head office operations office operations in china...operations office 1508 millennium city 5, 418...
TRANSCRIPT
Operations Office 1508 Millennium City 5, 418 Kwun Tong Road
Kwun Tong, Kowloon, HONG KONG
TEL: +852-3750-8626 FAX: +852-3007-9105E-mail: [email protected]
Head Office 88-3 Cheng Tien Road, Tu Cheng District, New Taipei City, 236-74, TAIWAN
TEL: +886-2-2267-7231 FAX: +886-2-2267-7230E-mail: [email protected]
CCI Tech (China) Inc.
1A110, 138 Jingsizhi Road, Baiyang Street,
Hangzhou Economic Development District,
Zhejiang 310018, CHINA
TEL: +86-571-8519-5724 FAX: +86-571-8891-4821E-mail: [email protected]
Operations in China
BSS61A1-EN
Traditional sizing machines are huge and their operations are complicated. Most of them are equipped
with boilers so starting-up is always troublesome and costly. It generates tremendous amount of
wastages and unit cost is high in processing small orders on sizing machines. Hence, sizing of short run
has been a big challenge in weaving.
With sampling and short yardage in mind, CCI has developed “Bobbin to Bobbin” and “Beam to
Beam” sizing solutions. Both methods require minimum space and are user-friendly in operation. These
new solutions are low in starting-up costs with minimum wastes, which solve the headache of short run
sizing.
Infra-red in form of , with the help of hot
dries the yarns without any contact with
them. It is more convenient in operation when
compared with the conventional method.
The processing of the beam starts from a pneumatic tension
controlled creel. The computerized motors control
precisely the warp tensions to give the proper draft ratio. It
ends up in the , which moves electrically up and
down with traverse movements.
The consists of an immersion roller and a
pair of squeezing rollers. In addition to its pneumat-
ic design that supplies strong and adjustable squeez-
ing tension, the oval shape of the rollers ensures
even tension is distributed amongst every single
warp.
The electrical , either direct or
indirect heated, is featured with safe and
simple operation. Different size circulat-
ing paths could automatically be achieved
through computerized controlled valve
and pump.
12000
6500
Maximum Height : 2380 Unit : mm
Working Width
Flange Diameter of Beam
Warp Let-Off
Sizing Speed
Size Cooker
Size Box
Size Circulation
Drying Cabinet
Energy Consumption for Drying
Drying Temperature
Waxing Unit
Beaming Unit
Controller
Compressed Air
Power
The user interface under the
allows the setting of differ-
ent variables for controlling the machine;
it also records all production data. It can
also connect the system to Internet to
carry out maintenance remotely.
The splitting assembly separates the sized and dried
warp yarn into layers for higher production efficiency
and better fabric quality.
The automatic beaming unit is via electrical control
for efficient weaving preparation. Moreover, with
adapter, it can handle a variety of loom’s beam.
2200 mm maximum
1000 mm maximum
Pneumatic Tension Controlled
2-15 m/min
Direct or In-direct Electrical Heated / 40-100°C(Optional)
3 Rollers for Squeezing and Immersion
Computerized Circulating System
Infra-red Heating Elements - 18 Units
Even Air Circulation / Distribution System
19.8 kW
40-100°C
Electrical Heater, Speed Adjustable Motor
Electrically Controlled Beam Lifting and Traversing
PC Based Controller / Windows Embedded OS
5-9 kgf/sq-cm
220 V, 50-60 Hz, 3-phases
The size is circulated between the and the size
box by electrical pump; each individual could be
kept closed and open as desired. The built-in
could both be
adjusted to control the size
p ick -up ra te . The hea t ing
method can either be direct or
indirect for the electrical size
cooker.
The computer can read the length of the yarn of each
bobbin and the machine can be set to stop at pre-de
termined length. Installed with unique moisture moni-
toring device, the moisture in sized yarn can be mea-
sured automatically. The online control of the quality
of sizing is the basis of .
The yarns are brought into the by a group of high
temperature resistant belts. They are then spread and advanced
evenly in the chamber up to maximum of 200 meters. The chamber
is equipped with a safety lock and is 3-side open, which provides
convenience in either operating or cleaning of the machine.
The hot air for drying in each chamber comes from an for that particular spindle. Setting can be done
individually for each spindle, which ensure the actual temperature in each chamber is in line with the setting. Optional
are available for increasing drying efficiency and to work in combination with the hot air when it is necessary.
Modular Design
Sizing Speed
Drying Chamber
Drying Temperature
Yarn Transferring Belt
Size Box
Size Circulation
Size Cooker
Control Panel
Central Station
Bobbin
Power／Module
Energy Consumption / Module
Unit : mm
Each spindle is equipped with an individual
, which allows setting and display of individual tempera-
ture and speed. It also displays the length and
The panel is very convenient and easy to operate.
The is also equipped
with a colour touch-screen. It moni-
tors not only the production status of
each spindle, but could also carry
out group settings. All work could
be done at one place – central
station. Other common functions
include the analysing and filing of
production and quality information.
The system could also be upgraded
and maintained through remote
control over the Internet.
4 Spindles / Module (4 Modules maximum)
550 m/min maximum
Individual Hot-Air Drying Blowers
Infra-Red Drying Elements (Optional)
100°C maximum
Polyester with Silicone Impregnation, up to 160°C
Pressure Plate - 1 Pair, Adjustable Squeeze Roller - 1 Pair
Automatic Circulating System
Direct or In-direct Electrical Heated / 40-100°C (Optional)
5.6” Color Touch Screen for Each Spindle
Individual Speed Display & Setting
Individual Drying Temperature Display & Setting
Individual Length Display & Setting
Moisture Monitoring
Control up to 4 Modules (16 Spindles)
Remote Control and Monitoring for Each & All Spindles
PC Based Controller / Windows Embedded OS
15” Color Touch Screen
Diameter 165 mm maximum
220 V, 50-60 Hz, 3-phases
23 KW (w/o optional item)
3300650
630
2750 1000
1350 17
00