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Liner-Conveyed Gravel Pack System
Runningthe LCGPSystem
To run the LCGP system, the wellbore should first be
conditioned to clean out drill cuttings. All workstrings,
liner, screens, and washpipe to be used should also be
fully cleaned and drifted. With a properly conditioned
hole, the lower sandface and cementing liner completion
assembly can be picked up, which includes the: gravel
pack flow subassembly, isolation packer, and
appropriately centralized liner assembly with cementing
sleeves. This assembly is hung off on the liner. The
washpipe is then run with the sand control service tool to
run and be spaced out inside screen and liner assembly.
The upper liner packer is picked up, attached to the
service tool string and liner and run into the well. Once
on depth the setting ball is dropped to set the upper
liner top Versa-Trieve packer, release from the packerand test.
The service tool is then moved into a position to set the
liner isolation packers. The tool is positioned to displace
the open hole and condition it for gravel packing
operations. The tool is moved into a circulate position
for pumping the gravel pack and then to a reverse
position to reverse out excess slurry.
At this point the service tool can be pulled out if
Swellpacker isolation systems are used to isolate the
open hole, or cementing operations can begin by
opening the upper MCS closing sleeve and cementing
sleeve, followed by locating the service tool with weight
down in the cementing position. The cement is
displaced down the workstring and up across the liner
and is then reversed out of the service tool by picking up
and moving to the cement reverse position. The
cementing sleeve provides isolation to backflow of
cement during reverse-out operations.
The service tool is retrieved and the fluid loss control
valve is closed to shut off the gravel-packed zone. Thewell is conditioned and final clean up operations are
performed to prepare the well for the upper completion
equipment and final completion operations.
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HALLIBURTON
Liner-ConveyedGravel PackSystemPackers
Multipleopenholepacker optionsareavailable
for theLCGPsystem. Twopacker optionsare
availablefor the topliner packer,and three
packer optionsare availableto isolatethe liner
fromthe gravelpack assembly. Thetype of
openholepacker usedwill bedetermined by
thecompletion design.
Topof liner packer optionsincludethe large
boreVersa-TrieveVGH packer for moderate
wellborepressuresor theVersa-TrieveVCH
packer for higher pressureapplications.
Availablescreen liner isolation packersinclude
multipleSwellpacker isolation system optionsaswell asopenhole packers. Inflatable packers
may alsobe used. Dependingupon the
application,a combination of oneor more of
theisolation packer typesmay be usedto
provideboth immediate andlong-term
pressureintegrity.
HAL33024
Openhole
Preparingthe Wellbore
Sandcontroloperations begin in thedrilling
phasewhen thelong stringproduction casing
or production liner isset. Successful
preparation of thecasing ID,liner top,and
drilling/completion fluidincludescleanout
anddisplacement runsto removedebris,
conditioningthewellbore fluid,andensuring
casedhole drift. Thesuccessof subsequent
completion runsisdependent upon these
initialsteps.
CleanWellte chnology successfully addresses
wellprofilesand applicationsby providing
robust cleanout stringdesigns,component
security andtool designsto addressrig
limitations. Thewell profilewill dictatethe
mechanicaltoolsrequiredfor applications/
situationssuch asextendedreach,high angle,
rigpumping limitationsandexistence of large
annulusapplications. Detailedcleanout
proceduresandtool designsthat addressfluid
hydraulics,drift restoration,and where
applicable,mechanicalextraction areall part
of ensuringa debris-freewellboreready for the
wellcompletion.
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Run a Liner andConveya Gravel PackCompletionin a SingleTrip
The larger OD/ID screen across the sandface enables the use
of larger gravel packing tools and larger screens to increase
the open flow areas and reduce the pressure drop across the
reservoir. This optimizes production and minimizes erosion.
In some applications,use of the LCGP may enable the
reduction of a casing size in the well design.
Maximizes system production flow bore
Eliminates a liner run and associated,clean out, and
liner testing time
Saves drilling fluid and conditioning time
Openhole gravel pack or stand-alone screen completion
in fewer trips
Liner isolation provided by external casing packers (ECP),
Swellpacker systems and/or with cementA liner disconnect can be incorporated to remove portions
of the liner when completing multilateral completions.
Once activated,the liner packer and part of the liner can be
removed from the lower assembly leaving the top of the liner
below the lateral junction. The multilateral junction can be
reconnected,if needed, when tripping upper completion
equipment.
Thesolutionto enhancingproduction
sandface completion
CompletionChallenge
Wellbores requiring multiple casing liners to
depth can be an issue. Installing the largest sa
completion assembly across the sandface, tha
restrict well flow is optimum.
As drilling and completion costs continue to i
efficient methods to drill and complete new w
sidetrack existing wells are required to decreas
enhance production. Existing drilling practice
multiple drilling liners to reach well depth. W
addition of each liner,the casing size or openh
ultimately adjacent to the producing interval i
Completions requiring sand control may not
but in a sand control completion a screen asse
to be placed either inside the casing or in the o
further reducing the sandface system ID. The
restricted wellbore that can restrain well produ
induce a more complex casing design.
Liner-Conveyed Gravel Pack System
TheLiner-ConveyedGravel Pack(LCGP)system provides a
single-trip combination casing liner and screen assembly
with the capability to place a sand control completion across
the sandface and cement the liner above. Since the liner is
combined with the screen into a single completion assembly,
the screen does not have to pass through the liner,enabling
the larger basepipe screen to be placed across the sandface.
TheversatileLCGP systemcan beconfiguredto the
particularwelldesign andis ideallysuitedfor:
Sidetrack completions in existing wellbores
Slimhole primary completions
Isolating nonproductive sections of a zone
Multilateral wells requiring sand control