gravity feed hvlp, lvmp & conventional manual spray guns€¦ · en 77-3027-r1.0 1 / 16 binks...

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EN 77-3027-R1.0 1 / 16 BINKS “TROPHY” SERIES GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS (2466-XXXX-XXXX) Binks Trophy Series Gravity Spray Gun is the premier spray gun for use in gravity feed spray applications and sets a new standard in durability, ergonomics, and atomization. The lightweight ergonomic design offers unsurpassed comfort and control. The latest advanced atomization technology has been incorporated for achieving consistent, fine finishes when spraying a wide range of industrial coating applications. Binks Trophy Series Gravity Spray Guns are offered in three different atomization technologies: HVLP, LVMP and Conventional. SPECIFICATIONS Maximum Air Pressure 140 psi / 9.6 bar (P-1) Gun Body Anodized Aluminum Fluid Path Stainless Steel Fluid Inlet Size 3/8" – 19 NPS / BSP(f) Air Inlet Size 1/4" NPS / BSP(m) Gun Weight 13.8 oz. / 394 grams (less cup) Wetted Parts Stainless Steel & PTFE READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT. IMPORTANT! DO NOT DESTROY It is the customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Binks representative for additional copies of this manual. The Trophy HVLP Series of Spray Guns can be used to operate at high transfer efficiencies in compliance with “California South Coast Air Quality Management District” regulations as a High Volume, Low Pressure spray gun. II 2 G X SERVICE MANUAL

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Page 1: GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS€¦ · EN 77-3027-R1.0 1 / 16 BINKS “TROPHY” SERIES GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS (2466-XXXX

EN

77-3027-R1.0 1 / 16

BINKS “TROPHY” SERIES GRAVITY FEED

HVLP, LVMP & CONVENTIONAL

MANUAL SPRAY GUNS(2466-XXXX-XXXX)

Binks Trophy Series Gravity Spray Gun

is the premier spray gun for use in

gravity feed spray applications and sets a

new standard in durability, ergonomics,

and atomization. The lightweight

ergonomic design offers unsurpassed

comfort and control. The latest advanced

atomization technology has been

incorporated for achieving consistent,

fine finishes when spraying a wide range

of industrial coating applications.

Binks Trophy Series Gravity Spray Guns

are offered in three different atomization

technologies: HVLP, LVMP and

Conventional.

SPECIFICATIONS

Maximum Air Pressure 140 psi / 9.6 bar (P-1)

Gun Body Anodized Aluminum

Fluid Path Stainless Steel

Fluid Inlet Size 3/8" – 19 NPS / BSP(f)

Air Inlet Size 1/4" NPS / BSP(m)

Gun Weight 13.8 oz. / 394 grams (less cup)

Wetted Parts Stainless Steel & PTFE

READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.

IMPORTANT! DO NOT DESTROYIt is the customer's responsibility to have all operators and service personnel read and understand this manual.

Contact your local Binks representative for additional copies of this manual.

The Trophy HVLP Series of Spray Guns can be used to operate at high transfer efficiencies in compliance with “California South Coast Air Quality Management District” regulations as a High Volume, Low Pressure spray gun.

II 2 G X

SERVICE MANUAL

Page 2: GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS€¦ · EN 77-3027-R1.0 1 / 16 BINKS “TROPHY” SERIES GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS (2466-XXXX

EN

77-3027-R1.02 / 16

Binks reserves the right to modify equipment specification without prior notice.

EC Declaration of Conformity

Manuf. By: Finishing Brands

195 Internationale Blvd.

Glendale Heights, IL 60139

Type/Series: Handheld Spray Guns

Model: Binks “Trophy” Series

The equipment to which this document relates is in conformance with the following standards or other normative references:

BS EN IS0 12100:2010 and BS EN 1953:1998 + A1:2009 and thereby conform to the protection requirements of Council

Directive 2006/42/EC relating to Machinery Safety Directive, and;

BS EN 13463-1:2009, Council Directive 94/9/EC relating to Equipment and Protective Systems for use in Potentially Explosive

Atmospheres, protection level II 2 G X.

Approved By: _____________________________ Date: ______________ Binks

Marvin Burns August 1, 2013

WARNING!

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:

! CAUTIONHazards or unsafe practices which could result in minor personal injury, product or property damage.

! WARNINGHazards or unsafe practices which could result in severe personal injury, death or substantial property damage.

NOTEImportant installation, operation or maintenance information.

Read the following warnings before using this equipment.

FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT,

SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

READ THE MANUAL Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual.

WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness.

DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK OUT ALL POWER SOURCES DURING MAINTENANCEFailure to De-energize, disconnect and lock out all power supplies before performing equipment maintenance could cause serious injury or death.

OPERATOR TRAINING All personnel must be trained before operating finishing equipment.

EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equip ment to rupture, malfunction, or start unexpectedly and result in serious injury.

KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed.

PROJECTILE HAZARDYou may be injured by venting liquids or gases that are released under pressure, or flying debris.

PINCH POINT HAZARD Moving parts can crush and cut. Pinch points are basically any areas where there are moving parts.

INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.

NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval.

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY

PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual.

NOISE HAZARD You may be injured by loud noise. Hearing protection may be required when using this equipment.

STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.

PROP 65 WARNINGWARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

FIRE AND EXPLOSION HAZARD Never use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in equipment with aluminum wetted parts. Such use could result in a serious chemical reaction, with the possibility of explosion. Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminum parts.

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EN

77-3027-R1.0 3 / 16

TYPES OF INSTALLATION

5/16" 1/4"

NOT RECOMMENDEDOnly 34 PSI at gun inlet

25 feet of 1/4" I.D. hose causes a drop of 26 PSI between the air

supply and the gun.

RECOMMENDED48 PSI at gun inlet

25 feet of 5/16" I.D. hose causes a drop of 12 PSI between the air

supply and the gun. For this reason Binks recommends the use

of 5/16" hose.

WITH 60 PSI APPLIED AT AIR SUPPLY

AIR PRESSURE

Atomizing pressure must be set properly to allow for the drop in air pressure

between the regulator and the spray gun.

Cross section view showing comparison of inside hose diameters (actual size). 60 lbs. regulated pressure

An oil and water extractor is important.

Achieving a fine spray finish without

the use of a good oil and water

extractor is virtually impossible.

A regulator/extractor serves a double

purpose. It eliminates blistering and

spotting by keeping air free of oil and

water, and it gives

precise air pressure

control at the gun.

Use DeVilbiss oil

and water extractors

and regulators.

See your local

distributor for

models.

Air pressure for atomization is regulated at the extractor. The flow of the fluid is adjusted by the fluid valve control

knob on gun, viscosity of paint and air pressure.

GRAVITY FEED HOOKUP

On gravity-feed spray guns the cup is located above the gun. The force of gravity pushes the fluid into the gun.

Advantages: this method offers quick color changes and convenience on small jobs or touch-up applications. Gravity

spray guns are able to use all of the coating—reducing waste.

Gravity Feed Cup

Gun

Air

Air Supply

Oil & Water Extractor

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77-3027-R1.04 / 16

BINKS “TROPHY” SERIES GRAVITY SPRAY GUN

GRAVITY FEED GUN

ORIFICE SIZES12 1.2 MM14 1.4 MM16 1.6 MM18 1.8 MM

CUP DESIGNATION0 NO CUPG GRAVITY CUP

2466 – XXXX – XXXX

NEEDLE MATERIALS STAINLESS (HARDENED)

AIR CAP DESIGNATION10 Series CONVENTIONAL20 Series LVMP30 Series HVLP

ATOMIZATION TECHNOLOGYCN CONVENTIONALLV LVMPHV HVLP

NUMBERING SYSTEM FOR FULL SIZE BINKS “TROPHY” SERIES GRAVITY SPRAY GUNS

Side port adjusting valve can be used as an optional air adjusting valve.

See charts on page 6 for complete gun assemblies.

NOTEAll gravity feed spray guns include

900cc aluminum cup (54-6106).

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EN

77-3027-R1.0 5 / 16

ITEM

NO.PART

NUMBERDESCRIPTION QTY.

1 54-6120AIR CAP RETAINING RING

ASSEMBLY1

5SEE CHARTS ON PAGE 7

AIR CAP 1

6 JGA-156-K10 SPRING-CLIP (KIT OF 10) 1

7SEE CHARTS BELOW

FLUID NOZZLE 1

8 54-6102-K3 BAFFLE/SEPARATOR (KIT OF 3) 1

9 54-6122 SIDE PORT VALVE ASSEMBLY 1

10 ------+

RETAINING CLIP 1

11 ------ + BODY BUSHING 1

12 ------+

O-RING 1

13 ------ + SIDE PORT STEM 1

14 ------+

PIN 1

15 54-6131-K AIR VALVE SERVICE KIT 1

16 ------ • FRONT SEAL – AIR VALVE 1

17 ------ • FRONT AIR VALVE SEAL 1

18 54-6109 AIR VALVE SPINDLE 1

19 ------ • AIR VALVE SPRING 1

20 ------ • REAR SEAL – AIR VALVE 1

21 SN-66 HOUSING 1

22 47-6825 NEEDLE – STAINLESS STEEL (STD.) 1

23 54-6133-K3 SPRING/PAD ASSEMBLY (KIT OF 3) 1

ITEM

NO.PART

NUMBERDESCRIPTION QTY.

24 54-6111 KNOB – NEEDLE ADJUSTING 1

25 54-6130-K NEEDLE PACKING KIT (STANDARD) 1

26 ------ n NUT – PACKING 1

27 ------ n SPRING FOR PACKING 1

28 ------n t

NEEDLE PACKING (STANDARD) 1

29 54-4360 TRIGGER 1

30 54-6132-K TRIGGER SCREW NUT KIT 1

31 ------ V TRIGGER SCREW 1

32 ------ V TRIGGER NUT 1

33 54-3513 SPINDLE CAP 1

34 SN-11 PLUG 1

35 54-6112 FITTING – AIR INLET 1

36 ------ GUN BODY WITH FLUID INLET 1

37 SPN-7 TOOL – SEAL INSERTION 1

38 ------ GUNNER'S MATE (3 CC BAG) 1

CHART 1: BINKS “TROPHY” SERIES GRAVITY SPRAY GUN PARTS LIST

CHART 3: TEST AIR CAP KITS –

OPTIONAL

CONVENTIONAL

54-6141-K 12-C KIT

LVMP

54-6147-K 23-L KIT

HVLP

54-6152-K 32-H KIT – HVLP

CHART 2: STAINLESS STEEL (HARDENED)

FLUID NOZZLES – STD.

STAINLESS FLUID NOZZLE

ORIFICE SIZE

FUID NOZZLE

PART NUMBER

.039" 1.0 mm 45-11050-10

.047" 1.2 mm 45-11050-12

.055" 1.4 mm 45-11050-14

.063" 1.6 mm 45-11050-16

.071" 1.8 mm 45-11050-18

+ PARTS INCLUDED IN 54-6122

nPARTS INCLUDED IN 54-6130-K

tALSO AVAILABLE IN KIT OF 3 SN-2-K3

•PARTS INCLUDED IN 54-6131-K

VPARTS INCLUDED IN 54-6132-K

GTI-428-K5 SIDE PORT REPAIR KIT

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77-3027-R1.06 / 16

BINKS “TROPHY” SERIES GRAVITY SPRAY GUN NEEDLE AND NOZZLE SELECTION GUIDE

CHART 4: CONVENTIONAL GUN SET-UPS

TYPE OF FLUID TO BE SPRAYED

COMPLETE GUN ASSEMBLY PART NUMBER

FLUID NOZZLE AND AIR CAP

THIN 5-25 CENTIPOISE

15-19 sec. Zahn 2 cup

wash primers, dyes, stains, solvents,

water, inks, sealers, laquers, lubricants,

zinc chromates, acrylics

2466-14CN-12SG 1.4 mm (.055") X 12C

2466-16CN-12SG 1.6 mm (.063") X 12C

MEDIUM 25-70 CENTIPOISE

20-30 sec. Zahn 2 cup synthetic enamels, varnishes, shellacs,

fillers, primers, epoxies, urethanes,

lubricants, wax emulsions,

enamels

2466-16CN-12SG 1.6 mm (.063") X 12C

2466-18CN-12SG 1.8 mm (.070") X 12C

CHART 6: HVLP GUN SET-UPS

TYPE OF FLUID TO BE SPRAYED

COMPLETE GUN ASSEMBLY PART NUMBER

FLUID NOZZLE AND AIR CAP

THIN 5-25 CENTIPOISE

15-19 sec. Zahn 2 cup

wash primers, dyes, stains,

solvents, water, inks, sealers,

laquers, lubricants, zinc chromates,

acrylics

2466-12HV-32SG 1.2 mm (.047") X 32H

2466-14HV-32SG 1.4 mm (.055") X 32H

MEDIUM 25-70 CENTIPOISE

20-30 sec. Zahn 2 cup synthetic enamels, varnishes, shellacs,

fillers, primers, epoxies, urethanes,

lubricants, wax emulsions,

enamels

2466-14HV-32SG 1.4 mm (.055") X 32H

2466-18HV-32SG 1.8 mm (.070") X 32H

CHART 5: LVMP GUN SET-UPS

TYPE OF FLUID TO BE SPRAYED

COMPLETE GUN ASSEMBLY PART NUMBER

FLUID NOZZLE AND AIR CAP

THIN 5-25 CENTIPOISE

15-19 sec. Zahn 2 cup

wash primers, dyes, stains,

solvents, water, inks, sealers,

laquers, lubricants, zinc chromates,

acrylics

2466-12LV-23SG 1.2 mm (.067") X 23L

2466-14LV-23SG 1.4 mm (.055") X 23L

MEDIUM 25-70 CENTIPOISE

20-30 sec. Zahn 2 cup synthetic enamels, varnishes, shellacs,

fillers, primers, epoxies, urethanes,

lubricants, wax emulsions,

enamels

2466-14LV-23SG 1.4 mm (.055") X 23L

2466-18LV-23SG 1.8 mm (.070") X 23L

Page 7: GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS€¦ · EN 77-3027-R1.0 1 / 16 BINKS “TROPHY” SERIES GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS (2466-XXXX

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77-3027-R1.0 7 / 16

CHART 7: CONVENTIONAL AIR CAP AND FLUID NOZZLE SELECTION CHART

Air CapAir Cap Part No.

Spray Pattern Range

CFM @

30 PSI

CFM @

50 PSI

CFM @

70 PSIFluid Nozzle Typical Coatings

12-C 46-6501 4 – 12" 8.3 12.1 14.245-11050 series,

1.2 mm – 1.8 mmLacquers, Enamels, Top Coats,

Low Viscosity Adhesives

CHART 8: LVMP – LOW VOLUME MEDIUM PRESSURE AIR CAP AND FLUID NOZZLE SELECTION CHART

Air CapAir Cap Part No.

Spray Pattern Range

CFM @30 PSI Gun Inlet (Dynamic)

Fluid Nozzle Typical Coatings

23-L 46-6511 4 – 12" 10.645-11050 series,

1.2 mm – 1.8 mmLacquers, Enamels, Top Coats,

Low Viscosity Adhesives

CHART 9: HVLP – HIGH VOLUME LOW PRESSURE AIR CAP AND FLUID NOZZLE SELECTION CHART

Air CapAir Cap Part No.

Spray Pattern Range

SCFM @ 10 PSI Cap Pressure

(Dynamic)

Gun Inlet PSI @ 10 PSI at Air Cap (Dynamic)

Fluid Nozzle Typical Coatings

32-H 46-6518 8 – 14" 15.5 2645-11050 series,

1.2 mm – 1.8 mm

Lacquers, Enamels, Multi-Colors, Multi-Spec, Nonstick Coatings,

Cut-Latex

CHART 10: ROUND SPRAY AIR CAP AND FLUID NOZZLE SELECTION CHART (OPTIONAL)

Air CapAir Cap Part No.

Spray Pattern Range

CFM @

30 PSI

CFM @

50 PSI

CFM @

70 PSIFluid Nozzle Typical Coatings

16 46-6505 2 – 4" 5.6 7.8 10.545-11050 series,

1.2 mm – 1.8 mmLacquers, Enamels

BINKS “TROPHY” SERIES GRAVITY SPRAY GUN AIR CAP AND FLUID NOZZLE SELECTION CHARTS

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77-3027-R1.08 / 16

INSTALLATION INSTRUCTIONS

For maximum transfer efficiency, do not use more pressure

than is necessary to atomize the material being applied.

NOTEWhen using HVLP do not exceed inlet pressures

listed on page 7.

1. Connect the gun to a clean, moisture and oil free air

supply using a conductive hose of at least 5/16 in I.D.

NOTEDepending on hose length, larger I.D. hose may be required. Install an air gauge at the gun handle. See page 7 for operating pressures. Do not use more pressure than is necessary to atomize the material being applied. Excess pressure will create additional overspray and reduce transfer efficiency.

NOTEIf quick connect couplings are required, use only high flow quick connects approved for HVLP use. Other types will not flow enough air for correct gun operation.

NOTEIf an air adjusting valve is used at the gun inlet, use HAV-501 adjusting valve.

OPERATION

GRAVITY MODELS

1. Mix coating material to manufacturer’s instructions and

strain material.

2. Fill the cup to no more than 3/4 inch from the top of the

cup. DO NOT OVERFILL.

3. Attach to cup lid.

4. Turn fluid adjusting knob (24) clockwise to prevent fluid

needle movement.

5. Turn sideport control (9) counter clockwise to fully open.

6. Adjust inlet air pressure if required.

7. Turn fluid adjusting knob counter clockwise until first

thread shows.

8. Test spray. If the finish is too dry, reduce airflow by

reducing air inlet pressure.

9. If finish is too wet, reduce fluid flow by turning fluid

adjusting knob (24) clockwise. If atomization is too

coarse, increase inlet air pressure. If too fine, reduce inlet

pressure.

10. The pattern size can be reduced by turning sideport

control (9) clockwise.

11. Hold gun perpendicular to surface being sprayed. Arcing

or tilting may result in uneven coating.

12. The recommended spray distance is 8 inches.

13. Spray edges first. Overlap each stroke a minimum of

75%. Move gun at a constant speed.

14. Always turn off air supply and relieve pressure when gun

is not in use.

PREVENTIVE MAINTENANCE

AND CLEANING

To clean air cap and fluid nozzle, brush exterior with a stiff

bristle brush. If necessary to clean cap holes, use a broom

straw or toothpick if possible. If a wire or hard instrument is

used, extreme care must be used to prevent scratching or

burring of the holes which will cause a distorted spray pattern.

To clean fluid passages, remove excess material from gun,

then flush with gun wash solution. Wipe the gun exterior with

a dampened cloth. Never completely immerse in any solvent

or cleaning solutions as this is detrimental to the lubricants

and life of the spray gun.

NOTEWhen replacing the fluid nozzle (7) or fluid needle (22), replace both at the same time. Using worn parts can cause fluid leakage. See page 4. Also, replace the needle packing at this time. Torque the fluid nozzle to 230–240 inch-lbs. Do not over tighten.

! CAUTIONTo prevent damage to fluid nozzle (7) or fluid needle (22), be sure to either 1) pull the trigger and hold while tightening or loosening the fluid nozzle, or 2) remove fluid adjusting knob (24) to relieve spring pressure against needle collar.

GRAVITY CUP. Empty excess material and clean the cup.

Make sure the vent hole in the lid is clear.

NOTEBefore using the spray gun, flush it with solvent to ensure that the fluid passages are clean.

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77-3027-R1.0 9 / 16

FIG.13

FIG.17

FIG.2

FIG.4

FIG.5

FIG.6

FIG.7

FIG.8

FIG.10

FIG.11

FIG.12

FIG.14

DISASSEMBLY

FIG.36mm

FIG.15

6mm

150 – 170 in-lbs (16.9 – 19.2 Nm)

FIG.9

ASSEMBLY

FIG.16

FIG.1

NEEDLE AND VALVE DISASSEMBLY AND ASSEMBLY

REMOVAL AND INSTALLATION PROCEDURES

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77-3027-R1.010 / 16

MAINTENANCE – FLUID NOZZLE AND BAFFLE REMOVAL AND INSTALLATION

AIR CAP INDEX PIN (54-6184) INSTALLATION (OPTIONAL – 90° INCREMENTS INDEXING FEATURE)

FIG.1 FIG.2 FIG.3

FIG.1 FIG.2 FIG.3

FIG.4 FIG.5 FIG.6

FIG.7 FIG.8

3/8"

3/8"

230–240 in-lbs. (25.9 – 27.1 Nm)

ALIGN SLOT AND PIN

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77-3027-R1.0 11 / 16

MAINTENANCE – NEEDLE PACKING REMOVAL AND INSTALLATION

MAINTENANCE – SIDEPORT REMOVAL AND INSTALLATION

FIG.1

FIG.2 FIG.3

FIG.4 FIG.5

FIG.1 FIG.2 FIG.3

FIG.4 FIG.6

FIG.5

FIG.6

3/8"

3/8"

14 mm

14 mm

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77-3027-R1.012 / 16

CONDITION CAUSE CORRECTION

Heavy top or

bottom pattern

Horn holes plugged.

Obstruction on top or bottom of "uid tip.

Cap and/or tip seat dirty.

Clean. Ream with non-metallic point.

Clean.

Clean.

Heavy right or left

side pattern

Left or right side horn holes plugged.

Dirt on left or right side of "uid tip.

Clean. Ream with non-metallic point.

Clean.

Remedies for the top-heavy, bottom-heavy, right-heavy, and left-heavy patterns:

1. Determine if the obstruction is on the air cap or the "uid tip. Do this by making a test

spray pattern. Then, rotate the cap one-half turn and spray another pattern. If the defect

is inverted, obstruction is on the air cap. Clean the air cap as previously instructed.

2. If the defect is not inverted, it is on the "uid tip. Check for a #ne burr on the edge of the

"uid tip. Remove with #600 wet or dry sand paper.

3. Check for dried paint just inside the opening; remove by washing with solvent.

Heavy center pattern Fluid "ow too high for atomization air.

Material "ow exceeds air cap's capacity.

Spreader adjustment valve set too low.

Atomizing pressure too low.

Material too thick.

Balance air pressure and "uid "ow. Increase

spray pattern width with spreader

adjustment valve.

Thin or lower "uid "ow.

Adjust.

Increase pressure.

Thin to proper consistency.

Split spray pattern Atomization air pressure too high.

Fluid "ow too low.

Spreader adjusting valve set too high.

Reduce at transformer or gun.

Increase "uid "ow (increases gun handling

speed).

Adjust.

Jerky or "uttering spray *Loose or damaged "uid tip/seat.

Material level too low.

Container tipped too far.

Obstruction in "uid passage.

Dry or loose "uid needle packing nut.

Tighten or replace.

Re#ll.

Hold more upright.

Back"ush with solvent.

Lubricate or tighten.

Unable to get round

spray

Spreader adjustment screw not seating

properly.

Air cap retaining ring loose.

Clean or replace.

Tighten.

Will not spray No air pressure at gun.

Fluid needle adjusting screw not open

enough.

Fluid too heavy for gravity feed.

Check air supply and air lines, blow out gun

air passages.

Open "uid needle adjusting screw.

Thin material and/or change to larger tip size.

Paint bubbles in cup Fluid tip not tight. Tighten tip.

Fluid leaking or

dripping from cup lid

Cup lid loose.

Dirty threads on cup or lid.

Cracked cup or lid.

Tighten lid.

Clean.

Replace cup and lid.

TROUBLESHOOTING

*Most common problem.

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77-3027-R1.0 13 / 16

CONDITION CAUSE CORRECTION

Starved spray pattern Inadequate material "ow.

Low atomization air pressure.

Back "uid adjusting screw out to #rst thread,

or change to larger tip size.

Increase air pressure and rebalance gun.

Excessive overspray Too much atomization air pressure.

Gun too far from work surface.

Improper stroking (arcing, gun motion too

fast).

Reduce pressure.

Adjust to proper distance.

Move at moderate pace, parallel to work

surface.

Excessive fog Too much or too fast-drying thinner.

Too much atomization (air pressure.)

Remix properly.

Reduce air pressure.

Dry spray Air pressure too high.

Gun tip too far from work surface.

Gun motion too fast.

Gun out of adjustment.

Reduce air pressure.

Adjust to proper distance.

Slow down.

Adjust.

Fluid leaking from

packing nut

Packing nut loose.

Packing worn or dry.

Tighten, do not bind needle.

Replace or lubricate.

Fluid leaking or

dripping from front of

gun

Packing nut too tight.

Dry packing.

Fluid tip or needle worn or damaged.

Foreign matter in tip.

Fluid needle spring broken.

Wrong size needle or tip.

Adjust.

Lubricate.

Replace tip and needle.

Clean.

Replace.

Replace.

Fluid dripping or

leaking from bottom of

cup

Cup loose on gun.

Cup gasket worn or missing below cup.

Cup threads dirty.

Tighten.

Replace cup gasket.

Clean.

Runs and sags Too much material "ow.

Material too thin.

Gun tilted on an angle, or gun motion too

slow.

Adjust gun or reduce "uid "ow.

Mix properly or apply light coats.

Hold gun at right angle to work and adapt to

proper gun technique.

Thin, sandy coarse #nish

drying before it "ows

out

Gun too far from surface.

Too much air pressure.

Improper thinner being used.

Check distance. Normally approximately 8".

Reduce air pressure and check spray pattern.

Follow paint manufacturer's mixing

instructions.

Thick, dimpled #nish

"orange peel"

Gun too close to surface.

Too much material coarsely atomized.

Air pressure too low.

Improper thinner being used.

Material not properly mixed.

Surface rough, oily, dirty.

Check distance. Normally approximately 8".

Follow paint manufacturer's mixing

instructions.

Increase air pressure or reduce "uid "ow.

Follow paint manufacturer's mixing

instructions.

Follow paint manufacturer's mixing

instructions.

Properly clean and prepare.

TROUBLESHOOTING

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EN

77-3027-R1.014 / 16

HAV-500 OR HAV-501

Adjusting Valve

(HAV-501 SHOWN)

H AV- 5 0 0 d o e s n o t h ave pressure gauge. Use to control air usage at gun.

6-429 Binks

Gunners

Mate Lube

(Twenty

2 oz. bottles)

Compatible with all paint materials; con-tains no sil icone or petroleum distillates to contaminate paint. MSDS available upon request.

HC-4419 Stem1/4" NPT(F)

Gun End

HC-4719 Coupler 1/4" NPT(M)

Hose End

NIOSH-Certi#ed, for respiratory protection in atmospheres not immediately danger-ous to life. Small Medium Large 40-141 40-128 40-143

Millennium 3000

Twin Cartridge

Paint Spray Respirator

192212 Professional Spray Gun

Cleaning Kit

Contains six precision tools designed to e&ectively clean all DeVilbiss, Binks, Finishline and other brand spray guns.

ACCESSORIES

HAF-507-K12

Whirlwind™

In-Line Air Filter

Kit of 12

Removes water, oil, and debris from the air line.

Quick Connects for

HVLP Guns (Air)High Flow Type

29-3100 Scrubs®

Hand Cleaner Towels

Scrubs® are a premoistened hand cleaner towel for painters, body men and mechanics that go where you go and no water is needed.

54-6106

1 Qt. Gravity Cup

(Aluminum)

DPC-60-K109oz Universal x10

DPC-607x2

DPC-59-K1024oz Universal x10

DPC-61-K1034oz Universal x10

DPC-606x2

DPC-608x2

DPC-22-K24x24

DPC-6-K10x10

DPC-44

DPC-31

DPC-66-K24x24

DPC-67-K24x24

DPC-42-K24x24

DPC-65-K24x24

9 FL265 mL

DPC-602x32

24 FL710 mL

DPC-601x32

34 FL1000 mL

DPC-600x32

125 µm

125 µm

200 µm

200 µm

DeKups® Accessories for gravity feed cups

SHELLS LINERS

192219

Gun Holder

Gun holder made to hold guns with gravity cups.

KGP-13-K5

Cup Gasket

Fluid inlet gasket necessary for use with metal gravity cups.

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EN

77-3027-R1.0 15 / 16

NOTES

Page 16: GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS€¦ · EN 77-3027-R1.0 1 / 16 BINKS “TROPHY” SERIES GRAVITY FEED HVLP, LVMP & CONVENTIONAL MANUAL SPRAY GUNS (2466-XXXX

EN

77-3027-R1.016 / 16

prior notice. DeVilbiss, Ransburg, BGK, and Binks are registered trademarks of

Finishing Brands. ©2013 Finishing Brands. All rights reserved.

WARRANTY POLICY

technologies. For technical assistance or to locate an authorized distributer,

USA/Canada

United Kingdom

China

Mexico

France

Japan

Brazil

[email protected]

Germany

Australia