GSE Product Road Map

GSE Systems

D/3 DCS

®

The Vision of VirtualPlant

Scale-Up

Feasibility

Process

Design

Process

Modeling

Production

Modeling

Production

Optimization

Implementation

Process

Optimization

Operation

ProductConcept

®

Product Development Areas for GSE

Systems and Networking

Process Control and I/O

HMI and Information Management

New Capabilities through Acquisition

Advanced Process Control

Write Once…Read Many Product Database

Integration

PROTECT clients investment in applications

®

D/3 Product Plan

Hardware

Electronic Procedures

D/3 Console

Engineering

Continuous Control

SABL Batch Control

FieldBusSystem

TotalVision

®

Systems and Networking

Windows 2000

D/3, SimSuite Pro, BatchCAD, FlexBatch all on Windows 2000

Fault Tolerance

SMP - Load balancing

TCP/IP Communications

IP Multicast

Producer - Consumer Subscription Model

®

System

System Consolidation

Consolidate Console Displays

D3Architect - D3Manager

Alarms

Paging, E-Mail, Categories, Priorities, Fault Tree Mgmt

Show the top n alarms on single mouse

Soft alarm typer

When navigating from the alarm display, the selected EPN must be back lit and selected on all target displays

Device Interfaces

PLC interface - add ability to write to the PLC on demand (not only each scan)

Add PCM & I/O hardware online

(Plug and Play)

Open interface to other devices (scales, meters, motor controllers,bar code) possibly bring into the DCM directly

®

Hardware

PCI Bus based PCM hardware platform Phase I

Commercially available (PC)components

PC footprint

Rack mountable

Possible Hot Swap of PCI adapter cards

Primary I/O interface is Ethernet

Supports existing I/O if PCI or ISA cards are available

Provides possibility of future “soft PCM”

Fieldbus compliant

CE certified

Phase II Commercially available RTOS

Major Software redesign

®

Redundant Profibus Redundant Profibus now a standard D/3 IO option

Supports ASInet Uses Siemens standard configuration tools Up to two Profibus interfaces (99 drops per interface) in any PCM

GSE is now a member of the Profibus Trade Organization PTO provides certification services and

consulting

®

Foundation FieldBus

Incorporate Foundation FieldBus seamlessly into D/3 system

Provide both H1 and HSE links to FB

Perhaps bring HSE directly to DCM (Add alarming, trending etc to DCM)

Take advantages of Asset Mgmt features of FB Network diagnostics Network performance monitor Field device configuration Configuration management Field device diagnostics Field device calibration Field device loop design Field device loop tuning Support on-line changes Early problem detection/analysis Usage Tracking

®

Windows 2000

MFC Based Std Displays

Soft PCC Components

TotalVision OPC

InstAlarm OPC

VersaTrend OPC

CDBRedundant COMM

SABL OPC

Migrate to Windows 2000

Incorporate SABL with OPC extensions

Modify Versatrend, InstAlarm and TotalVision to incorporate OPC clients

Convert Text based PVN Displays to MFC based Treeview oriented displays

Incorporate Windows CE interface

License Mgr OCM ServerWindows CE Interface

®

System Configuration Phase 1

CDCM DCM (s)

MBUS

PCM

Ethernet

MBUS

PCM

16,000 I/O

MODICON I/O

SIEMENS 505 I/O

GPXIO

MODBUS +

AB DATAHWY +

R-LINK

PCC

SMAR-DFI

FB H1 CONCENTRATOR

Soft PCC•ONLY interfaces with FFB loops that

are controlled in the field

• Includes alarming and trending•SABL OPC interface statements

•Requires dual processor•OPC interface

®

COTS RTOS

TraditionalI/O

Bus I/O

PCC Components

Simulation

SABLCOMM

CDBFFB COMPLIENT

PCC (Process control concentrator)will be based on a real time operating system.

Traditional I/O will be serviced if commercial boards are readily available.

BUS I/O supported: Foundation Field BUSProfiBusControl Net

SABL, Redundancy, and Simulation will be supported as usual

All subsystems tied together via OPC

BUS I/O may be supported via HSE and OPC

Redundancy

OPC

®

System Configuration Phase 2

CDCM DCM (s)

MBUS

PCM

Ethernet

MBUS

PCM

16,000 I/O

MODICON I/O

SIEMENS 505 I/O

GPXIO

MODBUS +

AB DATAHWY +

R-LINK

SMAR-DFI

FB H1 CONCENTRATOR

Soft PCCIncludes SMAR

DFI

PCC

FB - HSE

PCCFeaturing OPC Client/ServerTechnology

®

8 - 14

GSE Open I/O Strategy• The only DCS with total

IEC 61158 support for •Foundation Fieldbus•Profibus•ControlNet•AS-i Net

• The only DCS with direct I/O support for

•Allen Bradley•Siemens•Modicon

• The only DCS with support for PLC networks

•Modbus•Modbus+•Datahighway Plus

®

Continuous Database

Interlock Bits on Analogs

Include interlock reasons per EPN

User definable word for all block

Ability to be set by SABL Read by graphics Include Analogs 64Bits / 64 Descriptors

Advanced Control Blocks

Logic Interlock Block

Alarm Action Block

Master Device improvements

Status/Prompts in Device not MDV

Generic CDB Block Builder

Central location for all data related to an EPN

Chain devices/analogs without

supervisory-din

®

D/3 Engineering

Graphical configuration tools

System keeps track of the need for compile or compiles on the fly

Single Point of Configuration

No Predefinitions Work on Tag Name - Not IPN & offsets

Relational Entity Management

D/3-SSPRO Have Integrated Database (Seamless)

Plug & Play

®

D/3 Console

OPC connectivity

All navigation VIA TotalVision

Eliminate PVN

Alarm Consolidation

Trend Consolidation

Graphical SS display with drill downs

Button bar replaces skid key

Data OLE - Adhoc Displays

Enhance fonts for printing purposes

Ability to force windows to top

®

TotalVision

The ultimate goal is to allow technicians and operators create graphics

Graphics Wizards to minimize or eliminate scripting

Simple way to show/access other Microsoft documents, spreadsheets, etc.

Play list (view same graphics over and over)

Local variables used for graphics only

Ability to read and write variables to/from the disk (on demand - periodically)

More tools on STD faceplate

Pictures and video in TotalVision

Spell Checker in TV editor

®

VPTotalVision & PI Interface

TotalVision and PIActiveX Control developed to display

TotalVision graphics in PI, Excel, VB, Visio, Internet Browsers, and other COM compatible containers

Process Information can now be displayed as part of a company Intranet

NT versions of the D/3 also have a write option with special security features

®

Phase 1 • TotalVision OPC client updates

dynamics from OPC server data

• Fieldbus configuration activated from D3Architect

• OPC server running on CDCM

RegistryServer

CompiledModel

D/3ONLINE

VisionRun Time

OperatorDisplays

ProcessData

LabData

OPCONLINE

DCE and OPCSERVERS

SIMONLINE

SimData

OLE for Process Control

®

Phase 2• GSE Specific block data added to Fieldbus Function Blocks

•OPC Alarm data incorporated into D/3 alarming package

• OPC client added to InstAlarm

• OPC client added to VersaTrend

Phase 3• SABL & VPBatch(FlexBatch) integrated with FFB points

• D3 CDB seamlessly integrated with FFB points and configuration

• OPC client / server implemented in Controller Module

OLE for Process Control

®

Tools/Reports• Generic Reports (HiHi, LoLo, Override, Interlocked, UDW,Faulted, etc.)

• All handled by a DataPicker like report package

• Ability to save and schedule reports

• Daily Report/Shift Report

• DHS - Crystal Reports

• TotalVision local variables

• Ability to write variables to the DCM disk

• Custom Interlock Display Tool

• Add interlock BITS and Reasons to all CDB points

• Add Generic SGO to display interlock status with reasons

• Loop Maintenance tool

• Handled by TV and Architect

• Operators Logs

®

Trends

One Trend display window for all D/3 trends, integrated into TV graphics

Configure trends when configuring CDB

Better tool for defining VT groups (cut and paste, copy, rename)

OSI - PI interface

Add ability to change all times on a VT display

Add analytical graphing tool set to VT

®

SABL

Visual SABL editor / debugger

Graphical SABL code Generator (IEC-1131)

Eliminate the need to create UPF/RPF/RDF & SDB

SABL statement to gather number of EPN's defined/type

SABL statement to read write data to/from DCM disks

Add ability to access EPN name and descriptors and all display DB info in SABL

®

Batch Control Enhancements

Scheduler Batch Scheduling and Optimization

Recipe/FB Improvements

Add ability to cut and paste in the procedure editor

An RDB utility to view FB relationships (helps user determine where

entities are used - enables efficient modification/deletion)

Include transitions on production displays

Add ability to import fields (currently must type everything in by hand)

®

Product ArchitectureOCM Electronic Procedures

From Paper… Unautomated Word Docs and

Flowcharts Manual Document

Management Free-form procedures Manual routing and approval Manual or non-existent

tracking Ad-hoc manual procedure

changes

To Computer Interactive… Automated PDA-based and/or

browser with Workflow Flowcharts

Automated Document Management

Form-based procedures Programmed routing and

approval Automatic tracking and statistics Automatic branching and

escalation for approval

®

OCM Electronic Procedures

ProcessProcess

TVTV ARP’s*ARP’s*

OperatorOperator

D/3 SABLProgramsD/3 SABLPrograms

AutomatedWorkflowsAutomatedWorkflows

Initiate/Step ARM

Confirm Actions

ApplicationsEngineers

ApplicationsEngineers

ProcedureAuthors

ProcedureAuthors

Supervisors or Approvers

Supervisors or Approvers

Field Personnel

Field Personnel

Wireless

Doc MgmtDoc Mgmt* Alarm Response Procedures

®

Electronic Procedures

TotalVision & SABL to integrate with a “document

window”

Ability to create procedures with standard Office

Tools

SABL Verification of completed steps

Document will automatically pull up the

appropriate Faceplate or Graphic to allow the

operator to perform appropriate action

Operation may be similar to a wizard

All navigation from TotalVision

Incorporates workflow engine

®

Training

Develop a 1 week class to train engineers how to create a complete D/3 application

Develop a 1 week class that train engineers how to create a complete D/3 application using FlexBatch

Computerized training

®

Process Control and I/O New Real Time Controller Executive

Commercial Operating System IEC 61131 Database Development New PCI based PCM chassis

Full Redundancy

Allen-Bradley ControlNet

Foundation Fieldbus for today’s H1 and tomorrow’s H2

Profibus DP

Redundant Profibus

MiTech Mpower and CLAMP Integration

®

HMI and Information Management Common GUI for GSE Products

“Write Once…Use Many” data integration for BatchCAD,

SimSuite Pro, D/3, and FlexBatch

OLE for Process Control (OPC) Client for TotalVision

OLE for Process Control (OPC) Server for the D/3

Data structures that support Microsoft ADO architecture

Provide the ability to link TotalVision models to Web

Browsers, Visual Basic, and OLE Containers

ActiveX Controls

®

MPOWER & CLAMP

• Intelligent application development environment

• Put process/production expertise online

• Analyze, predict and diagnose equipment problems

• Perform closed loop advanced control

• Perform intelligent alarm management and notification

• Provide warnings of performance degradation

CLAMP Server(Alpha Processor)

RDB

Plant

CLAMPClient

(Win95/NT)

CLAMPClient

(Win95/NT)

CLAMPClient

(Win95/NT)

Plant DataThrough Control System

Loop Configuration Data

Interaction with PlantControl Systems

Isolation from PlantControl Systems

Plant Data andCalculated Data

Clamp isolation.vsd

Off-Line Reports, Plots and Analysis

On-Line Paging

Plant Engineers OR GSE Performance Experts

Plant Maintenance

®

Advanced Process Control

Fast Setpoint Tracking (Continuous)

Reduce Variation (Continuous)

Tight Trajectory Tracking (Batch)

Time

T

APC

HiSP

Time

TPID

APC

Hi

SP

Time

SPTemperature

PID

APC

PID

APC

Temperature

PID

APCPIDAPC

®

Redundant D/3 System Architecture

ModiconRemote I/O

ModiconRemote I/O

Redundant Ethernet

RedundantPCM 2000

GPXIOPCM 100

FieldBus I/O

MICRO 2000

Windows NT Terminal Consoles

Modicon and Allen Bradley PLCs

General Purpose External I/O

Modbus Plus and DataHighway+ Interfaces

Win NT Fault Tolerant

Configurator Node

PCM 3

ModiconRemote I/O

16000SERIES

I/O

MICRO 2000

MUX 2000

MUX 1000

16000SERIES

I/O

23

14

567

823

145

678

ON

OFF

RESET

12345

Multibus Utility Board

CPU Board

Primary Ethernet Board

Redundant Ethernet Board

I/O Communication Card TEXAS INSTRUMENTS

PCM100 PROCESS CONTROL MODULE

Windows NTDisplay Node

Windows NTMulti-Headed Monitor Consoles

16000SERIES I/O

MICRO 2000

MUX 2000

MUX 1000

16000SERIES I/O

PCC

Redundant

ProfiBusModicon

Remote I/O

®

Level 3 Interface to Plant Networks

WinNT TSCREACTOR 1

GRAPHIC 201

PC NT ConsoleREACTOR 1

GRAPHIC 201

PC NT ConsoleREACTOR 1

GRAPHIC 201

Display Node

Windows NTREACTOR 1

GRAPHIC 201

alarmsummary

PCM 100

ModiconRemote I/O

SiemensRemote I/O

GPXIO

PCM 3

16000SERIES I/O

MICRO 2000

MUX2000

MUX 1000

16000SERIES I/O

REACTOR 1

GRAPHIC 201

WinNT TSC REACTO

R 1

GRAPHIC 201

D/3 V10 Enterprise Architecture

Redundant 10/100Ethernet Switches

Modicon I/O PLCs

Allen BradleyDataHighway Plus™

Modbus Plus InterfaceOther Modbus Plus Devices

Gas AnalyzersWeight Scales

Bar Code readers...

D908 Interface

RedundantPCM 2000

MICRO 2000

S908 Interface

Clustered Configurator Nodes

Shared/RedundantData Disks

Fault TolerantWindows NT Term Server

REACTOR 1

GRAPHIC 201

alarmsummary

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D/3 DCS AND INFORMATION TECHNOLOGY SYSTEM ARCHITECTURE

DATA WAREHOUSEMICROSOFT SQL SERVERRELATIONAL DATABASE

Alarm Mgt. HistorianOSI Batch Mgt.

GSE FlexBatch

SimulationGSE SSPro

ExistingPC/PLC

ExistingDCS

PCM 2000

Data Highway+

PCM 2000Modbus Plus

Modicon

P810

Modicon

J890

Modicon

BXXX

Modicon

BXXX

Modicon

BXXX

Modicon

BXXX

QuantumI/O

S908AB I/O

CORPORATE NETWORK - ETHERNET

D/3 Fault TolerantProcess Control Server

with OPC Interface

“ENTERPRISE-WIDEInternet-enabled HMI”

Redundant TCP/IP Ethernet Communications

D/3 Hybrid Process Controllers

ERP

Optimization Clamp M/Power

Siemens I/O

Flex I/O

PLC 5/40

Modicon

PLC 984

LINKINGDEVICE

Display

TransmittersX Actuators

H1

Power Monitor

X

H1

D/3 NT Operator ConsolesTotalVision Graphics

TransmittersX Actuators

®

Summary

Open Architecture Modular System Design Complete System Security Reliable Ethernet Communications System-wide Redundancy Wide Range of I/O Support Adherence to Industry Recognized Standards Protected Investment in Applications