum of Understanding (MoU) for compliance to BHEL’s HSE Plan for Site Operations as per

clause 5.0

• Shall engage qualified safety officer(s) and steward (s) as per clause 7.0

• Shall adhere to the rules and regulations mentioned in this code, practice very strictly in his area of work in

consultation with his concerned engineer and the safety coordinator.

• Shall screen all workmen for health and competence requirement before engaging for the job and periodically

thereafter as required.

• Shall not engage any employee below 18 years.

• Shall arrange for all necessary PPEs like safety helmets, belts, full body harness, shoes, face shield, hand

gloves etc. before starting the job. Shall ensure that no working men/women carry excessive weight more than

stipulated in Factory Rule Regulation R57.

• Shall ensure that all T&Ps engaged are tested for fitness and have valid certificates from competent person.

• Shall ensure that provisions stipulated in contract Labour Regulation Act 1970, Chapter V C.9, canteen, rest

rooms/washing facilities to contracted employees at site.

• Shall adhere to the instructions laid down in Operation Control Procedures (OCPs) available with the site

management.

• Shall ensure that person working above 2.0 meter should use Safety Harness tied to a life line/stable structure.

• Shall ensure that materials are not thrown from height. Cautions to be exercised to prevent fall of material from

height.

• Shall report all incidents (Fatal/Major/Minor/Near Miss) to the Site engineer /HSE officer of BHEL.

• Shall ensure that Horseplay is strictly forbidden.

• Shall ensure that adequate illumination is arranged during night work.

• Shall ensure that all personnel working under subcontractor are working safely and do not create any Hazard to

self and to others.

• Shall ensure display of adequate signage/posters on HSE.

• Shall ensure that mobile phone is not used by workers while working.

• Shall ensure conductance of HSE audit, mockdrill, medical camps, induction training and training on HSE at site.

• Shall ensure full co-operation during HQ/External /Customer HSE audits.



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Shall ensure submission of look-ahead plan for procurement of HSE equipment’s and PPEs as per work

schedule.

• Shall ensure good housekeeping.

• Shall ensure adequate valid fire extinguishers are provided at the work site.

• Shall ensure availability of sufficient number of toilets /restrooms and adequate drinking water at work site and

labour colony.

• Shall ensure adequate emergency preparedness.

• Shall be member of site HSE committee and attend all meetings of the committee

• Power source for hand lamps shall be maximum of 24 v.

Temporary fencing should be done for open edges if Hand – railings and Toe-guards are not available.

7.2.2 HEALTH, SAFETY AND ENVIRONMENT OFFICER OF SUBCONTRACTOR

• Carry out safety inspection of Work Area, Work Method, Men, Machine & Material, P&M and other tools and

tackles.

• Facilitate inclusion of safety elements into Work Method Statement.

• Highlight the requirements of safety through Tool-box / other meetings.

• Help concerned HOS to prepare Job Specific instructions for critical jobs.

• Conduct investigation of all incident/dangerous occurrences & recommend appropriate safety measures.

• Advice & co-ordinate for implementation of HSE permit systems, OCPs & MPs.

• Convene HSE meeting & minute the proceeding for circulation & follow-up action.

• Plan procurement of PPE & Safety devices and inspect their healthiness.

• Report to PS Region/HQ on all matters pertaining to status of safety and promotional program at site level.

• Facilitate administration of First Aid

• Facilitate screening of workmen and safety induction.

• Conduct fire Drill and facilitate emergency preparedness

• Design campaigns, competitions & other special emphasis programs to promote safety in the workplace.

Apprise PS– Region on safety related problems.

• Notify site personnel non-conformance to safety norms observed during site visits / site inspections.

• Recommend to Site In charge, immediate discontinuance of work until rectification, of such situations warranting

immediate action in view of imminent danger to life or property or environment.

• To decline acceptance of such PPE / safety equipment that do not conform to specified requirements.

• Encourage raising Near Miss Report on safety along with, improvement initiatives on safety.

• Shall work as interface between various agencies such customer, package-in-charges, subcontractors on HSE

matters



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8.0 PLANNING BY SUBCONTRACTOR

Monthly planning and review of HSE activities shall be carried out by subcontractor as per format No. HSEP:14-F30 jointly along with BHEL.

8.1 MOBILISATION OF MACHINERY/EQUIPMENT/TOOLS BY SUBCONTRACTOR

As a measure to ensure that machinery, equipment and tools being mobilized to the construction site are fit for

purpose and are maintained in safe operating condition and complies with legislative and owner requi rement,

inspection shall be arranged by in-house competent authority for acceptance as applicable.

The machinery and equipment to be embraced for this purpose shall include but not limited to the following:

o Mobile cranes.

o Side Booms.

o Forklifts.

o Grinding machine.

o Drilling machine.

o Air compressors.

o Welding machine.

o Generator sets.

o Dump Trucks.

o Excavators.

o Dozers

o Grit Blasting Equipment.

o Hand tools.

Subcontractor shall notify the engineer, of his intention to bring on to site any equipment or any container, with

liquid or gaseous fuel or other substance which may create a hazard. The Engineer shall have the right to

prescribe the condition under which such equipment or container may be handled and used during the

performance of the works and the subcontractor shall strictly adhere to such instructions. The Engineer shall

have the right to inspect any construction tool and to forbid its use, if in his opinion it is unsafe. No claim due to

such prohibition will be entertained.

8.2 MOBILISATION OF MANPOWER BY SUBCONTRACTOR

The subcontractor shall arrange induction and regular health check of their employees as per schedule VII of

BOCW rules by a registered medical practitioner.

The subcontractor shall take special care of the employees affected with occupational diseases under rule 230

and schedule II of BOCW Rules. The employees not meeting the fitness requirement should not be engaged for

such job.

Ensure that the regulatory requirements of excessive weight limit (to carry/lift/ move weights beyond prescribed

limits) for male and female workers are complied with.

Appropriate accommodation to be arranged for all workmen in hygienic condition.



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8.3 PROVISION OF PPEs

Personnel Protective Equipment (PPEs), in adequate numbers, will be made available at site & their regular use

by all concerned will be ensured

The following matrix recommends usage of minimum PPEs against the respective job.

Sl.

No

Type of work PPEs

1 Concrete and asphalt mixing Nose mask, hand glove, apron and gum boot

2 Welders/Grinders/ Gas cutters Welding/face screen, apron, hand gloves, nose mask and ear

muffs if noise level exceeds 90dB. Helmet fitted with welding shield

is preferred for welders

3 Stone/ concrete breakers Ear muffs, safety goggles, hand gloves

4 Electrical Work Rubber hand glove, Electrical Resistance shoes

5 Insulation Work Respiratory mask, Hand gloves, safety goggles

6 Work at height Double lanyard full body harness, Fall arrestor (specific cases)

7 Grit/Sand blasting Blast suit, blast helmet, respirator, leather gloves

8 Painting Plastic gloves, Respirators (particularly for spray painting)

9 Radiography As per BARC guidelines

The PPEs shall conform to the relevant standards as below and bear ISI mark.

Relevant is-codes for personal protection

IS: 2925 – 1984 Industrial Safety Helmets.

IS: 4770 – 1968 Rubber gloves for electrical purposes.

IS: 6994 – 1973 (Part-I) Industrial Safety Gloves (Leather &Cotton Gloves).

IS: 1989 – 1986 (Part-I-II) Leather safety boots and shoes.

IS: 5557 – 1969 Industrial and Safety rubber knee boots.

IS: 6519 – 1971 Code of practice for selections care and repair of Safety

footwear.

IS: 11226 – 1985 Leather Safety footwear having direct molding sole.

IS: 5983 – 1978 Eye protectors.

IS: 9167 – 1979 Ear protectors.

IS: 1179-1967 Eye & Face protection during welding

IS: 3521 – 1983 Industrial Safety Belts and Harness

IS:8519 -1977 Guide for selection of industrial Safety

equipment for body protection

IS:9473-2002,14166- 1994,14746-1999

Respiratory Protective Devices

The list is not exhaustive. The safety officer may demand additional PPEs based on specific requirement.



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Where workers are employed in sewers and manholes, which are in use, the subcontractor shall ensure that the

manhole covers are opened and ventilated at least for an hour before the workers are allowed to get into

manhole, and the manholes so opened shall be cordoned off with suitable railing and provided with warning

signals or boards to prevent incident to the public

Besides the PPEs mentioned above, the persons shall use helmet and safety shoe. The visitors shall use Helmet

and any other PPEs as deemed appropriate for the area of work.

Colour scheme for Helmets:

1. Workmen: Yellow

2. Safety staff: Green or white with green band

3. Electrician: Red

4. Others including visitors: White

All the PPEs shall be checked for its quality before issue and the same shall be periodically checked. The users shall

be advised to check the PPEs themselves for any defect before putting on. The defective ones shall be repaired/

replaced.

The issuing agency shall maintain register for issue and receipt of PPEs.

The Helmets shall have logo or name (abbreviation of agency name permitted) affixed or printed on the front.

The body harnesses shall be serial numbered.

8.4 ARRANGEMENT OF INFRASTRUCTURE

8.4.1 DRINKING WATER

Drinking water shall be provided and maintained at suitable places at different elevations.

Container should be labeled as “ Drinking Water”

Cleaning of the storage tank shall be ensured atleast once in 3 months indicating date of cleaning and next due

date.

Potability of water should be tested as per IS10500 at least once in a year.

8.4.2 WASHING FACILITIES

In every workplace, adequate and suitable facilities for washing shall be provided and maintained.

Separate and adequate cleaning facilities shall be provided for the use of male and female workers. Such

facilities shall be conveniently accessible and shall be kept in clean and hygienic condition and dully illuminated

for night use.

Overalls shall be supplied by the subcontractor to the workmen and adequate facilities shall be provided to

enable the painters and other workers to wash during the cessation of work.

8.4.3 LATRINES AND URINALS

Latrines and urinals shall be provided in every work place.

Urinals shall also be provided at different elevations.

They shall be adequately lighted and shall be maintained in a clean and sanitary condition at all times, by

appointing designated person.

Separate facilities shall be provided for the use of male and female worker if any.



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8.4.4 PROVISION OF SHELTER DURING REST

Proper Shed & Shelter shall be provided for rest during break

8.4.5 MEDICAL FACILITIES

8.4.5.1 MEDICAL CENTRE (As per Schedule V, X and XI of BOCW central Rules, 1998)

A medical centre shall be ensured/identified at site with basic facilities for handling medical emergencies. The

medical center can be jointly developed on proportionate sharing basis with permission from BHEL

A qualified medical professional, not less than MBBS, shall be deployed at the medical centre

The medical centre shall be equipped with one ambulance, with trained driver and oxygen cylinder.

Medical waste shall be disposed as per prevailing legislation (Bio-Medical Waste –Management and Handling

Rules, 1998)

8.4.5.2 FIRST AIDER

Ensure availability of Qualified First-aider throughout the working hours.

Every injury shall be treated, recorded and reported.

Refresher course on first aid shall be conducted as necessary.

List of Qualified first aiders and their contact numbers should be displayed at conspicuous places.

8.4.5.3 FIRST AID BOX (as per schedule III of BOCW)

The subcontractor shall provide necessary first aid facilities as per schedule III of BOCW. At every work place

first aid facilities shall be provided and maintained.

The first aid box shall be kept by first aider who shall always be readily available during the working hours of the

work place. His name and contact no to be displayed on the box.

The first aid boxes should be placed at various elevations so as to make them available within the reach and at

the quickest possible time.

The first aid box shall be distinctly marked with a Green Cross on white background.

Details of contents of first aid box is given in Annexure No. 01

Monthly inspection of First Aid Box shall be carried out by the owner as per format no. HSEP:14-F01

The subcontractor should conduct periodical first –aid classes to keep his supervisor and Engineers properly

trained for attending to any emergency.

8.4.5.4 HEALTH CHECK UP (As per schedule VII and Form XI)

The persons engaged at the site shall undergo health checkup as per the format no.

HSEP:14-F02 before induction. The persons engaged in the following works shall undergo health checkup at least

once in a year:

a. Height workers

b. Drivers/crane operators/riggers



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c. Confined space workers

d. Shot/sand blaster

e. Welding and NDE personnel

8.4.6 PROVISION OF CANTEEN FACILITY

Canteen facilities shall be provided for the workmen of the project inside the project site.

Proper cleaning and hygienic condition shall be maintained.

Proper care should be taken to prevent biological contamination.

Adequate drinking water should be available at canteen.

Fire extinguisher shall be provided inside canteen.

Regular health check-up and medication to the canteen workers shall be ensured.

8.4.7 PROVISION OF ACCOMODATION/LABOUR COLONY

The subcontractor shall arrange for the accommodation of workmen at nearby localities or by making a labour

colony.

Regular housekeeping of the labour colony shall be ensured.

Proper sanitation and hygienic conditions to be maintained.

Drinking water and electricity to be provided at the labour colony.

Bathing/ washing bay

Room ventilation and electrification.

8.4.8 PROVISION OF EMERGENCY VEHICLE

Dedicated emergency vehicle shall be made available at workplace by each subcontractor to handle any

emergency

8.4.9 PEST CONTROL

Regular pest control should be carried out at all offices, mainly laboratories, canteen, labour colony and stores.

8.4.10 SCRAPYARD

In consultation with customer, scrapyard shall be developed to store metal scrap, wooden scrap, waste,

hazardous waste.

Scrap/Waste shall be segregated as Bio-degradable and non-bio-degradable and stored separately.

8.4.11 ILLUMINATION

The subcontractor shall arrange at his cost adequate lighting facilities e.g. flood lighting, hand lamps, area

lighting etc. at various levels for safe and proper working operations at dark places and during night hours at

the work spot as well as at the pre-assembly area.

Adequate and suitable light shall be provided at all work places & their approaches including passage ways as per IS: 3646 (Part-II). Some recommended values are given below:



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S. No. Location

A. Construction Area

Illumination

(Lux)

1. Outdoor areas like store yards, entrance and exit roads 20

2. Platforms 50

3. Entrances, corridors and stairs 100

4. General illumination of work area 150 5. Rough work like fabrication, assembly of major items 150

6. Medium work like assembly of small machined parts 300

rough measurements etc. 7. Fine work like precision assembly, precision 700

measurements etc.

8. Sheet metal works 200 9. Electrical and instrument labs 450

B. Office

1. Outdoor area like entrance and exit roads 20 2. Entrance halls 150

3. Corridors and lift cars 70

4. Lift landing 150

5. Stairs 100 6. Office rooms, conference rooms, library reading tables 300

7. Drawing table 450

8. Manual telephone exchange 200

Lamp (hand held) shall not be powered by mains supply but either by 24V or dry cells.

Lamps shall be protected by suitable guards where necessary to prevent danger, in case of breakage of lamp.

Emergency lighting provision for night work shall be made to minimise danger in case of main supply failure.

If the subcontractor fails to take appropriate safety precautions or to provide necessary safety devices and equipment or to

carry out instructions issued by the authorized BHEL official, BHEL shall have the right to take corrective steps at the risk and

cost of the subcontractor

9.0 HSE TRAINING& AWARENESS

9.1 HSE INDUCTION TRAINING

All persons entering into project site shall be given HSE induction training by the HSE officer of BHEL /subcontractor

before being assigned to work.

In-house induction training subjects shall include but not limited to:

Briefing of the Project details.

Safety objectives and targets.

Site HSE rules.

Site HSE hazards and aspects.

First aid facility.

Emergency Contact No.

Incident reporting.

Fire prevention and emergency response.

Rules to be followed in the labour colony (if applicable)



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Proper safety wear & gear must be issued to all the workers being registered for the induction (i.e.,

Shoes/Helmets/Goggles/Leg guard/Apron etc.)

They must arrive fully dressed in safety wear & gear to attend the induction.

Any one failing to conform to this safety wear& gear requirement shall not qualify to attend.

On completing attending subcontractor’s in-house HSE induction, each employee shall sign an induction training

form (format no. HSEP:14-F03) to declare that he had understood the content and shall abide to follow and

comply with safe work practices. They may only then be qualified to be issued with a personal I.D. card, for

access to the work site.

9.2 HSE TOOLBOX TALK

HSE tool Box talk shall be conducted by frontline foreman/supervisor of subcontractor to specific work groups

prior to the start of work. The agenda shall consist of the followings:

o Details of the job being intended for immediate execution.

o The relevant hazards and risks involved in executing the job and their control and mitigating measures.

o Specific site condition to be considered while executing the job like high temperature, humidity, unfavorable

weather etc.

o Recent non-compliances observed.

o Appreciation of good work done by any person.

o Any doubt clearing session at the end.

Record of Tool box talk shall be maintained as per format no. HSEP:14-F04

Tool box talk to be conducted at least once a week for the specific work.

9.3 TRAINING ON HEIGHT WORK

Training on height work shall be imparted to all workers working at height by in-house/external faculty at least

twice in a year. The training shall include following topics:

Use of PPEs

Use of fall arrester, retractable fall arrester, life line, safety nets etc.

Safe climbing through monkey ladders.

Inspection of PPEs.

Medical fitness requirements.

Mock drill on rescue at height.

Dos & Don’ts during height work.

9.4 HSE TRAINING DURING PROJECT EXECUTION

Other HSE training shall be arranged by BHEL/ subcontractor as per the need of the project execution and

recommendation of HSE committee of site.

The topics of the HSE training shall be as follows but not limited to:

o Hazards identification and risk analysis (HIRA)

o Work Permit System

o Incident investigation and reporting

o Fire fighting

o First aid

o Fire-warden training

o EMS and OHSMS

o T & Ps fitness and operation



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o Electrical safety

o Welding, NDE & Radiological safety

o Storage, preservation & material handling.

A matrix shall be maintained to keep an up-to-date record of attendance of training sessions carried out.

9.5 HSE PROMOTION-SIGNAGE, POSTERS, COMPETITION, AWARDS ETC

9.5.1 Display of HSE posters and banners

Site shall arrange appropriate posters, banners, slogans in local/Hindi/English languages at work place

9.5.2 Display of HSE signage

Appropriate HSE signage shall be displayed at the work area to aware workmen and passersby about the work

going on and do’s and don’ts to be followed

9.5.3 Competition on HSE and award

Site will arrange different competition (slogan, poster, essay etc.) on HSE time to time (Safety day, BHEL day, World

Environment Day etc.) and winners will be suitably awarded.

9.5.4 HSE awareness programme

Subcontractor shall arrange HSE awareness programme periodically on different topics including medical awareness

for all personnel working at site

10.0 HSE COMMUNICATION

10.1 INCIDENT REPORTING

The subcontractor shall submit report of all incidents, fires and property damage etc to the Engineer immediately

after such occurrence, but in any case not later than 24 hours of the occurrence. Such reports shall be furnished

in the manner prescribed by BHEL. ( Refer HSE procedure for incident investigation, analysis and reporting for

details)

In addition, periodic reports on safety shall also be submitted by the subcontractor to BHEL from time to time as

prescribed by the Engineer. Compiled monthly reports of all kinds of incidents, fire and property damage to be

submitted to BHEL safety officer as per prescribed formats.

HSE incidents of site shall be reported to BHEL site Management as per Procedure for Incident Investigation

and Reporting in format no. HSEP:14-F15. Corrective action shall be immediately implemented at the work place

and compliance shall be verified by BHEL HSE officer and until then, work shall be put on hold by Construction

Manager.

10.2 HSE EVENT REPORTING

Important HSE events like HSE training, Medical camp etc. organized at site shall be reported to BHEL site

management in detail with photographs for publication in different in-house magazines

Celebration of important days like National Safety Day, World Environment Day etc. shall also be reported as

mentioned above.

10.3 DAILY HSE ACTIVITY REPORTING Daily HSE activities shall be reported by subcontractor to BHEL as per Format No. HSEP:14-F31A



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11.0 OPERATIONAL CONTROL

All applicable OCPs (Operational control procedures) will be followed by subcontractor as per BHEL instructions. This will

be done as part of normal scope of work. List of such OCPs is given below. In case any other OCP is found to be

applicable during the execution of work at site, then subcontractor will follow this as well, within quoted rate. These OCPs

(applicable ones) will be made available to subcontractor during work execution at site. However for reference purpose,

these are kept with Safety Officer of BHEL at the Power Sector Regional HQ, or available in downloadable format in the

website, which may be refereed by subcontractor, if they so desire.

LIST OF OCPs

Safe handling of chemicals Safety in use of cranes Hydraulic test

Electrical safety Storage and handling of gas cylinders Spray insulation

Energy conservation Manual arc welding Trial run of rotary equipment

Safe welding and gas cutting

operation Safe use of helmets Stress relieving

Fire safety Good house keeping Material preservation

Safety in use of hand tools Working at height Cable laying/tray work

First aid Safe excavation Transformer charging

Food safety at canteen Safe filling of hydrogen in cylinder Electrical maintenance

Illumination Vehicle maintenance Safe handling of battery system

Handling and erection of heavy

metals Safe radiography Computer operation

Safe acid cleaning Waste disposal Storage in open yard

Safe alkali boil out Working at night For sanitary maintenance

Safe oil flushing Blasting Batching

Steam blowing DG set Piling rig operation

Safe working in confined area Handling & storage of mineral wool Gas distribution test

Safe operation of passenger lift,

material hoists & cages Drilling, reaming and grinding(machining) Cleaning of hotwell / deaerator

Electro-resistance heating Compressor operation O&M of control of AC plant & system

Air compressor Passivation Safe Loading of Unit

Safe EDTA Cleaning Safe Chemical cleaning of Pre boiler

system Safe Boiler Light up

Safe Rolling and Synchronization

11.1 HSE ACTIVITIES

HSE activities shall be conducted at site based on the HSEMSM developed by Power Sector and issued to site by

Regions.

While planning for any activity the following documents shall be referred for infrastructural requirements to establish

control measures:

1) HSE Procedure for Register of OHS Hazards and Risks

2) HSE Procedure for Register of Environmental Aspects and Impacts

3) HSE Procedure for Register of Regulations



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4) Operational Control Procedures

5) HSE Procedure for Emergency Preparedness and Response Plan

6) Contract documents

11.2 WORK PERMIT SYSTEM

The following activities shall come under Work Permit System

a. Height working above 2 metres

b. Hot working at height

c. Confined space

d. Radiography

e. Excavation more than 4 meter depth

f. Heavy lifting above 50 ton

Refer Annexure 05 for Work permit formats.

“HSE Procedure for Work Permit System” shall be followed while implementing permit system. Where customer

is having separate Work Permit System the same shall be followed.

Permit applicant shall apply for work permit of particular work activity at particular location before starting of the

work with Job Hazard Analysis.

Permit signatory shall check that all the control measures necessary for the activity are in place and issue the

permit to the permit holder.

Permit holder shall implement and maintain all control measures during the period of permit .He will close the

permit after completion of the work. The closed permit shall be archived in HSE Department of site.

11.3 SAFETY DURING WORK EXECUTION

Respective OCPS are to be followed and adherence to the same would be contractually binding

11.3.1 WELDING SAFETY

All safety precautions shall be taken for welding and cutting operations as per IS-818. All safety precautions shall be taken for

foundation and other excavation marks as per IS-3764.

11.3.2 RIGGING

Rigging equipment shall not be loaded in excess of its recommended safe working load. Rigging equipment, when not in use, shall

be removed from the original work area so as not to present a hazard to employees.

11.3.3 CYLINDERS STORAGE AND MOVEMENT

All gas cylinders shall be stored in upright position. Suitable trolley shall be used. There shall be flash-back arrestors conforming to

IS-11006 at both cylinder and burner ends. Damaged tube and regulators must be immediately replaced. No of cylinders shall not

exceed the specified quantity as per OCP

Cylinders shall be moved by tilting and rolling them on their bottom edges. They shall not be intentionally dragged, struck o r

permitted to strike each other violently.



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When cylinders are transported by powered vehicle they shall be secured in a vertical position.

11.3.4 DEMOLITION WORK

Before any demolition work is commenced and also during the process of the work the following shall be ensured:

All roads and open areas adjacent to the work site shall either be closed or suitably protected.

No electric cable or apparatus which is liable to be a source of danger nor a cable or an apparatus used by the

operator shall remain electrically charged.

All practical steps shall be taken to prevent danger to persons employed from the risks of fire or explosion or

flooding. No floor, roof or other part of the building shall be so overloaded with debris or materials as to render them

unsafe.

11.3.5 T&Ps

All T&Ps/ MMEs should be of reputed brand/appropriate quality & must have valid test/calibration certificates bearing endorsement

from competent authority of BHEL..Subcontractor to also submit monthly reports of T&Ps deployed and validity test certificates to

BHEL safety Officer as per the format/procedure of BHEL.

11.3.6 CHEMICAL HANDLING

Displaying safe handling procedures for all chemicals such as lube oil, acid, alkali, sealing compounds etc , at work place.Where

it is necessary to provide and/or store petroleum products or petroleum mixture & explosives, the subcontractor shall be

responsible for carrying out such provision / storage in accordance with the rules & regulations laid down in the relevant petroleum

act, explosive act and petroleum and carbide of calcium manual, published by the chief inspector of explosives of India. All such

storage shall have prior approval if necessary from the chief inspector of explosives or any other statutory authori ty. The

subcontractor shall be responsible for obtaining the same.

11.3.7 ELECTRICAL SAFETY

Providing adequate no. of 24 V sources and ensure that no hand lamps are operating at voltage level above 24 Volts.

Fulfilling safety requirements at all power tapping points.

High/ Low pressure welders to be identified with separate colour clothings. No welders will be deployed without

passing appropriate tests and holding valid welding certificates. Approved welding procedure should be displayed at

work place.

The subcontractor shall not use any hand lamp energized by Electric power with supply voltage of more than 24 volts in

confined spaces like inside water boxes, turbine casings, condensers etc.

All portable electric tools used by the subcontractor shall have safe plugging system to source of power and be

appropriately earthed. Only electricians licensed by appropriate statutory authority shall be employed by the

subcontractor to carry out all types of electrical works. Details of earth resource ad their test date to be given to BHEL

safety officer as per the prescribed formats of BHEL

The subcontractor shall use only properly insulated and armored cables which conform to the requirement of Indian

Electricity Act and Rules for all wiring, electrical applications at site.



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BHEL reserves the right to replace any unsafe electrical installations, wiring, cabling etc. at the cost of the subcontractor.

All electrical appliances used in the work shall be in good working condition and shall be properly earthed.

No maintenance work shall be carried out on live equipment.

The subcontractor shall maintain adequate number of qualified electricians to maintain his temporary electrical

installations.

Area wise Electrical safety inspection is to be carried out on monthly basis as per “Electrical Safety Inspection checklist’

and the report is to be submitted to BHEL safety officer

Adequate precautions shall be taken to prevent danger for electrical equipment. No materials on any of the sites of work

shall be so stacked or placed as to cause danger or inconvenience to any person or the public

The subcontractor shall carefully follow the safety requirement of BHEL/ the purchaser with the regard to voltages

used in critical areas.

11.3.8 FIRE SAFETY

Providing appropriate fire fighting equipment at designated work place and nominate a fire officer/warden adequately

trained for his job.

Subcontractor shall provide enough fire protecting equipment of the types and numbers at his office, stores, temporary

structure in labor colony etc. Such fire protection equipment shall be easy and kept open at all times.

The fire extinguishers shall be properly refilled and kept ready which should be certified at periodic intervals. The date of

changing should be marked on the Cylinders.

All other fire safety measures as laid down in the “codes for fire safety at construction site” issued by safety coordinator of

BHEL shall be followed.

Non-compliance of the above requirement under fire protection shall in no way relieve the subcontractor of any of his

responsibility and liabilities to fire incident occurring either to his materials or equipment or those of others.

Emergency contacts nos must be displayed at prominent locations

Tarpaulin being inflammable should not be used (instead, only non-infusible covering materials shall be used) as

protective cover while preheating, welding, stress relieving etc. at site.

11.3.9 SCAFFOLDING

Suitable scaffolds shall be provided for workman for all works that cannot safely be done from the ground, or from solid

construction except in the case of short duration of work which can be done safely from ladders.

When a ladder is used, it shall be of rigid construction made of steel. The steps shall have a minimum width of 45 cm and

a maximum rise of 30 cm. Suitable handholds of good quality wood or steel shall be provided and the ladder shall be

given an inclination not steeper then ¼ horizontal and 1 vertical.

Scaffolding or staging more than 3.6 m above the ground floor, swung or suspended from an overhead support or

erected with stationery support shall have a guard rail properly bolted, braced or otherwise secured, at least 90 cm above

the floor or platform of such scaffolding or staging and extending along the entire length of the outside and ends thereof

with only such openings as may be necessary for the delivery of materials. Such scaffolding or staging shall be so

fastened as to prevent it from saver, from swaying, from the building or structure.

11.3.10 WORK AT HEIGHT:

Guardrails and toe-board/barricades and sound platform conforming to IS:4912-1978 should be provided.



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Wherever necessary, life-line (pp or metallic) and fall arrestor along with Polyamide rope or Retractable lifeline should be

provided.

Safety Net as per IS:11057:1984 should be used extensively for prevention/ arrest of men and materials falling from

height. The safety nets shall be fire resistant, duly tested and shall be of ISI marked and the nets shall be located as per

site requirements to arrest or to reduce the consequences of a possible fall of persons working at different heights.

Reaching beyond barricaded area without lifeline support, moving with support of bracings, walking on beams without

support, jumping from one level to another, throwing objects and taking shortcut must be discouraged.

Use of Rebar steel for making Jhoola and monkey-ladder (Rods welded to vertical or inclined structural members),

temporary platform etc. must be avoided.

Monkey Ladder should be properly made and fitted with cages.

Jhoola should be made with angles and flats and tested like any lifting tools before use.

Lanyard must be anchored always and in case of double lanyard, each should be anchored separately.

In case of pipe-rack, persons should not walk on pipes and walk on platforms only.

In case of roof work, walking ladder/ platform should be provided along with lifeline and/ or fall arrestor.

Empty drums must not be used.

For chimney or structure painting, both hanging platform and men should be anchored separately to a firm structure

along with separate fall arrestor. Rope ladder should be discouraged.

11.3.11 WORKING PLATFORM

Working platforms, gangways and stairways shall be so constructed that they do not sag unduly or unequally and if the

height of the platform gangways provided is more than 3.6 m above ground level or floor level, they shall be closely

boarded and shall have adequate width which shall not be less than 750 mm and be suitably fenced as described above.

Every opening in the floor or a building or in a working platform shall be provided with suitable means to prevent the fall of

persons or materials by providing suitable fencing or railing whose minimum height shall be 90 cm.

11.3.12 EXCAVATION

Wherever there are open excavation in ground, they shall be fenced off by suitable railing and danger signals installed at

night so as to prevent persons slipping into the excavations.

11.3.13 LADDER SAFETY

Safe means of access shall be provided to all working places. Every ladder shall be securely fixed. No portable single

ladder shall be over 9 m in the length while the width between side rails in rung ladder shall in no case be less than app.

29.2 cm for ladder upto and including 3 m in length. For longer ladders this width shall be increased at least ¼’’ for each

additional foot of length.

A sketch of the ladders and scaffolds proposed to be used shall be prepared and approval of the Engineer obtained prior

to Construction.

11.3.14 LIFTING SAFETY

It will be the responsibility of the subcontractor to ensure safe lifting of the equipment, taking due precaution to avoid

any incident and damage to other equipment and personnel.



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All requisite tests and inspection of handling equipment, tools & tackle shall be periodically done by the subcontractor

by engaging only the Competent Persons as per law.

Defective equipment or uncertified shall be removed from service.

Any equipment shall not be loaded in excess of its recommended safe working load.

11.3.15 HOISTING APPLIANCE

Motors, gearing, transmission, electric wiring and other dangerous parts of hoisting appliances should be provided with

efficient safe guards.

Hoisting appliance should be provided with such means as will reduce to the minimum the risk of any part of a suspended

load becoming incidentally displaced.

When workers employed on electrical installations which are already energized, insulating mats, wearing apparel, such

as gloves, sleeves and boots as may be necessary should be provided.

The worker should not wear any rings, watches and carry keys or other materials which are good conductor of electricity.

11.4 ENVIRONMENTAL CONTROL

Environment protection has always been given prime importance by BHEL. Environmental damage is a major

concern of the principal subcontractor and every effort shall be made, to have effective control measures in place to

avoid pollution of Air, Water and Land and associated life. Chlorofluorocarbons such as carbon tetrachlori de and

trichloroethylene shall not be used. Waste disposal shall be done in accordance with the guidelines laid down in the

project specification.

Any chemical including solvents and paints, required for construction shall be stored in designated bonded areas

around the site as per Material Safety Data Sheet (MSDS).

In the event of any spillage, the principle is to recover as much material as possible before it enters drainage system

and to take all possible action to prevent spilled materials from running off the site. The subcontractor shall use

appropriate MSDS for clean-up technique

All subcontractors shall be responsible for the cleanliness of their own areas.

The subcontractors shall ensure that noise levels generated by plant or machinery are as low as reasonably

practicable. Where the subcontractor anticipates the generation of excessive noise levels from his operations the

subcontractor shall inform to Construction Manager of BHEL accordingly so that reasonable &practicable precautions

can be taken to protect other persons who may be affected.

It is imperative on the part of the subcontractor to join and effectively contribute in joint measures such as tree

plantation, environment protection, contributing towards social upliftment, conversion of packing woods to school

furniture, keeping good relation with local populace etc.

The subcontractor shall carry out periodic air and water quality check and illumination level checking in his area of

work place and take suitable control measure.

11.5 HOUSEKEEPING

Keeping the work area clean/ free from debris, removed scaffoldings, scraps, insulation/sheeting wastage /cut pieces,

temporary structures, packing woods etc. will be in the scope of the subcontractor. Such cleanings has to be done by



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subcontractor within quoted rate, on daily basis by an identified group. If such activity is not carried out by

subcontractor / BHEL is not satisfied, then BHEL may get it done by other agency and actual cost along with BHEL

overheads will be deducted from contractor's bill. Such decisions of BHEL shall be binding on the subcontractor

Proper housekeeping to be maintained at work place and the following are to be taken care of on daily basis.

All surplus earth and debris are removed/disposed off from the working areas to identified locations.

Unused/Surplus cables, steel items and steel scrap lying scattered at different places/elevation within the working

areas are removed to identified locations.

All wooden scrap, empty wooden cable drums and other combustible packing materials, shall be removed from

workplace to identified locations. Sufficient waste bins shall be provided at

Different work places for easy collection of scrap/waste. Scrap chute shall be installed to remove scrap from high

location.

Access and egress (stair case, gangways, ladders etc.) path should be free from all scrap and other hindrances.

Workmen shall be educated through tool box talk about the importance of housekeeping and encourage not to litter.

Labour camp area shall be kept clear and materials like pipes, steel, sand, concrete, chips and bricks, etc. shall not

be allowed in the camp to obstruct free movement of men and machineries.

Fabricated steel structures, pipes & piping materials shall be stacked properly.

No parking of trucks/trolleys, cranes and trailers etc. shall be allowed in the camp, which may obstruct the traffic

movement as well as below LT/HT power line.

Utmost care shall be taken to ensure over all cleanliness and proper upkeep of the working areas

11.6 WASTE MANAGEMENT

Take suitable measures for waste management and environment related laws/legislation as a part of normal

construction activities. Compliance with the legal requirements on storage/ disposal of paint drums (including the

empty ones), Lubricant containers, Chemical Containers, and transportation and storage of hazardous chemicals will

be strictly maintained.

11.6.1 BINS AT WORK PLACE

Sufficient rubbish bins shall be provided close to workplaces.

Bins should be painted yellow and numbered.

Sufficient nos. of drip trays shall be provided to collect oil and grease.

Sufficient qty. of broomsticks with handle shall be provided.

Adequate strength of employees should be deployed to ensure daily monitoring and service for waste

management.

11.6.2 STORAGE AND COLLECTION

Different types of rubbish/waste should be collected and stored separately.

Paper, oily rags, smoking material, flammable, metal pieces should be collected in separate bins with close fitting

lids.

Rubbish should not be left or allowed to accumulate on construction and other work places.

Do not burn construction rubbish near working site.



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11.6.3 SEGREGATION

Earmark the scrap area for different types of waste.

Store wastes away from building.

Oil spill absorbed by non-combustible absorbent should be kept in separate bin.

Clinical and first aid waste stored and incinerated separately.

11.6.4 DISPOSAL

Sufficient containers and scrap disposal area should be allocated.

All scrap bin and containers should be conveniently located.

Provide self-closing containers for flammable/spontaneously combustible material.

Keep drainage channels free from choking.

Make schedule for collection and disposal of waste.

11.6.5 WARNING AND SIGNS

Appropriate sign to be displayed at scrap storage area

No toxic, corrosive or flammable substance to be discarded into public sewage system.

Waste disposal shall be in accordance with best practice.

Comply with all the requirements of Pollution Control Board (PCB) for storage and disposal of hazardous waste.

11.7 TRAFFIC MANAGEMENT SYSTEM

11.7.1 SAFE WORKPLACE TRANSPORT SYSTEM

Traffic routes in a work place shall be suitable for the persons or vehicles using them. This shall be sufficient in

number and of sufficient size. This shall reflect the suitability of traffic routes for vehicles and pedestrians.

Where vehicles and pedestrians use the same traffic routes there shall be sufficient space between them. Where

necessary all traffic routes must be suitably indicated. Pedestrians or vehicles must be able to use traffic routes

without endangering those at work. There must be sufficient separation of traffic routes from doors, gates and

pedestrian traffic routes.

For internal traffic, lines marked on roads / access routes and between buildings shall clearly indicate where

vehicles are to pass.

Temporary obstacles shall be brought to the attention of drivers by warning signs or hazard cones.

Speed limits shall be clearly displayed. Speed ramps preceded by a warning signs or marker are necessary.

The traffic route should be wide enough to allow vehicles to pass and re-pass oncoming or parked traffic and it

may be advisable to introduce on-way system or parking restrictions.

Safest route shall be provided between places where vehicles have to call or deliver.

Avoid vulnerable areas/items such as fuel or chemicals tanks or pipes, open or unprotected edges and

structures likely to collapse



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Safe areas shall be provided for loading and unloading.

Avoid sharp or blind bends. If this is not possible hazards should be indicated e.g. blind corner.

Ensure road crossings are minimum and clearly signed.

Entrance and gateways shall be wide enough to accommodate a second vehicle without causing obstruction.

Set sensible speed limits which are clearly sign posted.

Where necessary ramps should be used to retard speed. This shall be preceded by a warning sign or mark on

the road.

Forklift trucks shall not pass over road hump unless of a type capable of doing so.

Overhead electric cable, pipes containing flammable hazardous chemical shall be shielded by using goal posts

height gauge posts or barriers.

Road traffic signs shall be provided on prominent locations for prevention of incidents and hazards and for quick

guidance and warning to employees and public. Safety signs shall be displayed as per the project working

requirement and guideline of the state in which project is done. Vehicles hired or used shall not be parked within

the 15m radius of any working area. Any vehicle, that is required to be at the immediate/near the vicinity, shall be

approved by the person in-charge of the site.

11.7.2 TRAFFIC ROUTE FOR PEDESTRIANS

Where traffic routes are used by both pedestrians and vehicles road shall be wide enough to allow vehicles and

pedestrians safely.

Separate routes shall be provided for pedestrians to keep them away from vehicles. Provide suitable

barriers/guard at entrances/exit and the corners or buildings.

Where pedestrian and vehicle routes cross, appropriate crossing shall be provided.

Where crowd is likely to use roadway e.g. at the end of shift, stop vehicles from using them at such times.

Provide high visibility clothing for people permitted in delivery area.

11.7.3 WORK VEHICLE

Work vehicle shall be as safe stable efficient and roadworthy as private vehicles on public roads. Site management

shall ensure that drivers are suitably trained. All vehicle e.g. heavy motor vehicle forklift trucks dump trucks mobile

cranes shall ensure that the work equipment conforms to the following:

o A high level of stability.

o A safe means of access/egress.

o Suitable and effective service and parking brakes.

o Windscreens with wipers and external mirrors giving optimum all round visibility.

o Provision of horn, vehicle lights, reflectors, reversing lights, reversing alarms.

o Provision of seat belts.

o Guards on dangerous parts.

o Driver protection - to prevent injury from overturning and from falling objects/materials.

o Driver protection from adverse weather.

o No vehicle shall be parked below HT/LT power lines.

o Valid Pollution Under Control certification for all vehicles



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11.7.4 DAILY CHECK BY DRIVER

There should also be daily safety checks containing below mentioned points by the driver before the vehicle is

used.

o Brakes.

o Tires.

o Steering.

o Mirrors.

o Windscreen waters.

o Wipers.

o Warning signals.

o Specific safety system i.e. control interlocks

Management should ensure that drivers carry out these checks.

11.7.5 TRANSPORTATION OF PERSONNEL AND MATERIALS BY VEHICLES

All drivers shall hold a valid driving License for the class of vehicle to be driven and be registered as an

authorized BHEL driver with the Administration Department.

Securing of the load shall be by established and approved methods, i.e. chains with patented tightening

equipment for steel/heavy loads. Sharp corners on loads shall be avoided when employing ropes for securing.

All overhangs shall be made clearly visible and restricted to acceptable limits

Load shall be checked before moving off and after traveling a suitable distance.

On no account is construction site to be blocked by parked vehicles Drivers of vehicles shall only stop or park in

the areas designate by the stringing foreman.

Warning signs shall be displayed during transportation of material.

All vehicles used by BHEL shall be in worthy condition and in conformance to the Land Transport requirement.

11.7.6 MAINTENANCE

All Vehicles used for transportation of man and material shall undergo scheduled inspections on frequent intervals to

secure safe operation. Such inspections shall be conducted in particular for steering, brakes, lights, horn, doors etc.

Site management shall ensure that work equipment is maintained in an efficient, working order and in good repair.

Inspections and services carried out at regular intervals of t ime and or mileage. No maintenance shall be carried

below HT/LT power lines.

11.8 EMERGENCY PREPAREDNESS AND RESPONSE

Emergency preparedness and response capability of site shall be developed as per Emergency Preparedness

and Response plan issued by Regional HQ

Availability of adequate number of first aiders and fire warden shall be ensured with BHEL and its subcontractors

All the subcontractor’s supervisory personnel and sufficient number of workers shall be trained for fire protection

systems. Enough number of such trained personnel must be available during the tenure of contract.

Subcontractor should nominate his supervisor to coordinate and implement the safety measures.

Assembly point shall be earmarked and access to the same from different location shall be shown

Fire exit shall be identified and pathway shall be clear for emergency escape.



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Appropriate type and number of fire extinguisher shall be deployed as per Fire extinguisher deployment plan and

validity shall be ensured periodically through inspection

Adequate number of first aid boxes shall be strategically placed at different work places to cater emergency

need. Holder of the first aid box shall be identified on the box itself who will have the responsibility to maintain the

same.

First aid center shall be developed at site with trained medical personnel and ambulance

Emergency contact numbers (format given in EPRP) of the site shall be displayed at prominent locations.

Tie up with fire brigade shall be done in case customer is not having fire station.

Tie up with hospital shall be done in case customer is not having hospital.

Disaster Management group shall be formed at site

Mock drill shall be arranged at regular intervals. Monthly report of the above to be given to BHEL safety Officer

as per prescribed BHEL formats

Mock drill shall be conducted on different emergencies periodically to find out gaps in emergency preparedness

and taking necessary corrective action

12.0 HSE INSPECTION

Inspection on HSE for different activities being carried out at site shall be done to ensure compliance to HSEMS

requirements. The subcontractor shall maintain and ensure necessary safety measures as required for inspection

and tests HV test, Pneumatic test, Hydraulic test, Spring test, Bend test etc. as applicable, to enable inspection

agency for performing Inspection. If any test equipment is found not complying with proper safety requirements then

the Inspection Agency may withhold inspection, till such time the desired safety requirements are met.

12.1 DAILY HSE CHECKS

Both the Site Supervisors and safety officer of Subcontractor are to conduct daily site Safety inspection around work

activities and premises to ensure that work methods and the sites are maintained to an acceptable standard. The

following are to form the common subjects of a daily safety inspection:

Personal Safety wears & gear compliance.

Complying with site safety rules and permit-to-work (PTW).

Positions and postures of workers.

Use of tools and equipment etc. by the workers.

The inspection should be carried out just when work starts in beginning of the day, during peak activities period of the

day and just before the day’s work ends.

12.2 INSPECTION OF PPE

PPEs shall be inspected by HSE officer at random once in a week as per format no. HSEP:14-F06 for its

compliance to standard and compliance to use and any adverse observation shall be recorded in the PPE

register.

The applicable PPEs for carrying out particular activities are listed below.



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12.3 INSPECTION OF T&Ps

A master list of T&Ps shall be maintained by each subcontractor.

All T&Ps being used at site shall be inspected by HSE officer once in a month as per format no. HSEP:14-F07

for its healthiness and maintenance.

The T&Ps which require third party inspection shall be checked for its validity during inspection. The third party

test certificate should be accompanied with a copy of the concerned competent person’s valid qualification

record.

The validity of T&P shall be monitored as per “Status of T&Ps” format no. HSEP:14-F08

12.4 INSPECTION OF CRANES AND WINCHES

Cranes and winches shall be inspected by the operator through a daily checklist for its safe condition (as

provided by the equipment manufacturer) before first use of the day.

Cranes and Winches shall be inspected by HSE officer once in a month as per format no. HSEP:14-F09 for

healthiness, maintenance and validity of third party inspection.

The date of third party inspection and next due date shall be painted on cranes and winches.

The operators/drivers shall be authorized by sub-contractor based on their competency and experience and shall

carry the I-card.

The operator should be above 18 years of age and should be in possession of driving license of HMV man &

goods), vision test certificate and should have minimum qualification so that he can read the instructions and

check list.

12.5 INSPECTION ON HEIGHT WORKING

Inspection on height working shall be conducted daily by supervisors before start of work to ensure safe working

condition including provision of

o Fall arrestor

o Lifelines

o Safety nets

o Fencing and barricading

o Warning signage

o Covering of opening

o Proper scaffolding with access and egress.

o Illumination

Inspection on height working shall be conducted once in a week by HSE officer as per format no. HSEP:14-F10.

Medical fitness of height worker shall be ensured.

Height working shall not be allowed during adverse weather.

12.6 INSPECTION ON WELDING AND GAS CUTTING OPERATION

Supervisor shall ensure that no flammable items are available in near vicinity during welding and gas cutting

activity.

Gas cylinders shall be kept upright.

Use of Flash back arrestor shall be ensured at both ends.



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Inspection during welding and gas cutting operations shall be carried out by HSE officer once a month as per

format no. HSEP:14-F11.

Use of fire blanket to be ensured to avoid falling of splatters during welding or gas cutting operation at height.

Availability of fire extinguisher at vicinity shall be ensured.

12.7 INSPECTION ON ELECTRICAL INSTALLATION / APPLIANCES

Ensure proper earthing in electrical installation

Use ELCB at electrical booth

Electrical installation shall be properly covered at top where required

Use appropriate PPEs while working

Use portable electrical light < 24 V in confined space and potentially wet area.

Monthly inspection shall be carried out as per format no. HSEP:14-F12.

12.8 INSPECTION OF ELEVATOR

Elevators shall be inspected by concerned supervisors once in a week as per format no. HSEP:14-F13.

All elevators shall be inspected by competent person and validity shall be ensured.

The date of third party inspection and next due date shall be painted on elevator.

12.9 INSPECTION OF EXCAVATION

Excavation activities shall be inspected as per Format HSEP:14-F13A

13.0 HSE PERFORMANCE

Contractor shall be assessed on monthly basis for HSE Compliance by BHEL Safety In-charge at site.

The HSE compliance shall be based on Online HSE Evaluation System of BHEL as per Format No. HSEP:14-

F33.

BHEL shall reserve the right to use this assessment for evaluating bidder’s capacity for future tenders

Suitable HSE reward system shall be developed at site level to promote HSE compliance amongst workmen

by the subcontractor.

To decide HSE reward, performance towards HSE shall be evaluated for workmen and it shall be awarded

regularly in public gathering.

If safety record of the subcontractor in execution of the awarded job is to the satisfaction of safety department of

BHEL, issue of an appropriate certificate to recognize the safety performance of the subcontractor may be

considered by BHEL after completion of the job.



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14.0 HSE PENALTIES

As per contractual provision HSE penalties shall be imposed on subcontractors for non- compliance on HSE

requirement as per format no. HSEP:14-F14. The list in the format is only indicative. For any other violation, not

listed in the format, the minimum penalty amount is to be decided as per BOCW act.

If principal customer/statutory and regulatory bodies impose some penalty on HSE due to the non-compliance of

the subcontractor the same shall be passed on to them.

The penalty amount shall be recovered by Site Finance department from subcontractors from the RA/Final bill.

15.0 OTHER REQUIREMENTS

In case of any delay in completion of a job due to mishaps attributable to lapses by the subcontractor, BHEL

shall have the right to recover cost of such delay from the payments due to the subcontractor, after notifying the

subcontractor suitably.

If the subcontractor fails to improve the standards of safety in its operation to the satisfaction of BHEL after being

given reasonable opportunity to do so and/or if the subcontractor fails to take appropriate safety precautions or to

provide necessary safety devices and equipment or to carry out instruction regarding safety issued by BHEL,

BHEL shall have the right to take corrective steps at the risk and cost of the subcontractor after giving a notice of

not less than 7 days indicating the steps that would be taken by BHEL.

If the subcontractor succeeds in carrying out its job in time without any fatal or disabling injury incident and

without any damage to property BHEL may, at its sole discretion, favorably consider to reward the subcontractor

suitably for the performance.

In case of any damage to property due to lapses by the subcontractor, BHEL shall have the right to recover the

cost of such damages from the subcontractor after holding an appropriate enquiry.

The subcontractor shall take all measures at the sites of the work to protect all persons from incidents and shall

be bound to bear the expenses of defense of every suit, action or other proceeding of law that may be brought

by any persons for injury sustained or death owing to neglect of the above precautions and to pay any such

persons such compensation or which may with the consent of the subcontractor be paid to compromise any

claim by any such person, should such claim proceeding be filed against BHEL, the subcontractor hereby

agrees to indemnify BHEL against the same.

The subcontractor shall not employ men below the age of 18 years and women on the work of painting with

products containing lead in any form. Wherever men above the age of 18 are employed on the work of lead

painting, overalls shall be supplied by the subcontractor to the workmen and adequate facilities shall be

provided to enable the working painters to wash during the cessation of work.

The subcontractor shall notify BHEL of his intention to bring to site any equipment or material which may create

hazard.

BHEL shall have the right to prescribe the conditions under which such equipment or materials may be handled

and the subcontractor shall adhere to such instructions.



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BHEL may prohibit the use of any construction machinery, which according to the organization is unsafe. No

claim for compensation due to such prohibition will be entertained by BHEL.

16. NON COMPLIANCE

NONCONFORMITY OF SAFETY RULES AND SAFETY APPLIANCES WILL BE VIEWED SERIOUSLY AND BHEL HAS RIGHT

TO IMPOSE FINES ON THE SUBCONTRACTOR AS UNDER FOR EVERY INSTANCE OF VIOLATION NOTICED:

SN Violation of Safety Norms Fine

(in Rs) 01 Not Wearing Safety Helmet 200/- *

02. Not wearing Safety Belt or not anchoring life line 500/-*

03 Not wearing safety shoe 200/-*

04 Not keeping gas cylinders vertically 200/-

05 Not using flash back arrestors 100/-

06 Not wearing gloves 50/- *

07. Grinding Without Goggles 50/- *

08. Not using 24 V Supply For Internal Work 500/-

09. Electrical Plugs Not used for hand Machine 100/-

10. Not Slinging properly 200/-

11. Using Damaged Sling 200/-

12. Lifting Cylinders Without Cage 500/-

13. Not Using Proper Welding Cable With Lot of Joints And Not

Insulated Property. 200/-

14. Not Removing Small Scrap From Platforms 500/-

15. Gas Cutting Without Taking Proper Precaution or Not Using Sheet

Below Gas Cutting 500/-

16. Not Maintaining Electric Winches Which are Operated Dangerously 500/-

17. Improper Earthing Of Electrical T&P 500/-

18 No or improper barricading 500/-

19. Activity carried out without Safety work permit (Height work, Lifting

activity, Hot work-each person/case) 1000/-

20. Incident Resulting in Partial Loss in Earning Capacity 25,000/- per

victim

21. Fatal Incident Resulting in total loss in Earning Capacity 1,00,000/- per

victim for first

instance #

Legend:-

*: per head. For repeated violation by the same person, the penalty would be double of the previous penalty. Date of

“Repeated violation” will be counted from subsequent days.

#: or as deducted by customer, whichever is higher. For repeated fatal incident in the same Unit incremental penalty to

be imposed. The subcontractor will pay 2 times the penalty compared to previously paid in case there are

repeated cases of fatal incidents under the same subcontractor for the same package in the same unit.

Any other non-conformity noticed not listed above will also be fined as deemed fit by BHEL. The decision of BHEL engineer is

final on the above. The amount will be deducted from running bills of the subcontractor. The amount collected above will be

utilized for giving award to the employees who could avoid incident by following safety rules. Also the amount will be spent for

purchasing the safety appliances and supporting the safety activity at site.



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17.0 HSE AUDIT/INSPECTION

Regular HSE Audit/inspection shall be carried out by Subcontractor as per Site HSE audit calendar.

HSE checklist (Annexure 02) shall be used for carrying out audit/inspection and report shall be submitted to

BHEL site management

All non-conformities and observations on HSE identified during internal or external HSE audit shall be disposed

off by site in a time bound manner and reported back the implementation status

Corrective action and Preventive action on HSE issues raised by certification body issued by Regional HQs shall

be implemented by site and reported to Site management.

18.0 MONTHLY HSE REVIEW MEETING

Site shall hold HSE review meeting every month to discuss and resolve HSE issues of site and improve HSE

performance. It will also discuss the incidents occurred since previous meeting,its root cause and Corrective

action and Preventive action. The agenda is given below:

o Implementation of earlier MOM

o HSE performance

o HSE inspection

o HSE audit and CAPA

o HSE training

o Health check-up camp

o HSE planning for the erection and commissioning and installation activities in the coming month

o HSE reward and promotional activities

The meeting shall be chaired by Construction Manager, convened by HSE coordinator and attended by all HOS,

Site Incharge of Subcontractors and HSE officer of Subcontractors.

MOM on the discussion will be circulated to the concerned for implementation.

19.0 FORMATS USED (Details available in Annexure-04)

SL. No. Format Name Format No. Rev

No.

01 Inspection of First Aid Box HSEP:14-F01 00

02 Health Check Up HSEP:14-F02 00

03 HSE Induction Training HSEP:14-F03 00

04 Tool Box Talk HSEP:14-F04 00

05 Monthly Site HSE Report As specified by BHEL 00

06 Inspection of PPE HSEP:14-F06 00



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07 Inspection of T&Ps HSEP:14-F07 00

08 Status of T&Ps HSEP:14-F08 00

09 Inspection of Cranes and Winches HSEP:14-F09 00

10 Inspection on Height Working HSEP:14-F10 00

11 Inspection on Welding & Gas Cutting HSEP:14-F11 00

12 Inspection on Electrical Installation HSEP:14-F12 00

13 Inspection on Elevator HSEP:14-F13 00

14 HSE Penalty HSEP:14-F14 00

15 Accident /incident / property damage /fire incident report HSEP:14-F15 00



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20.0 ANNEXURES

ANNEXURE 01

As per Contract Labour (Regulation & Abolition Act), Central Rules, 1971,

(1) The first-aid box shall be distinctively marked with a Red Cross on a white background and shall contain the

following items, namely:

(a) For establishments in which the number of contract labour employed does not exceed fifty, each first aid

box shall contain the following equipment:

(i) 6 small sterilized dressings

(ii) 3 medium size sterilized dressings

(iii) 3 large size sterilized dressings

(iv) 6 pieces of sterilized eye pads in separate sealed packets.

(v) 6 roller bandages 10 cm wide.

(vi) 6 roller bandages 5 cm wide.

(vii) One tourniquet

(viii) A supply of suitable splints

(ix) Three packets of safety pins.

(x) Kidney tray.

(xi) 3 large sterilized burn dressings.

(xii) 1 (30ml) bottle containing a two percent alcoholic solution of iodine

(xiii) 1 (30 ml) bottle containing Sal volatile having the dose and mode of administration

indicated on the label

(xiv) 1 snake bite lancet

(xv) 1 (30gms) bottle of potassium permanganate crystals.

(xvi) 1 pair scissors

(xvii) 1 copy of the First-Aid leaflet issued by the Director General, Factory Advice Service and

Labour Institutes, Government of India.

(xviii) A bottle containing 100 tablets (each of 5 grains) of aspirin

(xix) Ointment for burns

(xx) A bottle of suitable surgical anti-septic solution

(b) For establishment in which the number of contract labour exceeds fifty each first-aid box shall contain the following equipment:

(i) 12 small sterilized dressings

(ii) 6 medium size sterilized dressings

(iii) 6 large size sterilized dressings.

(iv) 6 large size sterilized burn dressings

(v) 6 (15 grams) packets sterilized cotton wool

(vi) 12 pieces of sterilized eye pads in separate sealed packets.



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(vii) 12 roller bandages 10 cm wide.

(viii) 12 roller bandages 5 cm wide.

(ix) One tourniquet.

(x) A supply of suitable splints.

(xi) Three packets of safety pins.

(xii) Kidney tray.

(xiii) Sufficient number of eye washes bottles filled with distilled water or suitable liquid clearly indicated by a distinctive sign which shall be visible at all times.

(xiv) 4 per cent Xylocaine eye drops, and boric acid eye drops and soda by carbonate eye drops.

(xv) 1 (60ml) bottle containing a two percent alcoholic solution of iodine

(xvi) One (two hundred ml) bottle of mercurochrome (2 per cent) solution in water.

(xvii) 1 (120ml) bottle containing Sal volatile having the dose and mode of administration indicated on the label.

(xviii) 1 roll of adhesive plaster (6 cmX1 meter)

(xix) 2 rolls of adhesive plaster (2 cmX1 meter)

(xx) A snake bite lancet.

(xxi) 1 (30 grams) bottle of potassium permanganate crystals.

(xxii) 1 pair scissors

(xxiii) 1 copy of the First-Aid leaflet issued by the Director-General, Factory Advice service

and labour Institutes, Government of India. (xxiv) a bottle containing 100 tablets (each of 5 grains) of aspirin

(xxv) Ointment for burns

(xxvi) A bottle of a suitable surgical anti septic solution.

(2) Adequate arrangement shall be made for immediate recoupment of the equipment when necessary.



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ANNEXURE 02

HSE AUDIT/INSPECTION CHECKLIST CUM COMPLIANCE REPORT

PROJECT: SUBCONTRACTOR:

DATE : OWNER :

INSPECTION BY:

Note : write ‘NA’ wherever the items is not applicable

Item Y

e s

N

o

Remarks Action

HOUSEKEEPING

Waste containers provided and used

Passageways and walkways clear

General neatness of working area

Other

PERSONNELPROTECTIVEEQUIPTMENTS

Goggles; shields

Face protection

Hearing protection

Respiratory masks etc.

Safety belts

Other

EXCAVATIONS / OPENINGS

Openings properly covered or barricaded

Excavations shored

Excavations barricaded

Overnight lighting provided

Other

WELDING, CUTTING

Gas cylinders chained upright

Cable and hoses not obstructing

Fire extinguisher (s) accessible

Others

SCAFFOLDING

Fully decked platforms

Guard and intermediate rails in place

Toe boards in place

Adequate shoring

Adequate access

Others

LADDER

Extension side rails 1 m above

Top of landing

Properly secured



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Angle + 700 from horizontal

Other

HOISTS, CRANES AND DERRICKS

Condition of cables and sheaf OK

Condition of slings, chains, hooks OK

Inspection & maintenance log maintained

Outriggers used

Signals observed and understood

Qualified operators

Others

MACHINERY, TOOLS & EQUIPMENT

Proper instruction

Safety devices

Proper cords

Inspection and maintenance

Other

VEHICLE AND TRAFFIC

Rules and regulations observed

Inspection and maintenance

Licensed drivers

Other

TEMPORARY FACILITIES

Emergency instructions posted

Fire extinguishers provided

Fire-aid equipment available

General neatness

Others

FIRE PREVENTION

Personnel instructed

Fire extinguishers checked

No smoking in prohibited areas.

Hydrants

Clearance

Others

ELECTRICAL

Proper wiring

ELCB’s provided

Ground fault circuit interrupters

Protection against damage

Prevention of tripping hazards

Other

HANDLING & STORAGE OF MATERIALS

Properly stored or stacked

Passageways clear

Other

FLAMMABLE GASES AND LIQUIDS

Containers clearly identified

Proper storage

Fire extinguisher nearby



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Other

WORKING AT HEIGHT

Safety nets

Safety belts

Safety helmets

Anchoring of safety belt to the life line rope

ENVIRONMENT

Lubricant waste/engine oils properly dispose.

Waste from Canteen, disposed properly.

offices, sanitation etc.

Disposal of surplus earth, stripping materials,

expired batteries, oily rags and combustible materials done properly.

HEALTH CHECKS

Hygienic conditions at labor camps O.K.

Availability of first-aid facilities

Proper sanitation at site, office & labor camps.

Arrangement of medical facilities.

Measures for dealing with illness.

Availability of potable drinking water for workmen & staff.

Provision of crèches for children.



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ANNEXURE 03

REFERENCES

Contract documents

Relevant legislations

HSEMSM

Relevant Indian standards as listed below (illustrative only):

SL

NO

CODE NAME TITLE

(1) IS : 818-1888

(Reaffirmed 2003)

Code of Practice for safety and health requirements in

Electric and Gas Welding and Cutting operations.

(2) IS: 1179-1967

(Reaffirmed 2003)

Specification for Equipment for Eye & Face protection during

welding.

(3) IS : 1989 (Part 2):1986

(Reaffirmed 1997)

Specification for Leather Safety Boots & Shoes

(4) IS:2925 – 1984

(Reaffirmed 2010)

Specification for Industrial Safety Helmets

(5) IS:3521 : 1999

(Reaffirmed 2002)

Industrial Safety Belts & Harnesses-Specification

(6) IS:3646(Part II) – 1966

(Reaffirmed 2003)

Code of Practice for Interior Illumination

(7) IS:3696 (Part I) – 1987

(Reaffirmed 2002)

Safety Code for Scaffolds and Ladders

(8) IS: 3696(Part 2) : 1991

(Reaffirmed 2002 )

Scaffolds and Ladders-Code of Safety

(9) IS:3786 – 1983

(Reaffirmed 2002)

Method for Computation of Frequency and Severity Rates for

Industrial Injuries and Classification of Industrial Incidents

(10) IS:4770 : 1991

(Reaffirmed 2006)

Rubber Gloves – Electricals purposes-Specification

(11) IS:4912 : 1978

(Reaffirmed 2002)

Safety Requirements for Floor and Wall Openings, Railings

and Toe Boards

(12) IS: 5983 – 1980

(Reaffirmed 2002)

Specification for Eye-Protectors

(13) IS:6519 – 1971

(Reaffirmed 1997)

Code of Practice for Selection, Care and Repair of Safety

Footwear

(14) IS:9167:1979 Specification for Ear-Protectors

(15) IS:6994(Part I)-1973

(Re affirmed 1996)

Specification for Industrial Safety Gloves

Leather and Cotton Gloves

(16) IS:8519 – 1977

(Reaffirmed 1983)

Guide for Selection of Industrial Safety Equipment for Body

Protection.

(17) IS 11006 : 2011 Flash Back(Flame Arrestor) Specification



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(18) IS:8520 – 1977

(Reaffirmed 2002)

Guide for Selection of Industrial Safety Equipment for Eye,

Face and Ear Protection.

(19) IS:9473:2002 Respiratory Protective Devices-Filtering Half Masks to protect

against Particles-Specification.

(20) IS:9944:1992

(Reaffirmed 2003)

Natural and Man-made Fiber Rope Slings-Recommendations

on Safe working loads.

(21) IS:11057 – 1884

(Reaffirmed 2001)

Specification for Industrial Safety Nets

(22) IS:12254:1993

(Reaffirmed 2002)

Polyvinyl Chloride (PVC) Industrial Boots-Specification

(23) IS:13367(Part 1):1992

(Reaffirmed 20030

Safe Use of Cranes-Code of Practice

(24) IS:14166:1994

(Reaffirmed 2002)

Respiratory Protective Devices-Full Face Masks Specification

(25) IS:14746 : 1999

(Reaffirmed 2003)

Respiratory Protective Devices-Half Masks and Quarter

Masks - Specification

(26) IS : 15397 :2003

(Reaffirmed 2008)

Portable Extinguisher Mechanical Foam Type(Stored

Pressure)-Specification

(27) IS: 19011:2002 Guidelines for Quality and/or Environmental Management

Systems Auditing



Doc no.: HSEP: 14

REV: 01

POWER SECTOR

Date: 20.01.2020

Page: 43 of 43

ANNEXURE 04 : SAFETY FORMATS &

ANNEXURE 05 : WORK PERMIT FORMATS

POWER SECTOR

FORMAT NO: HSEP:14‐F01

REV NO.: 00

PAGE NO. 01 OF 02 INSPECTION OF FIRST AID BOX

Name of Site :

Name of Sub‐Contractor :

Inspected by :

Date of Inspection :

Number of employees on the site: ‐

Sl.No. Item No. Available

Remarks

1 No. of small sterilized dressings

2 No of medium sized sterilized dressings

3 No of large sized sterilized dressings.

4 No of dressings

large sized sterilized burn

5 No of (15 grams) packets sterilized cotton wool

6 No of pieces of sterilized eye pads in separate sealed packets.

7 No of roller bandages 10 cm wide.

8 No of roller bandages 5 cm wide.

9 Whether tourniquet available

10 Whether supply available.

of Suitable P splints

11 No of packets of safety pins.

12 Whether kidney tray available

13 Whether sufficient number of eye wash bottles, filled with distilled water or suitable liquid, clearly indicated by a distinctive sign which shall be visible at all times, available.

14 Whether 4%‐xylocaine eye drops, and boric acid eye drops and soda by carbonate eye drops available.

15 Whether (60ml) bottle containing a two percent alcoholic solution of iodine available

16 Whether (two hundred ml) bottle of mercurochrome (2 per cent) solution in water available.

POWER SECTOR


REV NO.: 00

PAGE NO. 02 OF 02 INSPECTION OF FIRST AID BOX

Sl.No. Item No. Available

Remarks

17 Whether 120ml bottle containing Sal volatile having the dose and mode of administration indicated on the label, available.

18 Whether roll of adhesive plaster (6 cmX1 meter) available

19 No of rolls of adhesive plaster (2 cmX1 meter)

20 Whether snake bite lancet available.

21 Whether (30 grams) bottle of potassium permanganate crystals available.

22 Whether a pair scissors available

23 Whether copy of the First‐Aid leaflet issued by the Director‐General, Factory Advice service and labour Institutes, Government of India available.

24 Whether bottle containing 100 tablets (each of 5 grains) of aspirin available

25 Whether Ointment for burns available

26 Whether bottle of a suitable surgical anti-septic solution available

Signature of Subcontractor’s Site I/C:

POWER SECTOR


REV NO.: 00

PAGE NO. 1 OF 02 HEALTH CHECK UP

Name of Site :


Name of Employee :

NAME:

History Of Past Illness H/O Epilepsy

H/O Drug Allergy

H/O Diabetics/ Hypertension

H/O Unconsciousness

Personal History

EXAMINATION OBSERVATION

General Physical Examination

Height :

Weight :

BMI :

Built And nourishment :

Pallor :

Temperature :

Chest Expansion : Inspiration Expansion

Lymph Node Enlargement :

Ear, Nose, Throat :

Ear :

Nose :

Throat :

POWER SECTOR


REV NO.: 00

PAGE NO. 2 OF 02 HEALTH CHECK UP

EXAMINATION OBSERVATION

Cardiovascular System Examination :

Inspection :

Palpation : Pulse BP

Auscultation (Heart Sounds) :

Respiratory System :

Inspection : Respiratory Rate

Palpation: :

Percussion :

Auscultation (Breath Sounds) :

Examination of Abdomen :

Inspection :

Palpation :

Auscultation (Bowel Sounds) :

Any Other :

Clinical Impression

Signature of the examining doctor

POWER SECTOR


REV NO.: 00

PAGE NO. 01 OF 01 HSE INDUCTION TRAINING

Name of Site :


Date :

Name of Training Co‐ordinator

Sl

No.

Name Designation Organisation Signature

Signature of Training co‐ordinator :

POWER SECTOR

FORMAT NO: HSEP:14‐F04 REV NO.: 00 PAGE NO. 01 OF 01

TOOL‐BOX TALK

Name of Site :

Sub‐Contractors Name :

Date :

Topic Name of person

delivered Tool Box

Talk

No. of Participants

attended

Remarks

Signature of Site I/C of Subcontractor :

POWER SECTOR


PERSONAL PROTECTIVE EQUIPMENTS

Name of Site :


Inspected by :


Item Issued this Month Nos. Issued up to

the Month

Percentage of usage

at site

Safety Helmet

Safety Shoes

Full Body Harness

Fall Arrestor

Safety Nets

Other PPEs.

Signature of Site I/C of Subcontractor :

POWER SECTOR


REV NO.: 00

PAGE NO. 01 OF 01 INSPECTION OF T&Ps

Name of Site :



Sl.No. Description Remarks

1.0 Name of equipment

2.0 Basic Information of equipment

2.1 Specification

2.2 Sr. No. of equipment

2.3 Make

2.4 Year of manufacture

3.0 Major repairs / overhauls(Furnish details of work carried out) Date(s) of major

repair/overhaul

3.1

3.2

3.3 Repairs carried out at site

4.0 Any performance test conducted Yes/No

5.0 Document Submitted Yes/No

6.0 Manufacturer’s test / guarantee certificate Available/ Not available

7.0 Performance test Done/ Not Done

8.0 Acceptance Norms

9.0 Committee Observations

10.0 Date of next review (if accepted)

Signature‐Site Safety Officer ( BHEL)

Signature‐Subcontractor/ Subcontractor’s Safety Officer

POWER SECTOR


REV NO.: 00 PAGE NO. 01 OF 01

STATUS OF T&Ps

Name of Site

Name of Sub‐Contractor

Date of Inspection

Item Nos. Deployed Identification

No.

Nos. Tested by

competent

person

Validity of Test

Certificate

Winches

Chain Blocks

Wire Rope

Slings

Man Cages

D‐Shackles

Air

Compressors

Crawler

Cranes

Mobile Cranes

Hydra Cranes

Others

Signature of Site I/C of subcontractor:

POWER SECTOR


REV NO.: 00

PAGE NO. 01 OF 03 INSPECTION OF CRANES AND WINCHES

Name of Site :


Inspected by :

Date of Inspection:

Crane Reg. No (Make/Model)

Name of Driver/Operator

Sl.no. Description Observation Measures

1 Valid Driving license

2 Hook & Hook Latch

3 Over Hoist limit switch

4 Boom limit switch

5 Boom Angle Indicator

6 Boom limit cutoff switch

7 Condition of Boom

8 Condition of ropes

9 Number of load lines

10 Size and condition of the slings

11 Stability of the cranes

12 Soil Condition

13 Swing Break And Lock

14 Proper Break And Lock

15 Hoist Break And Lock

16 Boom Break And Lock

17 Main Clutch

18 Leakage in Hydraulic Cylinders

19 Out riggers filly extendable

20 Tyre pressure

21 Condition of Battery And Lamps

POWER SECTOR


REV NO.: 00


Sl.no. Description Observation Measures

22 Guards of moving and rotating parts

23 Load chart provided

24 Number and position of pedant ropes

25 Reverse Horn

26 Load Test Details

27 Operator’s fitness

28 Pollution under control certificate

29 Fire extinguisher of appropriate type.

30 Training of the operator

WINCH

Sl.

No. Description

YES NO NA Remarks

1 Has the copy of Third Party Inspection

certificate been provided in winch machine

shed?

2 Is winch machine operator experienced

enough to operate the winch machine?

3 Is the winch machine operated by

someone other than the winch machine

operator?

4 Is there guard provided in all moving parts

like wheel and motor’s shaft?

5 Will it protect against unforeseen

operational contingencies?

6 Are brakes, clutch and locking

arrangement working properly?

7 Has it been ensured that the guard does

not constitute a hazard by itself?

8 Are the cranks and the connecting rods

protected by guardrails?

9 Is there provision for fully covered shed

with wooden plank roof?

POWER SECTOR


REV NO.: 00


Sl.

No. Description

YES NO NA Remarks

10 Is wire rope free from any kind of damage

or wear and tear?

11 Is split pin provided for the protection of

clutch and brake locking arrangement?

12 Is pulley inspected by competent person

and certified before use?

13 Is pulley free from any wear and tear

visually?

14 Is winch rope barricaded with clipsheet for

the protection of rope and person?

15 Is the wire rope lubricated by cardium oil?

16 Is there any friction in wire rope which

may damage the wire rope rather than the

rolling parts?

17 Is there any oil leakage in the hydraulic

system of the winch machine?

18 Has it been ensured that the guard will not

cause discomfort or inconvenience to

operator?

Total Number of NO:

Total Number of NA:

% Compliance :

Signature of Site I/C of subcontractor :

POWER SECTOR


INSPECTION OF HEIGHT WORKING

Name of Site :


Inspected by :

Date of Inspection:

Sl. No. Descriptions Observation

(Yes/No)

Remarks

1 All the workers have been explained safe work method?

2 An established communication system has been

established and explained to the workers.

3 Adequate illumination has been ensured.

4 Work area inspected prior to the start of the work.

5 Area below the work place barricaded, particularly below

hot work.

6 Workers provided with bags /box to carry bolts, nuts and

hand tools

7 Arrangement for fastening hand tools made.

8 All work platforms ensured to be of adequate strength

and ergonomically suitable.

9 Fabricated makeshift arrangements are checked for

quality and type of material welding, anchoring etc.

10. Work at more than one elevation at the same segment is

restricted.

ACCESS/EGRESS

1 Walkways provided with handrail, mid‐rail and toe

guard?

2 All checkered plates, gratings properly welded/ bolted?

3 Are ladders inspected and they are in good condition?

4 Are ladders spliced?

5 Are ladders properly secured to prevent slipping, sliding

or falling?

6 Do side rails extend 36” above top landing?

7 Are built up ladders constructed of sound materials?

POWER SECTOR


REV NO.: 00

PAGE NO. 02 OF 02

INSPECTION OF HEIGHT WORKING

Sl. No. Descriptions Observation

(Yes/No)

Remarks

8 Are rugs and cleats not over 12” on center?

9 Metal ladders not used around electrical hazards.

10 Proper maintenance and storage.

11 Ladders placed at right slope.

12 Ladders / staircases welded/ bolted properly.

13 Any obstruction in the stairs.

14 Are landing provided with handrails, knee rails, toe

boards etc.?

15 Whether ramp is provided with proper slope.

16 Proper hand rails / guards provided in ramps.

Housekeeping

1 Walkways, aisles & all overhead workplaces cleared of

loose material.

2 Flammable materials, if any, are cleared.

3 All the de shuttering materials are removed after de

shuttering is done.

4 Platforms and walkways free from oil/grease or other

slippery material.

5 Collected scrap are brought down or lowered down and

not dropped from height.

PPE And Safety Devices

1 Use of safety helmet, safety belts ensured for all workers

2 Anchoring points provided at all places of work.

3 Common lifeline provided wherever linear movement at

height is required.

4 Safety nets are use wherever required.

5 Proper fall arrest system is deployed at critical

workplaces.

6 Crawler boards/Safety system or works on fragile roof

are used.


POWER SECTOR


REV NO.: 00

PAGE NO. 1 OF 02

INSPECTION OF WELDING AND GAS

CUTTING

Name of Site


Inspected by

Date of Inspection

Welding

Sl.no. Description Y

e

s

N

o

Remarks

1 Is electric connection given through

30 mA ELCB/RCCB to welding m/c?

2 Is electric cable fitted properly in

junction box on m/c?

3 Is electrical cable free from joints?

4 Are the joints attached firmly &

insulated with tape?

5 Is double earthing given to body of

m/c?

6 Is the physical condition of the m/c

good?

7 Is ON/OFF switch connected to the

m/c is working and in good

condition?

8 Are indication lamps on m/c

working?

9 Is the electrode holder in good

condition?

10 Are the cables of the welding m/c

lugged & tight properly?

11 Are return lead connected properly

(Rod, Angle, Channels shall not be

used)

Total No of NO

Total No of YES

POWER SECTOR


REV NO.: 00

PAGE NO. 2 OF 02

INSPECTION OF WELDING AND GAS

CUTTING

Gas Cutting

Sl. no Description Yes No

Remarks

1 Are Cylinders kept on trolleys?

2 Physical condition of Gas cylinders

Good?

3 Is there Oil/Grease on valve of the

cylinder?

4 Are pressure regulators in good

condition?

5 Condition of hose pipe OK?

6 Are hose pipe clamped with hose

clip?

7

Is flash back arrestor & NRV fitted

on torch both for O2 and LPG

cylinder?

8 Is nozzle of the torch cleaned?

Total Number of NO

Total No of YES

% Compliance


POWER SECTOR


INSPECTION OF ELECTRICAL INSTALLATION

Name of Site


Inspected by

Date of Inspection:

Sr.

No.

Contents Yes/No Remarks

A Cable

1. Whether the condition of cable is checked?

2. Are cables received from other sites checked for

insulation resistance before putting them into use?

3. Are all main cables taken either underground /

overhead?

4. Are welding cables routed properly above the ground?

5. Are welding and electrical cables overlapping?

6. Is any improper joining of cables/wires prevailing at

site?

B DBs/SDBs

1. Is earth conductor continued up to DB / SDB?

2. Whether DBs and extension boards are protected from

rain / water?

3. Is there any overloading of DBs / SDBs?

4. Are correct / proper fuses & CBs provided at main

boards and sub‐boards?

5. Is energized wiring in junction boxes, CB panels &

similar places covered all times?

C ELCB

1. Whether the connections are routed through ELCB?

2. Is ELCB sensitivity maintained at 30 mA?

POWER SECTOR


REV NO.: 00

PAGE NO. 02 OF 02 INSPECTION OF ELECTRICAL INSTALLATION

Sr.

No.

Contents Yes/No Remarks

3. Are the ELCB numbered and tested periodically & test

results recorded in a logbook countersigned by a

competent person?

D Grounding

1. Is natural earthing ensured at the source of power

(main DB at Generator or Transformer)?

2. Whether the continuity and tightness of the earth

conductor are checked?

3. Mention the gauge of the earth conductor used at the

site.

4. Mention the value of Earth Resistance.

E Electrically operated Machines or Accessories.

1. Whether the plug top is provided everywhere.

2. Are all metal parts of electrical equipment and light

fittings / accessories grounded?

3. Is there any shed or cover for welding machines?

4. Are halogen lamps fixed at proper places?

5. Are portable power tools maintained as per norms?

6. Any other information:


POWER SECTOR

FORMAT NO: HSEP:14‐F13 REV NO.: 00

PAGE NO. 01 OF 01 INSPECTION OF ELEVATOR

Name of Site


Inspected by

Date of Inspection

Sr. No.

Description Remarks

1.0 Name of equipment

2.0 Basic Information of equipment

2.1 Specification

2.2 Sr. No. of equipment

2.3 Make

2.4 Year of manufacture

3.0 Major repairs/overhauls(Furnish details of work carried out) Date(s) of major repair/overhaul

3.1

3.2

3.3 Repairs carried out at site

4.0 Any performance test conducted Yes/No

5.0 Document Submitted Yes/No

6.0 Manufacturer’s test / guarantee certificate Available/ Not available

7.0 Performance test Done/ Not Done

8.0 Acceptance Norms

9.0 Committee Observations

10.0 Date of next review (if accepted)

Signature‐Subcontractor/ Subcontractor’s Safety Officer

Signature‐Site Safety Officer ( BHEL)

Sl.no. Description Yes No Remarks

1 Precautions taken for Underground Electrical Cable

2 Precautions taken for Under / Above ground sewer/ Drinking

Water Line

3 Precautions taken for Underground Telecommunication Line

4 Precautions taken for Underground Product/Utility Line

5 Precautions taken for Underground Fire Water Line

6 Shoring / Shuttering / Sheet piling done to prevent collapse of

excavation walls. Strength of Excavation wall ensured at all

times

7 Slope Cutting / Angle Maintained

8 Hard Barricading & Edge Protection provided

9 Separate Safe Access for Man and Vehicle

10 Lighting arrangement

11 Banksman Provided

12 Required basic PPEs provided

13 Excavated soil / Construction Material / equipment kept away

from the edge.

14 First aid in attendance.

15 Other:

Total No of YES

Signature-Subcontractor/ Subcontractor’s Safety Officer Signature-Site Safety Officer ( BHEL)

POWER SECTOR

FORMAT NO: HSEP:14-F13E REV NO.: 00 PAGE NO. 01 OF 01

Inspection of Excavation

Name of Site :

Name of Sub-Contractor :

Inspected by :


POWER SECTOR


REV NO.: 00

PAGE NO. 1 OF 02 HSE PENALTY

Sub: MEMO for Penalty for non-compliances in Safety Following lapse (tick marked) was observed and penalty is imposed as stated at the bottom of this memo. It is requested that such occurrences be please avoided in future.

Safety Area

SN Violation of Safety Norms Fine (in Rs)

01 Not Wearing Safety Helmet 200/- *

02. Not wearing Safety Belt or not anchoring life line 500/-*

03 Not wearing safety shoe 200/-*

04 Not keeping gas cylinders vertically 200/-

05 Not using flash back arrestors 100/-

06 Not wearing gloves 50/- *

07. Grinding Without Goggles 50/- *

08. Not using 24 V Supply For Internal Work 500/-

09. Electrical Plugs Not used for hand Machine 100/-

10. Not Slinging properly 200/-

11. Using Damaged Sling 200/-

12. Lifting Cylinders Without Cage 500/-

13. Not Using Proper Welding Cable With Lot of Joints And Not

Insulated Property. 200/-

14. Not Removing Small Scrap From Platforms 500/-

15. Gas Cutting Without Taking Proper Precaution or Not Using Sheet

Below Gas Cutting 500/-

16. Not Maintaining Electric Winches Which are Operated Dangerously 500/-

17. Improper Earthing Of Electrical T&P 500/-

18 No or improper barricading 500/-

19. Activity carried out without Safety work permit (Height work, Lifting activity, Hot work-each person/case)

1000/-

20. Incident Resulting in Partial Loss in Earning Capacity 25,000/- per

victim

21. Fatal Incident Resulting in total loss in Earning Capacity 1,00,000/- per

victim for first instance #

Legend: -

*: per head. For repeated violation by the same person, the penalty would be double of the previous penalty. Date of

“Repeated violation” will be counted from subsequent days.

#: or as deducted by customer, whichever is higher. For repeated fatal incident in the same Unit incremental penalty

to be imposed. The subcontractor will pay 2 times the penalty compared to previously paid in case there are

repeated cases of fatal incidents under the same subcontractor for the same package in the same unit.

POWER SECTOR


REV NO.: 00

PAGE NO. 2 OF 02 HSE PENALTY

Details (if any) related to non‐ compliance (Name of persons, Nature of deficiency, etc.)

Penalty imposed:

1, Rate as per above chart

2. No. of Persons/ machine/ event/ labour

3. Total Penalty= 1. X 2. =

Signature:

Witnessed by: (Sub‐ Contractor representative) (BHEL Personnel)

Name Name

Distribution: 1 Copy: to Sub‐ contractor, 1 Copy to Site Construction Manager (BHEL)

Type of incident: Fatal/Major/ Minor/Fire/Property Damage/Near-miss

1 NAME OF SITE 3 ACTIVITY AREA

2 SCOPE OF WORK 4 NAME OF CONTRACTOR

5

NAME & DESIGNATION OF BHEL ACTIVITY I/C

6 DATE & TIME OF ACCIDENT

7 DATE RESUMED

8 NO. OF WORK-DAYS LOST BY VICTIM (If duty not resumed, give estimated figure)

9 NO. OF MANHOURS LOST BY OTHERS

10 PERSONAL DETAILS OF INJURED AND / OR DETAILS OF MATERIALS / EQUIPMENT / PROPERTY DAMAGED

NAME NAME OF MATERIAL / EQUIPMENT / PROPERTY

PERIOD OF EMPLOYMENT

AGE YRS SEX MALE/ FEMALE ESTIMATED COST ACTUAL COST

MARITAL STATUS SINGLE / MARRIED

OCCUPATION NATURE OF DAMAGE

PART OF BODY INJURED

NATURE OF INJURY

AGENCY ( OBJECT / EQUIPMENT / SUBSTANCE ) MOST RESPONSIBLE FOR CAUSING ACCIDENT / INJURY / DAMAGE

12

PERSON (NAME & DESIGNATION) WITH MOST CONTROL OVER AGENCY (OBJECT / EQUIPMENT / SUBSTANCE ) CAUSING ACCIDENT INJURY / DAMAGE

13

DESCRIBE CLEARLY HOW THE ACCIDENT OCCURRED (USE ADDITIONAL SHEET, IF REQUIRED

ANALYSIS

14

WHAT ACTS AND / OR CONDITIONS CONTRIBUTED MOST DIRECTLY TO THIS ACCIDENT

15

WHAT ARE THE BASIC REASON FOR THE EXISTENCE OF THESE ACTS AND / OR CONDITION ?

16

WHAT CORRECTIVE ACTIONS HAVE BEEN TAKEN TO PREVENT ACCIDENT RECURRENCE ?

DATE :

SIGNATURE OF SITE HSE COORDINATOR

17

COMMENTS OF HEAD / SOX

DATE:

SIGNATURE OF HEAD/SOX

POWER SECTOR- HQ FORMAT NO: HSEP:14-F15

REV NO.: 00

PAGE NO. 01 OF 01

Incident Report

(To be submitted within 24 hours of time of incident)

Note: This is a template and can be modified in consultation with BHEL

Name of the Site Name of the Subcontractor

Scope of Work Date

PART- A: PLAN OF HSE ACTIVITIES FOR THE MONTH OF………………………….. PART-B: REVIEW ON ………………………

SN. Description of HSE Activity & Formats Plan & Targets for the month Review

1 Availability of First Aid Box at Required Places and Inspection thereof as per Format: F01

Areas 1. … …

2 Health check-up as per Format: F02

Health check-up for Nos 1. New inductees 2. Drivers & Operators 3. Workers in following high risk areas:

a. …

3 Induction training of newly joined workers as per Format: F03 Minimum No. of workers:

4 Toolbox talks (TBT) conducted before start of work as per Format: F04 Locations of TBTs & No. of workers

1. …

5 PPE usage and issue as per Format: F06

6 Inspection of T&Ps as per Format: F07 List of T&Ps to be inspected 1.

7 Identification & Inspection Status of T&Ps as per Format: F08

8 Inspection of Cranes & Winches as per Format: F09 List of Cranes & Winches & Nos. 1. …

9 Inspection of Height Working as per Format: F10

Areas: 1. …

10 Inspection of Welding & Gas Cutting operations as per Format: F11 Areas: 1. …

11 Inspection of Electrical Installations as per Format: F12 Locations: 1. …

12 Inspection of Elevators (as applicable) as per Format: F13 Locations: 1. …

13 Inspection of Excavation as per Format: F13E Locations:

1. …

POWER SECTOR

FORMAT NO: HSEP:14-F30 REV NO.: 00 PAGE NO. 01 OF 3 Format for Monthly HSE Planning & Review


14 Job Safety Analysis as per Format F32B Activities:

1. …

15

Regular Job Specific Training (Re-training) for workers involved in hazardous activities

Topics/ Hazards & No. of workers

1. …

16 Mass housekeeping (HK) drive in work areas Areas

1. …

17 Vertigo Test of Height workers Minimum No. of workers:

18 Deployment of qualified HSE Officers as per contract Location(s) & Nos.

1. …

19 Deployment of qualified HSE Stewards as per contract Location(s) & Nos.

1. …

20 Deployment of Safety tools & Equipment (Safety Nets, Lifelines, Fall arrestors, Man-cages, flashback arrestors, scaffolding etc.)

Tool/ Equipment & Location

1. …

21 Safety Walks by site in charge of agency (4 -Weekly once) Dates:

22 Safety walks by departmental head (8-Weekly twice) Dates:

23 Availability/ deployment of Safety posters/ placards/ signage at strategic locations

Locations: Nos.

1. …

24 Provision of clean drinking water sources for workers Locations: Nos.

1. …

25 Provision of toilets for workers (separate for male & female workers) Locations: Nos.

1. …

26 Rest sheds for workers during lunchtime, rain, dust storm etc. Locations: Nos.

1. …

27 Availability of following in Labor colony

1. Clean drinking water 2. Toilets 3. Cleanliness & Hygiene 4. Grass cutting, 5. Fogging

6. Electrical Inspection …

POWER SECTOR



28 Availability of dust/ waste bins at various locations Locations:

1. …

29 Availability of Ambulance (individual/ joint) in each shift Ambulance No.

30 Availability of emergency vehicle in each shift Emergency vehicle

31 Deployment/ Availability of tested Fire Extinguishers

Locations & Nos.

1. …

32 Tree plantation Locations & Nos.

1. …

33 Waste disposal & Scrap Bins Locations

1. …

34 Illumination checks Locations

1. …

35

Safety award function: 1. Display of good practices

Award presentation Minimum 1 per month

36 Submission of Daily Reports as per Format No.F31A Daily Reports (Night & Day Shifts)

PLAN REVIEW

POWER SECTOR


Agency Name: Sign:

Date:

BHEL Name: Sign:

Date:

Agency Name: Sign:

Date:

BHEL Name: Sign:

Date:

Note: Following format to be submitted (preferably) in excel/ soft copy by subcontractor daily at the end of each shift. Any photographs/ records to be attached

POWER SECTOR

FORMAT NO: HSEP:14-F31 A REV NO.: 00 PAGE NO. 01 OF 1 Format for Daily HSE Reporting

Site Subcontractor

Year Month Day

SH

IFT

Su

bm

itte

d B

y

Wo

rk A

rea(

s)

Sta

ff

Man

-Po

wer

Saf

ety

Off

icer

s

Saf

ety

Ste

war

ds

To

ol B

ox

(To

pic

s an

d N

o. o

f P

arti

cip

ants

)

Ind

uct

ion

Tra

inin

g (N

o. o

f P

arti

cip

ants

)

Ve

rtig

o T

est

(Nu

mb

ers

Tes

ted

)

On

-th

e-J

ob

Tra

inin

g (T

op

ic &

par

tici

pan

ts)

Wo

rk P

erm

its

Job

Saf

ety

An

alys

es c

on

du

cted

Hei

gh

t W

ork

Insp

ecti

on

Oth

er H

azar

do

us

Act

ivit

ies

Insp

ecti

on

T&

P In

spe

ctio

n (N

ames

& N

os.

In

spec

ted

)

Saf

ety

Wal

k (D

esi

gn

atio

n, A

reas

)

HS

E M

eeti

ng

Saf

ety

Rew

ard

(Det

ails

)

Ho

use

kee

pin

g/ D

ust

Su

pp

ress

ion

/ Tre

e P

lan

tati

on

Act

ivit

ies

(Lo

cati

on

s/ D

eta

ils)

Lo

st t

ime

Acc

iden

t

Res

tric

ted

Wo

rk C

ase

Med

ical

Tre

atm

ent

Cas

e

Firs

t A

id C

ase

Nea

r m

iss

Pro

per

ty D

amag

e/ F

ire

No

n-C

om

plia

nce

s S

ub

mit

ted

by

BH

EL

Co

mp

lied

by

Ag

en

cy

An

y o

ther

Rem

arks

/ In

pu

ts

Da

y

Nig

ht

NA NA NA NA

POWER SECTOR

FORMAT NO: HSEP:14-F32B REV NO.: 00 PAGE NO. 01 OF 1 Job Safety Analysis Format

HAZARDS PRECAUTIONS

(Name) Submitted By (Agency HSE)

Reviewed By (BHEL Execution)

Approved By (BHEL HSE)

(Sign)

(Date)

Name of the Site

Name of the Subcontractor

Activity, Area


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Checklist for Evaluation of HSE Performance

SL Parameter for Measurement M/O

Wt Supporting Documents

1a Induction training for new workers conducted through audio-visual medium & documented ?

M 1 Induction Training Records

1b Tool box talk conducted regularly as per plan, and documented? M 1 Toolbox Talk Records

1c Contractor in charge and safety in charge attended safety meetings? M 2 Minutes of Meeting

1d Whether observations in safety meetings are complied before next meeting?

M 2 -do-

1e Preparation and submission of Monthly HSE report within stipulated time

M 1 Report submission date

1f Preparation and submission of Incident/near-miss report and RCA Report (as applicable) within stipulated time

M 1 Incident/ Near Miss Records

1g Carrying out Inspections and submission of Inspection reports within stipulated time

M 1 Inspection Records

1h Regular Job Specific Training ensured for High Risk Workers (through audio-visual medium) as per plan

M 1 Training & Attendance Records

2a Whether the contractor is registered under BOCW M 2 BOCW Registration Certificate

2b Availability of Qualified safety officer (1 for every 500 labour) M 2 Safety Officer qualification & experience records

2c Availability of Qualified safety supervisor (1 for every 100 labour ) M 2 Safety Officer qualification & experience records

2d All the workers are provided and using safety helmets and safety shoes/gum boots

M 2 PPE Issue Records, Inspection/ non-conformity records

2e Housekeeping done on regular basis and scrap removal at site M 1 Housekeeping records, Inspection/ non-conformity records

2f Usage of Goggles/Face shields and Hand gloves for gas cutter and grinders

1 PPE Issue Records, Inspection/ non-conformity records

2g Wall openings & floor openings are guarded? 1 Inspection/ non-conformity records

2h Adequate illumination provided in all working area? 1 Inspection/ non-conformity records

2i Safety posters, sign boards and emergency contact numbers in all prominent location are displayed?

1 Inspection/ non-conformity records

2j Availability of automatic reverse horns, Main horn, hook latches for Vehicles, mobile cranes, Hydras


2k Ban of carrying mobile phones to work place is implemented for workers


2l Availability of Tags & Inspection Certificates for Cranes of all capacities 1 Master T&P List with internal & external test details

2l.2 Availability of Tags & Inspection Certificates for Winches of all capacities

1 Master T&P List with internal & external test details

2l.3 Availability of Tags & Inspection Certificates, color coding for Chain pulley blocks


2l.4 Availability of Tags & Inspection Certificates for Vehicles - Trailers, Dozers, Dumpers, Excavators. Mixers etc.


2l.5 Availability of Tags & Inspection Certificates for Welding machines, grinders, Drilling machines, etc.


2l.6 Availability of Tags & Inspection Certificates, colour coding for Wire rope slings etc.


2l.7 Availability of Tags & Inspection Certificates for Batching plants 1 Master T&P List with internal & external test details



2m.1 Use of Lifting Permit as per requirement 1 Permit Records

2m.2 Use of Height Permit as per requirement 1 Permit Records

2m.3 Use of Hot Work Permit as per requirement 1 Permit Records

2m.4 Use of Excavation permit as per requirement 1 Permit Records

2m.5 Use of Confined space work permit as per requirement 1 Permit Records

2m.6 Use of Grating removal and safety net removal permit as per requirement

1 Permit Records

2m.7 Use of Lockout-Tag out permit as per requirement 1 Permit Records

2m.8 Use of Radiography permit as per requirement 1 Permit Records

2m.9 Use of Night/ Holiday Work Permit as per requirement

1 Permit Records

2m.10 Use of Any other Applicable Permit as per requirement

1 Permit Records

3a Material safety data sheet(MSDS) available for all chemicals and displayed in usage and storage area?


3b Spillages of oil/concrete and other chemical is controlled and cleaned by proper method in case of spill?


3c Availability of adequate number of urinals in workplace and in elevations and maintained

M 1

3d Availability of rest rooms for workers at site M 1

3e Availability of Drinking water facility at work spot 1

3f Hygienic Labour colony is provided for workers. 1

4a Is heavy/complex critical lifting permit obtained for heavy, complex materials before handling/erection activity?

1 Work Permit records

4b Whether area below lifting activities barricaded 1

Inspection/ non-conformity records

4c Availability of experienced rigging foreman 1 Experience details of rigging foreman

4d Is agency is following proper storage and handling procedure as per manufacturer standard for all hazardous material?

1 Procedure for storage & handling

4e Are oxygen and acetylene cylinders are transported to work place from storage area in trolleys

1

5a Whether all deep excavation has been protected by barrier 1 Inspection/ non-conformity records

5b Sloping/benching & shoring provided for excavation as per requirement? 1 -do-

5c Proper access and egress provided for excavations? 1 -do-

5d Blasting is done in controlled manner? 2 -do-

6a Whether Electrical booth is equipped with Co2 fire extinguishers and fire buckets filled with sand?


6b Availability of Illumination lamp in electric booth? 1 -do-

6c whether Caution Boards have been displayed? 1 -do-

6d Usage of Metal Plug top for all hand power tools ? 1 -do-

6e Usage of Insulated welding cables. 1 -do-

6f Electrical Booth/Distribution Board to be covered by proper Canopy. 1 -do-

6g Availability of functional & individual 30ma ELCB / RCCB and MCB for protection and conducting periodical check-up?

1 -do-

6h Double earthing for panel boards and all machinery & proper earth pit with regular inspection available?

1 -do-

6i Whether Electrician is qualified and experienced 1 Qualification & Experience records of electrician

6j Availability and usage of Rubber hand gloves by electrician? 1 Inspection/ non-conformity records


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7a Whether Scaffolding pipes made with steel or aluminum, are being used and checked periodically by experienced/ certified scaffolder?


7b 8mm Stainless Steel wire rope with plastic cladding is provided for life line (Vertical / Horizontal) during height work?

2 -do-

7c Availability of emergency lighting in case of power failure 1 -do-

7d Whether all the openings are covered with Safety Nets made of fire proof Nylon?

1 -do-

7e Whether MS pipe rails around staircases & platforms in usage are provided with top, middle rails and toe guard ?

1 -do-

7f Whether Ladder with vertical life line /Fall arrestor is available to climb? 1 -do-

7g Whether all workers deployed for working at height have been issued height pass after undergoing vertigo test?

1 Height Pass records

7h Whether all workers deployed for height work / climbing ladder are provided and using Double lanyard safety belt?

1 PPE Issue records, inspection/ non-conformity reports

7i Is all hand tools/Small material used by height workers is tied firmly to prevent fall?

1 -do-

8a Flash back arrestors for all gas cutting sets is available on Torch side and cylinder side


8b Oxygen/Acetylene/LPG cylinders not in use have caps in place and stored separately?

1 -do-

8c Availability of Face screen, Hand gloves, and Apron, for welders 1 -do-

8d Protection from falling hot molten metal during metal cutting / welding at height by providing GI sheet below the cutting area especially in fire prone areas

1

-do-

9a Pre-employment medical check-up done for all workers and submitted?

1 Medical check records

9b Availability of first aid center, with MBBS doctor(Own or Sharing basis) M 2 Attendance records

9c Availability of Ambulance facility 24 hours (Own or sharing basis) M 2 -do-

9d Is First aid trained personnel’s are available and their names are displayed at site?

M 1 -do-

9e Availability of Emergency vehicle at site 1

9f Periodical medical check-up is conducted for all the workers and submitted?

1 Medical check records

9g Availability of sufficient number of first aid box as per standard list and maintaining record

1 Inspection records

10a Availability of Fire extinguishers, buckets at all vulnerable points 2 Fire extinguisher records

10b Periodic fire mock drill conducted? 1 Fire, Mock drill records

10c Are all flammable materials are stored separately? 1

10d Periodic grass cutting is done in material storage area? 1

10e Availability of 24V DC lighting in confined space work area 1

10f Availability of exhaust fan in confined space work area 1


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Note: M: Mandatory; O: Optional. Points other than mandatory can be excluded with appropriate justification (scope etc.) by BHEL Additionally: 30 Marks for each Fatal Accident and 10 mark for each major accident shall be deducted.

SAFETY WORK CLEARANCE Permit no.

Project: Emergency Contact Nos:

Subcontractor:

BURNING/WELDING /HOT WORK PERMIT Area : Date: Time:

Name of Site Engineer (Permit Requesting Authority): Sign:

Name of Work Performing Contractor:

Name of Package In charge: Sign: Date:

Description of Work:

Work Execution Date: Time Valid from: to

The above signing person(s) will be responsible to ensure that the above described work will be done under all the safety precautions mentioned on the permit to work.

The following precautions are to be taken:

No. Item Yes Not required

1. Proper Access/Exit available

2. Proper ventilation and /or lighting provided.

3. Proper and safe scaffolding, platform, ladder provided.

4. Welding machine located in a clean and dry area.

5. Welding machine grounded at the equipment and proper leakage current protection device (ELCB) provided for welding machine.

6. Emergency STOP buttons are in working condition. Welder /Helper knows how to operate it.

7. Welding machine input/output cables, welding holder and weld return clamp (Holder) are insulated and in good condition.

8. Welder & Fitter trained to connect ground/work return clamps (Holder) to work place prior to energization of welding machine.

9. Gas cylinders are stacked vertically and not below the welding / cutting area. Regulator key is available with cylinder.

10. Pressure gauges/Flash back arrestor provided and in working condition.

11. Personal Protective equipment Minimum applicable: safety helmet, safety goggles, welding helmet, safety shoes, leather gloves, long sleeve and nose mask -provided

12. In case of pits, water removed from the pit and wood/rubber insulation provided.

13. Safety signboards are in place.

14. Adequate and Suitable nos. of fire fighting extinguisher provided.

15. Nearby combustible material removed. Housekeeping done.

16. Other

Name of Contractor Safety Officer: Sign: Date: Time:

Reviewed and approved by BHEL Site Engineer (Permit Issuing Authority):

Name: Sign: Date: Time:

Name of BHEL Safety Representative: Sign:

I understand the precaution to be taken as described above and as per project requirement and hereby confirm that work will be executed under my supervision by following all precaution and Safety Rules.

Name of Work Performing Authority: Sign: Date: Time:

Permit Cancellation:

I hereby declare that the work is complete, all workers under my control have been withdrawn and the site restored to safe tidy condition.

Name of Work performing Authority: Sign: Date: Time:

Name of Site Engr. (Permit Requesting Authority): Sign: Date: Time:

Name of BHEL Site Engr. (Permit Issuing Authority): Sign: Date: Time:

(This permit is valid only for the date it is issued)

Original at BHEL site Second Copy – BHEL SAFETY Third Copy : Contractor



Subcontractor:

LIFTING ACTIVITY PERMIT

Area : Date: Time:

Name of Site Engineer (Permit Requesting Authority): Sign: Name of Work

Performing Contractor:







1. Crane used for lifting activity tested, certified and approved for rated lifting

2. All lifting tackles, gears/appliances are tested and certified for lifting works.

3. Crane operator is trained and competent for lifting operation.

4. Lifting sling/ belt is protected against sharp edge of the jobs to be lifted.

5. Access and exit marked and without obstruction.

6. Lifting arrangement adequate.

7. Unwanted rubbish material removed from work platform.

8. Minimum 2 guidelines have been provided for balancing and guiding jobs to be lifted.

9. Periphery area of crane booms as well as lifting job is barricaded and unauthorized/no-entry sign board posted.

10. Rigger and signal man is trained and competent for lifting work.

11. No lifting activity to be carried out during lightening, heavy wind/rain.

12. If scaffolding to be used during lift, scaffolding with valid tag available for use.

13. Double lanyards safety harness/belt checked an in working condition.

14. Safety shoes (non-slip), helmet with chin strap available with employees.

15. Others.
















Subcontractor:

WORKING AT HEIGHT PERMIT

Area : Date: Time:

Name of Site Engineer (Permit Requesting Authority): Sign: Name of Work

Performing Contractor:







1. All workers on job are medically fit for working at height (Person should not have vertigo)

2. Scaffolding with valid tag available for use

3. Safety harness with life line support/ fall arrester are checked and in working condition

4. Safety shoes ( non-slip), Helmet with chin strip available with employees

5. Safety nets are provided as per design and provided 25 ft. below working area & extending 8 ft beyond.

6. Horizontal life lines are provided to cater to design specification of 2300kg per person.

7. Ladders have been inspected and provided as per BHEL standard/contract.

8. All lifting / tightening tools, hand tools/equipment checked and in good condition

9. Access and exit marked and without obstruction.

10. Lighting arrangement adequate.

11. Unwanted and rubbish material removed from working platform.

12. Electrical cable, welding Hose/Compressed air hose properly secured and lay down without obstruction.

13. Signboards provided on working platforms

14. Hazards in the vicinity are identified and communicated to the worker.

15. Other














Regd Office: BHEL House, Siri Fort, New Delhi-110049