greenrig from comprehensive power - drilling and production with lower fuel consumption and...
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GreenRig from Comprehensive Power - Drilling with lower fuel consumption and reduced environmental impact.TRANSCRIPT
POWER IT UP.
Page 2 8/26/2012 Proprietary GreenRig Introduction
Introduction to Comprehensive Power
Comprehensive Power is a leading designer and manufacturer of high-performance permanent magnet motors, generators, controls and drives.
We provide solutions to the global oilfield, military, marine propulsion and renewable energy industries.
Founded in 1998, located in 40,000 square feet across 3 facilities in Marlborough, MA
We Invent and Produce Unique Solutions
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Proprietary GreenRig Introduction
Robotic Vehicles Submarine Equipment River/Tidal Generators
Oilfield Equipment
Wind Turbines Coal Transport
Magplane Technology
Marine Propulsion Radar Surveillance
Customers Enabled…
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Superior Results from Comprehensive Power Permanent Magnet (PM) motor solutions
Highest Power Density - we provide the most torque within the smallest volume
Better Control
Lower operating costs
Safety
Proprietary GreenRig Introduction
Top Drive with a TeraTorq® Motor
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What is our solution for the drilling industry?
Drilling and production with lower fuel consumption and reduced environmental impact.
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Proprietary GreenRig Introduction
TeraTorq® Motors and Generators
Designed for use on oil rigs and other harsh environments – rugged, sealed, and highly shock tolerant
Optional hollow shaft facilitates compact coaxial deployment
Propriety design provides as much as 5X reductions in size and weight compared to other motors and generators
Liquid cooled
Scalable platform design with dozens of different motor and power sizes, up to 20,000 Hp, up to 214,400 ft-lbs
TeraTorq® motors have been deployed in ocean water applications for military use since 2003, and on drill rigs since 2004.
TeraTorq® motors have logged more than 4,000,000 hours of rugged field use.
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8/26/2012 Proprietary GreenRig Introduction
Variable Speed Generator (VSG) Operation
Reduce size and weight on rig
Reduce fuel consumption
Reduce emissions
Reduce noise
Reduce engine wear
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CAT C32 engine with a TeraTorq® generator
TeraTorq® Liquid Cooled Inverter Modules (TIMs)
Power Conversion, Motor Drive and Control
TIM-270 modules are:
Small - 9” x 9” x 24” deep
Powerful - 200 KW, 600 VAC, 900 VDC
Flexible - AC/DC, DC/AC, and DC/DC functionality
Smart and aware – any spare can be plugged in to any slot by any person (without requiring an electrician)
Resilient – parallel, load balanced design
Modular – Up to 64 TIMs, able to process nearly 13MW, can be networked for a specific function
Communications -
CAN bus communication between TIM modules
RS485 network communication, control, data logging
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TeraTorq® Frame Module (TFM), TD800 Modular Drive System
TFM-521
Racks hold up to 4 TIMs
All module connections are blind mate quick disconnect for safe and foolproof support
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An 800 mm wide TD800
rack holds 1, 2 or 3 TFMs A TFM holds 1, 2, 3, or 4 TIMs
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TD800 Modular Drive System
The image on the right features 3 TDM racks – The left and right rack are each housing 3 TFMs (and a total of 12 TIMs each). The middle rack has only 1 TFM (and a total of 4 TIMs).
Proprietary GreenRig Introduction
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TeraTorq® Control Module (TCM)
TCMs
control the operation of TIMs and TeraTorq® motors
communicate via Modbus TCP protocol
Proprietary GreenRig Introduction
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Remote Monitoring and Control
Tools to automatically monitor and control routine operations Conventional manual controls plus computer setup and control
Automated feedback controls
Data logging within communication bandwidth limits
Remote monitoring via internet
Post processing for data analysis and trending
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Control Examples
Drill String Oscillation – OPTIONAL Software For long reach horizontal drilling, top drive is controlled
to keep string in constant oscillatory motion to reduce friction and increase drill face pressure
Communicates by WITS to maintain orientation
Wireless Robotics Control on Rotating Head Generates control power from hydraulic flow so that
complex actuator and sensor systems can be implemented without multi-pass rotary seals
More sensors translates to improved operator safety
Non-contact Networked Switches for Control Panels Simplifies assembly and eliminates mechanical
breakage Provides better operator and monitoring feedback
Data Log Post Processing Analyze operating data to provide daily, weekly, and
monthly summaries and health assessment Provide real time reports of serial numbers, hardware
and software configuration, spare part sources and numbers, etc.
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Summary
Greater power for faster/deeper drilling
Fuel consumption reduction
Emissions reductions, Noise reduction
Faster setup
Safer operation
Built-in power redundancy and resiliency (more uptime)
Software controlled
Drilling and production with lower fuel consumption and reduced environmental impact.
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Comprehensive Power
Thank you.
Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 (508) 259-2989 (m) [email protected]